ZXP1009 #3 242 Hi #4) HODEL ZXP1009 CONTROL BOX FOR TURNING GEAR {56 FA Tt RAB OPERATING INSTRUCTIONS yi > say), ROO 2014. 07 FERRARA QINGDAO JIENENG STEAM TURBINE CO.,LTDSERB TRAGERE, (URE EAAE. This control box is used to control the tuning gear device for its manual start-up and stop 1. Petal AA Body of the control box PARR, ATRRATHAPOMS HT. MIRTSRERTRFRBRE, (52 UBD BH PARA. DP SARIPS2. ASIROMUR AURAL 7032, HARE. The body is made of hard-wrought ste! plate, inside which are fixed terminal blocks and various logical clements, Overall dimensions and mounting sizes ae shown inthe following figures. Both the holding ‘wires and cables are led into the lower part of the box. 450 2-911.5 +| g 300 eee g &\klg ti & _ Ba7e # ao ase o 2-85.75. Tang gar slp Turing geor stat ; 80_, 145 SG a ti roe ae 0 80 Hr 6-32 300 ewan ote Side Front 2, Femi Panel of the control box ACIS EES, BUTT L AS RPL, eR, — Pe. IF AER: TOURS, (FOE. TUPLE, Ba Poe RN. AE TER ASIA E AME, FURERE LRA AIRES BRE LE, RE HSHAR AMA ERE. — Mia NESE R IR. bi Pein. Hi R AGK Page tThe control box is operated through the medium of the panel, on which are three operating buttons, ‘two indicator lamps and one ammeter. ON button is used to start the turning gear; and OFF button to stop the tuming gear at the site. AUTOMATIC/ MANUAL button is used for a choice between automatic and manual operating modes. The turning gear will be started or stopped atthe site or in control room by an operator in manual mode, or by the control system automatically in automatic mode. The four indicator lamps are forthe indication of the tum gear start and turn gear stop. And, the ammeter is for the indication of the current of turning gear motor, . ROT RBA Connecting terminals and wiring diagram EMEA RRMASRRP ER, WTR LATER, FBT. Cables in and out the control box are connected through the connecting terminals, as shown in the Wiring diagram. The terminals are described as following. HTH ERTIES ‘Terminal block for control circuit: Terminal bock for mein circuit: 13 w Description + jon smorks ozi-t fort |SPahml ane | stay AEBAEHATCAUEE, by] Abn cl on 21-2 D222 | non string the ting gc ‘SPLABSEPEDCS a) 21-3 |022-3 | Stn sed Teg cai na ea, [D214 | 022—4 hep sy fsa he ae 21-5 [072-5 [eae aid vie | BORD LY ener Se in at fp ap fr he nt 2) eae 1 he att cable of poner supy_ for the tor 021-6 022-6 |B sag 021-7 |022-7 eee ctl ozi-8 |pz2-8 ere 1: HP: DZ1AHRL. DZ24NE-. ani 22: Sea BHERORARU TENE, ARWERSIERE 021-9 [072-9 | ytAPa rr SeaR ER SENDER = SFRBOKEE 40204 | StH an 4: MEPESEI OSE. MEELILBAETRANDCSHRLABSE, 021-10; DZ2—10 lo tere gr mcr HIN AER — Page 2am Ou uit isin pedi ped %_H_Iniroducton SF NOEL ee C, SAT | cot alent i rn a Bt $81 oc it TAPE at $82 an fs tet | ASPB se aa | uc ee Des pry [eee KAT [Contactor ata et ort | Reer Jaan ih ore | Star sea ee aHTR OFS | sitch Be ary a rm my Thermorelay JE est eas TAD current transformer rsdn eae PAI | Curent tronsiter signet ange KIRKEN PagesRAH, PAREGLTA, Hine ATS: Terminal block and logic pattern are shown as following, in which the digits are the number of terminal block: Ciel Hester ore eer ove SHR rip ila ah id a ry Contactor Mutual-inductor tt we "1 zt Thermarely 023 o2aff sane pea Terminal block for min circuit Terminal block for contro circuit 4. BED