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Article history: In this article, we investigate into the ternary tin based alloy, thin film anodes for lithium ion batteries,
Received 23 January 2017 specifically into Sn-Sb-Cu system, synthesized via electrodeposition. The alloy electrodes show a stable
Received in revised form discharge capacity of ~600 mAh g1 discharged at a rate of 200 mA g1 (~0.3C) for 50 cycles. FESEM
29 May 2017
images show a nano-dendritic, porous microstructure which can help in accommodating high volume
Accepted 1 June 2017
Available online 3 June 2017
expansion during lithiation and prevent the problem of pulverization. The phases present in the pre-
pared anodes are Sn, SnSb and Cu6 Sn5 which are all active towards lithium insertion and extraction. The
behavior of this multi-phase alloy system is examined using X-ray diffraction measurements. At
Keywords:
Composite materials
extremely slow discharge rates, the phases take up lithium at distinct potentials with reactions with
Lithium-ion batteries SnSb, Cu6Sn5 and Sn occurring at 0.86 V, 0.65 V and 0.45 V, respectively. A mechanism, where a lithiated
Electrochemical reactions phase decomposes and internally supplies lithium to the reacting phase, is observed and thereby
Phase transitions lowering the total specific capacity of the anode as a whole when discharged. EIS measurements further
Quantitative X-ray diffraction reveal that there is degradation in the reaction kinetics with increasing cycles. Finally, failure of the
anode is investigated and the cause is identified as the delamination of active material from the current
collector. The problem is successfully removed by replacing Copper current collector with Silver current
collector, where the intermetallic composition reacts at a lower voltage than Tin. Cycling the anode above
this cutoff voltage removes the problem of delamination. However, it is identified that the existing
electrolyte composition in the market, used for graphite anodes, is incompatible with Tin based anodes.
© 2017 Published by Elsevier B.V.
http://dx.doi.org/10.1016/j.jallcom.2017.06.005
0925-8388/© 2017 Published by Elsevier B.V.
S. Sengupta et al. / Journal of Alloys and Compounds 721 (2017) 236e248 237
intercalation mechanism in graphite anodes. However, it exhibits 3D anodes using electrodeposition offers the flexibility in preparing
poor cycling behavior due to high volume expansion (~300%) dur- such a microstructure which is not offered by other synthesis
ing lithium insertion which eventually leads to pulverization and techniques. Even the composition of the material can tuned very
loss of contact from the current collector, which is a common accurately in the Electrodeposition process. In literature, there are
problem with group IV elements [2,4,5]. In literature, there are only a few reports on synthesis of ternary Sn-Sb-Cu alloys for po-
numerous reports on tin based anodes developed for lithium ion tential applications as anodes for lithium ion batteries
batteries which employ different strategies at microstructural and [23,25,26,30]. Various other ternary Sn-M-X alloys (M, X ¼ Sb, C, Co,
materials level to tackle this problem. However, many of such Ni etc) have also been investigated to validate the potential of
strategies report abnormally high specific capacity values (higher active-active-inactive component strategy in anodes for lithium ion
than the theoretical specific capacity of tin) for which suitable ex- batteries [17,24,31,33e38]. Among the Sn-Sb-Cu alloy anodes
planations are not provided by the authors, and hence should be studied and proposed in the literature, the Sn65Sb28Cu7 composi-
considered erroneous at this point [6,7]. Among the strategies tion with a dendritic microstructure has the best electrochemical
which showed some prospect in combatting this specific problem, properties, and has been prepared using electrodeposition [18].
