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This article has been accepted for publication in a future issue of this journal, but has not been

fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 1

Single Stage Solar PV Fed Brushless DC Motor


Driven Water Pump
Rajan Kumar, Member, IEEE, and Bhim Singh, Fellow, IEEE

requires regular maintenance due to the sliding brush contacts


Abstract—In order to optimize the solar photovoltaic (PV) and the commutator. An induction motor based PV pumping
generated power using a maximum power point tracking (MPPT) system is reliable, rugged and maintenance-free with better
technique, a DC-DC conversion stage is usually required in solar efficiency and offers more flexibilities for control in
PV fed water pumping which is driven by a brushless DC
(BLDC) motor. This power conversion stage leads to an increased
comparison to DC motors [5-7]. The brushless DC (BLDC)
cost, size, complexity and reduced efficiency. As a unique motor is identified as a better substitute of the DC motor and
solution, this work addresses a single stage solar PV energy an induction motor for PV fed water pumping. This motor is
conversion system feeding a BLDC motor-pump, which compact, rugged and efficient in comparison to an AC motor
eliminates the DC-DC conversion stage. A simple control [8]. Moreover, a BLDC motor possesses several merits such as
technique capable of operating the solar PV array at its peak reliability, least maintenance requirement, a wide range of
power using a common voltage source inverter (VSI), is proposed
for BLDC motor control. The proposed control eliminates the
speed, easy-to-drive and simple control [9-12]. Therefore, this
BLDC motor phase current sensors. No supplementary control is motor has received increased attention for water pumping in
associated for the speed control of motor-pump and its soft start. the last decade owing to its various merits which constitute the
The speed is controlled through the optimum power of solar PV attractive features particularly for this application.
array. The suitability of proposed system is manifested through Figs. 1 and 2 present the schematics of the conventional
its performance evaluation using MATLAB/Simulink based brushless DC motor drives for PV-water pumping [8, 13-14].
simulated results and experimental validation on a developed As shown in Fig. 1, the maximum power point tracking
prototype, under the practical operating conditions.
(MPPT) [15-21] is performed by a DC-DC converter. Two
Index Terms—MPPT, Solar PV array, BLDC motor, Water
phase currents are required to be sensed for motor control [8].
pump, VSI, Soft starting, Speed control. Another conventional topology which claims to eliminate the
phase current sensors is presented in Fig. 2 [13]. A DC-DC
converter, as usual, is deployed to optimize the operating
I. INTRODUCTION power of a PV array, speed control of a BLDC motor-pump,
and soft starting. The speed control is performed through a
T HE foreseen global energy crisis in near future due to the
rapid depletion of conventional fossil fuel resources [1]
and a consistently diminishing costs of solar photovoltaic (PV)
variable voltage at the DC bus of voltage source inverter
(VSI). However, a bulky capacitor is required at the DC link
due to adopting a fundamental frequency operation of VSI. A
modules, power electronic devices and microprocessors [2-3], Z-source inverter (ZSI) replaces the DC-DC converter in [14],
motivate the researchers and industrialists towards an effective other components of Fig. 1 remaining unchanged, asserting a
utilization of solar PV technology. Among the various single stage solution. However, the sensing of motor phase
applications of solar PV energy, a standalone PV powered currents and DC bus voltage is still required. On the way of
water pumping system seems to be the most promising and sensor reduction, recently, the position sensor-free BLDC
attractive in various areas such as rural farm irrigation, urban motor drive has been reported in [22-23] for the same
street watering, and fish farms [4]. application. However, those utility models are based on a two-
Modernization of human community and developing stage power conversion.
utilization of electric motors have exponentially enlarged the The aforementioned conventional topologies adopt two-
need for electrical energy. The motors comprise more than stage solar energy conversion system, which essentially
40% of overall electric power expenditure [5]. Therefore, a require an intermediate DC-DC converter to optimize the
motor plays prominent role to realize a solar PV based energy- operating power point of a PV array. This power conversion
causes an increased cost, size, complexity and reduced
efficient and cost-effective water pumping. An efficient motor
efficiency. As a unique solution of the aforementioned
drastically minimizes the number of solar modules for a given
problems, the present work proposes a single stage solar
power demand and hence its capital cost. The DC motors are
energy conversion system which completely eliminates the
mostly used in a low power solar PV water pumping [6]. The DC-DC conversion stage. It is capable of operating the solar
DC motor with brushes possesses a low efficiency, and it PV array at its peak power using the same VSI used for motor
control. In addition, it constitutes the attractive merits of
This work was supported by the Department of Science and Technology conventional topology shown in Fig.2, such as the elimination
(DST), Government of India, under Grant RP02926. of BLDC motor phase current sensing and soft starting. The
The authors are with the Department of Electrical Engineering, Indian speed of BLDC motor is controlled through the optimum
Institute of Technology Delhi, New Delhi 110016 India (e-mail: power of solar PV array. The bulky capacitor at the DC link is
sonkar.rajankumar36@gmail.com; bsingh@ee.iitd.ac.in).

