Professional Documents
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KYN28A-12 (GZS1)
CHINATCS
2001.09
Tianshui Changcheng Switchgear Factory
KYN28A-12 (GZS1)
1. The cabinet is set up with the parts made of by aluminum-coated zinc plates.
3. All operations can be carried out with the cubicle door closed.
4. The degree of protection of the enclosure is IP4X, which can prevent sundries and reptiles
from entering.
6. Can be equipped with type ZN63A (VS1) and imported type VD4 vacuum circuit breaker.
7. Few maintenance for the vacuum circuit breaker and its operation device in the H.V
compartment.
8. It is easy to replace circuit breaker, and the truck is provided with perfect
interchangeability.
9. The cabinet can be mounted against the wall and maintenance can be carried out in front
10. Easy connections for secondary circuit in the wiring channel with rich space.
12. The cable compartment can be inspected easily through the front inspection window.
KYN28A-12 (GZS1) 1
Tianshui Changcheng Switchgear Factory
1 General
1.1 Summary
The switchgear can meet the requirement specified in the national standard GB11022 as well
as the requirement of condensation and dirty grade II.
2 Technical parameter
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Tianshui Changcheng Switchgear Factory
The Technical parameter of the type ZN63A vacuum circuit breaker is shown in table 2.
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Tianshui Changcheng Switchgear Factory
3.1 Cabinet
The overall dimension and weight of cabinet is shown in Figure 1 and table 4.
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Tianshui Changcheng Switchgear Factory
The overall dimension of type ZN63A vacuum circuit breaker is shown in Figure 2(a) and
Figure 2(b).
Figure 2(a) The overall dimension of type ZN63A-12/1250-31.5 vacuum circuit breaker
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Tianshui Changcheng Switchgear Factory
Figure 2(b) The overall dimension of type ZN63A-12/3150-40 vacuum circuit breaker
4 Structure of Switchgear
The switchgear consists of 2 parts of fixed cabinet and removable parts (called truck). The
typical structure drawing of the switchgear is shown in Figure 3 and Figure 4. The enclosure
and all partitions of each functional units are all made by aluminum-coated zinc plate. The
degree of protection of the enclosure is IP4X, the degree of protection with the door of
circuit-breaker compartment open is IP2X.
The switchgear can be equipped with type ZN63A (VS1) vacuum circuit breaker, The
switchgear can be arranged in double rows, that is, arranged in back-to-back or face-to-
face way. Because the switchgear can be installed and adjusted from the front, it can be
installed against wall to save floor area as well as increase the safety of the switchgear and
the flexibility for installation.
The enclosure and partitions of the switchgear is set up by aluminum-coated zinc plate
which is machined and bent by NC machine, so the finished switchgears are provided with
unity in size. The aluminum-coated zinc plate has excellent corrosion-proof and oxidation-
resistance function as well as high mechanical intensity, The switchgear is separated into
circuit-breaker compartment, busbar compartment, cable compartment, and instrument
compartment (LV compartment) by partitions. The enclosure for every unit is earthed
reliably.
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Tianshui Changcheng Switchgear Factory
4.2 Truck
The framework of truck is set up by thin steel plate through welding and riveting, the thin
steel plate is processed by laser cutting machine. The truck can be divided into circuit-
breaker truck, voltage transformer truck, measuring truck, and etc. the trucks with same
specification can be interchanged. The truck has test position and service position inside
the cabinet. The locking device is provided to every position in order to prevent the truck
from being moved away from its position. The truck can not be removed unless the
interlocking device being released. For example, the circuit-breaker truck can not be
removed before the circuit-breaker opens.
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Tianshui Changcheng Switchgear Factory
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Tianshui Changcheng Switchgear Factory
4.3 Compartments
4.3.4 LV Compartment
Relays, protective elements, instruments, voltage indicators and secondary devices for
special requirement can all be mounted in LV compartment. The control wires are placed in
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Tianshui Changcheng Switchgear Factory
the wire channel with enough area and closed with metal cover, the wire channel on the left
side is designed for control wires, the wire channel for the secondary wire of the switchgear
itself is located on the right side.