a viable one is to alloy tin with a suitable element which is active Logically, the compositional (active-active-inactive component)
towards lithium insertion and extraction, and form an intermetallic and microstructural strategy should eliminate a lot of the problems
compound which gives a lower volume expansion than tin during which are commonly encountered in Sn based anodes. Yet, the
lithium insertion [5]. Intermetallics with the second element as performance of the anodes employing such strategies has improved
inactive component can also work and such intermetallics have marginally. In fact, no attempt has been made till now to identify the
been studied extensively for their application as anodes [8e16]. A problems with these strategies and propose solutions to mitigate
further modification to this active-active system can be made by them. It is extremely important to first identify the reaction
adding a third element into the system which is inactive towards mechanisms in these strategies and understand how this compo-
lithium insertion and extraction, and can accommodate the volume nent system behaves, which has not been reported yet to best of our
expansion in the form of plastic deformation (plastic strain) and knowledge. A ternary component system of Sn-Sb-Cu consists of
thus, reducing pulverization. This whole strategy can be called as an two active elements, Sn and Sb, which take up lithium and an
active-active-inactive component strategy and is believed to be a inactive element Cu which can easily accommodate the volume
good prospect to be implemented in lithium ion battery anodes. expansion during lithium insertion in the form of plastic strain.
Antimony is another element which has a higher theoretical ca- However, the behavior of the ternary component system depends
pacity than graphite (~667 mAh g1) and can be used as the second on the phases which are present in it. In general, the anodes con-
active element in the active-active-inactive strategy. Copper, being taining Sn, Sb and Cu consists of intermetallic compounds of Sn, Sb
a very ductile metal can be used as the inactive element to and Cu like SnSb, Cu2Sb, Cu6Sn5, etc. along with elemental Sn, Sb and
accommodate plastic strain. Cu [8,10,23,25,26,28,30,39]. Lithiation insertion mechanisms in
The problem of volume expansion in Sn based anodes can also pure Sn, pure Sb and intermetallic of Sn, Sb and Cu like Cu6Sn5, and
be tackled by microstructural engineering. An open, porous, 3D Cu2Sb etc. have also been previously studied via computational
nano-dendritic microstructure is favored as a microstructure for calculations as well as through various spectroscopy techniques
lithium ion battery electrodes due to shorter diffusion lengths of [40e43]. Since the previous studies were made with pure single
lithium ions, connected pathways for electron transport, high sur- phases present in the system, their behavior towards lithium
face area per unit volume for reaction, facile electrolyte transport insertion and extraction when several of them are present in the
and ample space to accommodate for volume expansion during system cannot be extrapolated as such. It is reasonable to assume
lithiation reactions. 1D nanowire microstructure can offer such that the behavior towards lithium insertion and extraction will be
advantages, but the width of the nanowires limit the cross sectional different when several such active phases are present in one system.
area of electron transport. Superior performance of such 3D ar- The lithiation mechanism in such a multiphase system has not been
chitectures in lithium ion batteries can be found in the literature reported in the literature to the best of our knowledge and thus
[17e19]. Arpacik et al. have investigated the effect of microstruc- understanding the mechanism of lithium insertion and extraction in
ture on performance of anode and have reported 3D architecture to the Sn-Sb-Cu system is one of the prime focuses of this article.
be better than the 0D architecture [18]. The superior electro- In this manuscript, we have prepared Sn-Sb-Cu active-active-
chemical performance of 3D architecture has also been reported by inactive component alloy anode having a 3D dendritic architecture
other scientists [19e21]. The review by Li et al. on the dimension- and studied the reaction mechanism in this alloy system. Lithiation
ality of nanostructures of Si, Sn, Ge etc based anodes on their per- mechanism in such Sn-Sb-Cu anodes is studied using ex-situ X-ray
formance provides a very good background to determine the diffraction measurements and Rietveld Refinement. X-ray diffrac-
optimum microstructural characteristics [22]. tion measurements have been used previously for investigations on
From the processing point of view, Sn-based alloys can be pre- behavior of battery electrodes. However, a quantitative validation
pared using various synthesis techniques like ball milling [23,24], using X-ray diffraction was never performed to the best of our
reductive co-precipitation [25,26], carbo-thermal reduction [27], knowledge. The anodes are discharged to specific potentials and
solid-state reduction [10], hydrogen plasma-metal reaction [28] using X-ray diffraction, the phases present at those anodes are
and electrodeposition [8,9,17,18,29e32]. In general, due to the identified. Furthermore, a reaction chart is prepared based on the
volume expansion problem in Sn based anodes, powders are not information obtained from the X-ray diffraction studies. We have
preferred as they would require binders to form films over the correlated the lithiation mechanism with the various degradation
current collector. The volume expansion of the anode might cause mechanisms in these anodes, and proposed a viable solution to
the particles to lose contact with the binder and the current col- mitigate them.
