Professional Documents
Culture Documents
(Aisin 09G/09M)
! CAUTION !
Performing work on your automobile without having proper knowledge, mechanical ability
or the proper tools and safety equipment, can cause severe injury, death or automobile mechanical problems!
BLAUfergnugen! Inc. recommends you have an A.S.E. Certified Audi Vw Technician install your parts to ensure your safety.
ALWAYS WEAR SAFETY GLASSES AND OTHER SAFETY ITEMS WHEN PERFORMING THE FOLLOWING WORK !
Always read the factory service manual safety instructions and guideline before installing this kit.
Check the factory manual and always verify the automatic transmission fluid supplied in this kit is recommended for your specific
model and year vehicle. Failing to verify can result in transmission failure.
NOTE: Sometimes it is best to use a drain pan that has measuring capacities, you will then have a good idea of the amount of new fluid to put back into
the transmission.
NOTE: Many of the steps below are to be performed on an approved automotive lift. Warning: Use safety precautions. People should never be under
the car or in front of the wheels when performing this operation! Serious injury or death could result!
NOTE: When performing the transmission fluid and filter service, the vehicle should be completely level on an approved automotive lift or jack stands.
NOTE: When performing transmission maintenance, cleanliness is of great importance. Always use lint free rags and cover transmission components
when removed from transmission.
Must Read: At the beginning of transmission fluid and filter service, confirm the ATF temperature is below 30°C. If necessary let the ATF cool to below
30°C. Their are several variations of the Aisin 6-speed transmissions, depending on application. These variations will allow for slight differences in the
transmission oil pan shape, filter, and drain / fill plug location. The instructional image references still apply. The Normal transmission fluid filling
procedures is by gravity fill. To allow for a quicker flow of ATF into the transmission you may purchase and use ATF pump tool number J91001.
1. Place the vehicle level on an approved automotive lift or jack stands using factory lift points and procedures.
2. Begin by removing the lower engine splash pan. This is held in place by several T-25 torx bit screw.
(Image 1 and 2)
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1 of 8 Copyright BLAUfergnügen ! Inc. 2015 Form # INS205
3. Locate, loosen, and remove the transmission pan drain plug allowing the ATF to drain into a suitable waste
oil drain pan. This is a 5mm allen drain plug. (Image 3, 4, and 5)
4. Once the transmission pan drain plug has been removed you will need to locate the drain plug fluid level
insert. This is recessed up inside the transmission pan drain plug port. The drain plug level insert is a 5mm
allen. As you're removing the drain plug level insert you will allow the remaining ATF to drain from the
transmission pan into a suitable waste oil drain pan. Once the fluid has drained, reinstall the drain plug. This
will minimize fluid spillage during pan removal and cleaning. (Image 6, 7, 8, 9, and 10)
7. Remove the old rubber transmission pan gasket from the transmission pan. (Image 16)
8. Clean the transmission pan and transmission pan magnets of all dirty ATF and sediment. The magnets are
located in the transmission pan. Always note the transmission pan magnet locations and return them to the
original location after cleaning. This is best done with lint free rags, a parts washer, or brake cleaner.
(Image 17, 18, 19, and 20)
12. On a clean bench top insert the transmission pan gasket spacers into the gasket. (Image 22)
15. Reinstall the transmission fluid level insert, using a 5mm allen into the drain plug port. Leave insert snug
and do not over tighten as this is made of plastic. (Image 25)
16. Hand tighten the fill adapter onto the transmission pan. Once the fill adapter is installed, slide the fill hose
on as pictured. (Image 26)
19. As the engine is at idle. Plug the Ross-Tech diagnostic software into the OBD2 port and begin to monitor
the transmission fluid temperature. Using the Ross-Tech, (1st) Select Control Module, (2nd) 02-Auto Trans
Control Module, (3rd) Measuring Blocks – 08, and (4th) Group 006. Display group 006 in field 1 will allow for
an accurate ATF temperature reading. (Image 29, 30, 31, and 32)
NOTE: If no fluid drips from the fill port, proper level has not been achieved. Reinstall the 5mm allen drain
plug, turn off the engine, and allow the transmission to cool to below 30°C (86°F). Repeat the transmission
fluid level process per the above recommendations.
23. Re-install the lower engine splash pan with T-25 torx.
24. Remove the vehicle from the approved automotive lift or jack stands using factory lift points and
procedures.