Professional Documents
Culture Documents
ELCO
IDC For Round
Conductor Flat Cable
Index
Connector Approvals
Series Series
8289 IDC P.C.B. Header 8289 IDC P.C.B. Header
8290 IDC Socket Connector 8290 IDC Socket Connector
8291 IDC Dip Connector 8291 IDC Dip Connector
8292 IDC Transition Connector (Staggered) 8292 IDC Transition Connector (Staggered)
6338 IDC Card Edge Connector 6338 IDC Card Edge Connector
8399 IDC Transition Connector 8399 IDC Transition Connector
(Dual In-Line) (Dual In-Line)
8380 Low Profile Box Header 8380 Low Profile Box Header
NOTICE: Specifications are subject to change without notice. Contact your nearest AVX Sales Office for the latest specifications. All statements, information and
data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied.
Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement
and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be
required. Specifications are typical and may not apply to all applications.
ELCO 1
Introduction
Your Complete IDC Connector Source
2 ELCO
Your Complete IDC Connector Source
ELCO 3
Introduction
Your Complete IDC Connector Source
ADVANCED DESIGN & QUALITY IDC HARNESSES
• Contact design pierces the cable insulation, Elco provides custom harness design and manufacturing
providing a reliable gas-tight termination, with expertise across a broad range of applications including
positive electrical characteristics telecommunications, computing, industrial processing and
• Contacts accommodate solid or stranded wire automotive.
• Single beam contact face makes early contact with Elco works closely with major manufacturers not just as a
mating pin to give maximum contact wipe supplier of IDC connectors and cable assemblies but as a
• Industry-standard P.C.B. footprints provide easy partner with its own design team working with the customer
circuit routing and efficient use of board real estate to solve interconnect problems.
• Popular header variations, such as press-fit, straight Harness design and manufacture is a strategic growth area
(vertical) and right-angle (horizontal) through-hole, for for Elco.
a variety of board thicknesses
• Headers in 4-wall configurations for pin protection
4 ELCO
Card Edge Connector
Series 6338
UL Approved File No. E90732.
CSA Approved File No. 1255749.
10, 16, 20, 26, 34, 40, 44, 50 & 60 positions.
Copper alloy contacts.
Accepts printed circuit boards of 1.6mm thickness.
Compatible with other leading manufacturers.
TECHNICAL SPECIFICATION
Material: Current Rating: Voltage Proof:
Molding - UL94VO rated glass filled grey 1 ampere at 70ºC maximum ambient 1050 DC or AC peak
polyester Working Voltage: Operating Temperature:
Contact - Phosphor bronze 350V DC or AC peak -55ºC to +105ºC
Contact Plating: Insulation Resistance: Wire Gauge:
Contacts are selective gold-plated over >1000 megohms 26 AWG Solid & Stranded
nickel, reflow tin lead on IDC section 28 AWG Solid & Stranded
6 ELCO
Card Edge Connector
Series 6338
CUSTOMER APPLICATION TOOLING
A standard hand press set and platen is
available. See page 27.
POLARIZING KEYS
Order Code: 60 6338 4404 00 000 (between contacts)
ORDERING CODE
00 6338 016 000 02 2
NB: *For optional strain relief version, please contact the local sales office.
ELCO 7
Single Row IDC Header
Series 8284
IDC header/socket for 0.100" (2.54mm) pitch IDC for
0.100" (2.54mm) round conductor flat cable uses similar
8289/8290 contact components recognized under UL &
CSA specifications, but housed in a single row insulator
format. The header is a 1-piece insulator with right angle,
straight solder or press-fit terminations. The socket
is a 2-piece insulator design with IDC contacts suitable for
termination to 26/28 AWG stranded ribbon cable or dip
solder terminations.
