You are on page 1of 150

Operating Manual

I3031-5.0 en
d
3

Content

1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 About the QuantumX documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 The QuantumX family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Channel overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.4 Sychronization of QuantumX modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.1 QuantumX Assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.2 catmanAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3 Lab VIEW library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.4 Programming interface (API) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.5 Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6 TEDS Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7 DIAdem driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.8 DASYLab driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4 Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1 Mounting housing clips on modules with degree of protection IP20 . . . . . . . . . . . . . . . . . . . . . . . 28
4.2 Mounting housing clips on modules with degree of protection IP65 . . . . . . . . . . . . . . . . . . . . . . . 31
4.3 Connecting housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.4 CASE-FIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.5 BPX001 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.5.1 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.5.2 Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.5.3 Mounting the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5 Connecting individual QuantumX modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42


5.1 Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.2 Connection to host PC or notebook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2.1 Single Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.2.2 Multiple Ethernet connection without synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.2.3 Multiple Ethernet connection with synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.2.4 Ethernet setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.2.5 Connection via FireWire (IEEE 1394b) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.2.6 Multiple Ethernet connection with synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.2.7 FireWire setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.2.8 Firmware update via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.2.9 Connecting more than 12 modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5.2.10 Bridging greater distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
5.2.11 FireWire with opto-hub and glass fiber cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

QuantumX HBM
4

6 Transducer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.1 Shielding design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.2 Adjustable sensor supply for active transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.3 TEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
6.3.1 Retrofitting the transducer plug with TEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
6.4 MX840 universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
6.5 MX840A universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.6 MX440A universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
6.7 MX410 highly dynamic universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.8 MX460 frequency measuring amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
6.9 MX1609 / 1609Pmodule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
6.9.2 MX1609/MX1609-P status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.10 MX471 CAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.10.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.10.2 MX471 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.10.3 Receiving CAN messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.10.4 LED status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.11 MX1601 universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
6.11.1 MX1601pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.11.2 MX1601status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
6.12 Transducder technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.12.1 Strain gages full bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6.12.2 Strain gage full bridges, inductive full bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6.12.3 Piezoresistive full bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6.12.4 Strain gage half bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6.12.5 Inductive half bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6.12.6 Quarter bridge, strain gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
6.12.7 Connection of transducers with double shield technique . . . . . . . . . . . . . . . . . . . . . . . . 103
6.12.8 Potentiometric transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6.12.9 LVDT transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
6.12.10 Piezoelectric sensors IEPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
6.12.11 DC voltage sources 100 mV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
6.12.12 DC voltage sources 10 V and 60 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
6.12.13 DC power sources 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
6.12.14 Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
6.12.15 Resistance thermometers Pt100, Pt1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
6.12.16 Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
6.12.17 Frequency measurement without directional signal (RS 485: Differential signals) . . . 116
6.12.18 Frequency measurement with directional signal (RS 485: Differential signals) . . . . . . 117
6.12.19 Frequency measurement without directional signal (single−pole mode) . . . . . . . . . . . 118
6.12.20 Frequency measurement with directional signal (single−pole mode) . . . . . . . . . . . . . . 119
6.12.21 Pulse counting, (RS 485: Differential signals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

HBM QuantumX
5

6.12.22 Pulse counting (single−pole mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121


6.12.23 SSI protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
6.12.24 Passive inductive rotary encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
6.12.25 PMW − Pulse width, Pulse duration, Period duration . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
6.12.26 CANbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

7 Functions and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126


7.1 MX410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
7.2 MX460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7.3 MX878 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
7.4 MX471 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
8.1 System accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.1.1 BPX001 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.1.2 Housing connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
8.2 Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
8.2.1 Power pack NTX001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
8.2.2 Supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
8.3 FireWire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
8.3.1 FireWire cable (module to module; IP20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
8.3.2 FireWire cable (module to module; IP65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
8.3.3 Connection cable (PC to module; IP20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
8.4 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
8.4.1 Plug kit with TEDS chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
8.4.2 Port saver SubHD 15pol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
8.4.3 Adapter D−Sub−HD 15-pin to D−Sub 15-pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8.5 MX840 accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
8.5.1 Cold junction for thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
8.5.2 Adapter cable (CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
8.6 Accessories MX410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
8.7 MX1609 and 1609P accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
8.7.1 Thermo-connector with integrated RFID chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
8.7.2 RFID chip for sticking onto thermo-connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

9 Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

QuantumX HBM
6 Safety instructions

1 Safety instructions

Appropriate use
The module and the connected transducers may be used for measurement and directly
related control tasks only. Any other use is not appropriate.
To ensure safe operation, the module may only be used as specified in the operating
manual. It is also essential to follow the respective legal and safety regulations for the
application concerned during use. The same applies to the use of accessories.
Each time, before starting up the modules, you must first run a project planning and risk
analysis that takes into account all the safety aspects of automation technology. This
particularly concerns personal and machine protection.
Additional safety precautions must be taken in plants where malfunctions could cause major
damage, loss of data or even personal injury. In the event of a fault, these precautions
establish safe operating conditions.
This can be done, for example, by mechanical interlocking, error signaling, limit value
switches, etc.

Safety rules
A module must not be connected directly to a power supply network. The maximum
permissible supply voltage is 10...30 V (DC).

The supply connection, as well as the signal and sense leads, must be installed in such a
way that electromagnetic interference does not adversely affect device functionality (HBM
recommendation: ”Greenline shielding design”, downloadable from the Internet at
http://www.hbm.com/Greenline).
Automation equipment and devices must be covered over in such a way that adequate
protection or locking against unintentional actuation is provided (such as access checks,
password protection, etc.).
When devices are working in a network, these networks must be designed in such a way that
malfunctions in individual nodes can be detected and shut down.
Safety precautions must be taken both in terms of hardware and software, so that a line
break or other interruptions to signal transmission, such as via the bus interfaces, do not
cause undefined states or loss of data in the automation device.

HBM QuantumX
Safety instructions 7

Conditions on site
For modules in IP20 protected housing:
− Protect the modules from humidity or effects of the weather such as rain, snow, etc.
− The permissible relative humidity at 31°C is 80% (non condensing); linear reduction down
to 50% at 40°C.
− Ensure that the ventilation openings on the sides are not covered.
For all modules:
− Do not expose the instrument to direct sunlight.
− Observe the maximum permissible ambient temperatures given in the specifications.

Maintenance and cleaning


The modules are maintenance-free. Please note the following when cleaning the housing:
− Before cleaning, disconnect the equipment completely.
− Clean the housing with a soft, slightly damp (not wet!) cloth. Never use solvents, since
these could damage the labelling on the front panel and the display.
− When cleaning, ensure that no liquid gets into the module or connections.

General dangers of failing to follow the safety instructions


The module is a state of the art device and as such is failsafe. The module may give rise to
further dangers if it is inappropriately installed and operated by untrained personnel. Any
person instructed to carry out installation, commissioning, maintenance or repair of the
module must have read and understood the Operating Manuals and in particular the
technical safety instructions.

Remaining dangers
The scope of supply and performance of the module covers only a small area of
measurement technology. In addition, equipment planners, installers and operators should
plan, implement and respond to the safety engineering considerations of measurement
technology in such a way as to minimize remaining dangers. Prevailing regulations must be
complied with at all times. There must be reference to the remaining dangers connected with
measurement technology. After making settings and carrying out activities that are
password−protected, you must make sure that any controls that may be connected remain in
safe condition until the switching performance of the module has been tested.

Working safely
Error messages should only be acknowledged once the cause of the error is removed and
no further danger exists.

QuantumX HBM
8 Safety instructions

Conversions and modifications


The module must not be modified from the design or safety engineering point of view except
with our express agreement. Any modification shall exclude all liability on our part for any
resultant damage.
In particular, any repair or soldering work on motherboards (replacement of components is
prohibited. When exchanging complete modules, use only original parts from HBM.
The module is delivered from the factory with a fixed hardware and software configuration.
Changes can only be made within the possibilities documented in the manuals.

Outputs
It is essential to take safety precautions when using a module’s digital, analog or CANbus
outputs. Make sure that status or control signals do not perform any actions that result in
damage to human health or the environment.

Qualified personnel
Qualified persons means persons entrusted with the installation, fitting, commissioning and
operation of the product who possess the appropriate qualifications for their function. This
module is only to be installed and used by qualified personnel, strictly in accordance with the
specifications and the safety rules and regulations.
This includes people who meet at least one of the three following requirements:
• Knowledge of the safety concepts of automation technology is a requirement and as
project personnel, you must be familiar with these concepts.
• As automation plant operating personnel, you have been instructed how to handle the
machinery and are familiar with the operation of the modules and technologies described
in this documentation.
• As commissioning engineers or service engineers, you have successfully completed the
training to qualify you to repair the automation systems. You are also authorized to
activate, to ground and label circuits and equipment in accordance with safety
engineering standards.

It is also essential to comply with the legal and safety requirements for the application
concerned during use. The same applies to the use of accessories.

NOTE
The safety instructions in this document also apply to the NTX001 power supply and
the BPX001 active back plane.

HBM QuantumX
Safety instructions 9

In this manual, the following symbols are used to point out residual dangers:

Symbol: DANGER
Meaning: Maximum danger level
Warns of an imminently dangerous situation in which failure to comply with safety
requirements will result in death or serious bodily injury.

Symbol: WARNING
Meaning: Dangerous situation
Warns of a potentially dangerous situation in which failure to comply with safety
requirements can result in death or serious bodily injury.

Symbol: CAUTION
Meaning: Potentially dangerous situation
Warns of a potentially dangerous situation in which failure to comply with safety
requirements could result in damage to property or some form of bodily injury.

Symbol:
Meaning: Electrostatic Sensitive Devices
Devices marked with this symbol can be destroyed by electrostatic discharge. Please
observe the precautions for handling electrostatic sensitive devices.

Symbol: On the equipment

Meaning: Observe information provided in the operating manual.

QuantumX HBM
10 Safety instructions

Symbols pointing out notes on use and waste disposal as well as useful information:

Symbol: NOTE
Points out that important information about the product or its handling is being given.

Symbol:
Meaning: CE mark
The CE mark enables the manufacturer to guarantee that the product complies with the
requirements of the relevant EC directives (the declaration of conformity is available at
http://www.hbm.com/hbmdoc).

Symbol:
Meaning: Statutory marking requirements for waste disposal
National and local regulations regarding the protection of the environment and recycling of
raw materials require old equipment to be separated from regular domestic waste for
disposal.
For more detailed information on disposal, please contact the local authorities or the dealer
from whom you purchased the product.

HBM QuantumX
Safety instructions 11

Conditions on site
For modules in housings with IP20 degree of protection:
− Protect the modules from moisture and dampness or weather such as rain, snow, etc.
− The permissible relative humidity at 31oC is 80% (non condensing); linear reduction to
50% at 40 oC.
− Make sure that you do not cover the ventilation openings at the side.
For all modules:
− Do not expose the modules to direct sunlight
− Comply with the maximum permissible ambient temperatures as stated in the
specifications.
− Ensure sufficient ventilation during installation into the BPX001 backplane.

Maintenance and cleaning


The modules are maintenance−free. Please note the following points when cleaning the
housing:
− Before cleaning, disconnect the device from all connections.
− Clean the housing with a soft, slightly damp (not wet!) cloth. Never use solvent as this
could damage the labeling or the housing.
− When cleaning, ensure that no liquid gets into the module or connections.

QuantumX HBM
12 Introduction

2 Introduction

2.1 About the QuantumX documentation

The QuantumX family documentation consists of

• A printed quick start guide for initial start up

• The datasheets in PDF format

• This operating manual in PDF format

• The EtherCAT / CX27 Ethernet gateway operating manual in PDF format

• A comprehensive online help with index and easy search options which is available after
the installation of a software packet (e.g. QuantumX Assistant, catmanEASY)

These documents are available

• on the QuantumX system CD supplied with the instrument

S after installation of QuantumX−Assistant on your PC’s hard disk

S always up to date on the Internet at http://www.hbm.com/hbmdoc

HBM QuantumX
Introduction 13

2.2 The QuantumX family

The QuantumX family is a modular and universally applicable measurement system. The
modules can be individually combined and intelligently connected according to the
measurement task. The distributed operation makes it possible to position individual modules
close to the measuring points, resulting in short sensor lines.

The QuantumX family currently consists of the following modules:


S MX840 universal amplifier
The module has 8 universal inputs and supports more than 10 transducer technologies
S MX840A universal amplifier
As MX840, however it is additionally possible to connect half bridges and ohmic resistors.
S MX440A universal amplifier
As MX840A, however with 4 inputs (without CAN).
S MX410 highly−dynamic universal amplifier
The module has 4 universal inputs and supports commonly used transducer technologies
(with a sampling rate of up to 96000 measuring values per second per channel).
S MX460 rotation specialist frequency amplifier
The module has 4 individually configurable inputs for connecting HBM torque transducers
(T10, T40), incremental encoders, frequency signal sources and digital signals.
S MX1609 thermocouple amplifier
The module has 16 inputs for type K thermocouples
S MX1609−P thermocouple amplifier
As MX1609, however with IP65 degree of protection.
S MX878 analog output module
The module has 8 analog outputs to which a system or source signal can be assigned. In
addition, signals can be computed in real time.
S MX471 CAN module
The module has 4 CANbus nodes that can be configured for receiving or transmitting
messages.
S EtherCAT/Ethernet gateways CX27
The module is used for connecting QuantumX modules to the Ethernet fieldbus.
S MX1601 universal amplifier
The module has 16 inputs that can be individually configured for voltage or current
measurement or for connecting current-fed, piezoelectric transducers.
S Data recorder CX22 / CX22−W (WLAN)
The module is used for local recording of measured data.

The modules have the following in common:


S Low voltage connection
S Ethernet interface for data communication with an operating PC

QuantumX HBM
14 Introduction

S 2 FireWire interfaces
− For optional voltage supply (see data sheet)
− For optional data communication via PC
− For medule synchronization
− For internal transmission of measurement data
S Connector (VG strip) for installation on an active module carrier (not applicable for IP65
variants)
S Status LEDs for displaying general system and channel states
S A working standard calibration certificate has been stored on every amplifier. It can be
read out via QuantumX Assistant.
S AutoBoot (module configuration is retained)

With amplifiers, the following applies for each measurement channel:


S Electrical isolation
S Configurable supply voltage (signal inputs/outputs, voltage supply, communication) for
active sensors
S Support for TEDS*) technology (read, write)
S Configurable sampling rate
S Configurable active digital filter (Bessel, Butterworth)
S Scaling
a. Zero span and gain linearization (constant and slope)
b. Multipoint−/table-based linearization (data points)
c. Polynomial linearization
Sensors assigned via the sensor database can be measured (calibrated) via the channel and
rewritten to the sensor database.
Variants a. and b. too can be saved to the sensor data sheet (TEDS). When the transducer is
connected, its characteristic curve is automatically downloaded into the amplifier and the
signal is linearized accordingly.
The device configuration is permanently retained, even if the device is switched off.