2168-6777 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 2

replaced with a low valued capacitor using a pulse width • The BLDC motor has high power factor, which leads to a
modulation (PWM) switching of VSI. As of now, a single reduced capacity of the used VSI. This feature helps in
stage PV system has been proposed for an induction motor cost-minimization of PV pumping systems.
driven water pump [5, 24-26]. No attention has been paid • Being a rectangular current fed motor, the BLDC motor
towards BLDC motor drive for such a system. A replacement offers a high DC bus voltage utilization, in comparison
of an induction motor with BLDC motor in solar PV water with an induction motor. This feature also reduces the
pumping, offers following merits in terms of simplicity, cost- voltage rating of DC bus capacitor and the switching
effectiveness and compactness. devices of VSI.
• Unlike an induction motor, the speed of a BLDC motor is
not limited by power frequency. Therefore, the rated speed
of a BLDC motor can be designed higher, which is
beneficial to increase the capacity and decreasing the size.
This leads to a compact solar PV water pumping system.
• The proposed speed control technique for BLDC motor is
much simpler than that of an induction motor. No
additional VSI and phase current sensing are involved in
the proposed control, unlike the speed control of an
Fig.1 Conventional BLDC motor drive with phase current sensors for water induction motor [5, 24-26]. The method suggested in [5,
pumping based on a two stage solar PV energy conversion system. 25] uses two voltage source inverters. Thus, the aforesaid
distinguished features of proposed control, make the solar
PV based water pumping system further simple, cost-
effective and compact.
The system under study is first designed by selecting a
BLDC motor-pump set and a PV array such that it
successfully operates under all the possible variations in
weather conditions, and then demonstrated through its steady
state, starting and dynamic functionalities, using MATLAB
based simulation and an experimental system. It operates
Fig.2 Conventional BLDC motor drive without phase current sensors for satisfactorily under the desired circumstances without
water pumping based on a two stage solar PV energy conversion system.
sacrificing its performances, specially the MPP operation of
PV array.

II. CONFIGURATION AND PRINCIPLE OF OPERATION


Fig. 3 illustrates the proposed brushless DC motor-water
pumping based on a single stage solar PV energy conversion
system. The solar PV array is directly connected to a VSI
which feeds the BLDC motor-pump. A diode in series with the
PV array prevents the flow of reverse current. A small DC link
capacitor is connected to enable a power transfer from PV
array to the BLDC motor-pump. An incremental conductance
(INC) MPPT technique is adopted for optimum utilization of
solar PV array. This technique uses PV voltage and current as
the feedback signals to generate an optimum duty ratio,
Fig.3 Proposed water pumping based on a single stage solar PV energy corresponding to the maximum power of solar PV array. The
conversion system.
motor has three inbuilt Hall sensors to accomplish the
electronic commutation.
• The proposed solution as a BLDC motor driven solar water
pumping system, offers a high efficiency power conversion
in comparison with that of an induction motor driven III. SYSTEM DESIGN AND SPECIFICATIONS
system. The efficiency of an induction motor diminishes An appropriate design and specifications of BLDC motor-
under light loading as the excitation losses dominate. Thus, pump and solar PV array play a significant role in the desired
it causes reduced volume of water delivery under bad operation of a water pump. A 6-pole, 3000 rpm, 3.45 kW
weather condition as compared to a BLDC motor, wherein BLDC motor is chosen to drive the water pump. The detailed
no excitation loss takes place owing to its permanent specifications of BLDC motor are shown in Table I. The PV
magnet excitation. array, DC link capacitor and BLDC motor are selected such
• A high efficiency BLDC motor substantially reduces the that functioning of the system is not deteriorated even by
size of PV array and hence its installation cost. In other sudden disturbances in the atmospheric conditions.
words, the number of required PV modules is less with a
BLDC motor as compared to that with an induction motor.