The switchgear has reliable interlocking device, which can guarantee the safety of operators
and the switchgear. It s function is as following:
a) The truck can be moved from the test position to the service position only when the
earthing switch is in open position.
b) The circuit breaker can not be operated before the truck being locked in the test or the
service position.
c) The secondary plug can not be removed with the truck in the service position.
d) The truck can not be moved from the test position to the service position with the
earthing switch closed.
e) The earthing switch can be operated only when the truck is in the test position.
The pressure releasing devices are designed in truck compartment, busbar compartment as
well as cable compartment. When the air pressure inside the switchgear rises because of the
internal fault arc appearing on the circuit-breaker or busbar, the special seal ring on the door
can seal the front part of the cabinet, and the pressure releasing metal plate on the top can be
opened automatically, thereby, the gas is given out and the pressure inside goes down, so the
operators and the switchgear is in safety.
The secondary wires of the switchgear and truck are connected by secondary plug, the
movable contacts of the secondary plug are connected with the truck by a nylon blowpipe,
The secondary fixed contact holder is located on the top right of the truck compartment. The
secondary plug can be pushed in and pulled out only when the truck is in the test position, on
the other hand, the secondary plug is licked and can not be removed when the truck is in the
service position.
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Tianshui Changcheng Switchgear Factory
The earthing copper plate (10mm x 40mm) is designed in the cable compartment, it can pass
throng the neighboring switchgears and connected with the cabinet reliably. It is used for the
parts to be directly earthed, because the cabinet is assembled by aluminum-coated zinc plate,
the whole cabinet is earthed reliably, which makes the operators safe when they touch the
enclosure.
5.1.1 The construction of foundation for installing the switchgears should conform to the
Technical Specification for Electric Power Construction and Inspection.
5.1.2 The foundation for the switchgears should be cast for 2 times. For the first time, the
foundation for the structural components used to install the switchgears such as angle
steel, square steel or channel steel, should be cast; for the second time, the
supplementary layer of concrete surface should be cast, the thickness of which is
60mm. The supplementary layer of concrete surface should be lower than the
structural components used to install the switchgears for 1~3mm.
5.1.3 The foundation frame drawing is shown in Figure 5.
5.1.4 The foundation frame should be installed in order, the technical deviation for installing
the foundation frame is 1mm/mm2.
5.2.1 The size of installing foundation and the installing size of the switchgear is shown in
Figure 6 and Figure 7.
5.2.2 The operating corridor in front of the switchgears should be 2.5m when the switchgears
are installed in single row; and the operating corridor between two rows of the
switchgears should be 3m when the switchgears are installed in double rows. The
installing drawing of switchgears installed face to face and against the wall is shown in
Figure 8.
5.2.3 Move the switchgear to the specified position according to the requirement and
drawings. If the switchgears in one roe is too many, the arrangement should begin an
the center.
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Tianshui Changcheng Switchgear Factory
5.2.4 Special transporting tools, such as cranes and forks, are necessary, it is not permitted
to use rollers and crowbars.
5.2.5 Pull the circuit breaker trucks out of the switchgears, and keep them appropriately.
5.2.6 Loosen the screws mounting the horizontal partition (18) under the circuit-breaker
compartment, and remove the horizontal partition (18).
5.2.7 Loosen and remove the cable cover (21).
5.2.8 Remove the cover of the control wire channel on the left side of the switchgear, and the
one on the right side.
5.2.9 Remove the hoisting plated and fastenings.
5.2.10 The rear cover of the switchgear and the cover of busbar compartment can be moved
away for installing when the switchgear is installed from wall.
5.2.11 Install the switchgear on the foundation in accordance with specified sequence. The
levelness in horizontal and vertical direction should not exceed 2mm.
5.2.12 After being combined (arranged) on the foundation, the switchgears should be
connected with the foundation frame by foundation bolts or by welding.
6 Installation of Busbar
The busbar in the switchgear are rectangular busbar and divided into sections, the busbar for
switchgear with different current are only different from quantity and specification. The
following should be complied with when installing the busbar.