*) TEDS = Transducer Electronic Data Sheet

HBM QuantumX
Introduction 15

2.3 Channel overview

QuantumX Modules
MX1609
MX840A MX440A MX410 MX460 MX1601 MX878 MX471 CX27 CX22W
MX1609-P
Number of channels (total) 8 4 4 4 16 16 - - - -
Data rate (Samples/s) 19200 19200 96000 96000 300 19200 - - - -
Bandwidth (Hz) 3200 3200 38000 38000 14 3000 - - - -

Full-bridge strain gages • • •


Half-bridge strain gages • • •
Inductive full-bridge • • •
Inductive half-bridge • • •
LVDT • •
Voltage • • • •
Current (± 20 mA) • • • •
Current fed piezoelectric transducer
(IEPE) •1) •1) •1) •
Piezoresistive transducer • • •
Resistance • •
Potentiometers • •
PT100 and PT1000 resistance thermometers • •
Thermocouples • • •
(Type K)

Indctive rotary encoder •


Incremental encoder • • •
SSI • •
Frequency measurement, pulse counting • • •
PWM •
Torque / rotary speed • • •
CANbus • •
(Input/Output) (Input/Output)

Analog outputs • •
Digital IN (static) • •
Digital OUT (static) • •

Mathematics • • • •
Local recording of measured data •
¹) A Smart module (1-EICP-B-2) is required for connecting current-fed piezoelectric transducers.

See data sheets for precise technical specifications. The pin assignments can be found in the following chapters.

QuantumX HBM
16 Introduction

2.4 Sychronization of QuantumX modules

To enable measurement signals to be synchronized for processing and analysis, they need
to be synchronously measured.
All QuantumX modules can be synchronized among themselves. This ensures simultaneous
measurement on all channels. All the analog-digital converter rates, measuring rates and
bridge excitation voltages are also synchronized.

Synchronization methods:
Synchronization via FireWire
All the modules are synchronized automatically when they are connected via the FireWire
cable. This is the recommended method.
No CX27 module present in the system:
The module with the highest serial number takes over the Master function.

CX27 module present in the system:


If a CX27 module is connected, this automatically becomes the synchronization Master.
When starting the system, the system time is set once to the actual time.
If only QuantumX modules are being used, internal synchronization is sufficient. However, if
synchronous measurements are to be performed by different measurement systems, an
external Master must be used for synchronization.
This is also a requirement if the QuantumX modules are a long distance away from one
another, and a FireWire connection would be too costly and complex.

Synchronization via EtherCAT


The CX27 gateway supports the EtherCAT ”Distributed Clocks” enhancement. In an
EtherCAT group, the time is distributed to all the EtherCAT nodes.
The CX27 module can be synchronized to the EtherCat time. This will mean that all the
QuantumX module clocks are synchronized to the specified time.

Synchronization via an NTP server


Each QuantumX module can synchronize its internal clock with an NTP server. The NTP
time is distributed to all other modules via FireWire.
It is possible to achieve accuracies in the 100 µs range, although this depends on the
relevant Ethernet utilization.
Modules that are in proximity to each other should be synchronized by FireWire.
If the synchronization source for a module is changed to NTP, the system must be restarted
once. catmanEASY software from HBM includes an NTP software package.
Parameters:
IP address of the NTP server
Threshold in µs, from which the time deviation to NTP time is tolerated

HBM QuantumX
Introduction 17

Synchronization using IRIG−B


IRIG−B is a standardized time code.
The digitally or analogously modulated time signal is externally fed to an arbitrary analog
voltage input of type MX840A or MX440A amplifiers to synchronize the QuantumX system
(see assignment, chapter 6.5.1).
The amplifiers can record type B000 through B007 and B120 through B127 IRIG−B signals.
All modules connected via FireWire are automatically synchronized as well. The code
includes the time, the year and, optionally, the seconds of the current day.

Characteristic FireWire Ethernet (NTP) EtherCat IRIG−B


Synchronization QuantumX only QuantumX, all EtherCAT all IRIG−B-
with other device MGCplus nodes nodes
types other
interrogators
Max. distance 5 m (40 m with 100 m (Ethernet) 100 m −
between FireWire extender,
QuantumX 500 m via
modules fiber-optics
Number of 24 unlimited CX27 required, unlimited
modules to be unlimited MX440A, MX840A
synchronized required
Synchronization < 1 µs 100 µs to 10 ms < 1 µs < 1 µs
accuracy
Synchronization immediately approx. 2 h on first immediately immediately
setting time start, approx. 10
min on restart
Synchronization Auto external external external IRIG−B
Master 1 QuantumX SyncMaster , e.g. SyncMaster master
module PC
Voltage supply < 1.5 A, looped − − −
through

QuantumX HBM
18 Introduction

Synchronizing via FireWire


Auto
Auto
Auto
Auto Time base :
automatic
(factory setting)

Synchronizing via CX27 (EtherCAT)


Auto Time base :
Auto
Auto EtherCat Master
CX27

EtherCAT

Synchronizing via NTP (with FireWire)


Auto
Auto
Auto Time base :
NTP *)
NTP server

Ethernet

NTP
Synchronizing via NTP (without FireWire)
NTP
NTP
NTP
NTP

Time base :
NTP server
Ethernet
switch

Fig. 2.1: Different methods of time synchronization

*) CX27 or the module with the highest serial number


HBM QuantumX
Introduction 19

Successful synchronization:
For accurate synchronization, the corresponding channels should be parameterized using
identical filter settings. The delay is not automatically corrected. Filter delays are given in the
datasheet. After booting and successful synchronization, the system LED shows green. If
synchronization is disturbed, or not yet established, the system LED shows orange.

Example: MX840

System LED

Time format used:


Basis: 1.1.2000
Time stamp: 64 bit
32 bit seconds
32 bit fractions of a second, resolution (1/232)
These time stamps are appended to the measured values.

There are several synchronization methods to choose from (also see Fig. 2.1 page 18):
S synchronizing via FireWire
S synchronizing via EtherCAT (CX27)
S synchronizing via NTP (Network Time Protocol) with FireWire
S synchronizing via NTP without FireWire

QuantumX HBM
20 Software

3 Software

The supplied QuantumX System CD contains a powerful software package consisting of the
QuantumX Assistant, Lab View library, programming library for .NET/COM, TEDS-Editor,
FireWire driver as well as a program for module firmware updating. catmanEASY and
DIAdem driver are software products that can be obtained as separate product packages.

3.1 QuantumX Assistant

The HBM software ”QuantumX Assistant” offers the following functions:


System..
• Create survey (modules, host PC)

Modules:
• Search and configuration (e.g. TCP/IP communication), naming
• Reset to factory settings
• Read factory calibration certificate
• Analysis (information, status, log file)
• Save configuration to operating PC

Channels/sensors:
• Configuration (name, connection type, TEDS, semi-automatic assignment)
• Measurement (alphanumeric display)
• Open the TEDS editor and read/write to TEDS
• Activate/deactivate isochronous operation via FireWire

Individual signals:
• Set sampling rate and filter (type, cut-off frequency)

Measured values (Scope):


• Start/Stop continuous graphic measurements (time frames, trigger, zoom)
• Basic signal analysis (X-Y cursor)
• Record measurements

Functions and outputs


• Generate new signals using mathematics functions (peak value, rms value, adding and
multiplying, rotation)

Sensor database
• Output signals (scaled, filteresd)
• Modify and expand existing sensor databases (e.g. own sensors, dbc data files)

HBM QuantumX
Software 21

3.2 catmanAP

HBM’s catmanAP software is optimally suited for the following tasks:


• Configuring communication and measurement channels (integrated TEDS Editor and
expandable sensor database)
• Configuring the test or measurement task (channels, sampling rates, triggers, comments,
interaction)
• Setting up virtual, online−computed channels (algebra, FFT, logics, strain−gage rosette
analysis, differential, integral, etc.)
• Setting up limit value or event monitoring (activation of digital output, acoustic alarm, log
entry)
• Individual graphical visualization options (line recorder, analog meter, digital or bar graph
indicator, table, status LED, etc.)
• Various storage options (all data, cyclic, ring buffer, long duration measurement, etc.)
• Exporting measurement data into commonly used data formats (catmanBIN, Excel,
ASCII, DIADEM, MDF)
• Graphical analysis of recorded data
• Automating measurement sequences (AutoSequence and EasyScript)
• Reporting (using graphical displays, analyses, comments)

The software package consists of various modules:

S EasyMath for mathematical evaluation

S AutoSequence automates repeating measurement or analysis steps

S EasyLog records the measurement data onto a storage medium

S EasyPlan enables preparatory parametrization and configuration without amplifier


connection

S EasyScript is based on current VBA standard (Visual Basic for Applications) and enables
writing of own scripts for individual measurement tasks

QuantumX HBM
22 Software

3.3 Lab VIEW library

Lab VIEW is a graphic programming system from the company ”National Instruments”. The
acronym stands for ”Laboratory Virtual Instrumentation Engineering Workbench”.
The main application areas for Lab VIEW are in measurement, control and automation
technology.
A Lab VIEW device driver is a VI (Virtual Instrument) or sub-program that is used in Lab
VIEW programs for easy operation of devices. Device drivers are used to initialize, open and
close interfaces when required, to initialize and configure devices, to make settings, trigger
and query measurements, etc.
A setup program is available on the QuantumX System CD with which you can install the
Lab VIEW driver on your computer.

3.4 Programming interface (API)

The abbreviation API stands for ”Application Programming Interface” and designates
so-called programming interfaces. Programmers can directly access functions of other
programs via APIs and use these in their own programs.
With the API, you have full access to all QuantumX functions through an individually
programmed application, e.g. your own operator interface.
The API can be used in the form of programming libraries in .NET or COM technologies. The
libraries enable the creation of own applications in programming languages such as e.g.
Visual Basic, C++, C# or Delphi. Functions such as communication connection, configuration
of measurement channels, implementation of measurements and troubleshooting are
components of the library.
The API can be easily installed from the QuantumX System CD. Application-based examples
and practice-oriented documentation enable rapid a quick start.

3.5 Firmware update

You can easily check the firmware status of the modules and update them with the
”QuantumX firmware update” software.
Before updating your firmware, please check whether your PC software needs to be
updated.
We recommend that you check and, if necessary, update the firmware
• if you want to use a new PC software package
• if you expand your system with new modules
QuantumX Assistant also enables you to check the firmware status of your modules:
• Right−click on a module −> Details −> System parameters

HBM QuantumX
Software 23

• Compare your version with the actual firmware version on the Internet under:
www.hbm.com\quantumX

QuantumX HBM
24 Software

If the firmware version number of your module is lower than the actual number on the
Internet, an update is necessary:
• Download the actual firmware from the HBM website and save it in the download
directory of the firmware updater (in most cases: C:\Programs\HBM\QuantumX Firmware
Update\Download)
• Download the actual software package from the HBM website
• Close all open HBM software, install the new software and start the QuantumX Firmware
Update
• Click on the ”Find modules” symbol or press the function key F4.

• Select the module


• Select the required version in the drop down menu ”New firmware”
• Activate the modules whose firmware you want to update by checking the boxes in the
column ”Update” and then click on the ”OK” button.

• Press the ”Start” button and wait until the update is complete (do not interrupt the
process/do not switch off the modules/do not interrupt the connection)

HBM QuantumX
Software 25

3.6 TEDS Editor

HBM’s TEDS Editor enables TEDS data to be read, edited and written directly via a
measurement channel or the HBM TEDS dongle. When retrofitting TEDS, the editor provides
corresponding templates for the different transducer types. Some templates can be saved
and loaded.

Chapter 6.3 describes TEDS in general.

3.7 DIAdem driver

DIAdem is a graphic programming system from the company ”National Instruments”.


DIAdem provides corresponding library modules for the complete data flow, ranging from
measurement acquisition through analysis to reporting.

HBM’s DIAdem driver enables measurement data acquisition using the following QuantumX
amplifiers: MX840, MX840A, MX440A, MX410, MX460 and MX1609.
Latest information can be found in the corresponding release notes at www.hbm.com.

3.8 DASYLab driver

DASYLab is a graphic programming system from the company ”National Instruments”.


The acronym stands for ”Data Acquisition System Laboratory”. The main application areas
for DASYLab are in measurement, control and automation technology.
The graphic library modules enable interfaces to be controlled, for example, inputs and
outputs, signal conditioning and analysis, control, visualization and data storage.

The partner company IMP sells a DASYLab driver for measurement data acquisition using
the follwing QuantumX modules: MX840, MX840A, MX440A and MX1609.
Latest information can be found at www.impkoeln.de.

QuantumX HBM
26 Housings

4 Housings

The degree of protection given in the technical data indicates the suitability of the housings
for various ambient conditions and also the protection of persons against potential risks
when used. The letters IP (International Protection), which are always present in the
designation, are followed by two digits. These indicate which degree of protection a housing
offers against contact or foreign bodies (first digit) and moisture (second digit).
The QuantumX modules are available in housings with degree of protection IP20 and, in
some cases, with IP65 (as per DIN EN 60529).

IP 2 0
IP 6 5

Code index Degree of protection against Code index Degree of protection against water
contact and foreign bodies
2 Protection against contact with 0 No water protection
fingers, protection against foreign
bodies with ∅ > 12 mm
6 Complete protection against contact, 5 Protection against water jet(nozzle)
protection against penetration of dust from any angle

Both housing types can be connected together with the aid of two lateral housing clips
(1-CASECLIP, not included in scope of delivery). To do this, the existing lateral covers must
be removed and the housing clips screwed on.

Housing clip

Fig. 4.1: Two connected IP20 housings

HBM QuantumX
Housings 27

Fig. 4.2: Amplifier MX1609-P in IP65 housing

QuantumX HBM
28 Housings

4.1 Mounting housing clips on modules with degree of


protection IP20

The module electronics are integrated in a metal housing that is surrounded by a case
protection (CASEPROT). This also serves for centering when several devices are stacked on
top of each other and offers a certain degree of protection against mechanical damage.