2168-6777 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 3

TABLE I B. Design of DC Link Capacitor


BLDC MOTOR SPECIFICATIONS
A small capacitor connected across the PV array serves as
Power, Pm 3.45 kW
Speed, N 3000 rpm
the DC link capacitor of VSI. This capacitor carries the ripple
No. of poles, P 6 current, which is given as,
Resistance, Rs 0.92 Ω iC = ipv - idc (1)
Inductance, Ls 2.8 mH
Motor torque constant, Kt 0.74 Nm/A where ipv = 12.9 A, which is the PV array current at MPP, and
Motor voltage constant, Ke 78 V/krpm idc is the DC link current of VSI.
Moment of inertia, J 20.8 kg.cm2 The worst condition is presumed, at which idc is zero, to
estimate the ripple content in the capacitor current, i.e.
TABLE II
SOLAR PV ARRAY DESIGN iC = iC,max = ipv = 12.9 A (2)
Specifications of PV Module
Open circuit voltage, Vo 19.8 V
The capacitor required is then given by [25],
Short circuit current, Io 4.8 A
iC,max 12.9 (3)
C= = = 81.4 ≈ 100 µF
MPP voltage, Vm 15.44 V fSW ×∆vpv 10000 × (19.8 × 20) × 0.04
MPP current, Im 4.3 A
Design of PV Array
where fSW is the switching frequency of VSI and ∆vpv is the
Power at MPP, Pmpp 4 kW ripple content in PV voltage, which is considered as 4% of
MPP voltage, Vmpp 310 V open circuit voltage.
MPP current, Impp 12.9 A The switching frequency, fSW is selected in view of the
Numbers of series connected modules, Ns 20 component size, system response, noise disruption and
Numbers of parallel connected modules, Np 3 conversion efficiency. These factors are directly affected by
Short circuit current, Isc 14.4 A the switching frequency. A high switching frequency results in
Open circuit voltage, Voc 396 V a reduction in the size of DC link capacitor. It also improves
the transient response, and avoids the frequency bands in
A. Estimation of Parameters of Solar Photovoltaic Array which noise would be disruptive. On the other hand, a high
A PV array with a maximum power capacity of 4 kW at frequency switching of the VSI, causes a low conversion
standard atmospheric condition (1000 W/m2; 25°C) is efficiency. The switching loss increases with increasing
designed as per the ratings of a selected BLDC motor-pump. switching frequency due to the high number or constant
The operating power capacity of selected PV array is energy switching events in a period. Considering the
sufficient to run the motor-pump system at its rated condition, abovementioned pros and cons of higher switching frequency,
in addition to compensate the power losses associated with the it is optimally selected as 10 kHz. Finally, a capacitor of 100
VSI and motor-pump. A PV module with 36 cells connected µF, 400 V is connected, as the DC link capacitor of VSI. This
in series is considered to make a PV array of the relevant size. value is quite low in comparison with the existing topologies
Since a solar cell has an open circuit voltage in the range of [13].
0.5 V-0.6 V at standard atmospheric condition [27], it is IV. CONTROL APPROACH
assumed that a module generates 36 0.55 = 19.8 V as its The proposed system has its control classified into four
open circuit voltage. The voltage of a module at MPP is major parts; control of solar PV array operating point through
around 71%-78% of the open circuit voltage [28]. Therefore, it an MPPT technique, BLDC motor electronic commutation,
is estimated as, 19.8 0.78 = 15.44 V. switching pulse generation for VSI, and controlling the speed
The PV array voltage required at the DC link of VSI to run of BLDC motor. The control structure is presented in Fig. 4.
the selected BLDC motor-pump at its rated torque and speed A. Maximum Power Point Tracking
is 310 V. It is obvious that the voltage of PV array at MPP
An INC-MPPT approach [17, 19-20, 28] is adopted to track
should be 310 V. Thus, the numbers of series connected
the optimum operating point of solar PV array. The flow-
modules are approximated as, 310/15.44 ≈ 20. Since the
diagram of this algorithm is shown in Fig. 4. vpv and ipv are the
required maximum power capacity of the PV array is 4000 W, present samples whereas vpv0 and ipv0 are the previous samples
the PV current at MPP is estimated as, 4000/310 = 12.9 A. As of PV voltage and current, respectively. The dvpv and dipv
per the design, this current is generated by the three modules denote the incremental PV voltage and current corresponding
connected in parallel, provided each module has an MPP to the two consecutive sampling instants. The INC-MPPT
current of 12.9/3 = 4.3 A. It is generally found to be between technique states that the power slope of the PV array
78% and 92% of short circuit current [28]. The short circuit characteristics is null at MPP (dppv/dvpv = 0), negative at right
current of each module is therefore estimated as 4.3/0.9 ≈ 4.8 of MPP and positive at left of MPP [17]. As a result, the MPP
A. Ultimately, 60 modules each with PV voltage and current is found with regard to an incremental conductance as,
of 15.44 V and 4.3 A at MPP, are connected (20 in series and p pv = v pv × i pv (4)
3 in parallel) to design the PV array of 310 V, 12.9 A and 4 dp pv di pv
kW at MPP. The detailed design parameters are tabulated in = i pv + v pv × =0 (5)
dv pv dv pv
Table II.