6.1 Cleaning the busbar with soft cloth that is clean and dry, check whether there is
damage on the insulating bushing, apply conductive paste or neutral vaseline on
the connecting position of busbar.
6.2 Install the busbar in sequence, connect the sections of busbars and
corresponding sub busbar together, insert proper pads and then screw down
with bolts.
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Tianshui Changcheng Switchgear Factory
7 Earthing Device
7.1 Connect the earthing busbar (12) of all switchgear with prepared connection
board.
7.4 Connect the earthing wire of earthing contact with the earthing busbar of the
distributing panel.
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Tianshui Changcheng Switchgear Factory
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Tianshui Changcheng Switchgear Factory
Depth L
1500 1450
1800 1750
Figure 6(b) The foundation drawing for the switchgears
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Tianshui Changcheng Switchgear Factory
A-A
The switchgears installed free from wall
A-A
The switchgears installed against wall
C-direction
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Tianshui Changcheng Switchgear Factory
Width of the
switchgear Depth of the switchgear (b) L1 L2 L3
(A)
1500(cable incoming & outgoing) 880
800 530 630
1500(overhead incoming & outgoing) 990
1500(cable incoming & outgoing) 880
1000 730 830
1500(overhead incoming & outgoing) 990
KYN28A-12 (GZS1) 17
Tianshui Changcheng Switchgear Factory
Figure 8 The installing drawing for the switchgears installed face-to-face against wall
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Tianshui Changcheng Switchgear Factory
The installing dimension for overhead incoming scheme is shown in Figure 10.
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Tianshui Changcheng Switchgear Factory
11.1 The electric wiring diagram of circuit-breaker truck is shown is Figure 11.
11.2 The typical control circuit (AC operation) of the switchgear with ZN63A vacuum
circuit-breaker (VCB) is shown in Figure 12.
11.3 The typical control circuit (DC operation) of the switchgear with ZN63A vacuum
circuit-breaker (VCB) is shown in Figure 12.
12 Ordering Information
12.1 Primary scheme serial No., primary scheme system drawings, arrangement
drawings and layout drawings.
The terminals will be arranged in accordance with the standard mode by the
manufacturer if the arrangement drawings of terminals are not supplied.
12.3 The type, specification and quantity of the electric components inside the
switchgears.
12.5 The span across two rows of switchgears and height when busbar bridge
(busbar bridge between tow rows of switchgears or the ones between the wall
and swtichgear) is needed.
12.7 The kinds and quantity of extra accessories and spare parts requited.
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Tianshui Changcheng Switchgear Factory
KYN28A-12 (GZS1) 21
Tianshui Changcheng Switchgear Factory
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Tianshui Changcheng Switchgear Factory
KK:LW2-Z-a.4.6a.40.20/F8; (HA,TA):LA18-22
LD,HD,UD(1LD,1HD):AD1-25/21 220V(XD5) 1RD,2RD,3RD,4RD,HRD:RT19-16/6A
HK:KN3-A 1Z1D; SW,YW:F1-41/Y.H(The indication ;amp of truck position)
KK:LW2-Z-a.4.6a.40.20/F8; (HA,TA):LA18-22
LD,HD,UD(1LD,1HD):AS1-25/21 220V(XD5) 1RD,2RD,3RD,4RD,HRD:RT19-16/6A
TBJ:DZ-52/220V;HK:KN3-A 1Z1D SW,YW:F1-41/Y.H(The indication ;amp of truck position)
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Tianshui Changcheng Switchgear Factory