Case protection

MX840 housing

Cover

Fig. 4.3: Universal amplifier MX840 with case protection

The mounting of the housing clips shown in the following pictures must be implemented on
both sides of the housing.

a.f. 2.5

Fig. 4.4: Removing the CASEPROT

HBM QuantumX
Housings 29

Cover

Fig. 4.5: Removing the cover

Housing clip

a.f. 2.5

Fig. 4.6: Mounting the housing clip

QuantumX HBM
30 Housings

a.f. 2.5

Fig. 4.7: Mounting the CASEPROT

HBM QuantumX
Housings 31

4.2 Mounting housing clips on modules with degree of


protection IP65

The mounting shown in the following pictures must be implemented on both sides of the
housing.

Cover

Fig. 4.8: Removing the cover

Housing clip

a.f. 2.5

Fig. 4.9: Mounting the housing clip

QuantumX HBM
32 Housings

Fig. 4.10: Attaching the covers

HBM QuantumX
Housings 33

4.3 Connecting housings

The following pictures show the connection of two IP20 housings. The procedure is identical
for IP65 housings.

Press

Fig. 4.11: Unclip the housing clip

Lever

Catch

Fig. 4.12: Unclip the lever and catch

QuantumX HBM
34 Housings

Fig. 4.13: Close the lever

Fig. 4.14: Connected housings

HBM QuantumX
Housings 35

4.4 CASE-FIT

A fitting panel (CASE−FIT) allows flexible mounting of IP20 protected modules of the
QuantumX series. A lashing strap or CASE−CLIP can be used for fastening the modules.

132

169,5
Ø 5,6
Laschen für die
zusätzliche fixierung
mit Spanngurten

approx. 30
11,4

22

Fig. 4.15: Mounting of the IP20 version

QuantumX HBM
36 BPX001 Backplane

4.5 BPX001 backplane

You can connect up to 9 modules with each other using the BPX001 backplane without the
need for complicated cabling and you can link these via the two FireWire interfaces of the
backplane with other modules or module groups. You can also set up a direct connection to
a PC via one of the FireWire interfaces of the backplane. The FireWire interfaces of the
individual modules are actively connected to each other.
The supply voltage (18 V ... 30 V DC) for the modules must be supplied externally. The
circuits of the FireWire connections and the modules are protected with a total of four fuses
with control displays (arrangement see Tab. 4.1).
The modules can be positioned anywhere in the backplane. The backplane is designed for
wall or control cabinet installation and has boreholes for attachment.

Slot 9

Slot 1

Fig. 4.16: Example for setup with 6 modules

HBM QuantumX
BPX001 Backplane 37

4.5.1 Connection

VG strip module
connection
FireWire X1 / X2

Fuses with control


LEDs
4 x 4 A/T

Supply voltage
18 V ... 30 V DC
5 A max. + −

Ground

Fig. 4.17: BPX001 connections

No. Protection
1 FireWire X1 connection
2 FireWire X2 connection
3 Slots 1 to 4
4 Slots 5 to 9

Tab. 4.1: Fuse assignments

QuantumX HBM
38 BPX001 Backplane

4.5.2 Wall mounting

A total of 10 boreholes are provided in the backplane for wall mounting (∅ 6.5 mm). We
recommend using the outer 4 boreholes for wall mounting.

NOTE
Only use countersunk head bolts for fastening, otherwise the modules cannot be
mounted correctly.

Fig. 4.18: BPX001 drilling pattern and dimensions

Note the following information when installing one or more backplanes in a control cabinet:

• When installing in a control cabinet, the temperature limits given in the technical data of
the backplanes must be complied with
• Depending on the installation situation, sufficient ventilation (vertical air flow) or cooling
must be provided (the maximum total output on a backplane is approx. 150 Watt)
• The ventilation slits of the modules must not be covered (e.g. by cable ducts)

HBM QuantumX
BPX001 Backplane 39

4.5.3 Mounting the modules

TOOLS
We recommend a T-handle socket spanner 4x150 (across flats 4 mm, length 150 mm).

NOTE
The modules can only be fastened in backplanes in housings with IP20 protection
without case protection, case clips or lateral covers If these are present, remove as
shown in Chapter 4.

Mounting sequence:
1. Remove the cover of the connecting plug (rear of module).

Cover

Fig. 4.19: Remove cover

2. Unscrew the upper and lower screwed clamping glands of the backplane up to the stop
(the screws are secured against falling out!).

QuantumX HBM
40 BPX001 Backplane

3. Position the module vertically on the backplane and push it in carefully on the lower guide
rail back up to the stop.

Upper screwed clamping gland

a.f. 4.0

Guide rails

Lower screwed clamping gland

Fig. 4.20: Mounting the module

Fig. 4.21: Centering above the connection plug


HBM QuantumX
BPX001 Backplane 41

4. Tighten the lower then the upper screwed clamping gland.

2.

1.

Fig. 4.22: Tightening the screwed clamping glands, sequence

QuantumX HBM
42 Connection

5 Connecting individual QuantumX modules

5.1 Connecting the supply voltage

Connect the modules to a DC voltage of 10 V ... 30 V (recommended 24 V), see the table for
the power consumption per device.

CAUTION
A rule of thumb for voltage distribution via FireWire says:
”An external supply voltage of equal potential is required at every third module”.

Defects in the device cannot be excluded if a supply voltage > 30 V is used. If the supply
voltage drops below 10 V, the modules switch off.
In the event of battery operation in a vehicle, we recommend incorporating an uninterrupted
voltage supply between battery and module to compensate for voltage drops during starting
processes.
Module Typical power consumption, including transducer excitation (Watt)
MX840 13
MX840A 12
MX440A 10
MX1601 13
MX410 15
MX460 9
MX1609 6
MX1609-P 6
CX22 12
CX27 7
MX878 7
MX471 6

If several modules are connected to each other via FireWire for time−synchronous data
acquisition (see Fig.5.4), the supply voltage can be looped through. The power pack used
must be able to provide the appropriate output.
The maximum permissible current on the FireWire connection cable is 1.5 A.If the chain is
longer repeating the supply connection is mandatory.
If several amplifiers are operated non−synchronously (see Fig.5.3), they must be supplied
separately.

NTX001
Oder X104

1−Kab271−3

X101/X102
1−Kab269
FireWire

Fig.5.1: Connecting socket for supply voltage

HBM QuantumX
Connection 43

5.2 Connection to host PC or notebook

5.2.1 Single Ethernet connection

10 V ... 30 V DC
1-NTX001 or X104
1-KAB271-3

TCP/IP, 100 Mbps


X100
Cross Over

Fig.5.2: Single Ethernet connection

NOTE
You must use an Ethernet crossover cable with older computers. Newer PCs/laptops
have Ethernet interfaces with autocrossing function. You can also use Ethernet patch
cables here.

QuantumX HBM
44 Connection

5.2.2 Multiple Ethernet connection without


synchronization

10 V ... 30 V 10 V ... 30 V 10 V ... 30 V


DC DC DC

Patch cable

Patch cable

TCP/IP, 100 Mbps

Fig.5.3: Multiple connection via Ethernet

Modules can be connected to the PC with standard Ethernet switches. We recommend patch
cables.
With the star structure displayed here, measurement data from other modules is not lost in
case of a cable break in the ethernet cable.

HBM QuantumX
Connection 45

5.2.3 Multiple Ethernet connection with synchronization

10 V ... 30 V DC

Patch cable

TCP/IP, 100 Mbps

Patch cable

FireWire connection
1-Kab269-x: Connection cable with various lengths (x m)

Fig.5.4: Example for multiple connection via Ethernet with synchronization

The supply voltage for the modules is looped through FireWire in the configuration shown
above (max. 1.1 A through FireWire; power consumption for 1 module, see specifications in
data sheet).
Advantage of this connection structure: The other modules remain active in case of a cable
break in the ethernet cable.

QuantumX HBM
46 Connection

5.2.4 Ethernet setup

Settings for direct connection with a PC (peer-to-peer)

NOTE
Ensure that your PC has a valid IP address.
Install and start up the latest QuantumX Assistant version on your PC.
(All screenshots shown in this quick start guide display the menus in the operating system
WindowsXP).

• Click on the icon (Find modules) or press the function key F4.

HBM QuantumX
Connection 47

The next dialog window offers you the several options for network searching. For the first
startup we recommend:
• Search the whole network and select from the result (recommended setting)

Recommended

• If your modules are not yet displayed, click on the

button.

NOTE
The network connection can be influenced by:
w An activated WiFi connection on your PC: Switch this connection off and start the
network search again
w The use of a standard patch cable in a direct connection (peer-to-peer)
If the module you have selected appears in black in the list, immediate operation is possible.

QuantumX HBM
48 Connection

If the module appears gray in the list, mark it and click on the ”Edit network settings” button.

Check your settings and adjust if necessary as follows:


Adapt the IP address of the module:
• Activate DHCP/APIPA if you want automatic configuration. Please set any PC directly
connected to QuantumX to DHCP as well.
• Manual configuration: Deactivate DHCP and enter the same subnet mask address as
used with your PC. Change the IP address of your module so that it matches
communication (see example below)
Example: Manual IP setting − module side
Settings IP address Subnet mask
Module before 169.1.1.22 255.255.255.0
PC / Notebook 172.21.108.51 255.255.248.0
Module after 172.21.108.1 255.255.248.0
The first three digit groups of the PC and module IP addresses shall be the same.
The subnet mask address digit groups must be identical in the module and PC!

HBM QuantumX
Connection 49

Automatic Configuration

Module settings

PC settings

Manual Configuration

Module settings 172.21.108.1


255.255.248.0

PC settings

Fig.5.5: Example settings for direct connection of one module

QuantumX HBM
50 Connection

• Click on ”OK”
• Confirm the settings with the ”Yes” button, the module is then restarted with the current
settings.

After approx. 45 seconds click on the button.

The system LED of the module should now light up green, if not please check your network
settings again! If the network settings are ok, the module names are shown in black.
• Mark the relevant modules by checking the relevant checkbox
• Confirm with ”OK” and you are now ready for your first measurement job

Connector pin-outs can be found in the operating manual.


Channel configuration can be found in the online help of the software.

Ethernet settings: adapt your PC’s IP address


If you use your computer in various networks (IP address changes), but your modules have a
fixed IP address, you should use the ”Alternative Configuration” in the TCP/IP properties
(fixed IP address and subnet mask, user-defined)!
Edit the PC settings as follows:
• Open the network connections (Start/Settings/Network connections).
• Mark your LAN connection with a right−click and select ”Properties” in the context menu.
• Select the tab ”General” and mark the Internet (TCP/IP) under ”This connection uses the
following items”. Click on the ”Properties” button.

HBM QuantumX
Connection 51

• In the tab ”Alternate Configuration”, select the option ”User-defined” and enter your data
in the ”IP address line” and ”subnet mask”.

Example: Manual IP setting − PC side


Settings IP address Subnet mask
Module before 169.1.1.22 255.255.255.0
PC / Notebook 172.21.108.51 255.255.248.0
PC / Notebook after 169.1.1.1 255.255.255.0

QuantumX HBM
52 Connection

• Confirm twice with ”OK”.


In future, your computer will use the “Alternate Configuration” for the direct connection.

Integrating modules in an Ethernet Network


• Activate the checkbox DHCP and click on ”OK”, the following confirmation window then
appears:

• Confirm the settings with the ”Yes” button, the module is then restarted with the current
settings.

• After approx. 45 seconds click on the button.

HBM QuantumX
Connection 53

The system LED of the module should now light up green, if not please check your network
settings again! If the network settings are ok, the module names are shown in black.

• Mark the relevant modules by checking the relevant checkbox


• Confirm with ”OK”
Channel configuration can be found in the online help of the software.

QuantumX HBM
54 Connection

5.2.5 Connection via FireWire (IEEE 1394b)

General information
S Baud rate of 400 MBaud (approx. 50 MByte/s)
S Asynchronous (all nodes) or isochronous (in real time to a specific node) data
transmission
S Data synchronization
S Supply voltage via FireWire connection cable (max. 1.5 A)

10 V ... 30 V DC
1-NTX001 or 1-KAB271−3
X104

X101

1-KAB270-3

Adapter
PC: PCI or PCIe card
Notebook: PC card (previously PCMCIA)

Fig.5.6: Single FireWire connection

NOTE
Please check in advance whether a firmware or software update is required.
Software/firmware downloads can be found on the HBM website:
www.hbm.com\downloads

HBM QuantumX
Connection 55

5.2.6 Multiple Ethernet connection with synchronization

10 V ... 30 V DC
(e.g. NTX001)

10 V ... 30 V DC
(e.g. NTX001)

X102

X101

FireWire connection
1-Kab269-2 1-Kab270-3
1−Kab269-0.2
2 m connection cable 3 m connection cable
0.2 m connection cable

Fig.5.7: Example for multiple connection via FireWire with synchronization

Data are transferred, modules are synchronized in timing and voltage is supplied via the
FireWire connections. You can connect a maximum of 12 modules in series with each other.

NOTE
Different voltage sources need to supply the same voltage level.

QuantumX HBM
56 Connection

5.2.7 FireWire setup

• Integrate the FireWire PC adapter into your computer.


• Install the ”t1394bus_installwizard.exe” driver Wizard provided by HBM from the
QuantumX system CD or from the catmanAP CD (target directory, for example,
c:\Programme\HBM\FireWire). Double−click to start the program.

NOTE
For trouble shooting purposes you can switch to the original FireWire driver with the
tool “t1394bus_installwizard.exe”. You can find the tool after having installed the
driver on your hard disc.
• After installation and configuration, connect the FireWire cable first to the PC adapter and
then to the first module. Activation is confirmed acoustically by Windows.

Whenever you connect a new module via FireWire to your computer, the operating system
will prompt you to register the module. Always refer here to the driver “hbm1394.sys”.
• Install and then start the latest QuantumX Assistant on your PC.

• Click on the icon (Find modules) or press the function key F4.

The field ”Modules found” displays all modules connected via FireWire.
• If your modules are not yet displayed, mark ”Search the complete network” and click

again on the button.


• Mark the relevant modules by checking the relevant checkbox
• Confirm with ”OK”
This completes the settings for your connection. Connect your transducer now, connection
information can be found in the ”QuantumX operating instructions”.
Information about further channel configuration can be found in the online help of the HBM
software you are using.