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 4

transformed into the six fundamental frequency pulses (S1'-


S6'), which decide the switching states of VSI. The only two
pulses are high at any instant, resulting in a low conduction
loss.
C. Switching Pulse Generation for VSI
The pulses for switching the devices of VSI are generated
by linking the output indices of two controls discussed above.
An optimum duty ratio, D generated by the execution of INC-
MPPT is compared with a high frequency sawtooth carrier
wave in order to get a high frequency PWM pulse, as shown in
Fig. 4. To modulate the six fundamental frequency pulses (S1'-
S6') generated through an electronic commutation, an AND
logic is used. The AND logic gate receives a high frequency
PWM pulse and a fundamental frequency pulse (S1') as inputs
and ultimately provides, at the output, a PWM switching pulse
(S1) for upper switch of the first leg. Similarly, switching
pulses for the remaining switches of VSI are generated using
AND gates. A high output (ON) results in only if both inputs
to the AND gate are high. Therefore, the AND gate alters only
the ON period of a fundamental frequency pulse with the
frequency of saw-tooth wave. Thus, the control of proposed
water pumping system is realized by compounding the INC-
MPPT algorithm and electronic commutation.
D. Speed Control of Brushless DC Motor-Pump
The speed is governed by an available maximum power
from the solar PV array. Any variation in the atmospheric
conditions, causes a variation in the power output from PV
array and hence in the speed of BLDC motor. In fact, an
optimum duty ratio (generated by MPPT algorithm), acting as
a duty ratio for the VSI, regulates input voltage to the motor
by chopping action of the VSI. Ultimately, the motor input
voltage regulates the operating speed. As the duty ratio is
varied by the MPPT algorithm, following the atmospheric
condition, the speed of the motor is adjusted accordingly. In
addition, fundamental frequency of the six pulses (S1'-S6')
varies due to the variation in the frequency of Hall signals (as
the speed varies), resulting in a variation in the switching
frequency. This is caused by altering the pulsewidth of S1'-S6'
using AND logic.
di pv i pv (6)
=- at MPP V. SIMULATED PERFORMANCE
dv pv v pv
di pv i pv The proposed water pumping system is modeled and its
>- at the left of MPP (7)
performance is simulated in MATLAB/Simulink under
dv pv v pv
various steady state, starting and other dynamic conditions.
di pv i pv (8) Simulated results demonstrate the worthiness of proposed
<- at the right of MPP
dv pv v pv system as shown in Figs. 5-8.
In view of the simplicity, a duty cycle control is adopted to A. Steady State and Starting Performances at 1000 W/m2
realize the INC-MPPT. This method directly uses duty cycle, The steady state and starting responses of the BLDC motor-
D as the control variable. The duty cycle, D is perturbed with pump and PV array, are shown in Fig. 5 and described in the
fixed perturbation size and rate according to the power slope following sub-sections.
until the operating point of solar PV array reaches MPP.
1) Solar PV Array Performances: Fig.5 (a) exhibits the
B. Electronic Commutation of Brushless DC Motor voltage, vpv, current, ipv and power, ppv of solar PV array at an
By means of an electronic commutation, a symmetrical irradiance, S of 1 kW/m2. These indices demonstrate a fine
direct current is drawn from the DC bus of VSI for 120° and tracking of the MPP. The initial duty cycle and its step size are
placed at the centre of back-EMF (Electro-motive Force). chosen properly (0.5 and 0.001 respectively) to obtain a safe
Three Hall sensors generate a set of Hall signals (H1-H3) at an starting of the motor. At steady state, D is one and no
interval of 60º in accordance with the rotor position [10, 12- modulation in pulsewidth of the six fundamental frequency
13], as shown in Fig.4. Using a decoder, these signals are pulses take place.

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 5

noise. Therefore, this level of commutation ripple is quite


acceptable for water pumping application.
The various techniques for the reduction of commutation
torque ripple have been reported in the literature [29]-[32]. A
reduction in the torque ripple certainly may lead to an
enhancement in the efficiency of the motor. However, the
various solutions reported till date, add more hardware into the
system such as motor phase current sensors [29]-[30] and
front-end converters [31]-[32]. These cause an increase in
expenditure and complexity of the system. Moreover, the
torque ripple becomes uncontrollable at higher speed range.
Thus, no improvement in the efficiency is observed at higher
speed, even with the best ripple elimination method [30]. The
torque ripple is eliminated at lower speed range only, and
hence an improvement in the efficiency is observed within the
(a) (b) defined range of speed. The proposed solar PV fed water
Fig.5 Steady state and starting performance of (a) PV array and (b) motor- pumping system is supposed to run the BLDC motor at above
2
pump, of proposed system at 1 kW/m .
1100 rpm, which is a minimum speed required to pump the
water. The system slightly compromises with the efficiency at
lower speed (by allowing the commutation torque ripple), in
order to minimize the hardware complexity, control
sophistication, cost and volume of the system. Being a highly
efficient motor, the BLDC motor offers a good amount of
water delivery even at low speed range in comparison with a
brushed DC or an induction motor.
B. Steady State and Starting Performances at 200 W/m2
A potential of the proposed water pumping system to
perform even at 20% irradiance of the standard one is shown
in Fig. 6. The steady state and starting behaviors are discussed
in the following sub-sections.
1) Solar PV Array Performance: As presented in Fig. 6(a),
the MPP is well tracked at 200 W/m2 also. An optimum duty
ratio is generated which is further used to control the motor-
(a) (b) pump speed by adjusting the duty ratio of VSI.
Fig.6 Steady state and starting response of (a) PV array and (b) motor-pump,
of proposed system at 200 W/m . 2 2) Brushless DC Motor-Pump Performance: A speed of at
least 1100 rpm is required to be attained by a motor to pump
2) Brushless DC Motor-Pump Performance: The various the water. Here, the motor-pump attains a higher speed than
indices of BLDC motor viz. back emf, ea; winding current, isa; 1100 rpm as shown in Fig. 6(b), validating a successful
speed, N; torque, Te and load (water pump) torque, TL are pumping at 20% irradiance level. The motor speed is governed
depicted in Fig. 5(b). The motor develops a rated torque, and by the optimum PV array power. Moreover, a soft starting is
the pump is operated at its full speed. Moreover, the response observed under such circumstances.
of isa reveals that starting current is controlled and the motor is
C. Dynamic Performance
started smoothly. A small ripple in the torque appears because
of phase current commutation and phase current sensor-less Fig. 7 demonstrates that the system exhibits an excellent
operation of the motor. This causes acoustics and vibration in dynamic operation under the varying irradiance condition.
the motor, in general, at low speed. At higher speed range, Following sub-sections demonstrate the performances of the
there is no significance of these physical phenomena, as then solar PV array and the motor-pump.
the motor gains a sufficient kinetic energy because of its 1) Solar PV Array Performance: As shown in Fig. 7(a),
inertia and speed. The proposed system is also designed to run the irradiance level is reduced from 1000 W/m2 to 500 W/m2
the motor-pump at higher speed range (above 1100 rpm, even and increased back to 1000 W/m2. The PV array power is
up to the solar irradiance of 200 W/m2) in order to accomplish optimized successfully under the considered dynamics. An
a successful water pumping. Thus, the aforesaid physical optimum duty ratio is generated for each irradiance level
phenomena have not much influence in the proposed which participates in the control of motor-pump speed.
application. Moreover, the motor-pump is usually installed in 2) BLDC Motor-Pump Performance: Any variation in the
an isolated area e.g. agricultural field or it is submerged, and atmospheric condition is strictly followed by the motor
hence there is no disturbance in the surroundings due to the indices, as shown in Fig. 7(b). A smooth dynamic