lector, causing a capacity fade. Electrodeposition is a suitable
bottom-up method that can be used to synthesize metals and alloys 2. Experimental section
in a wide range of nanostructures or microstructures. The method
is cheap, fast, simple and environmental friendly [32]. Binder-free 2.1. Sample preparation
Sn based anodes can be easily prepared with various morphol-
ogies and composition using Electrodeposition. Synthesis of such The Sn-Sb-Cu alloy anodes were prepared from an electrolyte
238 S. Sengupta et al. / Journal of Alloys and Compounds 721 (2017) 236e248
bath of composition containing L-Tartaric Acid (0.2 mol dm3), of 0.1 mg. Lithium metal foils were used as counter and reference
Antimony (III) Chloride (2.5 mmol dm3), Tin (II) Chloride Dihy- electrodes. LiPF6 (1M) in a 1:1 (by weight) mixture of ethylene
drate (10 mmol dm3) and Copper (II) Sulphate (0.5 mmol dm3). carbonate and diethyl carbonate was used as electrolyte. Celgard
The pH was adjusted to 1.5e1.75 using concentrated H2SO4 [18]. 2400, soaked with electrolyte was used as a separator between the
Potentiostatic electrodeposition was carried out in AUTOLAB anode and cathode. To fabricate CR2032 type coin cell, the cathode,
PGSTAT 302N (Metrohm, Netherlands) with rectangular shaped separator, and anode were crimped together using a crimping
battery grade copper foil of area 6 cm2 as cathode and platinum machine (MT-190e20, MTI Corporation, USA) kept inside a mois-
electrode of area 1 cm2 as anode in a two electrode setup. Similar ture and oxygen controlled (<1.0 ppm) glove box (Labstar, Mbraun
setup was employed for potentiostatic Electrodeposition over Silver Inc, Germany). Galvanostatic charge-discharge cycling in the po-
Foil (99.95% Purity, Alfa Aesar) with exposed area of 6 cm2. A high tential range 0 and 2 V was carried out with an automated battery
cathodic overpotential of 3 V and 10 V respectively was applied tester (BST8-MA, MTI Corporation, USA). Electrochemical perfor-
between the anode and cathode for 1800 s without any convection mance of anode deposited over copper foil was done at a constant
in the electrolytic bath so that all the ions (Sn2þ, Sb3þ, Cu2þ and Hþ) discharge rate of 200 mA g1. Electrochemical performance of
are reduced to 0 oxidation states. The material charging was anode deposited over silver foil was done at a constant discharge
0.92 mg. Material charging was kept around 1.9e2.2 mg for the rate of 175 mA g1, which corresponds to the same C-Rate as that
samples used for mechanism studies to ensure good intensities done for the electrodeposits over copper foil. Cyclic Voltammetry
during X-ray measurements by increasing the deposition time to was performed between 0 and 2 V at scan rate of 0.1 mV s1. For
2100 s. The prepared alloys were thoroughly rinsed with distilled lithiation and extraction mechanism studies, the coin cells were
water after synthesis and dried in argon purged oven at 80 C for cycled at an extremely slow rate of 50 mA g1 till 2nd charge cycle
24 h to remove any traces of electrolyte and distilled water. The to identify the redox couples from the differential capacity vs po-
deposits over silver foil were annealed at 180 C in vacuum furnace tential plots. The voltages were noted just after the peaks. The coin
for 3 h before cell preparation to ensure good growth of the cells were then discharged to those potentials at the third cycle and
intermetallic interface, as room temperature formation of the broken for X-ray measurements.
intermetallic interface does not occur.