HBM QuantumX
Connection 57

NOTE
If no modules are found via FireWire this may be caused by the following:
− The modules have not been properly registered. Click on the FireWire driver in
Systray, check the driver behind the modules and reinstall it, if necessary
(hbm1394.sys).
− Check all connections between the modules.

QuantumX HBM
58 Connection

5.2.8 Firmware update via Ethernet

We recommend updating the module firmware


• When you want to use new HBM software
• When you want to use a new module with a different firmware version
Your PC software must also be updated
• When you want to update the firmware of your module to improve its performance
Use QuantumX Assistant as follows to determine which firmware version your module is
working with:
• Right-click on Module −> Details −> System parameters

• Compare your version with the latest firmware version on the Internet under:
www.hbm.com\quantumX

HBM QuantumX
Connection 59

If the firmware version number of your module is lower than the current number on the
Internet, an update is necessary:
• Download the latest software package from the HBM website (QuantumX firmware
downloader, QuantumX Assistant, etc.)
• Close all running HBM software, install the new software and start QuantumX Firmware
Updater
• Download the latest firmware from the HBM website and save it in the download directory
of the firmware updater (in most cases: C:\Programs\HBM\QuantumX Firmware
Update\Download)
• Click on the ”Find modules” symbol or press function key F4 (see chapter 2.1).

• Select the module


• Select the required version in the dropdown menu ”New firmware”
• Activate the modules whose firmware you want to update by checking the boxes in the
column ”Update” and then click on the ”OK” button.

• Click on the ”Start” button and wait until the update is complete (do not interrupt the
process/do not switch off the modules/do not interrupt the connection)

NOTE
You can update the firmware of the modules via FireWire, directly via Ethernet or via
the Ethernet connection of the Gateway CX27.

QuantumX HBM
60 Connection

5.2.9 Connecting more than 12 modules

1 2 3
P4
Hub
6 7 8 9 10 11
P3
5
12
1 2 3 4

Displayed:
Total number of modules: 15
Total number of Hops: 12
Data sink

QuantumX module

Longest chain to data sink (max. 12)

P3 = Port 3

Fig.5.8: Example of a star topology with two chains and one hub

The number of modules connected in series (daisy chain) is limited to 12. If you want to
connect more modules (maximum 24), you must use hubs. Hubs are devices that connect
network chains together in star configurations. This connection mode is again limited to 14
hops.
A hop is the transition from one module to another (this means n−1 hops for n QuantumX
modules in a chain).
Depending on the connection situation, 1 to 2 hops are counted in one hub (see Fig.5.9).
To count the total number of hops, the longest chain to the data sink must be counted (worst
case).
In FireWire systems that consist of several hubs with several module series, only the hops of
the longest series are counted, the others are not taken into account.

HBM QuantumX
Connection 61

Port 1 Port 2 Port 3

Port Port Port


1 2 3

Phy 1 Phy 2

Port
4

Port 4

Connection to Port 3 − Port 4: 1 Hop


Connection to Port 1 and/or 2 − Port 4: 2 Hops

Fig.5.9: Connection situation at AVT 1394b hub

Note
Always connect the chain with the most modules to Port 3 or Port 4.

QuantumX HBM
62 Connection

5.2.10 Bridging greater distances

Greater distances (>5m) in FireWire networks can be bridged with opto-hubs that enable
distances of up to 500 m with the use of a glass fiber cable.

1 Hop
1 2 Max. 500 m
Opto- Opto-
P3
Hub Hub
P4 P4 7 8
P3 6

1 2 3 4 5

Displayed:
Total number of modules: 11
Total number of hops: 8

QuantumX module

Longest chain to data sink

Fig.5.10: Example for the use of opto-hubs

HBM QuantumX
Connection 63

5.2.11 FireWire with opto-hub and glass fiber cable

10 V ... 30 V DC

Glass fiber cable


Max. length 500 m

Opto-Hub

Opto-Hub

Fig.5.11: FireWire and glass fiber cable

QuantumX HBM
64 Connection

6 Transducer connection

6.1 Shielding design

Sources of interference may cause electromagnetic fields which couple interference voltages
into the respective measuring circuits inductively or capacitively through connecting cables
and equipment housings and thus affect the way the equipment works. It is essential to
ensure that the equipment used in the system itself does not emit electromagnetic
disturbances. Electromagnetic compatibility (EMC) which combines the concepts of required
electromagnetic immunity or susceptibility (EMS) and permitted electromagnetic interference
(EMI) has become increasingly more important over the past years.
The HBM Greenline shielding design
The complete measuring chain is fully enclosed in a Faraday cage through the unique design
of the cable shield. The cable shield is flattened, connected to the transducer housing, and
routed to the amplifier housing through conductive connectors. These measures substantially
reduce the effects of electromagnetic disturbances.

Conductive housing
ensuring connection
to plug and equipment
housing Cable shield connected
Signal-carrying to conductive housing
contacts through strain relief

Fig.6.1: Cable shield connected to plug

HBM QuantumX
Connection 65

Note
All components of the measuring chain (including all cable joints such as connectors
and couplings) have to be surrounded by a closed, EMC-tested shield. Shield
transitions must be realized in the form of flattened, closed and low-impedance joints.
This is ensured when original HBM connectors are used.

Grounding and earthing


EMC−compliant wiring requires that signal ground and shield are separate, therefore the
shielding can be connected to earth at several points, for example, through the transducers
(metal housing) and the amplifier (housing connected to protective earth conductor).
In the case of potential differences in the measuring system, a potential equalization
conductor has to be laid (recommended: very flexible stranded wire, 10 mm2 line diameter).
Ensure that signal and data lines are run separately from current−carrying power lines.
Ideally use metal cable ducts with internal separating plate. Signal ground, earth and shield
should be separate from one another.
To minimize the effect of electromagnetic disturbances and potential differences, the signal
ground and earth (or shield) are separated in HBM equipment. The mains protective earth
conductor or a separate earth potential line should be used as connection to earth. This is
common practice, for instance, for potential equalization in buildings. Avoid connecting the
earth lead to a radiator, water pipe or similar.

QuantumX HBM
66 Connection

6.2 Adjustable sensor supply for active transducers

Some modules can supply active transducers with an excitation voltage of 5…24 V.
When using the adjustable transducer excitation, electrical isolation from the supply voltage
of the amplifier is not required.
The maximum permissible power consumption is 700 mW per channel, in total not more than
2 W. If the power consumption is more than 700 mW on one channel, the transducer
excitation of this channel will switch off. If the power consumption exceeds a total of 2 W, the
device may switch off.

MX840

1 ... 8

Sensor Connection as per


measurement principle

4
9

Supply voltage 5V ... 24V1) 12


3 kΩ
Power supply 0V 11

Cable shield Hsg.

1) Adjustable via software


Hsg. = housing

CAUTION
The output voltage during idling is up to 20% higher than set when the voltage <8 V. If
a current of 2 mA is drawn, the voltage falls back to the set value.
The condition is met in sensors with a power consumption of min. 20 mW.
This can also be met with an additional resistance of 3 kΩ if the power consumption is
lower or if the sensors are sensitive.
Check the correct voltage setting when connecting a sensor. Too high a voltage can
destroy the sensor. The voltage value is a part of the MX840 parameterization and can
only be changed with a new parameterization. The sensor supply is switched off in the
delivery condition.

HBM QuantumX
Connection 67

6.3 TEDS

The acronym TEDS stands for ”Transducer Electronic Data Sheet” and denotes a transducer
or sensor’s electronic data sheet which is saved to a small electronic chip or a corresponding
module and is intrinsically linked to the transducer.
In addition, valuable meta data is supplied, for example, calibration data providing essential
information for the traceability of measurements or tests. The electronic data sheet can be
located in the transducer housing, in the inseparable cable or connector plug.
The function and principle of operation are defined in Standard IEEE1451.4.

Transducer with TEDS module


e.g. U93

Data mode
QuantumX MX840A
Measurement mode

Transducer information stored in TEDS includes:


S The physical unit of the measured quantity (N for force, for example) and its measuring
range
S The unit of the electrical output signal (mV/V for bridge transducers, for example)
S The linear characteristics as the relation between the measured quantity and the
electrical signal
S If applicable, the transducer’s required excitation and electrical power supply
Additional information that can be read out using corresponding software, for example:
S Transducer manufacturer, type, serial number etc.
S Calibration date, recalibration interval, calibrator’s initials, etc.
Amplifiers of the QuantumX series enable transducer information stored in the electronic
data sheet to be read out and automatically implemented in the correct amplifier settings; this
allows fast and reliable measurement.
The electronic data sheet is automatically loaded, when the transducer is connected to the
device. Transducers are identified via the bridge between two pins in the connector. After the
digital identification mode, the amplifier automatically switches to the configured
measurement mode.
TEDS data can also be loaded via a software command, e.g. using catmanAP.
TEDS Editor enables all TEDS data to be read out and edited; see chapter 3.6.

QuantumX HBM
68 Connection

QuantumX supports multiple options for reading or writing TEDS data:

S One TEDS module can be accessed via two separate cable wires (”one-wire circuit”) or
the transducer plug can be retrofitted with TEDS.

S Amplifiers enabling IEPE transducers to be directly connected support TEDS version 1.0.

S Some HBM transducers feature a special integrated TEDS module which enables TEDS
data to be transmitted via the transducer’s feedback line (patented ”zero-wire circuit”).
After digital communication (data mode), the amplifier switches to the measurement
mode. The U93 force transducer is an example for such a transducer.

S Thermocoulpe amplifiers with an RFID chip integrated in the transducer plug use TEDS
technology, for example, to electronically connect the measuring point with the
transducer.
The data sheet to the respective amplifier provides more specifications relating to TEDS, for
example the maximum permitted cable length to the transducer. If no TEDS is used, the
permitted cable length can be substantially longer.

Note
Further information about TEDS topics can be found at http://www.hbm.com/teds

HBM QuantumX
Connection 69

6.3.1 Retrofitting the transducer plug with TEDS

The IEEE standard 1451.4 defines a generally accepted process which enables sensors to
be identified. The sensor is identified via the respective data sheet which is stored in
electronic format in the sensor, cable or plug on a 1−wire EEPROM (TEDS − Transducer
Electronic Data Sheet). The amplifier uses a serial 1−wire interface for communication with
this EEPROM, reads out the data sheet and configures the amplifier accordingly.
Retrofilling TEDS in the plug is shown in the figure below.

1 11

5 15

10

4
Bridge

1 1
2 Data
3 No function 1 2 3

1-wire EEPROM
(Maxim DS2433+) View from below

QuantumX HBM
70 Connection

6.4 MX840 universal amplifier

You can connect up to eight transducers to the universal amplifier MX840. The transducers
are connected via 15-pin D-SUB-15HD device connectors. All measuring channels are
electrically isolated von one another and from the mains. When using the adjustable
transducer excitation, electrical isolation from the supply voltage of the amplifier is not
required.
MX840 connectable transducers
Transducer type Connector sockets see page

Full bridge strain gages 1 ... 8 97

Inductive transducers 1 ... 8 98

Inductive transducers 1 ... 8 82

LVDT 1 ... 8 85

Voltage 1 ... 8 87, 88

Current 1 ... 8 89

Current fed piezoelectric transducer


1 ... 8 106
(IEPE, ICP)

Piezoresistive transducer 1 ... 8 80

PT100, PT1000 resistance thermometers 1 ... 8 91

Potentiometers 1 ... 8 84

Thermocouples 1 ... 8 92

Incremental encoders 5 ... 8 from 94

SSI protocol 5 ... 8 100

HBM QuantumX
Connection 71

MX840 connectable transducers (continued)

Torque/rotary speed 5 ... 8 117, 118

Frequency measurement, pulse counting 5 ... 8 from 94

CANbus 1 103

QuantumX HBM
72 Connection

6.4.1 MX840 pin assignment

So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4


and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

6
Bridge
1 11

9
4
5 15

Fig.6.2: Pin arrangement of connection plug, view from the solder side

Pin Connection
1 TEDS (+)
2 Bridge Excitation voltage (−), 0° reference pulse (zeroing pulse) (−)
3 Bridge Excitation voltage (+), 0° reference pulse (zeroing pulse) (+)
4 Always connect with Pin 9! (Plug identification)
5 Measurement signal (+), potentiometer measurement signal(+),
voltage input 100 mV (+), f1(−) signal differential, SSI data (−)
6 TEDS (−), ground frequency measurement
7 Sense lead (−), f2(−) signal differential, CAN-High, SSI clock (−)
8 Sense lead (+), f2(+) signal differential, CAN-Low, SSI clock (+)
9 Signal ground
10 Measurement signal (−), f1(+) signal differential, SSI data (+)
11 Active sensor supply 5 ... 24 V (0 V)
12 Active sensor supply 5 ... 24 V (+)
13 Current input "30 mA (+)
14 Voltage input 10 V (+), 60 V (+)
15 Vacant

NOTE
Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter
cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device
connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable (see
chapter 8.4.3).

HBM QuantumX
Connection 73

6.4.2 MX840 status display

The front panel of the universal amplifier has a system LED and 8 connection LEDs. The
system LED indicates the status of the device, the connection LEDS the states of the
individual connections.