2168-6777 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 6

performance of the motor is preserved. The motor-pump speed responds properly as per the available power from the PV
is governed by the PV array power, and adjusted through the array. Being a high efficiency motor, the BLDC motor offers a
optimum duty ratio by controlling the motor input voltage. good amount of water delivery even at low input power.
VI. EXPERIMENTAL VALIDATION
The developed prototype consists of an AMETEK make
solar array simulator, SEMIKRON make VSI, dSPACE 1104
controller, Motor Power Company make brushless DC motor,
and Benn make DC generator. The pump load is realized by a
BLDC motor driven DC generator which feeds a resistive
load. Tests are conducted on a 1.16 kW, 3000 rpm-BLDC
motor, supplied by a solar array simulator which is set at 1355
Wp. A current sensor (LA-55P) and a voltage sensor (LV-
25P) are used for maximum power point control. The sensed
signals are converted into the digital form through the analog
to digital converters (ADCs) and transmitted to the DSP-
dSPACE 1104 for execution process. The Hall signals are
directly transmitted via the digital I/O pins to carry out an
electronic commutation and motor control. Finally, the gate
(a) pulses are received again through the I/O pins. To isolate the
gate drivers from the real time controller, the optocoupler ICs
(6N136) are used in an opto-isolation circuit. Fig. 9 presents a
photograph of the developed experimental system. The
experimental performances of the proposed topology are
analyzed in the following sections.

Fig. 9 Experimental test bench of the proposed system.

(b)
Fig.7 Dynamic performance of (a) PV array and (b) BLDC motor-pump, of
proposed water pumping system.

(a) (b)
Fig. 10 Test results for vpv-ppv & vpv-ipv characteristics of solar PV array at (a)
1 kW/m2 (b) 200 W/m2.

A. INC MPP Tracking


At 1000 W/m2, a PV array of 13551355 Wp feeds a 1.16 kW-
motor. The irradiance is altered from 1000 W/m2 to 200 W/m2
(a) (b) to test the behavior of the system. The ppv-vpv and ipv-vpv
Fig. 8 Responses of (a) PV array and (b) BLDC motor, under partial shading characteristics are recorded and shown in Figs. 10 (a) (at 1000
W/m2) and (b) (200 W/m2). The recorded curves demonstrate
D. Performance Under Partial Shading
the successful
successful MPPT by exhibiting the tracking efficiency
Under partial shading conditions, an output power from the above 99%.
PV array is reduced. Nevertheless, the motor-pump is able to
deliver the water with the said PV array, operating at an MPP. B. Performance Under Steady State at 1000 W/m2
The responses of PV array and BLDC motor-
motor-pump
pump under such The waveforms shown in Fig. 11 validate, at 1000 W/m2,
condition are presented in Fig. 8.8. The BLDC motor-pump the performances of PV array and motor-pump under steady