TECHNICAL SPECIFICATION
Material: Dielectric Withstanding Voltage: Mechanical Endurance:
Molding - UL94VO rated grey polyester 1050V DC or AC peak Standard tin plating - 10 cycles
Contact - Brass Voltage Rating: Insertion/Withdrawal Forces:
Current Rating: 350V DC or AC peak 2.7N max insertion force per contact
1.5 Amp maximum at 25ºC Contact Resistance: 0.2N min withdrawal force per contact
1 Amp maximum at 70ºC 20 milliohms maximum
Insulation Resistance: Operating Temperature:
1000 megohms -55ºC to +125ºC
ORDERING CODE
10 8284 014 000 030
10 ELCO
Single Row IDC Socket
Series 8284
IDC header/socket for 0.100" (2.54mm) pitch IDC for
0.100" (2.54mm) round conductor flat cable uses similar
8289/8290 contact components recognized under UL &
CSA specifications, but housed in a single row insulator
format. The header is a 1-piece insulator with right angle,
straight solder or press-fit terminations. The socket is
a 2-piece insulator design with IDC contacts suitable for
termination to 26/28 AWG stranded ribbon cable or dip
solder terminations.
TECHNICAL SPECIFICATION
Material: Dielectric Withstanding Voltage: Operating Temperature:
Molding - UL94VO rated grey polyester 1050V DC or AC peak -55ºC to +125ºC
Contact - Phosphor bronze Voltage Rating: Mechanical Endurance:
Current Rating: 350V DC or AC peak Standard tin plating - 10 cycles
1.5 Amp maximum at 25ºC Contact Resistance: Insertion/Withdrawal Forces:
1 Amp maximum at 70ºC 20 milliohms maximum 2.7N max insertion force per contact
Insulation Resistance: 0.2N min withdrawal force per contact
1000 megohms
SOCKET
DIMENSIONS: millimeters (inches)
No. of Positions A B C D E F
8 7 17.78 (0.70) 21.30 (0.84) 18.54 (0.72) 19.30 (0.76) 23.70 (0.93)
14 13 33.02 (1.18) 36.54 (1.45) 33.78 (1.33) 34.54 (1.36) 38.94 (1.53)
16 15 38.10 (1.50) 42.22 (1.66) 38.86 (1.53) 39.62 (1.56) 44.02 (1.73)
18 17 43.18 (1.70) 46.70 (1.84) 43.94 (1.73) 44.70 (1.76) 49.10 (1.93)
20 19 48.26 (1.90) 52.38 (2.06) 49.02 (1.93) 49.78 (1.96) 54.18 (2.13)
24 23 58.42 (2.30) 61.94 (2.44) 59.18 (2.33) 59.94 (2.36) 64.34 (2.53)
ORDERING CODE
20 8284 014 000 030
ELCO 11
Ejector Style Header
Series 8289
Available in industry standard sizes of 10-64 positions,
they mate to Elco Series 8290 IDC sockets, as well as other
industry compatible connectors. Solder or press-fit
contacts are available in either straight or right angle
formats. The four wall design and optional molded in
polarizing keys ensure positive polarization without pin
loss. Latch/eject levers can also be specified to suit the
mating Series 8290 socket, either with or without strain
relief. Stand-off are incorporated to facilitate flux washing
and de-gassing.
TECHNICAL SPECIFICATION
Material: Current Rating: Insulation Resistance:
Molding - UL94VO rated glass filled grey 1 ampere at 70ºC maximum ambient >1000 megohms
polyester Voltage Rating: Operating Temperature:
Contact - Phosphor bronze 350V DC or AC peak -55ºC to +125ºC
Contact Plating: Contact Resistance: UL File No. E90723
Selective gold over nickel plating on the Initially 10 milliohms maximum CSA File No. 1255749
mating face, reflow tin lead IDC section Dielectric Withstanding Voltage:
1050 DC or AC peak
Latch/Eject Levers
Part Numbers when ordered separately.