Connection LED

System LED

Fig.6.3: MX840 front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification running (calibration)
Green Error-free operation (”Ignore TEDS” or ”if available” set,
channel is manually configured)
Flashing green (5s), then Reading TEDS data
green
Flashing orange (5s), then Manual configuration running (ignore TEDS)
green
Red No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)
CAN LEDs
Green CAN bus activated, CAN data can be received
Orange CAN bus in ”WARNING” state, CAN data received but bus is occasionally
disturbed; buffer overflow, individual data lost
Red CAN bus in ”ERROR” or ”BUS-OFF” state, CAN data cannot be received or
processed

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

QuantumX HBM
74 Connection

6.5 MX840A universal amplifier

The MX840A universal amplifier corresponds to the MX840 amplifier, with the additional
option to connect strain gage half bridges and variable ohmic resistors.
MX840A connectable transducers
Transducer type Connector sockets see page

Full-bridge strain gages 1 ... 8 97

Inductive transducers 1 ... 8 98

Half-bridge strain gages 1 ... 8 100

Inductive transducers 1 ... 8 82

LVDT 1 ... 8 85

Voltage 1 ... 8 87, 88

Current 1 ... 8 89

Current fed piezoelectric transducer


1 ... 8 106
(IEPE, ICP)

Piezoresistive transducer 1 ... 8 80

Resistance 1 ... 8 90

Potentiometers 1 ... 8 84

PT100, PT1000 resistance thermometers 1 ... 8 91

Thermocouples 1 ... 8 92

Incremental encoders 5 ... 8 from 94

SSI protocol 5 ... 8 100

HBM QuantumX
Connection 75

MX840A connectable transducers (continued)

Frequency measurement, pulse counting 5 ... 8 from 94

Pulse width modulation (PWM) 5 ... 8 124

Torque/Rotational speed 5 ... 8 117, 118

CANbus 1 103

QuantumX HBM
76 Connection

6.5.1 MX840A pin assignment

So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4


and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

6
Bridge
1 11

9
4
5 15

Fig.6.4: Pin arrangement of connection plug, view from the solder side

Pin Connection
1 TEDS (+)
2 Bridge Excitation voltage (−), 0° reference pulse (zeroing pulse) (−)
3 Bridge Excitation voltage (+), 0° reference pulse (zeroing pulse) (+)
4 Always connect with Pin 9! (Plug identification)
5 Measurement signal (+), potentiometer measurement signal(+),
voltage input 100 mV (+), f1(−) signal differential, SSI data (−)
6 TEDS (−), ground frequency measurement
7 Sense lead (−), f2(−) signal differential, CAN-High, SSI clock (−)
8 Sense lead (+), f2(+) signal differential, CAN-Low, SSI clock (+)
9 Signal ground
10 Measurement signal (−), f1(+) signal differential, SSI data (+)
11 Active sensor supply 5 ... 24 V (0 V)
12 Active sensor supply 5 ... 24 V (+)
13 Current input "30 mA (+)
14 Voltage input 10 V (+), 60 V (+)
15 Calibration signal T10F(S) and T40, 5 V/max. 10 mA

NOTE
Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter
cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device
connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable (see
chapter 8.4.3).

HBM QuantumX
Connection 77

6.5.2 MX840A status display

The front panel of the universal amplifier has a system LED and 8 connection LEDs. The
system LED indicates the status of the device, the connection LEDS the states of the
individual connections.

Connection LED

System LED

Fig.6.5: MX840A front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification running (calibration)
Green Error-free operation (”Ignore TEDS” or ”if available” set,
channel is manually configured)
Flashing green (5s), then Reading TEDS data
green
Flashing orange (5s), then Manual configuration running (ignore TEDS)
green
Red No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)
CAN LEDs
Green CAN bus activated, CAN data can be received
Orange CAN bus in ”WARNING” state, CAN data received but bus is occasionally
disturbed; buffer overflow, individual data lost
Red CAN bus in ”ERROR” or ”BUS-OFF” state, CAN data cannot be received or
processed

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

QuantumX HBM
78 Connection

6.6 MX440A universal amplifier

You can connect up to eight transducers to the universal amplifier MX440A. The transducers
are connected via 15-pin D-SUB-15HD device connectors. All measuring channels are
electrically isolated von one another and from the mains.
The transducer types that can be connected and the status display are identical to those of
the MX840A universal amplifier (see page 74).

System LED

Connection LED

Fig.6.6: MX440A front view

HBM QuantumX
Connection 79

6.7 MX410 highly dynamic universal amplifier

You can connect up to four transducers to the highly dynamic universal amplifier MX410. The
transducers are connected via 15-pin D-SUB-15HD device connectors. You will need BNC
adapters (accessories 1-IEPE-MX410) for the connection of IEPE transducers.
All measuring channels are electrically isolated von one another and from the mains. When
using the adjustable transducer excitation, electrical isolation from the supply voltage of the
amplifier is not required.

MX410 Connectable transducers


Transducer type Connector sockets see page

Full-bridge strain gages 1 ... 4 97

Half-bridge strain gages 1 ... 4 100

Current fied resistiv transducer 1 ... 4 80

Inductive transducers 1 ... 4 98

Inductive transducers 1 ... 4 82

Voltage 1 ... 4 87, 88

Current 1 ... 4 89

Current fed piezoelectric transducer


1 ... 8 106
(IEPE, ICP)

QuantumX HBM
80 Connection

6.7.1 MX410 pin assignment

So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4


and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

6
Bridge
1 11

9
4
5 15

Fig.6.7: Pin arrangement of connection plug, view from the solder side

Pin Connection
1 TEDS (+)
2 Bridge Excitation voltagen (−)
3 Bridge Excitation voltage (+)
4 Always connect with Pin 9! (Plug identification)
5 Measurement signal (+)
6 TEDS (−)
7 Sense lead (−)
8 Sense lead (+)
9 Signal ground
10 Measurement signal (−)
11 Active sensor supply (−)
12 Active sensor supply (+)
13 Current input "30 mA (+)
14 Voltage input 10 V, IEPE (+)
15 Reset external charge amplifier

The analog output can be tapped via BNC. Please see chapter 7 ”Functions and outputs” for
information about the configuration.

NOTE
Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter
cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device
connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable.

HBM QuantumX
Connection 81

6.7.2 MX410 status display

Connection LED

System LED

Analog output LED

Fig.6.8: MX410 front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification running (calibration)
Green Error-free operation (”Ignore TEDS” or ”if available” set,
channel is manually configured)
Flashing green (5s), then Reading TEDS data
green
Flashing orange (5s), then Manual configuration running (ignore TEDS)
green
Red No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)
Red Sensor supply overload
Analog output LEDs
Green Error-free operation (”Ignore TEDS” or ”if available” set,
channel is manually configured)
Orange System is not ready, boot procedure running
Rot Over current at analog output
Orange Input signal overload
Rot Overload resulting from invalid scaling of analog output

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

QuantumX HBM
82 Connection

6.8 MX460 frequency measuring amplifier

You can connect up to four transducers to the frequency measuring amplifier MX460. The
transducers are connected via 15-pin D-SUB-15HD device connectors. All measuring
channels are electrically isolated von one another and from the mains. When using the
adjustable transducer excitation, electrical isolation from the supply voltage of the amplifier is
not required.

MX460 connectable transducers


Transducer type Connector sockets see page

Torque/rotary speed 1 ... 4 100

Frequecy mesurement, pulse counting 1 ... 4 from 94

Puls width, Pulse duration, Period duration 1 ... 4 102

Passive indctive rotary encoder 1 ... 4 101

Incremental encoders 5 ... 8 from 94

HBM QuantumX
Connection 83

6.8.1 MX460 pin assignment

So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4


and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

6
Bridge
1 11

9
4
5 15

Fig.6.9: Pin arrangement of connection plug, view from the solder side

Pin Connection
1 TEDS (+)
2 Reference pulse 0° (zeroing pulse) (−)
3 Reference pulse 0° (zeroing pulse) (+)
4 Always connect with Pin 9! (Plug identification)
5 Frequency input f1 (−)
6 TEDS (−), signal ground
7 Frequency input f2 (−)
8 Frequency input f2 (+)
9 Reference voltage Vref (2.5 V)
10 Frequency input f1 (+)
11 Active sensor supply 5 ... 24 V (−)
12 Active sensor supply 5 ... 24 V (+)
13 No function
14 f1 AC+ (for passive inductive transducers)
15 Calibration signal T10F(S) and T40, 5 V/max. 10 mA

QuantumX HBM
84 Connection

6.8.2 MX460 status display

Connection LED

System LED

Fig.6.10: MX460 front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification running (calibration)
Green Error-free operation (”Ignore TEDS” or ”if available” set,
channel is manually configured)
Flashing green (5s), then Reading TEDS data
green
Flashing orange (5s), then Manual configuration running (ignore TEDS)
green
Red No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

HBM QuantumX
Connection 85

6.9 MX1609 / 1609Pmodule

Up to 16 type K thermocouples (Ni-CrNi) can be connected to the module MX1609 for


measuring temperatures.

MX1609/MX1609P connectable transducers


Transducer type Connector sockets see page

Thermocouple, type K 1 ... 16 114

MX1609

+

Thermocouple
white
− −

+ +
green

Type Thermocouple material 1 (+) Thermocouple material 2 (−)


K Nickel-chrome (color code green) Nickel-aluminum (color code white)

Post−scaling
The MX1609 has a post−scaling function. A table that converts degree oC to degree oC
enables errors resulting from thermocouples and mounting conditions to be minimized.
The MX1609 processes a maximum of 64 pairs of values. The ”Calibration Table” TEDS
template enables 14 pairs of values to be saved, if no additional optional templates are being
used.
This function provides the best results when the ambient temperature of the MX1609 and
thus the temperature of the cold junction is kept constant.

QuantumX HBM
86 Connection

Connection of the thermocouple plug in the miniature design.

HBM QuantumX
Connection 87

6.9.1 Measuring point identification with RFID

RFID1) for measuring point identification


An RFID chip in or on the thermocouple plug ensures wireless transducer identification by
the amplifier. RFID technology enables contactless reading and writing of data, for example
of a specific measuring point or the desired physical unit (5C or 5K). Data is input using
TEDS Editor provided by HBM. Then data is written onto the RFID chip using an appropriate
RFID transponder in the amplifier.
The chip is reusable and works without batteries.

Conditions for using RFID chips for measuring point identification:


− All channels can read/write via RFID
− The neighboring channel must not be occupied in the MX1609 during writing
− Maximum distance chip to housing: 1 mm
− For self-assembly: Check position of chip on plug

Thermocouple plug with integrated RFID chip from HBM

1-THERMO-RFID
(integrated by HBM)

The chip for measuring point identification is already integrated in the HBM THERMO-MINI.

1) RFID = Radio Frequency Identification: Method for communication between transponder and read/write device
with magnetic fields or electromagnetic waves.

QuantumX HBM
88 Connection

RFID for self−assembly on thermocouple plugs

Installation position of RFID


Wide side
Glue 1-THERMO-RFID
on here

Top view

Glue the RFID chip as shown above with an adhesive (recommended: Two-component
adhesive).

HBM QuantumX
Connection 89

6.9.2 MX1609/MX1609-P status display

Connection LED System LED

Fig.6.11: MX1609 front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error

Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification running (calibration)
Green Error-free operation (”Ignore TEDS” or ”if available” set,
channel is manually configured)
Flashing green (5s), then Reading TEDS data
green
Flashing orange (5s), then Manual configuration running (ignore TEDS)
green
Red No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)
Red No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)
Red Sensor supply overload

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

QuantumX HBM
90 Connection

6.10 MX471 CAN module

6.10.1 General information

The MX471 module provides four independent CANbus nodes that are all electrically
isolated from each other and the mains.

MX471 busses that can be connected


Typ Connector sockets / see page
nodes

CANbus (High-Speed CAN) 1 ... 4 125

Connected devices are not directly addressed during data transmission on a CANbus. A
unique identifier denotes the contents of a message (e.g. rotational speed or engine
temperature).
The identifier also signals the priority of the message.

Message = identifier + signal + additional information


Devices connected to the bus = nodes
Every node on the MX471 can be parameterized either as receiver or as sender (gateway).
Parameterization as receiver is described in chapter 6.10.3. Parameterization as sender is
described in chapter 7. The online help coming with the respective software package
provides detailed information about parameterization.

Note
To ensure normal operation the CANbus needs to be terminated at both ends (and
only there) using appropriate termination resistors.
A 120−ohm termination resistor can be individually connected in the module by
software. Termination is also required when short cables with low bit rates are used.

Please refer to the data sheet for the relation between bit rate and maximum bus line length.
The configuration of a node is retained after switching the modules off and on.
For decoding signals at a rate greater than 2000/s, please set up signal inputs 1 to 8 on the
MX471. The signal buffers of these signal inputs have been expanded accordingly.

HBM QuantumX
Connection 91

6.10.2 MX471 pin assignment

1
6

9
5

Fig.6.12: Pin arrangement of connection plug, view from the solder side

Pin Connection
1 no function
2 CAN−Low
3 GND
4 no function
5 CAN Shield
6 GND
7 CAN−High
8 no function
9 no function

QuantumX HBM
92 Connection

6.10.3 Receiving CAN messages

To enable CAN messages to be received, it is essential that the relevant messages can be
identified by the node. This may be done directly at the node or, in a reproducible way, by
previously generated messages in the sensor database. Individual messages can be linked
to the node by drag & drop from the sensor database.
Type *.dbc CAN databases, too, can be loaded into the sensor database. Should a CAN
database not be available, it can be generated by the user. Editors for this purpose are
provided by different companies.
Received CAN messages are instantly ”time−stamped” in the measurement mode. This
enables directly acquired measured quantities and CAN messages to be acquired and
analyzed in parallel and synchronously in the entire system.

Note
MX471 is not a classical data logger that logs the complete CAN data stream on the bit
level. The parameterized node ”listens” on the CANbus and extracts the signals from
the relevant CAN messages to transmit them as measured values.

HBM QuantumX
Connection 93

6.10.4 LED status display

System LED
CAN LEDs “BUS”

CAN LEDs “Channel”

System LED:
Green Error−free operation
Yellow System is not ready, boot procedure running
Flashing yellow Download active, system is not ready
Red Error, faulty synchronization

CAN LEDs (BUS):


Green flickering No bus error and CAN activity
Constant green No bus error and no CAN activity
Yellow flickering Intermittent bus errors (Warning) and CAN activity
Constant yellow Intermittent bus errors (Warning) and no CAN activity
Red on Bus error, CAN interface in ”Bus−OFF” status

CAN LEDs (Channel):


Green flickering No bus error and CAN activity
Constant green No bus error and no CAN activity
Yellow flickering Intermittent bus errors (Warning) and CAN activity
Constant yellow Intermittent bus errors (Warning) and no CAN activity
Red on Bus error, CAN interface in ”Bus−OFF” status

Ethernet LED:
Green on Ethernet link status is ok
Flashing yellow Ethernet data transmission ongoing

QuantumX HBM
94 Connection

6.11 MX1601 universal amplifier

Up to 16 freely configurable inputs for voltage (10 V, 100 mV) or current (20 mA) or
current−fed piezoelectric sensors (IEPE) can be connected to the MX1601 universal
amplifier.
The transducers are connected via 8−pin plug terminal connectors (Phoenix Contact FMC
1,5/8−ST−3,5−RF (order no. 1952089)).
All measuring channels are electrically isolated von one another and from the mains. When
using the adjustable transducer excitation, electrical isolation from the supply voltage of the
amplifier is not required.