2168-6777 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 7

state condition. As shown in Fig. 11(a), the PV array is 1100 rpm, as depicted in Fig.12(a), which is an enough speed
operated at its peak power and the corresponding value of a for water pumping. Furthermore, Fig.12(b) shows the Hall
duty ratio is one. The motor draws its rated current of 4.2 A signals and a switching pulse of the VSI. The pulse width of
and the pump is run at its rated speed of 3000 rpm as shown in the six fundamental frequency pulses is modulated according
Fig. 11(b). Furthermore, Fig. 11(c) shows the corresponding to a duty ratio generated by the MPPT technique. It is
Hall sensor indices with the motor speed, and Fig. 11(d) observed that the frequencies of Hall signals are
shows the Hall signals and a switching pulse of the VSI. No corresponding to 1100 rpm and the switching frequency
modulation in the six fundamental frequency pulses takes components are reflected in the waveforms of stator currents.
place. It is observed that the frequencies of Hall signals are
D. Performance Under Dynamic Condition
100 Hz, corresponding to 3000 rpm.
Test results of the proposed water pumping system under
the dynamically varying irradiance are presented in Fig.13.
The vpv, ipv, isa and N are recorded under this condition. As the
irradiance increases from 400 W/m2 to 1000 W/m2, PV array
and BLDC motor-pump attain the rated values of their various
indices (vpv = 275 V, ipv = 4.8 A, isa = 4.3 A and N = 3000
rpm), corresponding to MPP, as shown in Fig. 13(a).
Similarly, Fig. 13(b) shows the behaviour of PV array and
BLDC motor indices, as the irradiance drops from 1 kW/m2 to
(a) (b) 400 W/m2. All these indices reach their steady state values
corresponding to 400 W/m2 (vpv = 265 V, ipv = 2 A, isa = 2.75
A and N = 1745 rpm). The motor-pump speed is smoothly
controlled by the duty ratio at each irradiance level. Therefore,
a successful operation is validated under dynamic condition.
E. Starting Performance
Fig. 14 reveals the test results of proposed system under
starting condition at a standard solar irradiance of 1000 W/m2.
The main objective is to demonstrate that the motor is safely
(c) (d)
Fig. 11 Test results of proposed system at 1000 W/m2 under steady state
started. The initial duty ratio is set to 0.5 to rotate the motor at
condition (a) PV array indices (b) BLDC motor indices (c) Hall sensor indices starting. Fig. 14, exhibiting the various PV array and BLDC
(d) Hall signals and switching pulse motor indices, verifies the soft starting by controlling the
starting current.

(a) (b)
Fig. 12 Test results of BLDC motor at 200 W/m2 under steady state condition
(a) BLDC motor indices (b) Hall signals and switching pulse Fig. 14 Test results of proposed system under starting condition at 1 kW/m2

VII. COMPARISON OF CONVENTIONAL AND PROPOSED


SYSTEM
There are several benefits of the proposed system over the
conventional schemes. A comprehensive comparison of these
systems is tabulated in Table III. The proposed one appears
superior in every aspect. Moreover, efficiency of the
conventional and proposed schemes at various irradiance
levels, under the identical operating conditions, is estimated
(a) (b) based on the experimental measurements. Although the power
Fig. 13 Test results of proposed system under dynamic variation in irradiance
from (a) 400 W/m2 to 1 kW/m2 and (b) 1 kW/m2 to 400 W/m2. losses in the water pump are not included in the efficiency
calculation. The efficiencies of these schemes are compared
C. Steady State Performance of BLDC Motor at 200 W/m2 and graphically represented in Fig. 15. Regardless of the
Fig.12 presents the test results of BLDC motor at 200 operating conditions, the proposed system seems more
W/m2 under steady state condition. The motor-pump attains efficient than its conventional counterparts.

2168-6777 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 8

TABLE III [3] P. Vithayasrichareon, G. Mills and I. F. MacGill, “Impact of Electric