Long (For 8290 socket with strain relief) 60 8289 6301 00 000
Short (For 8290 socket without strain relief) 60 8289 6302 00 000
ORDERING CODE
00 8289 050 002 1 1 1
12 ELCO
Ejector Style Header
Series 8289
ELCO 13
Low Profile IDC Socket Connector
Series 8290
Available in industry standard sizes of 10-64 positions. They
mate to Elco Series 8289, 8293, 8380 and 8383 headers,
as well as other industry compatible connectors. An option-
al strain relief, which can be easily fitted, eliminates stress
on the cable. An in-contact polarizing key is available to
ensure positive polarization. Contacts are copper alloy for
added reliability, and are designed to mate to 0.024"
(0.60mm) to 0.025" (0.64mm) square pins. The contact
design facilitates maximum wipe on the header pins. (early
mate, late break).
TECHNICAL SPECIFICATION
Material: Current Rating: Contact Resistance:
Molding - UL94VO rated glass filled grey 1 ampere at 70ºC maximum ambient Initially, 10 milliohms maximum
polyester Voltage Rating: Operating Temperature:
Contact - Phosphor bronze 350V DC or AC peak -55ºC to +105ºC
Contact Plating: Dielectric Withstanding Voltage: Wire Gauge:
Contacts are selective gold-plated over 1050V DC or AC peak 26 AWG Solid & Stranded
nickel, reflow tin lead on IDC section Insulation Resistance: 28 AWG Solid & Stranded
>1000 megohms
ORDERING CODE
00 8290 010 000 01 1
14 ELCO
Low Profile IDC Socket Connector
Series 8290
Standard Strain Relief Order Code Latching Strain Relief Order Code
Part Numbers when ordered separately Part Numbers when ordered separately
ELCO 15
Transition Connector
Series 8292
Transition connectors are available in industry standard
sizes of 10-60 positions. This IDC connector provides a
fast, permanent, and economical termination of ribbon
cable to PC boards. It can be used as either a daisy chain
or end type termination connector. Pin lengths are available
to suit 0.063" (1.6mm) or 0.126" (3.2mm) PC boards.
Designed to accommodate the industry standard 4 row
PC Board hold pattern, the connector also incorporates
standoffs which enable efficient flux washing and
de-gassing to take place.
TECHNICAL SPECIFICATION
Material: Current Rating: Operating Temperature:
Molding - UL94VO rated glass filled grey 1 ampere -55ºC to +105ºC
polyester Insulation Resistance: Wire Gauge:
Contact - Phosphor bronze 1000 megohms 26 AWG Solid & Stranded
Contact Plating: Voltage Rating: 28 AWG Solid & Stranded
Tin lead 1000V DC or AC peak UL File No: E90723
CSA File No: 1255749
To suit E
1.60 PCB 2.54
3.20 PCB 3.94
16 ELCO
Transition Connector
Series 8292
CUSTOMER APPLICATION TOOLING
A standard hand press set and platen is
available. See page 27.
ORDERING CODE
00 8292 010 001 010
ELCO 17
Male Plug Connector
Series 8293
Series 8293 IDC male plug connectors are available in
industry standard sizes of 10 to 64 positions. They mate
with Series 8290 IDC sockets as well as other industry
compatible connectors. The housing gives full protection
to contact pins, and has the optional facility of fitting dual
height polarizing keys to prevent incorrect insertion of the
mating socket.
TECHNICAL SPECIFICATION
Material: Voltage Rating: UL and CSA Approval pending
Molding - UL94VO rated glass filled grey 350V DC or AC peak Operating Temperature:
polyester Insulation Resistance: -55ºC to +105ºC
Contact - Phosphor bronze >1000 megohms Contact Resistance:
Contact Plating: Dielectric Withstanding Voltage: Initially, 10 milliohms max.
Gold over nickel 1050 DC or AC peak
Current Rating:
1 ampere at 70ºC maximum ambient
18 ELCO
Male Plug Connector
Series 8293
CUSTOMER APPLICATION TOOLING
A standard hand press set and platen is
available. See page 27.