KK:LW2-Z-a.4.6a.40.20/F8; (HA,TA):LA18-22;ZG11-50W/1K
LD,HD,UD(1LD,1HD):AD1-25/21 220V(XD5) 1RD,2RD,3RD,4RD,HRD:RT19-16/6A
HK:KN3-A 1Z1D; SW,YW:F1-41/Y.H(The indication ;amp of truck position)
KK:LW2-Z-a.4.6a.40.20/F8; (HA,TA):LA18-22;ZG11-50W/1K
LD,HD,UD(1LD,1HD):AS1-25/21 220V(XD5) 1RD,2RD,3RD,4RD,HRD:RT19-16/6A
TBJ:DZ-284/220V;HK:KN3-A 1Z1D SW,YW:F1-41/Y.H(The indication ;amp of truck position)
KYN28A-12 (GZS1) 24
Application example (1) of main circuit scheme
KYN28A-12 (GZS1)
Application example (1) of main circuit scheme
Tianshui Changcheng Switchgear Factory
25
Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY 2 2 2 3 3
LZZB-10GY
RZL-10
VT
REL-10
HV Fuse RN2-10
Earthing Switch JN15 1 1 1
Surge arrester
Power receiving Power receiving Power receiving Power receiving Power receiving
Application
& Feeding & Feeding & Feeding & Feeding & Feeding
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
VD4
LZZBJ1-10GY
CT LZZB1-10GY 3 2 2 2 2
LZZB-10GY
RZL-10
VT
REL-10
HV Fuse RN2-10
Earthing Switch JN15 1 1 1
Surge arrester 3
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
KYN28A-12 (GZS1) 26
Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY 2 2 2 3 3
LZZB-10GY
RZL-10
VT
REL-10
HV Fuse RN2-10
Earthing Switch JN15 1 1
Surge arrester
Overhead
Coupler Coupler Coupler Coupler
Application incoming (left
(right) (right) (left) (left)
coupler)
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
VD4
LZZBJ1-10GY
CT LZZB1-10GY 3 3 3 3 2
LZZB-10GY
RZL-10
VT
REL-10
HV Fuse RN2-10 3 3
Earthing Switch JN15 1 1 1
Surge arrester
Overhead Overhead Overhead Overhead Overhead
Application incoming (left incoming (right incoming (right incoming (left incoming (left
coupler) coupler) coupler) coupler) coupler)
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
KYN28A-12 (GZS1) 27
Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY 3 3 2 2 2
LZZB-10GY
RZL-10
VT
REL-10
HV Fuse RN2-10
Earthing Switch JN15 1 1 1
Surge arrester 3
Overhead Overhead Overhead
Application incoming (right incoming (right incoming and
coupler) coupler) outgoing
1. Width of the switchgears is 1000m when their rated current is above 1600A.
Remarks
2. The depth of No.23, No.24 and No.25 is 1800mm.
VD4
LZZBJ1-10GY
CT LZZB1-10GY 3 3 3 2 2
LZZB-10GY
RZL-10
VT RZL-10 2 RZL-10 2
REL-10
HV Fuse RN2-10 3 3
Earthing Switch JN15 1 1 1
Surge arrester 3
Overhead Overhead
Cable incoming Cable incoming
Application incoming and incoming and
& PT & PT
outgoing outgoing
1. Width of the switchgears is 1000m when their rated current is above 1600A.
Remarks
2. The depth of No.26, No.28 and No.29 is 1800mm.
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Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY 2 3 3 3 2
LZZB-10GY
RZL-10
VT RZL-10 2 RZL-10 2 RZL-10 2 RZL-10 2 RZL-10 3
REL-10
HV Fuse RN2-10 3 3 3 3 3
Earthing Switch JN15 1
Surge arrester 3 3
Cable incoming Cable incoming Cable incoming Cable incoming Cable incoming
Application
& PT & PT & PT & PT & PT
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
VD4
LZZBJ1-10GY
CT LZZB1-10GY 2 2
LZZB-10GY
RZL-10
VT REL-10 3 REL-10 3 RZL-10 2 REL-10 3 RZL-10 2
REL-10
HV Fuse RN2-10 3 3 3 3 3
Earthing Switch JN15 1
Surge arrester 3
Voltage
Cable incoming Cable incoming Voltage Voltage
Application measuring &
& PT & PT measuring measuring
arrester
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
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Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY
