INTERACTIVE SCHEMATIC

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 KENR3668-03
December 2009

CP-533E and CS-533E

Vibratory Soil Compactor
Hydraulic System
CP-533E: CS-533E:
BZG1-UP BZE1-UP
TLH1-UP TBE1-UP
ASM1-UP DAK1-UP
DAM1-UP ASL1-UP
TJL1-UP

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT TABLE

Part Schematic Machine

Description
Number Location Location
Cylinder GP - Steering 206-7017 B-4 1
Filter GP - Hydraulic Oil 218-2976 F-6 2
Motor GP - Axle Propel 218-3164 F-8 3
Motor GP - Drum Drive 296-5159 F-4 4
Motor GP - Vibrator 136-8869 C-2 5
Pump GP - Axle Propel 218-3160 D-7 6
Pump GP - Drum Propel 218-3159 D-5 7
Pump GP - Hand Metering Unit (HMU) 219-3050 B-3 8
Pump GP - Steering 255-0625 D-2 9
Pump GP - Vibratory 218-8490 D-3 10
Screen - Hydraulic Tank 1G-7663 D-2 11
Tank GP - Hydraulic 222-7874 B-5 12
Valve GP - Hydraulic Oil Cooler 162-2453 C-4 13
Valve GP - Shift Control 220-4133 F-6 14

© 2009 Caterpillar, All Rights Reserved

 TAP LOCATIONS

Tap Schematic
Description
Number Location
G Drum Propel Pump: Relief Valve Pressure D-5
MA1 Vibratory Pump: Reverse Pressure D-2
MA2 Drum Propel Pump: Reverse Pressure C-5
MA3 Axle Propel Pump: Reverse Pressure C-6
MB1 Vibratory Pump: Forward Pressure E-2
MB2 Drum Propel Pump: Forward Pressure C-5
MB3 Axle Propel Pump: Forward Pressure C-6
P Steering Pump Pressure E-1
SOS Oil Sampling Port E-6

© 2010 Caterpillar, All Rights Reserved

 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

© 2009 Caterpillar, All Rights Reserved

 ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

© 2009 Caterpillar, All Rights Reserved

 ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

© 2009 Caterpillar, All Rights Reserved

 8 7 6 5 4 3 2 1

(14) VALVE GP - SHIFT CONTROL

A 220-4133

L (2) FILTER GP - HYDRAULIC OIL

L1 A
218-2976 DRUM
L
BRAKE
F F
L1
(4) MOTOR GP - DRUM DRIVE
X
296-5159
M12

B X

(3) MOTOR GP - AXLE PROPEL

218-3164
SOS B

E
E

MB1
(9) PUMP GP -
STEERING P

MB
R PS FE B R T2 PS P FE B MB R T1 PS G B 255-0625

(11) SCREEN -
IN HYDRAULIC
D D
S TANK
1G-7663

T1 T2 X1 X2 G MH S A MA T1 X1 X2 MH S MA A T2 X1 X2 G1 A

(6) PUMP GP - AXLE PROPEL (7) PUMP GP - DRUM PROPEL G (10) PUMP GP - VIBRATORY MA1
218-3160 218-3159 218-8490

MA3 MA2 A
MB3 MB2
C C

(5) MOTOR GP - VIBRATOR

TC 136-8869

SHUT OFF
NEEDLE VALVE R B
SHIFT

(8) PUMP GP - HAND METERING UNIT (HMU)

(13) VALVE GP - HYDRAULIC OIL COOLER 219-3050
(12) TANK GP - HYDRAULIC 162-2453
222-7874
DRUM RELEASE
B TO DRUM BRAKE B
PROPEL PUMP
(PORT P) R T

LINE PATTERNS
(1) CYLINDER GP -STEERING
Pressure Line
206-7017
AXLE BRAKES Pilot / Load Sensing Pressure

Drain / Return Lines

L P Component Group
BRAKE RELEASE Optional Group
HAND PUMP
CALLOUTS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS YY Taps (Pressure, Sampling, Sensor - by letter)
STEERING/CHARGE PUMP OUTPUT
AXLE/DRUM PUMP OUPUT Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
METERING PUMP OUTPUT Component LocationsTable)
138-1234
A Part Number
A
VIBRATORY PUMP OUTPUT
SUPPLY LINE
DRAIN / RETURN LINE
AXLE PROPEL CONTROL THIS SCHEMATIC IS FOR THE CP-533E AND CS-533 VIBRATORY SOIL COMPACTOR
DRUM PROPEL CONTROL MEDIA NUMBER: KENR3668-03
AXLE BRAKE WITH VIBRATORY CONTROL
SHIFT CONTROL
PART NUMBER: 222-8001, CHANGE: 03, VERSION: -

BRAKE RELEASE OPTION BRAKE RELEASE CIRCUIT (OPTIONAL) Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

8 7 6 5 4 3 2 1
 COMPONENT LOCATIONS

14 13 11 5

VIEW ALL CALLOUTS

© 2010 Caterpillar, All Rights Reserved
 AXLE/DRUM PROPEL, VIBRATORY, AND STEERING PUMPS
VIEW ALL CALLOUTS

FRONT RIGHT SIDE VIEW

6 7
10
MB1

MB3

MA3
MB2
G
MA2 MA1 9

© 2010 Caterpillar, All Rights Reserved

 AXLE PROPEL/DRUM DRIVE MOTORS AND HYDRAULIC TANK
VIEW ALL CALLOUTS

LEFT SIDE VIEW

4 12 3

© 2010 Caterpillar, All Rights Reserved

 LINES GP - STEERING
VIEW ALL CALLOUTS

2 8

SOS

RIGHT SIDE
VIEW
© 2010 Caterpillar, All Rights Reserved