POLARIZING KEYS
Order Code: 90 2118 7000 00 000
ORDERING CODE
10 8293 026 000 01 0
Connector Code Series Number Number of Assembly Variation Plating Variation Polarization Variation
Prefix Contacts 000 = Connector 01 = Standard 30µ" 0 = No Polarizing
10 = Standard 010 = 10 position without strain Gold over 2 = Dual Height Type A
Connector 014 = 14 position relief Nickel
Assembly with 016 = 16 position 001 = Connector 04 = 10µ" Gold over
mounting flange 020 = 20 position with strain relief Nickel
11 = Standard 026 = 26 position
Connector 034 = 34 position
Assembly 040 = 40 position
without 050 = 50 position
mounting flange 060 = 60 position
064 = 64 position
ELCO 19
Low Profile Box Header
Series 8380
Low profile box headers are available in industry standard
sizes of 10-64 positions. They mate to Elco Series 8290
IDC sockets, as well as other industry compatible connec-
tors. Both straight and right angle solder dip pins for
PC boards are available together with straight press-fit
versions. The connector is shrouded on all four sides for
polarization and contact protection. Polarizing keys are
molded in for correct socket alignment with contact loss.
TECHNICAL SPECIFICATION
Material: Current Rating: Insulation Resistance:
Molding - UL94VO rated glass filled grey 1 ampere at 70ºC maximum ambient >1000 megohms
polyester Voltage Rating: Operating Temperature:
Contact - Brass 350V DC or AC peak -55ºC to +105ºC
Contact Plating: Contact Resistance: UL File No. E90723
Selective gold over nickel plating on Initially 10 milliohms maximum CSA File No. 1255749
the mating face, reflow tin lead on Dielectric Withstanding Voltage:
IDC section >1050 DC or AC peak
ORDERING CODE
00 8380 050 000 01 01
Connector Code Series Number Number of Contact Variation Plating Variation Polarization
Prefix Contacts 000 = Solder Tail Straight Contact 01 = 30µ" Gold over 0 = No Polarizing
00 = Standard 010 = 10 position for 1.6mm PCB - Contact Nickel solder Keys
Connector 014 = 14 position Length (2.8mm) 04 = 10µ" Gold Standard
Assembly 016 = 16 position 001 = Solder Tail Straight Contact over Nickel 2 = Type B -
020 = 20 position for 2.4mm PCB - Contact Dual Height
026 = 26 position Length (3.6mm) molded in
034 = 34 position 002 = Solder Tail Right Angle polarizing
040 = 40 position Contact for 1.6mm PCB - key(s)
050 = 50 position Contact Length (2.8mm)
060 = 60 position 003 = Solder Tail Right Angle
064 = 64 position Contact for 2.6mm PCB -
Contact Length (3.6mm)
009 = Press-Fit Contact for 2.4/3.2
PCB - Contact Length
(4.5mm)
NB: Additional plating and tail lengths are available.
Consult sales office for availability.
20 ELCO
Low Profile Box Header
Series 8380
ELCO 21
High Temperature Box Header
Series 8383
Series 8383 box headers are designed to be suitable
for applications using either infra red or vapor phase
equipment. These connectors are designed to mate
with Series 8290 IDC sockets as well as other industry
compatible connectors.
TECHNICAL SPECIFICATION
Termination Type: Contact Plating: Insulation Resistance:
Plated Through Hole Gold over nickel >1000 megohms
Termination Pitch: Contact Resistance: Voltage Rating:
0.100" (2.54mm) Initially 10 milliohms maximum 350V DC or AC peak
Material: Current Rating: Heat Deflection Temperature:
Housing - UL94VO rated high thermal 1 ampere at 70ºC maximum ambient 285ºC
resistant nylon
Contact - Brass
ORDERING CODE
00 8383 050 000 0 1 0
Connector Code Series Number Number of Contact Variation Clip Variation Plating Variation Polarization
Prefix Contacts 000 = Solder PC 0 = No Clip 1 = 30µ" Gold 0 = No Polarizing
00 = Standard 010 = 10 position Straight over Nickel
Connector 014 = 14 position (1.60mm 4 = 10µ" Gold
Assembly 016 = 16 position PCB) Length over Nickel
020 = 20 position 2.90mm
026 = 26 position 001 = Solder PC
034 = 34 position Right Angle
040 = 40 position (2.40mm
050 = 50 position PCB) Length
060 = 60 position 3.70mm
064 = 64 position 002 = Solder PC
Right Angle
(1.6mm PCB)
Length
2.90mm
003 = Solder
PC Straight
(2.40mm
PCB) Length
3.70mm
009 = Press Fit
contact for
2.4/3.2mm
PCB or
contact
length
4.5mm
22
High Temperature Box Header
Series 8383
ELCO 23
Dual In-Line Transition Connector
Series 8399
Series 8399 dual in-line transition connector is available in
industry standard sizes of 10-64 positions. It will accom-
modate Series 2026 0.050" (1.27mm) ribbon cable, and is
available with or without strain relief and has an optional
cable stop facility. It forms a simple and cost effective
method of terminating IDC ribbon cable to a PCB.