3. Results and discussions
2.2. Structural characterization
3.1. Structural and electrochemical characteristics
The prepared alloys were structurally characterized using X-ray
diffraction (Bruker D8 Discover, Germany), FESEM (FEI Quanta FEG Fig. 1(a) and (b) show SEM images of the as prepared sample
250, Netherlands) and Transmission Electron Microscope (FEI deposited at 3 V and 10 V respectively. The microstructures in both
Tecnai G2 operating at 200 kV). The XRD measurements for all the the cases reveal a dendritic morphology, which interconnect
samples used for mechanism studies were carried out in a two- themselves around spherical pores which develop due to the evo-
theta mode with the source angle kept fixed at 7. The step size lution of hydrogen bubbles. In case of any tin-based anodes, it is
for measurements was taken to be 0.03 . The XRD measurements of extremely important to provide porosities in the electrodes to
the as-prepared Sn-Sb-Cu alloy over copper current collector were allow space for the material to expand during lithium insertion. We
performed by removing the deposits from the current collector so observe that the spherical pore size around the dendrites is bigger
as to completely eliminate its signals. Rietveld Refinement was in 3 V deposits as compared to 10 V deposits, which indicates that
performed using TOPAS 4 (Bruker, Germany) with background more space is present for the dendrites to expand during lithium
corrections using Chebyshev Polynomial [44]. Ru et al. have pre- insertion in case of 3 V electrodeposits. The reason for such an
viously shown that for SnSb (distorted cubic), filling up of all the observation is due to the fact that the rate of Hþ reduction for 3 V
interstitial sites of SnSb by lithium(Li2SnSb) results in an increase in case is lower than that in 10 V case, which in turn increases the
volume by 35% and hence an equal increase in lattice parameter by residence time of H2 bubbles over the deposits. The SEI Layer
~10% [43]. By taking this result as our starting point, we have inherently covers the active material in case of tin based anodes
assumed that same increase in lattice parameter occurs for SnSb when discharged for the first time, which are inorganic and brittle
(rhombohedral) when all its interstitial sites are filled with lithium in nature [46]. By allowing such porosities in the sample, we can
to form Li3SnSb in this case. For generating the CIF for Li3SnSb, the reduce the stresses generated during lithiation, which will not
CIF of SnSb (Rhombohedral) (JCPDS e 00-033-0118) was given as allow the SEI Layer to crumble away. Hence, we have chosen 3 V
input in JEMS [45]. The Li atoms were added at Wyckoff position e samples as the ideal samples for further studies.
and the new lattice parameters were taken as a ¼ 4.75761 A and Such a microstructure has evolved due to the unique method-
c ¼ 5.863836 A . The resulting CIF was generated for our starting ology employed during electrodeposition. There is a reduction of
point and used for refinement in TOPAS. For Li2SnSb (partially filled Hþ ions at the cathode to molecular H2 gas, which act as a mask
interstitial sites of rhombohedral SnSb), the CIF of SnSb (Rhombo- cutting off the contact of electrode and electrolyte at those regions.
hedral) was used as it is during the refinement as partial filling of Since the contact is removed between the electrolyte and electrode
interstitial sites of SnSb by Li would not cause a significant change at the regions where bubbles are formed, no deposition occurs till
in lattice parameters or a distortion in the lattice. The CIF files for all the bubble is released. This is observed from the fact that the pores
the other phases were obtained from ICDD PDF e 4 database and are spherical which is the shape assumed by a gas bubble in a
used for refinement as it is. liquid. Furthermore, a high cathodic overpotential causes the cat-
ions, which are at the surface of the electrode, to reduce at a much
2.3. Coin cell preparation and characterization faster rate than their rate of transport to the surface from the bulk
electrolyte as there is no convection in the electrolyte. This causes a
The electrochemical characteristics of the synthesized alloy concentration gradient to be developed in the electrolyte which in
electrodes were investigated by fabricating CR2032 type coin cells. turn is responsible for the phenomena of diffusion limited aggre-
Disks of 15 mm diameter were punched out (MSK-T06 MTI Cor- gation and dendritic growth of the deposits. Since diffusion limited
poration, USA) and used as cathodes in our coin cell. The active aggregation already occurs, a further increase in overpotential will
material was weighed in digital balance (Afcoset) with a least count result in just more Hþ reduction, due to its large concentration in
S. Sengupta et al. / Journal of Alloys and Compounds 721 (2017) 236e248 239
the electrolyte, which will cause more residual stress and brittle Fig. 2. (a) XRD pattern of the sample with the substrate (Cu), a Sn-Sb intermetallic
deposits and it is not desirable. The phase composition is expected phase (JCPDSe 00-033-0118), Cu6 Sn5 intermetallic phase (JCPDS e 00-045-1488) and
pure tin phase (JCPDS e 01-086-2265) are obtained. (b) X-ray diffractogram after
to remain the same as the increase in overpotential will not
performing Rietveld Refinement indicating the weight fractions of the phases.