COMPARISON OF PROPOSED AND CONVENTIONAL SCHEMES Vehicles and Solar PV on Future Generation Portfolio Investment,”
IEEE Trans. Sustain. Energy, vol. 6, no. 3, pp. 899-908, July 2015.
Scheme Conventional-I Conventional-II Proposed [4] A. K. Mishra and B. Singh, “A single stage solar PV array based water
Attributes (Fig.1) (Fig.2) (Fig.3) pumping system using SRM drive,” IEEE Ind. Appl. Soc. Annu.
DC-DC converter Yes Yes No Meeting, Portland, OR, 2016, pp. 1-8.
[5] S. Jain, A.K. Thopukara, R. Karampuri and V.T. Somasekhar, “A
1-Voltage & 1-Voltage & 1-Voltage &
PV array Single-Stage Photovoltaic System for a Dual-Inverter-Fed Open-End
Sensors 1-Current 1-Current 1-Current
1-Voltage, 2- Winding Induction Motor Drive for Pumping Applications,” IEEE
BLDC motor 3- Hall 3- Hall Trans. Power Electron., vol. 30, no. 9, pp. 4809 - 4818, Sept. 2015.
Current & 3-Hall
DC bus capacitance High High Low [6] S.S. Chandel, M. Nagaraju Naik and Rahul Chandel, “Review of solar
BLDC motor Control Complex Simple Simple photovoltaic water pumping system technology for irrigation and
Efficiency Low Medium High community drinking water supplies,” Renewable Sustain. Energy Rev.,
vol. 49, pp. 1084-1099, Sept. 2015.
Compactness Low Medium High
[7] Vimal Chand Sontake and Vilas R. Kalamkar, “Solar photovoltaic water
Cost High Medium Low pumping system - A comprehensive review,” Renewable Sustain.
Energy Rev., vol. 59, pp. 1038-1067, June 2016.
[8] Essam E. Aboul Zahab, Aziza M. Zaki and Mohamed M. El-sotouhy,
“Design and control of a standalone PV water pumping system,” J.
Elect. Syst. Inform. Technol., Early Access.
[9] Y. Zhou, D. Zhang, X. Chen and Q. Lin, “Sensorless Direct Torque
Control for Saliency Permanent Magnet Brushless DC Motors,” IEEE
Trans. Energy Convers., vol. 31, no. 2, pp. 446-454, June 2016.
[10] V. Bist and B. Singh, “A Brushless DC Motor Drive With Power Factor
Correction Using Isolated Zeta Converter,” IEEE Trans. Ind. Informat.,
vol.10, no.4, pp.2064-2072, Nov.2014.
Fig. 15 Efficiency comparison of proposed and conventional schemes
[11] S. Wang and A. C. Lee, “A 12-Step Sensorless Drive for Brushless DC
VIII. CONCLUSIONS Motors Based on Back-EMF Differences,” IEEE Trans. Energy
Convers., vol. 30, no. 2, pp. 646-654, June 2015.
The proposed BLDC motor driven water pumping based on [12] P. K. Singh, B. Singh and V. Bist, “Brushless DC motor drive with
a single stage solar PV generation has been validated through power factor regulation using Landsman converter,” IET Power
a demonstration of its various steady state, starting and Electron., vol. 9, no. 5, pp. 900-910, Apr. 2016.
[13] R. Kumar and B. Singh, “Solar PV powered BLDC motor drive for
dynamic performances. The system has been simulated using water pumping using Cuk converter,” IET Electric Power Appl., vol. 11,
the MATLAB toolboxes, and implemented on an experimental no. 2, pp. 222-232, Feb. 2017.
prototype. The topology of the proposed system has provided [14] S. A. K. H. Mozaffari Niapour, S. Danyali, M.B.B. Sharifian and M.R.
a DC-DC converter-less solution for PV fed brushless DC Feyzi, “Brushless DC Motor Drives Supplied by PV Power System
Based on Z-Source Inverter and FL-IC MPPT Controller,” Energy
motor driven water pumping. Moreover, the motor phase Convers. and Manage., vol.52, no. 8–9, pp.3043-3059, Aug. 2011.
current sensing elements have been eliminated, resulting in a [15] H. A. Sher, A. F. Murtaza, A. Noman, K. E. Addoweesh, K. Al-Haddad
simple and cost-effective drive. The other desired functions and M. Chiaberge, “A New Sensorless Hybrid MPPT Algorithm Based
are the speed control without any additional circuit and a soft on Fractional Short-Circuit Current Measurement and P&O
MPPT,” IEEE Trans. Sustain. Energy, vol. 6, no. 4, pp. 1426-1434, Oct.
start of the motor-pump. A detailed comparative analysis of 2015.
the proposed and the existing topologies has ultimately [16] Hegazy Rezk and Ali M. Eltamaly, “A comprehensive comparison of
manifested the superiority of the proposed work. different MPPT techniques for photovoltaic systems,” Solar Energy, vol.
112, pp. 1-11, Feb. 2015.
APPENDICES [17] Deepak Verma, Savita Nema, A.M. Shandilya and Soubhagya K. Dash,
“Maximum power point tracking (MPPT) techniques: Recapitulation in
A. Solar PV Parameters (Experimental Data) solar photovoltaic systems,” Renewable Sustain. Energy Rev., vol. 54,
Maximum power, Pmpp = 1355 W; MPP voltage, Vmpp = pp. 1018-1034, February 2016.
275 V; MPP current, Impp = 4.8 A; Open circuit voltage, Voc [18] J. Ahmed and Z. Salam, “A Modified P&O Maximum Power Point
Tracking Method with Reduced Steady State Oscillation and Improved
= 325 V; Short circuit current, Isc = 5.3 A. Tracking Efficiency,” IEEE Trans. Sustain. Energy, vol. 7, no. 4, pp.
1506-1515, Oct. 2016.
B. Parameters of BLDC Motor (Experimental Data) [19] D. Sera, L. Mathe, T. Kerekes, S.V. Spataru and R. Teodorescu, “On the
Number of poles, P = 4; Rated speed, Nrated = 3000 rpm; Perturb-and-Observe and Incremental Conductance MPPT Methods for
Moment of inerta, J = 2.9 kg.cm2; Stator resistance, Rs = 3.58 PV Systems,” IEEE J. Photovolt., vol.3, no.3, pp.1070-1078, July 2013.
[20] A. Costabeber, M. Carraro and M. Zigliotto, “Convergence Analysis and
Ω; Inductance, Ls = 9.13 mH; Voltage constant, Ke = 78 Tuning of a Sliding-Mode Ripple-Correlation MPPT,” IEEE Trans.
V/krpm; Torque constant, Kt = 0.74 Nm/A. Energy Convers., vol. 30, no. 2, pp. 696-706, June 2015.
[21] C. S. Moo and G. B. Wu, “Maximum Power Point Tracking With Ripple
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2168-6777 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/JESTPE.2017.2699918, IEEE Journal
of Emerging and Selected Topics in Power Electronics
JESTPE-2016-12-0617.R2 9