MX1601 connectable transducers


Transducer type Connector sockets see page

Voltage 1 ... 16 109, 110

Current 1 ... 16 111

Current fed piezoelectric transducer


1 ... 16 106
(IEPE, ICP)

HBM QuantumX
Connection 95

6.11.1 MX1601pin assignment

So that insertion or removal of a transducer connection can be unmistakably identified, Pin 2


and Pin 5 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

2
Bridge
3

1 5
2 Data
3 no function 1 2 3 6

1-Wire-EEPROM 7
(Maxim DS2433+)
Bottom view
8

Fig.6.13: Pin assignment of the connector plug, view from the connection side

Pin Connection
1 Voltage input 10 V (+), 100 mV (+), IEPE (+)
2 Signal ground, TEDS (−)
3 Current input 20 mA (+)
4 TEDS (+)
5 Always connect with Pin 2! (Plug identification)
6 Active sensor supply (+)
7 Active sensor supply (−)
8 Housing (shield connection)

NOTE
The transducer excitation voltage can be set in the range of 5 ... 24 V and is only
available at channels 1 ... 8. At channels 9 ... 16, the supply voltage (10 V ... 30 V) is
output less approx. 1 V. A current drain of max. 30 mA is possible; the current limiter
cuts the transducer excitation voltage at a higher current drain.

QuantumX HBM
96 Connection

6.11.2 MX1601status display

The front panel of the universal amplifier has a system LED and 16 connection LEDs. The
system LED indicates the status of the device, the connection LED the status of the
individual connections.

Connection LED

System LED

Connection LED

Fig.6.14: MX1601 front view

System LED
Green Error-free operation
Orange System is not ready, boot procedure running
Flashing orange Download active, system is not ready
Red Error
Connection LEDs
All LEDs are orange Boot procedure running (system is not ready)
All LEDs are flashing orange Firmware download active (system is not ready)
Orange Connection newly assigned, transducer identification running (calibration)
Green Error-free operation (”Ignore TEDS” or ”if available” set,
channel is manually configured)
Flashing green (5s), then Reading TEDS data
green
Flashing orange (5s), then Manual configuration running (ignore TEDS)
green
Red Amplifier overload,
No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)
Red Sensor supply overload

General rule: Brief flashing → TEDS identified (green: is used, orange: is not used).

HBM QuantumX
Connection 97

6.12 Transducder technologies

6.12.1 Strain gages full bridges

Supported by modules: MX840, MX840A, MX440A, MX410

1 11

5 15

10

wh
Measurement signal (+) 5
bk Excitation (−) 2
2 bu Excitation (+) 3
rd
Measurement signal (−) 10
1 4 ye
Cable shield Hsg.
3 gn
Sense lead (+) 8
gy
Sense lead (−) 7
4

1 1
2 Data
3 No function 1 2 3

1-wire EEPROM
(view from below) Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

QuantumX HBM
98 Connection

6.12.2 Strain gage full bridges, inductive full bridges

Supported by modules: MX840, MX840A, MX440A, MX410

1 11

5 15

10

Measurement
wh
signal (+) 5
bk Excitation (−) 2
2 bu Excitation (+) 3
rd Measurement
signal (−) 10
1 4 ye
Cable shield Hsg.
3 gn
Sense lead (+) 8
gy
Sense lead (−) 7
4

1 1
2 Data
3 No function 1 2 3

1-wire EEPROM
(view from below) Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM QuantumX
Connection 99

6.12.3 Piezoresistive full bridge

Supported by modules: MX840, MX840A, MX440A

1 ... 8

1 11

5 15

10

Measurement
5
signal (+)
Excitation (−) 2
2 Excitation (+) 3
Measurement
signal (−) 10
1 4
Cable shield Hsg.
3
Sense lead (+) 8
Sense lead (−) 7
4
9

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(view from below) Hsg. = housing

QuantumX HBM
100 Connection

6.12.4 Strain gage half bridge

Supported by modules: MX840A, MX440A, MX410

1 11

5 15

10

wh Measurement
signal (+) 5
bk
Excitation (−) 2
bu Excitation (+) 3

ye
Cable shield Hsg.
gn
Sense lead (+) 8
gy
Sense lead (−) 7

1 1
2 Data
3 No function 1 2 3

1-wire EEPROM
(view from below)

Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM QuantumX
Connection 101

6.12.5 Inductive half bridges

Supported by modules: MX840, MX840A, MX440A, MX410

1 11

5 15

10

wh
Measurement
signal (+) 5
bk
Excitation (−) 2
bu Excitation (+) 3

ye
Cable shield Hsg.
gn
Sense lead (+) 8
gy
Sense lead (−) 7

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(optional)
view from below Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

QuantumX HBM
102 Connection

6.12.6 Quarter bridge, strain gage

For connecting single quarter−bridge strain gages in three−wire configuration, an adapter


can be plugged onto the following modules:
MX840, MX840A, MX440A, MX410

Available adapters:
Strain gage with 120 ohm: order number: SCM−SG120
Strain gage with 350 ohm: order number: SCM−SG350

2 1 1’

Strain gage 120 / 350

See leaflet: QuantumX/SCM−SG120/350 for technical details.

HBM QuantumX
Connection 103

6.12.7 Connection of transducers with double shield


technique

1 11

5 15

10

Measurement
signal (−) 10
Measurement
5
signal (+)
Excitation (−) 2
2
Excitation (+) 3

1 4
Cable shield Hsg.
3
Sense lead (+) 8
Sense lead (−) 7
4

RB / 2 9

(on transducer)
Hsg. = housing

We recommend this connection technique for very small measurement ranges, in particularly
disturbed environments and when using long cables.
This applies for all bridge connections.

With cable lengths >50 m, a resistor with half the value of the bridge resistance (RB/2) must
be connected in each sense lead of the transducer.

QuantumX HBM
104 Connection

6.12.8 Potentiometric transducers

Supported by modules: MX840, MX840A, MX440A

1 11

5 15

10

Measurement signal (+) 5


Bridge excitation voltage (−) 2
2 Bridge excitation voltage (+) 3

1
Cable shield 1) Case
3
Sense lead (+) 8
Sense lead (−) 7
4
9
6

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM (optional)
(view from below)

HBM QuantumX
Connection 105

6.12.9 LVDT transducers

Supported by modules: MX840, MX840A, MX440A

1 11

5 15

10

LVDT transducer
Measurement
signal (+) 5
Excitation (−) 2
Excitation (+) 3

Measurement signal (−) 10


Cable shield Hsg.

Sense lead (+) 8


Sense lead (−) 7
4

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(view from below)
Hsg. = housing

QuantumX HBM
106 Connection

6.12.10 Piezoelectric sensors IEPE

Current fed piezoelectric transducers are supplied with a constant current of e.g. 5.5 mA and
feed a voltage signal to the amplifier. This transducer type is also called IEPE or ICP
transducer.
IEPE means ”Integrated Electronics Piezo−Electric”.
ICP is a registered trademark of PCB Piezotronics
Is supported by the following modules:
MX410 (direct to SubHD or via BNC adapter), MX1601 (directly to the connector)
MX840, MX840A, MX440A with 10 V analog input and 24 V supply via a Smart module

1 11

5 15

10

Option BNC adapter


(1-IEPE-MX410)

IEPE 4
(−) 9

(+) 14

Cable shield Hsg.

Hsg. = housing

HINWEIS
IEPE transducers with TEDS version 1.0 are supported.

HBM QuantumX
Connection 107

Connection diagram for MX840, MX840A, MX440A with external Smart module:

1 11

5 15

10
Maximum input voltage to housing and signal
ground : "60 V

PIN:
white
2 (+) 14
6 Supply voltage zero 4

BNC green
(−) 9
IEPE 3 Cable shield Hsg.

5 red
24 V 12
4 black
0V 11
Smart module
(1−EICP−B−2) 6

1
1
2 Data
1 2 3
3 No function
Hsg. = housing
1-wire EEPROM (optional)
(view from below)

Accessories for connecting the Smart module:


Product Description Order No.:
External 24 V signal conditioning module, supplying
Smart module IEPE with constant current (BNC socket) and feeding 1−EICP−B−2
standardized " 10 V voltage signal.
1−SAC−EXT−MF−x−2
Connection cable Cable between Smart module and SubHD plug
(x = length in meter)
Male device
QuantumX connector 1−SubHD15−MALE
connector

QuantumX HBM
108 Connection

Retrofilling the TEDS chip in the transducer plug when using the Smart module:
The Smart module cannot read TEDS data directly saved to the IEPE transducer. The
QuantumX plug can be retrofitted with TEDS to enable the Smart module to be read and to
automate channel configuration according to the IEPE transducer.
TEDS Editor enables settings to be made.

S TEDS−specific settings:
f ”High Level Voltage Output Sensor”
f Physical Measurand: Acceleration (m2/s or g)
f Electrical range: standard +/− 10 V
f Power requirements: required

S Complete the data sheet according to the transducer.


S Excitation level: 24 V nominal

CAUTION
Replacing the IEPE transducer on the Smart module may result in incorrect device
settings.

HBM QuantumX
Connection 109

6.12.11 DC voltage sources 100 mV

Supported by modules: MX840, MX840A, MX440A, MX1601


Pin assignment for the MX1601 module see chapter 6.11.1

1 11

5 15

Maximum input voltage to housing and signal 10

ground : "60 V

(+) 5
U

(−) 9

10
4
Cable shield Hsg.

1
1
2 Data
1 2 3
3 No function

1-wire EEPROM (optional)


(view from below)
Hsg.=Housing

Adjustable sensor supply: Pin 12: 5 V ... 24 V


Pin 11: 0V

QuantumX HBM
110 Connection

6.12.12 DC voltage sources 10 V and 60 V

Supported by modules: MX840, MX840A, MX410, MX440A


Voltage ranges supported by the amplifiers:
10 V and 60 V: MX840, MX840A, MX440A
10 V: MX410, MX1601
Pin assignment for the MX1601 module see chapter 6.11.1

1 11

5 15

10

Maximum input voltage to housing and signal


ground: "60 V

(+) 14
U
Supply voltage zero 4

(−) 9
Cable shield Hsg.

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM (optional)
(view from below) Hsg.=Housing

Adjustable sensor supply: Pin 12: 5 V ... 24 V


Pin 11: 0V

Two measuring ranges (10 V or 60 V) can be selected, depending on the parameterization.


Wrong parameterization does not result in destruction of the amplifier.

HBM QuantumX
Connection 111

6.12.13 DC power sources 20 mA

Supported by modules: MX840, MX840A, MX440A, MX410, MX1601


Pin assignment for the MX1601 module see chapter 6.11.1

1 11

5 15

10
Maximum input voltage to housing and signal ground:
"60 V

(−) 9
4
I
(+) 13

Cable shield Hsg.

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM Hsg. = housing
(view from below)

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

Maximum current "30 mA with an internal burden of 10 Ω.

QuantumX HBM
112 Connection

6.12.14 Resistance

Supported by modules: MX840A, MX440A

1 11

5 15

10

Four-wire circuit

Excitation (−) 2
Measurement 10
signal (−) 1)
ϑ
Cable shield Hsg.
Measurement 5
signal (+)
Excitation (+) 3

1) When connecting a two−wire sensor, wire bridges must be 4


soldered in the connector (between measurement line and
supply) 9

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(optional)
Hsg. = housing
view from below

HBM QuantumX
Connection 113

6.12.15 Resistance thermometers Pt100, Pt1000

Supported by modules: MX840, MX840A, MX440A

1 11

5 15

10

Four-wire circuit

Excitation (−) 2
Measurement 10
signal (−)
ϑ
Cable shield Hsg.
Measurement 5
signal (+)
Excitation (+) 3

4
9

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(optional)
Hsg. = housing
view from below

QuantumX HBM
114 Connection

6.12.16 Thermocouples

Supported by modules: MX840, MX840A, MX440A, MX1609, MX1608−P


MX1609/MX1609P modules support only type K thermocouples with mini thermocouple
plugs (see page 85). Cold−spot compensation is integrated here.

6
Connection with MX840, MX840A, MX440A
1 11

5 15

10

Maximum input voltage to housing and signal


ground : "60 V

Thermocouple

1−THERMO−MX BOARD
(soldered into connector plug and contains a cold spot
compensation element and TEDS)

Type Thermocouple material 1 (+) Thermocouple material 2 (−)


J Iron Copper-Nickel
K Nickel-chrome (color−code green) Nickel-aluminum (color code white)
T Copper Copper-nickel
S Rhodium-platinum (10%) Platinum
E Nickel-chrome Copper-nickel
B Rhodium-platinum (30%) Rhodium-platinum (6%)
N Nickel-chrome-silicone1) Nickel-silicone
R Rhodium-platinum (13%) Platinum

When recording temperatures with thermocouples using MX840, MX840A, MX440A, you
must use a connector with integrated cold spot compensation element (1−THERMO−MX
BOARD).

1) Nicrosil

HBM QuantumX
Connection 115

When recording temperatures with thermocouples, you must solder the ”1-THERMO-MX
BOARD” board into the connector plug.

Position of board in plug

6 10
PT1000
1 5

PINs to be soldered

• Insert the 1-THERMO-MX BOARD in the correct position between the plug pins

Note
Check the position with the plug shape (see picture above).
In this position, the PT1000 of the cold spot compensation element is on top.