significantly affect the concentration gradient of other ions, which
are already having very low concentration in the electrolyte.
Fig. 2 shows the X-ray diffraction pattern of the as prepared alloy Table 1
without the copper substrate along with the refined X-ray pattern. Crystallographic Data of the refined phases.
Rietveld refinement shows SnSb, Cu6Sn5, Sn and Cu phases with Phase Space group Lattice parameters
61.1, 9.9, 22.9 and 6.1% (weight %), respectively. The crystallographic
SnSb R -3m: H a ¼ b ¼ 4.300479 A ; c ¼ 5.297134 A
parameters of the individual phases after refinement are presented Cu6Sn5 C 2C a ¼ 11.027698 A ; b ¼ 7.298571 A ; c ¼ 9.773467 A
in Table 1. The GOF ¼ 1.87 with Rwp ¼ 13.7. The ratio of Sn content to b ¼ 98.869
Sb content in the sample is 1.9. On comparison with the respective Sn I41/a m d a ¼ b ¼ 5.834661 A ; c ¼ 3.17229 A
star patterns in ICDD database, we observe that the lattice is slightly Cu Fm-3m a ¼ 3.615454 A
Fig. 3. Cyclic voltammetry of the anode along with the potential values at the peaks.
Three redox couples are identified for the anode, which corresponds to the reactions of
the three phases present. SEI formation regions extend from 1.1 to 1.7 V and no distinct
peaks are observed as they appear convoluted.
along with the differential capacity plot for the 2nd cycles in
Fig. 4(b). Voltage Profile shows slope changes at around 0.9 V and
0.6 V during discharge, which are caused by the lithium insertion
reactions with different phases. Each electrochemical reaction can
be associated with an equilibrium potential, which derives its roots
from the thermodynamics of the reaction. During Discharge, the
electrons are being supplied to our alloy anode, where lithiated
phases are formed due to lithium-ion reduction. Since, the forma-
tion potential of each of these phases will be constant as it is gov-
erned by this equilibrium potential, we can observe nearly flat
plateaus in the voltage profile. This will be better manifested in the
differential capacity plots, where the phenomenon will be attrib-
uted to a peak around the formation potential. Similar attributes
will be observed in the case of charging, where the lithiated phases
lose lithium ions along with electrons. In our differential capacity
plots, we observe two reduction peaks, but four oxidation peaks.
Due to the high discharge rate of this alloy anode, the reduction
peaks are convoluted in the 0e0.7 V region. A slow discharge rate
will reveal these reduction peaks. It is worthwhile to notice that
there are several redox couples present in the alloy, which corre-
Fig. 4. (a) Voltage Profile for the anode charged and discharged at a rate of 200 mA g1
spond to different reactions occurring in the alloy system. These along with (b) differential capacity plot for the 2nd cycle. Only two distinct peaks for
reactions schemes will be discussed later in detail in this manu- the reduction half is observed and the other peaks are convoluted. The oxidation half
script along with experimental evidences. reveals several peaks, indicating that the de-lithiation occurs in multiple steps.