TECHNICAL SPECIFICATION
Material: Voltage Rating: Operating Temperature:
Molding - UL94VO rated glass filled grey 350V DC or AC peak -55ºC to +105ºC
polyester Insulation Resistance: Wire Gauge:
Contact - Phosphor bronze >1000 megohms 26 AWG Solid & Stranded
Contact Plating: Dielectric Withstanding Voltage: 28 AWG Solid & Stranded
Tin lead 1050 DC or AC peak UL File No. E90723
Current Rating: CSA File No. 1255749
1 ampere
24 ELCO
Dual In-Line Transition Connector
Series 8399
CUSTOMER APPLICATION TOOLING
A standard hand press set and platen is
available. See page 27.
ORDERING CODE
00 8399 016 00 0 2 02
Connector Code Series Number Number of Strain Relief Cable Stop Contact Plating
Prefix Contacts 00 = Without 0 = Without cable 2 = 3.6mm tail 02 = Tin Lead
00 = Standard 010 = 10 position strain relief stop phosphor
014 = 14 position 01 = With strain Standard bronze
016 = 16 position relief 1 = With cable 3 = 2.8mm tail
020 = 20 position stop Special phosphor
026 = 26 position bronze
034 = 34 position
040 = 40 position
050 = 50 position
060 = 60 position
064 = 64 position
ELCO 25
IDC DIN Connector
Series 8459
Series 8459 IDC DIN connector are based on DIN 41612.
This series is loaded with 64 contacts in 2 rows of 32 in
rows "A" and "C". Also available is a 1/2 "C" version, with 2
rows of 16 contacts, also loaded in rows "A" and "C". A
strain relief is available as an option. Use of the Series 2521
accessory, which is optional, provides a connector latch
and eject system from inverted format shells. This connec-
tor series will mate with any industry standard DIN
connectors that are loaded only in rows "A" and "C".
TECHNICAL SPECIFICATION
Material: Working Voltage: Insertion/Withdrawal Force (Mating):
Molding - UL94VO rated grey polyester 350V DC or AC peak 1N max/0.2N min per contact
Contact - Phosphor bronze Contact Resistance: Wire Gauge:
Contact Plating: 15 milliohms max. 26 AWG Solid & Stranded
Gold over nickel Operating Temperature: 28 AWG Solid & Stranded
Current Rating per contact -55ºC to +125ºC
at ambient +20ºC 3 amp
+70ºC 1.5 amp
+100ºC 1 amp
ORDERING CODE
20 8459 096 001 026
Connector Code Series Number Insulator Size Variation Plating Gold over Nickel
Prefix 048 or 096 (See note) 001 = With strain relief 002 = DIN Class III
002 = Without strain relief 026 = Class II
050 = Class I
Note: 96 position insulator fitted with 2 rows of 32 contacts, rows A and C.
48 position insulator fitted with 2 rows of 16 contacts, rows A and C.