PT1000

• Solder the connector pins to the connections on the board

• PIN 1 TEDS
PIN 6 TEDS
PIN 5 Thermocouple (+)
PIN 10 Thermocouple (−)
PIN 9 Signal ground
PIN 7 PT1000 cold junction
PIN 8 PT1000 cold junction
PIN 2 Supply (−)
PIN 3 Supply (+)
QuantumX HBM
116 Connection

6.12.17 Frequency measurement without directional signal


(RS 485: Differential signals)

Supported by modules: MX840, MX840A, MX440A, MX460

Schematic diagram

5V
6
f1 (+)
200 mV
f1 (−) 1 11

0V
5 15

10

HBM torque transducer


Connector 1
Md
wh
1 f1 (−) 5
rd
4 f1 (+) 10

5 Cable shield Hsg.

gy
Ground 6

4
6

1
1
2 Data
1 2 3
3 No function
Hsg. = housing
1-wire EEPROM
(view from below)

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM QuantumX
Connection 117

6.12.18 Frequency measurement with directional signal


(RS 485: Differential signals)

Supported by modules: MX840, MX840A, MX440A, MX460

Schematic diagram

5V
f1 (+) 6
200 mV
f1 (−) 1 11
0V
5 15

10

HBM torque transducer


bk
Plug 2 and
n bu
Ground 6
wh
f1 (−) 5
8 6 rd
1 f1 (+) 10
gn
7 f2 (−) 7

3 Cable shield Hsg.

gy
f2 (+) 8
9
f1 (−) = Measurement signal speed, 0° (−)
f1 (+) = Measurement signal speed, 0° (+) 4
f2 (−) = Measurement signal speed, 90° (−)
f2 (+) = Measurement signal speed, 90° (+)
6

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(view from below)

Hsg. = housing

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

QuantumX HBM
118 Connection

6.12.19 Frequency measurement without directional signal


(single−pole mode)

Supported by modules: MX840, MX840A, MX440A, MX460

Schematic diagram; Single−pole mode

f1
5V
3.5 V Thresholds 6

1 11
1.5 V Thresholds
0V
5 15

10

HBM torque transducer


Connector 1
Md
wh
1
rd
4 f1 (+) 10
5 Cable shield Hsg.

gy
Ground 6
9

4
5
6

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(optional)
Hsg. = housing
view from below
Adjustable sensor supply: Pin12: 5 V ... 24 V
Pin 11: 0V

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM QuantumX
Connection 119

6.12.20 Frequency measurement with directional signal


(single−pole mode)

Supported by modules: MX840, MX840A, MX440A, MX460

Schematic diagram; single−pole mode

f1 6
5V
3.5 V Thresholds
1 11

1.5 V Thresholds
5 15
0V
10

f1 (+) 10

f2 (+) 8
Industrial
Cable shield Hsg.
pulse
generator 6

4
5
7
6

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(optional)
view from below Hsg. = housing

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

QuantumX HBM
120 Connection

6.12.21 Pulse counting, (RS 485: Differential signals)

Supported by modules: MX840, MX840A, MX440A, MX460

Schematic diagram

6
5V
1 11
f1 (+)
200 mV
f1 (−) 5 15
0V 10

Zeroing pulse + 3
Zeroing pulse − 2
f1 (+) 10
Industrial f1 (−) 5
pulse Cable shield Hsg.
generator f2 (−) 7

f2 (+) 8
6
9

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
Hsg. = housing
(optional)
view from below

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

HBM QuantumX
Connection 121

6.12.22 Pulse counting (single−pole mode)

Supported by modules: MX840, MX840A, MX440A, MX460

Schematic diagram, Single−pole mode

f1 6
5V
3.5 V Thresholds 1 11

1.5 V Thresholds
5 15
0V
10

f2 (+) 8
Industrial
pulse
generator f1 (+) 10
Cable shield Hsg.

Zeroing pulse 3
9

4
7
5
2
6

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM Hsg. = housing
(optional)
view from below

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

QuantumX HBM
122 Connection

6.12.23 SSI protocol 1)

Supported by modules: MX840, MX840A, MX440A

1) Schematic diagram

1 11

5 15

10

Ground 6
f1 (−) 5
f1 (+) 10
SSI f2 (−) 7

Cable shield Hsg.

f2 (+) 8
9
f1 (−) = Data (−)
f1 (+) = Data (+) 4
f2 (−) = Shift clock (−)
f2 (+) = Shift clock (+)

Hsg. = housing

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

HBM QuantumX
Connection 123

6.12.24 Passive inductive rotary encoder1)

Supported by module: MX460

1) Schematic diagram
U

1 11

5 15

10
Maximum input voltage to housing and signal
ground : "60 V

f1 AC+ 14
Cable shield Hsg.

Ground 6
9

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM
(view from below)
Hsg. = housing

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

QuantumX HBM
124 Connection

6.12.25 PMW − Pulse width, Pulse duration, Period


duration

Supported by module: MX460

1 11

5 15

10

Transducer

f1 (+) 10
Cable shield Hsg.

4
7
5
2
6

1
1
2 Data
1 2 3
3 No function
1-wire EEPROM Hsg. = Housing
(view from below)

Adjustable sensor supply: Pin12: 5 V ... 24 V


Pin 11: 0V

HBM QuantumX
Connection 125

6.12.26 CANbus

The following modules enable CAN messages to be acquired: Channel 1 of MX840 or


MX840A. The following modules enable CAN messages to be acquired and sent: MX471,
MX840A (only module internal measurands). QuantumX Assistant enables a dbc data file to
be created.

MX840 / MX840A MX471

Chanel 1
SubHD-15pol. SubD-9pol.
6
1
6
1 11

9
5 15 5

10

CAN-High 7 7

CAN-Low 8 2
CAN-GND 6 6

Adjustable sensor supply: : Pin 12: 5 V ... 24 V


(does not apply for MX471) Pin 11: 0V

Note
Ensure correct termination with termination resistors is made, as shown in Fig.6.1.
The MX840 does not have any termination, the MX471 features internal termination
that can be activated by software.

Termination Termination
resistance resistance
120Ω 120Ω

Node 1 Node n
... ...

Fig.6.15: Bus termination resistors

The adapter cable 1-KAB418 is used to connect the D-SUB-15HD device connectors of the
MX840 to standard CAN plugs (D-SUB-9).

QuantumX HBM
126 Functions and outputs

7 Functions and outputs

The MX878, MX410 and MX460 modules enable mathematics functions to be performed
in real time and their results to be provided as standard system signals. These system
signals can be used like actual measurement signals for subsequent tasks (analog output,
EtherCAT signal, source signal for mathematics function, data visualization and storage).
The MX878 and MX410 modules feature analog outputs that can be connected to a
system or source signal, for example an actual measurement signal (additionally scaled,
filtered) or the result of a mathematics function.
Measurement channels that are used in mathematics functions or directly for analog outputs
need to be activated for ”isochronous data transfer” (e.g. in the QuantumX−Assistant
software, ”Signals” tab).

Note
The module configuration is immediately active after system reboot (Auto Startup). No
operating PC is required for configured signal outputs to run stand−alone.

Mathematics functions at a glance:


min

max
S Peak values (Peak)

+ −
x =
S Add & Multiply

S Root mean square (RMS)

S Vibration analysis (Rotational Analysis) and angle difference (Angle diff)

Mathematics functions provided by the modules

MX878 MX410 MX460


min
+ −
x = max

min min

max max

HBM QuantumX
Functions and outputs 127

7.1 MX410

The MX410 module is a module with eight analog outputs that can be accessed on the front
panel via BNC sockets.
The outputs are directly assigned to the above located inputs.

Fig. 7.1: MX410 front view

Note
After configuring an analog output its function (configuration, scaling) continues to
be available, even if the computer is disconnected. No connection to a PC is required.

The MX410 supports 8 peak detection channels and 4 RMS channels.


These functions can be used to generate so−called virtual signals that can also be output at
the analog output and made available to the QuantumX system. This also makes the signals
visible to the software.
The device parameterization is implemented by the software (e.g. QuantumX Assistant or
catmanAP).

Keep in mind the following notes when working with peak monitor channels:
S The maximum output (sample rate) is restricted to 4800 Hz
S Resetting of PEAK values only via PC software (system input signals will follow)
S The output rate of the peak monitor channel must not be higher than the sample rate of
the input channel
S Filters set for the MX410 do not apply to peak monitor channels
S These channels are always unfiltered. However, the input signal is filtered.
S The peak units do not accept other peak units or RMS as input − only the 4 analog inputs
are allowed

QuantumX HBM
128 Functions and outputs

Peak Detection function


min

max Each peak detection unit can monitor either the Min or the Max of one of the module’s 4
analog input channels. A peak unit may operate in different modes:
S RUN: peak value will be continuously updated
S HOLD: last peak value will be ”frozen”
S PEAK: peak detection enabled
S FOLLOW: peak detection disabled, i.e. the channel yields the original signal of the input
channel

The following combinations are possible:

Graph for MAX−PEAK−RUN


Graph for MAX−PEAK−HOLD
Graph for MAX−Follow−HOLD

This also applies to the minimum values.

Graph for Peak Detection

Measuring
Output signal
Vi, Vo

t
Funktion Run Hold Run
Betriebsart Peak Follow

HBM QuantumX
Functions and outputs 129

RMS (root mean square) function


RMS is computed from one of the module’s 4 analog input channels according to the
formulaL

Where f(x) denotes the input channel signal and T the time window (in ms).
Keep in mind the following notes when working with RMS channels:
S The maximum sample rate is restricted to 4800 (2400) Hz
S The output (sample) rate of the RMS channel must not be higher than the sample rate of
the input channel
S Filters set for the MX410 do not apply to RMS channels. These channels are always
unfiltered. However, the input signal is filtered

QuantumX HBM
130 Functions and outputs

7.2 MX460

The MX460 supports 4 special math channels for analysis of rotational parts: Rotational
vibration and angle difference.

Fig. 7.2: MX460 front view

MX460 Math channels


Keep in mind the following notes when working with these channels:
S The maximum sample rate is restricted to 4800 (2400) Hz
S The sample rate of the channel must not be higher than the sample rate of the input
channel
S Filters set for the MX460 do not apply to math channels. These channels are always
unfiltered.
However, the input signal is filtered.

HBM QuantumX
Functions and outputs 131

7.3 MX878

The MX878 module is a module with eight analog outputs that can be accessed on the front
panel via BNC sockets.

Fig. 7.3: MX878 front view


Two analog outputs each (1 and 2, 3 and 4, etc.) have the same ground potentials, for the
others electrical isolation applies between them and the voltage supply ground.

The MX878 can receive all signals that are isochronously available on the Firewire.
The settings for this are implemented with the QuantumX Assistant. Before output at the
analog output, the signal passes through an output characteristic curve parameterized by the
user (2 point scaling) and a filter also parameterized by the user. In addition, the rate for DAC
is reduced to 96 kS/s through interpolation.

MX878 Math channels


The MX878 is a dedicated module designed for analog output and math channels.
The MX878 supports 4 math channels and 4 peak detection channels.
In contrast to other modules, the MX878 has no analog sensor inputs − instead it receives
data from other modules via the so called ”isochronous FireWire transfer” from any source
within the system configured for this data transfer mode. The module routes this data to an
analog output or performs a math computation on this data (which may also be output on
one of the analog outputs).
You need to connect all modules via FireWire (or use a backplane) for the MX878 to become
operational! You can configure several channels to ”isochronous FireWire transfer” using
QuantumX Assistant software or catmanAP 3.1 or higher.
Please note:
Providing the data via isochronous transfer may use up significant computing power on the
module (in particular on the MX410 and MX460 high−speed modules). Do not activate the
isochronous transfer needlessly!

QuantumX HBM
132 Functions and outputs

Add & Multiply function


+ −
The MX878 currently provides this type of computation:
x =
Result = a0 + a1* Input1 + a2 * Input2 + a3 * Input1 * Input2
Where Input1 and Input2 denote the two input channels used for this computation. These
channels will reside on other modules and must have their isochronous FireWire transfer
enabled!
Keep in mind the following notes when working with math channels:
S The maximum sample rate is restricted to 2400 Hz
S The sample rate of the channel must not be higher than the sample rate of the input
channels
S Filters do not apply to math channels. These channels are always unfiltered.

..... Matrix computation function


.....
..... The MX878 enables 4 parallel matrix computations each with a maximum of 6 input and
output quantities and 36 constants to be performed.
Generic formula:
Fx = a1*Ufx + a2*Ufy + a3*Ufz + a4*Umx + a5*Umy + a6*Umz

etc. for Fy, Fz, Mx, My, Mz

The ”Matrix computation” function allows mathematical compensation of interdependencies


(crosstalk) of multi−component transducers for force and torque measurement.
The maximum data rate of the input and output quantities is 1200 Hz (< 1 ms computation
time). The computed output signals can be scaled and output as filtered analog voltages by
the same module. The computed signals can also be distributed (isochronously) to the
FireWire bus in real time and output via CAN bus or EtherCAT (MX471: CAN bus. MX878:
EtherCAT bus).
Scaling of the input and output quantities must always be ensured.
An EXCEL compensation matrix can be copied directly to the matrix parameterization (Ctrl +
C, Ctrl + V).

HBM QuantumX
Functions and outputs 133

Peak Detection function


min

max Keep in mind the following notes when working with peak monitor channels:
S The maximum sample rate is restricted to 4800 Hz
S The sample rate of the peak monitor channel must not be higher than the sample rate of
the input signal
S The peak units do not accept other peak units or RMS as input
Each peak detection unit can monitor either the Min or the Max of one of 4 signals ”visible as
isochronous” within the system.

A peak unit may operate in different modes:


S RUN: peak value will be continuously updated
S HOLD: last peak value will be ”frozen”
S PEAK: peak detection enabled
S FOLLOW: peak detection disabled, i.e. the channel yields the original signal of the input
channel

The following combinations are possible:

Graph for MAX−PEAK−RUN


Graph for MAX−PEAK−HOLD
Graph for MAX−Follow−HOLD

This also applies to the minimum values.

Graph for Peak Detection

Measuring
Output signal
Vi, Vo

t
Funktion Run Hold Run
Betriebsart Peak Follow

MX878 analog outputs


The MX878 is a dedicated module designed for analog output and math channels. In
contrast to other modules, the MX878 has no analog sensor inputs − instead it receives data
from other modules via the so called ”isochronous FireWire transfer”. The module then
routes this data to an analog output.

QuantumX HBM
134 Functions and outputs

You need to connect all modules via FireWire (or use a backplane) for the MX878 to become
operational! Refer to the ”ISO” column in the catman channel configuration window. This
column indicates if a channel provides its data via the isochronous link (indicated by a
symbol). Click the column or use the column’s context menu to enable or disable
isochronous transfer for a channel.
Providing the data via isochronous transfer may use up significant computing power on the
module (in particular on the MX410 and MX460 high−speed modules). Do not activate the
isochronous transfer needlessly!

MX878 signal generator


The MX878 has eight signal generators. The signals (e.g. set profiles for controlling uni− or
multiaxial actuators) can be individually generated and assigned to analog outputs.
The following signal forms are available (to be defined in an ASCII file):
Constant, sine, rectangle, triangle
Depending on their type, the signal forms are described by the following parameters:
Level, frequency, duty ratio
The signals are buffered and described as follows:
Repetition cycle (continuous, triggered)
Point in time
A buffer that has been filled before can be output with a defined number of repetition cycles,
continuously and triggered, starting at a specific point in time.
In addition, a second buffer is available. While one buffer is output the second buffer can be
filled. Output of the second buffer can be activated immediately or when the first buffer has
been output.
At the end of the sequence, the last output value is held.