Fig. 5 (a) shows the cyclic performance of the prepared alloy
anode at discharge rate of 200 mA g1 (0.3C). The prepared alloy
shows good cyclic behavior due to the structural integrity attributed to the low frequency region, where the Li diffusion is
contributed by the porous microstructure for 50 cycles. However, responsible for this behavior. Similarly, in mid-frequency region,
there is a sharp drop in the capacity after 60 cycles whose causes the charge transfer reaction at the active material surface is
are investigated and reported later in this manuscript. It is worth- responsible for the semicircle. Finally, the semicircle at high fre-
while to note that the coulombic efficiency is observed to be greater quencies corresponds to the characteristics of the SEI layer. The two
than 100% in the alloy anode. Fig. 5 (b) shows the rate capability of semicircles in the Nyquist plots are overlapping with each other.
the prepared anode at different discharge rates of 100, 200, 400, The Nyquist plots are fitted according to the equivalent circuit di-
and 600 mA g1 respectively. There is a specific capacity drop in the agram presented in Fig. 5 and the values of the circuit elements are
alloy anode due to shorter reaction times as the rates are increased. presented in Table 2. The electrolytic conductance and the recip-
There is a ~40% drop in capacity between the specific capacities at rocal of Warburg coefficient are virtually unaffected as the number
discharge rates of 100 and 600 mA g1 in spite of the fact that high of cycles is increased. However, the charge transfer resistance in-
surface area for reaction and shorter diffusion lengths are provided creases progressively, which indicates that the kinetics of the
by the dendritic microstructure. This shows that there is inherent Faradaic reactions is progressively going slower. The slower kinetics
slow reaction kinetics of the phases which are present in the anode has been speculated from the rate capability of the anode as pre-
which contribute to a low power density of the anode in spite of viously mentioned. Due to the slow kinetics of lithium extraction
high energy density offered by them. and insertion in the subsequent cycles, the initial porosity in the
Fig. 6 shows the impedance spectra of the prepared anodes anode is no longer achieved when lithium extraction cycle is
measured at initial stage, after 10th, 30th, and 50th cycles, respec- ongoing. It is also justified by a drop in the double layer capacitance.
tively in the form of a family of Nyquist plots. Each Nyquist plot Therefore, rather than behaving as a porous electrode each time,
consists of two semicircles and a sloping line. The sloping line is the electrode slowly transforms into a flat one with reduced
S. Sengupta et al. / Journal of Alloys and Compounds 721 (2017) 236e248 241
Fig. 7(b) shows the refined X-ray diffractogram for the cell dis-
charged and broken at 0.75 V in the 3rd cycle. The weight fractions
after removing Cu from calculation are presented in Table 3. The
observed and calculated capacities for this sample are 132.76 and
127.32 mAh g1, respectively with Sn: Sb ratio of 2.37. From the
refined XRD pattern of sample broken at 0.75 V, the phases Li2SnSb
(lithium being inserted in few of the interstitial sites leading to
distortion of the lattice), Cu6Sn5, Sn, Li3Sb (Hexagonal), Li2SnCu and
Li2Sb, respectively are present. This confirms that the peak in
Fig. 7(a) at 0.86 V corresponds mainly to the lithiation reactions of
SnSb. Also, the presence of lithiated compounds of Sb like Li3Sb in
the refinement raises a speculation that free antimony might be
formed after 1st discharge cycle due to some breaking down of
SnSb into Sn and Sb. The expected capacity from the weight frac-
tions of the constituents nearly matches with the actual capacity
obtained in the 3rd discharge cycle. This suggests the presence of
these phases with the weight fractions indicated in Table 3. There is
a slight increase in weight fraction of Cu6Sn5 and slight reduction in
weight fraction of Sn. The reason is believed to be the fact that some
Fig. 6. Nyquist Plot for the anode for 10th, 30th, and 50th Cycles. of the tin in the alloy reacts with Cu from the collector due to high
242 S. Sengupta et al. / Journal of Alloys and Compounds 721 (2017) 236e248
Table 2
Values of Equivalent circuit elements from Nyquist Plots.