Operating instructions ‘ALATEST OAL) BER AR ASS Me. ARPT LAE HA ALE LAE, EARP a EA OL, Tie Ke, SLR BTK. Before the operation, carefully inspect the connecting cable. The cable for local signals and Power supply are to be connected acording tothe steam turbine maker as well as tothe wiring diagram of terminal box. The control box is capable to control over motors ranging refer model cof contol box, which can be chosen through the knob ofa thermally protective relay. Fae Manual turning gear: Rh: SORTA O BT FAME, AAT Ta Faas otis RARER O , RAILS. WR, BLN EBAR CO OAT. Local: Set the switeh on the panel to MANUAL position, Once the turbine rotor stops rotation, force the tooth of tuming gear to mesh in, And then, push the knob to start the turning gear motor. To stop the turing gear, push the stop knob on the panel. HE: HHRLROTA O BT AME, AMETATEE, ERMSHRE RA SBA, (ACER PLAS). HRT STE, ACEP LL. ZERMATT LETT K (SB2) BFL, (AEA FL. Control room: Set the switch on the panel to position. Once the turbine rotor stops rotation, And then, inthe control room, put into service the switch to start the turing gear motor, break the switeh to stop the turning gear motor. Set the switch on the panel to stop the turning gear motor. HAT ROK PagesNotice: CD) SULA, TAMARA, MAREE, Be HERE aR ELH. Itis forbidden to put the tuming gear into service and start the tuming gear motor through control circuit in the case thatthe turbine lubricating ol pressure i low, jacking oil pressure has not been built up and the turbine rotor speed is high. (2) SEERA, AMOR RRP St, OTR LMM. In case of an excess current of turning gear motor, a thermal protection relay will function for protection, which can be reset by pushing a small bution on the relay. GQ) MAPA GS, EMSRS CH. In case of no signal for jacking oil pressure, the signal C will cancel. G) SHREFRPR, ERAN, AAEM, DARE OR, TRABRE, AU, EAM. If hand-wheel cleading of turning gear is equiped, when switch in turning gear and the gears are bited up, shut hand-wheel cleading before starting turning gear,or the turning gear can’t be started, 5. eal S Model of control boxes: DP100-Z HE) ACER RAD EIADC, 110V00, 220V0C, 220vKC A:Pover supaly 24VDC 110¥DC 220V0C 220¥KCfor solenoid valves for lubrication BASRA. SKN, 3. SKN, 6.5K, 7. SKIN, T1KN, 13K, B:The power of motors for 1.5K, 3 KM, 6.5K, 7. SKM, 1IKM, 13KH 2 §1:ZP1009-24VD0-7. 5K AGH B20 A ALIN. SKY Exenpe:ZXP1009-24V00-7. SKN Poner supply 24VDC for solenoid valves for turning gear and lubrication The power of motors for 7. SKI HSE KG Pagesgag 2 o i il 3g talents) 022-3 022-6 12-7 012-9 022-8 022-10 t \ HD 7-0) 4 = L yt wt | Ee TABI rr) 022-1 fe Fhct Von ‘SAI SAT i ‘a mm ry ami ae o eal 4-5-1 Jenny I ‘Dosw e 1) fie tas it Ltd 02-2 x|sI4I ey 3-7 alate y se 7 zr a a} 1S ore IKMT \ +L] |-CND. OZI-3 021-6 DZI-7 D2Z1-9 DZI-8 OZ1-10 BT] OT Blloalltoaaltind yaaa cam] ave onattsne| ab | dil th x Sang | Fah em Maer [omelet | obec] Ses AWREERE Wei ct can : wo [or 8B -—-— al ‘A: WEMIHEGA Tam oar stops ot low bvcatng oi press, & a | lene es | 8: AEREIAGE Sti signal of tring geo ASAI fi Blige ae a Tt 0: AARIUREFEIGHE Ttine spends p CMRREAR EM) Eiess of sch (st) HE} cy ee pb el O: AWA Bui-p of ain ol es (EAE WHE) Le z Lae = E: APPERPHERA Th sl of turing hand is dosed (AEP, mR) re HOM RGR