LZZB-10GY
RZL-10
VT REL-10 3 RZL-10 2 REL-10 3 RZL-10 2 RZL-10 2
REL-10
HV Fuse RN2-10 3 3 3 3 3
Earthing Switch JN15
Surge arrester 3 3 3
Voltage Voltage Voltage Voltage Voltage
Application measuring & measuring & measuring & measuring & measuring &
arrester arrester arrester busbar coupler busbar coupler
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
VD4
LZZBJ1-10GY
CT LZZB1-10GY
LZZB-10GY
RZL-10
VT REL-10 3 REL-10 3 RZL-10 2 RZL-10 2 REL-10 3
REL-10
HV Fuse RN2-10 3 3 3 3 3
Earthing Switch JN15
Surge arrester 3 3 3
Voltage Voltage Voltage
Voltage Voltage
measuring & measuring & measuring &
Application measuring & measuring &
arrester & arrester & arrester &
busbar coupler busbar coupler
busbar coupler busbar coupler busbar coupler
1. Width of the switchgears is 1000m when their rated current is above 1600A.
Remarks
2. The depth of No.69, No.70 is 1800mm.
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Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY
LZZB-10GY
RZL-10
VT REL-10 3
REL-10
HV Fuse RN2-10 3
Earthing Switch JN15
Surge arrester 3
Voltage
measuring & Isolating &
Application Busbar coupler Busbar coupler Isolating
arrester & coupler (left)
busbar coupler
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
VD4
LZZBJ1-10GY
CT LZZB1-10GY
LZZB-10GY
RZL-10
VT RZL-10 2 RZL-10 2
REL-10
HV Fuse RN2-10 3 3
Earthing Switch JN15 1
Surge arrester
Isolating & (left) Isolating &
Outgoing Outgoing
Isolating & coupler & (right) coupler &
Application converting converting
(right) coupler voltage voltage
phase phase
measuring measuring
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
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Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY 2 2 3 3 2
LZZB-10GY
RZL-10
VT RZL-10 2 RZL-10 2 RZL-10 2 RZL-10 2 REL-10 3
REL-10
HV Fuse RN2-10 3 3 3 3 3
Earthing Switch JN15
Surge arrester
Measure & left Measure & right Measure & left Measure & right Measure & left
Application
coupler coupler coupler coupler coupler
Remarks Width of the switchgears is 1000m when their rated current is above 1600A.
VD4
LZZBJ1-10GY
CT LZZB1-10GY 2 3 3 2 2
LZZB-10GY
RZL-10
VT REL-10 3 REL-10 3 REL-10 3 RZL-10 2 RZL-10 2
REL-10
HV Fuse RN2-10 3 3 3 3 3
Earthing Switch JN15
Surge arrester
Measure & right Measure & left Measure & right Incoming & Incoming &
Application
coupler coupler coupler measure measure
1. Width of the switchgears is 1000m when their rated current is above 1600A.
Remarks
2. The depth of No.69, No.70 is 1800mm.
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Tianshui Changcheng Switchgear Factory
VD4
LZZBJ1-10GY
CT LZZB1-10GY 2 2 2 3 3
LZZB-10GY
RZL-10
VT RZL-10 2 RZL-10 2 RZL-10 2 RZL-10 2 RZL-10 2
REL-10
HV Fuse RN2-10 3 3 3 3 3
Earthing Switch JN15
Surge arrester
Incoming & Incoming & Incoming & Incoming & Incoming &
Application
measure measure measure measure measure
1. Width of the switchgears is 1000m when their rated current is above 1600A.
Remarks
2. The depth of No.71, No.75 is 1800mm.
LZZBJ1-10GY
Capacitor
CT LZZB1-10GY 3 3
BM12.7-16-1
LZZB-10GY
RZL-10 Transformer
VT 1
REL-10 SC4-63/10
RN3-10 or RN3-10 or
HV Fuse RN2-10 3 3 3
RN1-10 RN1-10
Earthing Switch JN15
Surge arrester 3 3
1. Width of the switchgears is 1000m when their rated current is above 1600A.
Remarks
2. The depth of No.76 1800mm.
Note: When the power receiving & power feeding scheme is used as power receiving,
the earthing switch should be taken out.
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