Cycle RELEC (U) CPE1(U1 cm2 s1/2) RCT(U) ZW(U1 s1/2) CDL(mF) RSEI(U)
Fig. 7. (a) Derivative of charge-discharge profile for 2nd cycle when discharged at a rate of 50 mA g1. The blue lines highlight the discharge potentials in the third cycle for x-ray
measurements, where the refined X-ray diffractograms are presented for (b) 0.75 V Discharged sample, (c) 0.6 V Discharged Sample, (d) 0.3 V Discharged sample and (e) Fully
Discharged Sample in the right hand side of the figure along with their phase fractions. (For interpretation of the references to colour in this figure legend, the reader is referred to
the web version of this article.)
Table 3
Weight fractions for different phases observed at different discharge potential after correction by removing the weight of Copper current collector.
SnSb e e e e
Cu6Sn5 23.0 4.0 e e
Sn 20.6 9.0 e e
Li2SnSb 51.7 16.3 e e
Li3SnSb e 43.6 31.4 e
Li3Sb 4.4 3.8 13.4 5.5
Li2Sb 0.3 e 3.9 22.6
Li2SnCu e 23.3 31.4 e
Li7Sn2 e e 21.3 e
Li22Sn5 e e e 61.8
Cu (only for last column) e e e 10.1
Total Sn 58.4 52.5 50.1 49.1
Total Sb 28.8 31.1 25.8 25.0
Sn/Sb 2.02 1.7 1.94 1.96
Calc. Cap 122.01 238.22 446.36 749.8
Obs. Cap 132.76 250.4 538.64 755.198
diffusivity of copper in tin to form Cu6Sn5 during electromigration which is coming up is well within the experimental errors arising
[50e52]. due to refinement and also due to the presence of other compounds
Fig. 7(c) shows the refined X-ray diffractogram for the cell dis- which are not included in Rietveld Refinement, or due to the error
charged and broken at 0.6 V in the 3rd cycle. The weight fractions in active material weight measurement.
after removing Cu from calculations are presented in Table 3. The Fig. 7(d) shows the refined X-ray diffractogram for the cell dis-
observed and calculated capacities for this sample are 261 and charged and broken at 0.3 V in 3rd cycle. The weight fractions after
275 mAh g1, respectively. The calculated ratio of Sn: Sb in this removing Cu from calculations are presented in Table 3. The
sample is 1.7. The refined XRD plot shows the presence of Cu6Sn5, observed and calculated capacities for this sample are 538.64 and
Li3SnSb, Li2SnCu, Li3Sb (Hexagonal), Li2SnSb and Sn, respectively. 467 mAh g1, respectively. The calculated ratio of Sn: Sb in this
This indicates that the peak at 0.65 V in Fig. 7(a) corresponds to the sample is 1.93. The phases at this potential are identified to be
lithiation reaction of Cu6Sn5 as weight fraction of Cu6Sn5 is Li7Sn2, Li2SnCu, Li3SnSb, Li3Sb and Li2Sb, respectively. This peak
decreasing along with an increase in weight fraction of Li2SnCu. It is corresponds to the lithiation reaction involving Sn. All the inter-
observed here that the weight fraction of Li3SnSb is increasing due stitial sites of SnSb are filled and Cu6Sn5 has completely reacted
to more lithium intake by Li2SnSb. Also, there is a sharp drop in the with lithium to form Li2SnCu. Even the weight fraction of Li3SnSb
weight fraction of Sn this time, which can be explained by its re- has not increased to the expected value and some of it has ejected
action with Cu collector to form Cu6Sn5 and its subsequent lith- out its tin atoms to form Li3Sb, causing a change in crystal structure
iation reaction to form Li2SnCu. The slight difference in capacity along with its increase in weight fraction. This is possible as
S. Sengupta et al. / Journal of Alloys and Compounds 721 (2017) 236e248 243
Fig. 10(a) shows a SEM image of the anode taken after being
cycled for 5 cycles. It is observed that the initial porosity is reduced
due to the SEI formation. The initial dendritic morphology is intact,
although coated with SEI Layer which protect them from corrosion
and provide additional rigidness. The cracks are observed between
these SEI Layers due to the volume expansion stress, which
essentially isolate the whole coating into individual sections. This
phenomenon is what is commonly known as pulverization. These
individual sections are not in electrical contact with each other
directly, but can very well be connected to each other via the cur-
rent collector. It is very important that the pulverized sections
remain in contact with the current collector as we are tapping out Fig. 10. (a) SEM image of anode after 5 cycles and (b) Image of failed anode showing
the delamination of active material from copper current collector.