26 ELCO
Customer Application Tooling
TOGGLE PRESS
The Elco toggle press is capable of terminating 125 con-
nectors per hour. The press features long horned guides for
the ram which provides precise alignment. The press is fit-
ted with a return mechanism allowing the return of the ram
to its starting position after its entire extension. An offset
hand lever permits good operator visibility of the work. A
micro-meter attachment to the ram is factory set. The range
of platens for the toggle press is identical to those for the
pneumatic press, thereby allowing the use of existing tool-
ing when upgrading to a pneumatic press. TECHNICAL DATA
Force output max. 12 kN (2600 lbs)
Stroke 45mm (1.8 in)
ORDERING CODE
Working height adjustable 120-360mm (5-14 in)
Toggle Press Ordering Code 06 8290 7225 00 000
Overhang 86mm (3.4 in)
Platen Ordering Code
Ram bore dia 10 H 7 x 28mm (1/2 x 1 in)
Series 8290 socket 06 8290 7207 01 000
Ram dia 32mm (1 1/4 in)
DIL transition connectors 06 8399 7009 00 000
Table bore dia 20 H 7mm (0.787 in)
Staggered transition connectors 06 8292 7010 00 000
Table dimension 185 x 115mm (7 x 4.5 in)
Card edge connectors 06 6338 7116 00 000
Breath of T-slot 10 H 9mm (0.394 in)
DIL 14/16 connectors 06 8291 7009 00 000
Weight 30kg (66 lbs)
Non-metric dimensions are for U.S. versions only.
PNEUMATIC PRESS
The Elco pneumatic press is a compact, high precision
press providing a fast and accurate method of terminating
IDC connectors. The press is capable of terminating 250
connectors per hour and a precision slide table allows all
parts to be loaded outside the termination area. The press
features service-free bearings and guides. Low mainte-
nance and a favorable noise level of less than 75 dBA. The
ram incorporates a micrometer adjustment which is
factory set.
A range of platens is available to suit each series of IDC
connectors.
Under certain terms, arrangements exist for this press to be
leased or loaned by customers. Please consult our sales TECHNICAL DATA
representative for further information and outright purchase
price. Force output max. 15 kN (3300 lbs)
Stroke Factory Set
Air consumption (per stroke) 0.12scf/in (3.0 litre/cm)
Working height adjustable 3.5-8 in (90-210mm)
Overhang 3.4 in (86mm)
Ram dia 1.57 in (40mm)
ORDERING CODE
Ram bore dia with fixation screw M10 5/8 x 2 in (20 H7 x 50mm)
Pneumatic Press Ordering Code 06 8290 7207 00 000
Breadth of T-slot 0.394 in (10 H 9mm)
Platen Ordering Code
Table bore dia 0.787 in (20 H 7mm)
Series 8290 socket 06 8290 7207 01 000
Table dimension 6 x 4 in (150 x 110mm)
DIL transition connectors 06 8399 7009 00 000
Space requirement 6 x 10 in (155 x 260mm)
Staggered transition connectors 06 8292 7010 00 000
Air connection thread R 1/4 in
Card edge connectors 06 6338 7116 00 000
Weight 45kg (100 lbs)
DIL 14/16 connectors 06 8291 7009 00 000
Non-metric dimensions are for U.S. versions only.
ELCO 27
Other Products
Within The AVX Portfolio
CONNECTORS
Automotive Connectors
DIN 41612
Board-to-Board Connectors - SMT and Thru-Hole
Post and Box
Torson™
Customized Backpanel, Racking and Harnessing Services
Card Edge
Memory Card Headers and Sockets
Wire-to-Board - Crimp and IDC
MOBO™
I/O Connectors
FFC/FPC
Custom Designed Connectors
28 ELCO
Elco – World Class Connections
Elco, Japan
AVX Southeast, NC
Tel: 045-943-2906/7
Tel: 919-878-6223
FAX: 045-943-2910
FAX: 919-878-6462
Kyocera, Japan - AVX
AVX Canada
Tel: (81) 75-604-3426
Tel: 905-564-8959 FAX: (81) 75-604-3425
FAX: 905-564-9728
Kyocera, Japan - KDP
Tel: (81) 75-604-3424
FAX: (81) 75-604-3425
Contact:
http://www.avxcorp.com S-IDC5M602-C