[24] Packiam Periasamy, N.K. Jain and I.P. Singh, “A review on Electronics and Telecommunication Engineers (FIETE) and a Life Member of
development of photovoltaic water pumping system,” Renewable the Indian Society for Technical Education (ISTE), System Society of India
Sustain. Energy Rev., vol. 43, pp. 918-925, March 2015. (SSI), and National Institution of Quality and Reliability (NIQR).
[25] S. Jain, R. Karampuri and V.T. Somasekhar, “An Integrated Control He has received Khosla Research Prize of University of Roorkee in the
Algorithm for a Single-Stage PV Pumping System Using an Open-End year 1991. He is recipient of JC Bose and Bimal K Bose awards of The
Winding Induction Motor,” IEEE Trans. Ind. Electron., vol.63, no.2, Institution of Electronics and Telecommunication Engineers (IETE) for his
pp.956-965, Feb. 2016. contribution in the field of Power Electronics. He is also a recipient of
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controllers in pumping water system using photovoltaic electric (ISTE) in recognition of his outstanding research work in the area of Power
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Sept. 2014.
of IIT Roorkee in the year 2013. He has also received Shri Om Prakash
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Bhasin Award-2014 in the field of Engineering including Energy &
“Combined operation of a VSC based grid interfaced solar photovoltaic Aerospace.Since December 2015, he is JC Bose Fellow. He was the General
power generation system with night time application,” IEEE PES Chair of the IEEE International Conference on Power Electronics, Drives and
General Meeting Conf. & Expo., National Harbor, MD, 2014, pp. 1-5. Energy Systems (PEDES’2006) and (PEDES’2010) held in New Delhi.
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[31] V. Viswanathan and J. Seenithangom, “Commutation Torque Ripple
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Ripple Reduction Strategy of Z-Source Inverter Fed Brushless DC
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Nov. 2016.

Rajan Kumar (S’14–M’16) was born in Bharari,


Dhamtari (Chhattisgarh) India, in 1987. He received
the B.E. degree in electrical and electronics from
Chhatrapati Shivaji Institute of Technology, Durg,
India, in 2009, and the M.Tech. degree in power
electronics and ASIC design from Motilal Nehru
National Institute of Technology, Allahabad, India, in
2012. He is currently working toward the Ph.D. degree
in electrical engineering at the Indian Institute of
Technology Delhi, New Delhi, India. His research interests include power
electronics, electrical machines and drives, and renewable energy.
Bhim Singh (SM’99, F’10) was born in Rahamapur,
Bijnor(UP), India, in 1956. He received his B.E.
(Electrical) from the University of Roorkee, India,
in 1977 and his M.Tech. (Power Apparatus &
Systems) and Ph.D. from the Indian Institute of
Technology Delhi, India, in 1979 and 1983,
respectively.
In 1983, he joined the Department of Electrical
Engineering, University of Roorkee (Now IIT
Roorkee), as a Lecturer. He became a Reader there in 1988. In December
1990, he joined the Department of Electrical Engineering, IIT Delhi, India, as
an Assistant Professor, where he has become an Associate Professor in 1994
and a Professor in 1997. He has been ABB Chair Professor from September
2007 to September 2012. Since October 2012, he is a CEA Chair Professor.
Presently he is also Head of the Department of Electrical Engineering at IIT
Delhi. Prof. Singh has guided 65 Ph.D. dissertations, 161
M.E./M.Tech./M.S.(R) theses. He has been granted one US patent and filed 17
Indian patents. He has executed more than seventy five sponsored and
consultancy projects. He has co-authored a text book on power quality: Power
Quality Problems and Mitigation Techniques published by John Wiley &
Sons Ltd. 2015.
His areas of interest include power electronics, electrical machines and
drives, renewable energy systems, active filters, FACTS, High voltage direct
current (HVDC) and power quality.
Prof. Singh is a Fellow of the Indian National Academy of Engineering
(FNAE), The Indian National Science Academy (FNA), The National
Academy of Science, India (FNASc), The Indian Academy of Sciences, India
(FASc), The World Academy of Sciences (FTWAS), Institute of Electrical
and Electronics Engineers (FIEEE), the Institute of Engineering and
Technology (FIET), Institution of Engineers (India) (FIE), and Institution of

2168-6777 (c) 2016 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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