and pumping the electrons to the active material through the
current collector. However, if these pulverized sections are no
longer in electrical contact with the current collector, there will be and hence, electrons can no longer be pumped into or tapped out of
active material loss. This degradation mechanism is known as them during cycling. This will lead to rapid capacity fading and the
delamination. Delamination electrically isolates the active material battery will cease to be operational. We have encountered this
exact problem with the alloy anodes when deposited over copper
foil, as shown in Fig. 10(b). We encountered a sharp drop in capacity
as shown in Fig. 5(a), which is completely due to delamination of
active material from the current collector. The active material is
delaminated from the current collector, which is visible with naked
eye and also in SEM image. The sections which have not yet
delaminated continue to participate in the lithiation and de-
lithiation process even after pulverization as there is still a
pathway for electrons to reach them.
The presence of an SEI layer over the particles is further
confirmed with the help of TEM. The TEM images of the as-
deposited alloy and the alloy having undergone electrochemical
cycling clearly indicate that the particles are coated with a solid
electrolyte interphase layer, as shown in Fig. 11. In some of the
particles, the inorganic components of the SEI layer such as Li2CO3
and Li2O are present (Fig. 11(b)), whereas in some of the particles
the SEI is composed of amorphous organic components (Fig. 11(c)).
The lattice fringes with an inter-planar spacing of 0.26 nm,
0.395 nm and 0.32 nm can be assigned to the (1 1 0) planes of Li2O
(JCPDS 00-012-0254), (1 1 0) planes of Li2CO3 (JCPDS 00-022-1141)
and (1 0 1) planes of SnSb (JCPDS 00-033-0118). The diffraction
peaks corresponding to Li2CO3 and Li2O are not observed in the X-
ray spectrum of the cycled electrodes obtained for mechanism
studies, probably due to their low weight fractions compared to
other phases.
Fig. 9. Schematic of (a) lithiation and (b) delithiation behavior of Sn-Sb-Cu anode.
In our alloy anode material deposited over copper current
S. Sengupta et al. / Journal of Alloys and Compounds 721 (2017) 236e248 245
Fig. 13. (a) Visual Inspection of the anode after 50 cycles reveal no delamination of the
Fig. 12. (a) Refined X-Ray Diffractogram of the alloy prepared over Ag foil indicating
active material from the current collector, (b) Low magnification image of the anode
the phases present along with their phase fractions, (b) Differential Capacity plot of the
reveal pulverized sections to be present in the sample which are in contact with the
alloy for the first cycle to identify the reaction potential of the new intermetallic, (c)
current collector (c) High magnification image of the pulverized islands.
Cycleability curve of the alloy anode discharged and charged at 175 mA g1 (~0.3C-
Rate).
of pulverization common in group IV based anodes is solved by the [20] H. Zhang, T. Shi, D.J. Wetzel, R.G. Nuzzo, P.V. Braun, 3D Scaffolded nickel-tin
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microstructural and compositional features of the anode. However,
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delamination mode of failure remains due to reaction of interface [21] Zhiyuan Wang, Dan Wang, Shaohua Luo, Shuo Bao, Yanguo Liu, Xiwei Qi,
between the current collector (Cu) and the active material, which Chunnian He, Chunsheng Shi, Naiqin Zhao, Three-dimensional porous bowl-
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solved by employing Ag current collector, where the intermetallic J. Chem. 41 (1) (2017) 393e402.
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