HBM QuantumX
Functions and outputs 135

7.4 MX471

The modular QuantumX data acquisition system can be individually assembled. FireWire
enables quantities measured using amplifiers or computed values to be transmitted to
specific modules in real time (isochronous signals).
For example: To send a measured temperature as a so−called ”Process Data Object” (PDO)
over the CANbus via a specific node of the MX471, the temperature signal simply has to be
dragged onto the node using drag & drop. Parameterization is then performed automatically.
The CAN message needs to be completed in the corresponding dialog.
A parameterized MX471 node enables any signals or measured quantities to be cyclically
sent as CAN messages.
The CAN messages are sent to the CANbus at the data rate set for the source signal. With a
data rate > 4.800 Hz, the transmission rate is limited. A configurable divider enables the
transmission rate on the CANbus to be generally reduced.
It is essential to specify via software the baud rate and, if necessary, activation of a
termination resistor (bus termination) to ensure correct bus parameterization.

Parameterizing the CAN message requires:


S Definition of an identifier (decimal CAN−ID) and the corresponding format (11 or 29 bit)
S If necessary, divider to reduce the transmission rate.
Signals are sent using the 4−Byte−Float format.
When parameterization of the node has been completed, a type *.dbc CAN database can be
generated. This database makes configuring a receiver node easier.

Note
In general, a CAN network enables both message types (standard/extended) to be
used.
No analysis of Sync messages or Remote frames is made.
The four CAN nodes are handled with equal priority.
A node parameterized as sender, works as an autonomous gateway and does no
longer require connection to a PC.
SDOs are not supported; the MX471 can thus not be considered as a CANopen slave.
The individual nodes’ statuses are directly displayed at the respective connection
point.

CAUTION
If a CAN node uses an incorrect baud rate for transmission over the bus, the entire
data transmission on the bus may fail.

QuantumX HBM
136 Accessories

8 Accessories

System accessories
Article Description Order No.
Module carrier QuantumX (standard) Module carrier for maximum 9 modules of the QuantumX 1-BPX001
family;
General information:
− Wall or control cabinet installation (19”);
− Connection of external modules via FireWire possible;
− Power supply: 24 V DC;
− Power consumption: Max 5 A (150 W);
Note: Only modules with degree of protection IP20 can be
inserted.
Housing connection element for QuantumX Mechanical connection elements for QuantumX modules 1-CASECLIP
modules (IP20 / IP65); Set consisting of 2 housing clips, including
assembly material for fast connection of 2 modules.

Module accessories
Voltage supply
IP20 IP65
AC−DC plug−in power supply unit; Input: 100-240 V Connector − Voltage supply QuantumX
AC ("10%); (module in protection class IP65)
1.5 m cable with international plug set
Output: 24 V DC, Max. 1.25 A; 2 m cable with plug for
IP20 modules
Order No.: 1-NTX001 Order No.: 1-CON−P1001
3 m cable for voltage supply of a QuantumX module;
Plug for IP20 modules on one side and exposed
wires at the other end.
Note when using multiple modules: The supply
voltage can be looped through FireWire connections
(max. 1.5 A)
Order No.: 1-KAB271-3
FireWire
IP20 IP65
FireWire cable (module to FireWire connection cable between QuantumX FireWire connection cable between QuantumX
module) modules in IP20 design (length: 0.2m/2m/5m); Fitted modules in IP65 design (length: 0.2m/2m/5m); Fitted
both ends with appropriate plugs. both ends with appropriate plugs.
Note: The cable can be used to optionally supply Note: The cable can be used to optionally supply
connected QuantumX modules with voltage (max. 1.5 connected QuantumX modules with voltage (max. 1.5
A, from source to last acceptor). A, from source to last acceptor).
Order No.: 1-KAB269-0.2 Order No.: 1-KAB272-0.2
Order No.: 1−KAB269−2 Order No.:: 1−KAB272−2
Order No.: 1−KAB269−5 Order No.: 1−KAB272−5
1−CASEFIT Fitting panel for mounting of QuantumX modules Order No.: 1-CASEFIT
using case clips (1−CASECLIP), lashing strap or
cable tie. Basic fastening by 4 screws

HBM QuantumX
Accessories 137

1−SCM−FW SCM−FW FireWire Extender Order No.: 1-SCM−FW


Package consists of 2 In−line elements to extend the
FireWire connection up to 40 m;
Necessary parts: 2 x 1−KAB269−x and Industrial
Ethernet cable (M12, CAT5e/6, max. 30 m).
KAB270−3 connection is not possible!
1−CASEPROT Case protection functioning as stacking aid for MX Order No.: 1-CASEPROT
amplifiers, including material for fast mounting.

FireWire
IP20 IP65
Hub to module connection FireWire connection cable between hub and FireWire connection cable between hub and
cable 3 m QuantumX modules in IP20 design (length: 3 m); QuantumX modules in IP65 design (length: 3 m);
Fitted both ends with appropriate plugs. Fitted both ends with appropriate plugs.
Note: The cable can be used to optionally supply Note: The cable can be used to optionally supply
connected QuantumX modules via the hub with connected QuantumX modules or hub with voltage
voltage (max. 1.5 A, from source to last acceptor). (max. 1.5 A, from source to last acceptor).
Order No.: 1-KAB275-3 Order No.: 1-KAB276-3
PC to module connection FireWire connection cable between PC and
cable 3 m QuantumX module (length: 3 m); Fitted both ends
with appropriate plugs.
Note: The cable cannot be used to supply QuantumX
modules with voltage.
Order No.: 1−KAB270-3
FireWire PC-Card FireWire PC−Card with FireWire 1394b interface for
connection of QuantumX amplifiers to notebook or
PC (via PCCARD adapter)
Order No.: 1-IF−001
Ethernet
Ethernet crossover cable Ethernet patch cable between PC and QuantumX
module in IP65 design (length: 5 m); Fitted both ends
with appropriate plugs.
Order No.: 1-KAB239-2 Order No.: 1-KAB273-5

Transducer side
General information
Article Description Order No.
D−Sub−HD 15-pin plug set with TEDS chip Plug kit D−Sub−HD 15-pin (male) with TEDS chip for storing a 1-SUBHD15-MALE
sensor data sheet; housing Metallized plastic with knurled
screws.
Note: The TEDS chip is blank.
Port Saver D−Sub−HD 15 pin Four fully-wired male to female port savers protecting the 1−SUBHD15−SAVE
wear and tear of D−Sub−HD 15 pin ports for frequent
plugging and unplugging of transducers. Extends contact
durability by min. 500.
This adaptor attaches securely with screws.
SCM−SG120/350 SCM−SG350 Strain Bridge Module (120 Ohm or 350 Ohm) 1−SCM−SG120
Signal conditioning module for QuantumX full bridge input 1−SCM−SG350
(D−Sub−HD15 pin).
Integrated 350 Ohm bridge completion resistor, shunt
calibration, TEDS, D−Sub−HD-device connection.
Soldering point for transducer cable.
Adapter D−Sub−HD 15-pin to D−Sub 15-pin. Adapter D−Sub HD 15-pin to D−Sub 15-pin for connecting 1-KAB416
transducers with pre−assembled D−Sub plugs on MX840
(length approx. 0.3 m)
Note: Pre-assembled for full bridge (6-wire).

QuantumX HBM
138 Accessories

MX840/MX840A accessories
Article Description Order No.
Cold junction for thermocouple on MX840, Electronics for temperature compensation for measurements 1-THERMO-MXBOARD
MX840A, MX440 with thermocouples on MX840, MX840A, MX460, comprising:
− PT1000 cold junction
− Including 1-wire TEDS chip for transducer identification
Note: Mounting in D−Sub−HD 15-pin transducer plug.
Adapter D−Sub−HD15 to D−Sub9 (CAN) on Adapter for connecting CAN devices to MX840, MX840A, 1-KAB418
MX840, MX840A MX460. D−Sub−HD 15-pin (plug) to D−Sub 9-pin (socket);
(length: approx. 30 cm).

MX410 accessories
Article Description Order No.
BNC adapter for IEPE sensors with BNC Adapter for connecting IEPE sensors with BNC connection 1-IEPE-MX410
cable to MX410 (BNC socket to 15-pin D−Sub−HD; length:
approx. 7 cm).

MX1609 and 1609P accessories


Article Description Order No.
Bag with 10 mini thermocouple plugs, incl. RFID Packet, comprising 10 x mini thermocouple plugs with 1-THERMO-MINI
integrated RFID chip for measuring point detection for the
MX1609 thermocouple measuring amplifier of the QuantumX
product family; Type K: NiCr−NiAl, RFID integrated, green,
male.
Bag with 10 RFIDs Bundle, comprising 10 x RFID-chip for self−assembly on mini 1-THERMO-RFID
thermocouple plugs for the MX1609 thermocouple measuring
amplifier of the QuantumX product family

Accessories for connecting the Smart module:


Product Description Order No.:
External 24 V signal conditioning module, supplying IEPE with
Smart module constant current (BNC socket) and feeding standardized " 10 V 1−EICP−B−2
voltage signal.
1−SAC−EXT−MF−x−2
Connection cable Cable between Smart module and SubHD plug
(x = length in meter)
Male device connector QuantumX connector 1−SubHD15−MALE

HBM QuantumX
Accessories 139

8.1 System accessories

8.1.1 BPX001 backplane

8.1.2 Housing connection elements

Covers for housings


with protection class
IP65
Housing clip

Housing clip

QuantumX HBM
140 Accessories

8.2 Voltage supply

8.2.1 Power pack NTX001

Europe mains cable 3m


NTX001

Mains Modules

UK mains cable

USA mains cable

Australia mains cable

Order No.: 1-NTX001

HBM QuantumX
Accessories 141

8.2.2 Supply cable

3m 30
Approx. 10−15 mm

Twisted and tinned

Plug ODU Medi-Snap


S11M08-P04MJGO−5280 Cable LIYY 2x0.5 mm2

black 0V
brown + Power supply

Order No.: 1-KAB271-3 (Length 3 m)

8.3 FireWire

8.3.1 FireWire cable (module to module; IP20)

0.2 m
2.0 m
5.0m

Plug ODU
SX1LOC−P08MFG0−0001

Order No.: 1-KAB269-2 (Length 2 m)


1-KAB269-0.2 (Length 0.2 m)
1-KAB269-5 (Length 5 m)
QuantumX HBM
142 Accessories

8.3.2 FireWire cable (module to module; IP65)

L1=0.2 m; 2.0 m; 5.0 m

Order No.: 1-KAB272-2 (Length 2 m)


1-KAB272-0.2 (Length 0.2 m)
1-KAB272-5 (Length 5 m)

8.3.3 Connection cable (PC to module; IP20)

3m

FireWire B-plug

PC adapter socket

Order No.: 1-KAB270-3 (Length 3 m)

HBM QuantumX
Accessories 143

8.4 General information

8.4.1 Plug kit with TEDS chip

Plug kit D−Sub−HD 15-pin (male) with TEDS chip for storing a sensor data sheet.
Order No.: 1-SUBHD15-MALE

8.4.2 Port saver SubHD 15pol.

Front Back

When frequently connecting and disconnecting transducers we recommend that you use port
savers for protecting the transducer sockets of the QuantumX module. The port saver is
easy to screw into place and can be replaced after several hundred mating cycles. No
expensive module repair is necessary any more.

QuantumX HBM
144 Accessories

8.4.3 Adapter D−Sub−HD 15-pin to D−Sub 15-pin.

bk
bu
gy
gn
D-SUB HD plug wh D-SUB socket
rd

Wire bridge

Order No.: 1-KAB416

CAUTION
This cable is only for transducers with full bridge and 6-wire circuits! If other transducers are connected,
the universal amplifier can be damaged or even destroyed.

HBM QuantumX
Accessories 145

8.5 MX840 accessories

8.5.1 Cold junction for thermocouples

Electronics for temperature compensation for measurements with thermocouples. Board for installation in a 15-pin
D−Sub−HD plug.
View from above View from below
12

Position of board in
plug
6 10
12,5

1 5

PINs to be soldered

TEDS chip Cold junction


All dimensions in mm
Height with components: 3 mm

Order No: 1-THERMO-MXBOARD

QuantumX HBM
146 Accessories

8.5.2 Adapter cable (CAN)

bk
bu
gy
gn D-SUB socket
D-SUB HD plug
wh
rd

Hsg. Hsg.

Order No.: 1-KAB418 (Length approx. 30 cm)

8.6 Accessories MX410

Order no.: 1−IEPE−MX410


The adapter from D−Sub−HD plug male to BNC plug female is to connect current fed piezo electric transducers
(IEPE = Integrated Electronics Piezo Electric) with BNC connector cable to MX410 universal amplifier.
Mounting: connector 1...4, screwed

HBM QuantumX
Accessories 147

8.7 MX1609 and 1609P accessories

8.7.1 Thermo-connector with integrated RFID chip

RFID

21

Package unit: 10 mini connectors for thermocouples type K


Order No.: 1-THERMO-MINI

8.7.2 RFID chip for sticking onto thermo-connector

4,9

12,1

All dimensions in mm

Package unit: 10 RFID chips


Order No.: 1-THERMO-RFID

QuantumX HBM
148 Accessories

9 Support

Headquarters world-wide

Europe
Hottinger Baldwin Messtechnik GmbH:
Im Tiefen See 45, 64293 Darmstadt, Germany
Tel. +49 6151 8030, Fax +49 6151 8039100
E−mail: info@hbm.com
www.hbm.com

North and South America


HBM, Inc., 19 Bartlett Street, Marlborough, MA 01752, USA
Tel. +1-800-578-4260 / +1-508-624-4500,
Fax +1-508-485-7480
E−mail: info@usa.hbm.com

Asia
Hottinger Baldwin Measurement (Suzhou) Co., Ltd.
106 Heng Shan Road, Suzhou 215009, Jiangsu, VR China
Tel. (+86) 512 68247776, Fax (+86) 512 68259343
E−mail: hbmchina@hbm.com.cn

Up to date addresses of representatives can also be found on the Internet under:


www.hbm.com/Contact/Worldwide Contacts

HBM QuantumX
Support 149

QuantumX HBM
E Hottinger Baldwin Messtechnik GmbH. All rights reserved.
All details describe our products in general form only.
They are not to be understood as express warranty and do
not constitute liability whatsoever.
7−2002.3031

Hottinger Baldwin Messtechnik GmbH


Im Tiefen See 45 S 64293 Darmstadt S Germany
Tel. +49 6151 803−0 S Fax: +49 6151 803−9100
Email: info@hbm.com S www.hbm.com
I3031−5.0 en

You might also like