Professional Documents
Culture Documents
V1.0 Jun2014
Copyright © 2014 BSI. All rights reserved. ASM00101ENGX
Welcome!
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Activity 1
• Delegate Introductions
20 minutes
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to start
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Course Aim
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Learning Objectives
KNOWLEDGE
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Course Structure and Materials
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The Benefits of Asset Management
Hong Kong MTR Scottish Power
• Train operating costs reduced by 20% • 10% reduction in capital expenditure
• Train reliability: MTBF risen from 1000 Km to 3500 Km between failures • 20% reduction in OandM costs
• 22% increase in plant availability
• 25% reduction in forced outages
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Case studies at: www.twpl.com/?page=CaseStudies
Asset Value
“Asset Management is the coordinated activities of an organization to realize value
from its assets.”
(The IAM, 2012, An Anatomy of Asset Management)
Utilization or
Book value performance
or income
stream
Positive Negative
(value) (cost)
TANGIBLE INTANGIBLE
Tangible Intangible
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What is an asset?
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What is Asset Management?
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What is Asset Management?
What is an asset
• A management system for asset
management management
system?
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What is Asset Management?
Relationship between asset portfolio, asset management
system and asset management
The capabilities for managing the asset
Managing the portfolio such as leadership, culture,
organization
motivation and behaviours
Asset
management Policies, strategies, procedures plans and
processes of both the assets and the asset
Asset
management system itself covering the
management whole asset life cycle
system
BS ISO 55000:2014
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What is Asset Management?
5 minutes
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to start
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Why is asset management important?
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Who Are The Stakeholders?
What are their requirements?
Customers
International Agencies Regulator
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Activity 3
5 minutes
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to start
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The Asset Life Cycle
Capital Investment, STRATEGIC
Design & Projects ASSET MGT Materials
Stakeholder
Requirements Operating &
Maintenance RESOURCE
CHANGE Strategies MGT
MGT
Labour
Work Planning
EVALUATION
of Solutions
IMPROVEMENT
Identified Defects & WORK Work Scheduling
Problem / Opp’ty
uncompleted work MGT
Analysis
REPORTING
External
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Reporting Copyright © 2014 BSI. All rights reserved.
Business Impact Over Time
Asset health and Degradation, technology
utilization benefits overtake, obsolescence,
demand changes
Business impact
Acquisition
CAPEX
Renewal
CAPEX
OPEX, Risk-related and
Minor Changes CAPEX
Time
Normal
Operation and
Maintenance
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Expenditure Type
Capital expenditure Operating expenditure
Commissioning Testing
Handover End of life Disposal
Delays/penalties Environmental cost
Residual value
Renew/replace Scrap value
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Individual intervention optimization
TOTAL
IMPACT
3500 TRUE
3000 OPTIMUM
2500 (best combination) FAILURE
2000
RISKS
1500
EQUAL impact
1000 but not optimal PREVENTIVE
Over Maintain Run to Failure COSTS
500
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
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Optimized Stewardship of Assets
4. Overall program optimization
1. Identify effective
Combination of all 3
individual
interventions
What is worth doing Asset risks and opportunities
when?
3. Activity program
Construct/acquire
optimization
Utilize e.g. outage strategy and
capital invest. programs,
Maintain/modify
Replace/dispose
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Activity 4
10 minutes
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to start
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Key Elements of an AMS
Corporate or Organizational Plans and Objectives
Business Plan
Strategic AM Plan Asset Management
Policy
AM Objectives
Common principles
Plans For Developing and what must be
How policy will be AMS and Support achieved
delivered; whole
portfolio AM Plans Asset Mgt System
and
Support Elements
Life Cycle Activities
Design / Construct
Asset Portfolio
Operate / Utilize
Asset Systems
What gets done Maintain
Assets
in practice Replace / Dispose
Optimize Manage
life cycle Create Bottom
Assets Renew
activities Utilize Up Maintain
/Acquire /Dispose
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Business Drivers
Shape Reliability
Risk
Exposure Life
Regulatory Expectancy
Asset
Environmental Capital Cost
Value
Operating Cost
Public Image
Performance
Quality
Output
Customer
Impression
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Context and Linkages
Shareholder Reliability
Value
Efficiency
Employee,
Customer, Public
Safety
Life Extension
Environmental,
Economic, Social
Responsibility Compliance
Customer Service
Shine
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Asset Management Policy:
What are the Business Drivers?
• Would like or must have?
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Asset Management Policy:
What are the Business Drivers?
• Legal requirements
• Regulatory requirements
• Other stakeholder requirements
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Activity 5
10 minutes
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to start
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Conflicting Organizational Objectives
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Asset Management Strategy
• Essential Features
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Asset Management Decisions
• Options
A simple one is • Criteria applied to arrive at the recommendation
Situation + Target + Proposal • Recommendation
Proposal
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Activity 6
15 minutes
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to start
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Asset Management Objectives
• Essential Features
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Asset Management Plans
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Asset Management Plans
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The Need to Define Asset Criticality
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Critical Assets
“All assets are critical but some assets are more
critical than others” Adapted from George Orwell’s Animal Farm
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Activity 7
• Asset Criticality
5 minutes
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to start
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What is Asset Criticality?
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Typical Criticality Distribution
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Day 2
V2.0 May2014
Copyright © 2014 BSI. All rights reserved. ASM00101ENGX
Review of Key Points – Day 1
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Day 2 Aim
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Asset-Related Risk
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Risk: Defined
• multiplied by the
• Consequences of that event
10 minutes
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to start
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Risk Management Process
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Risk Management Process
Establishing the context
Risk assessment
Risk identification
Communication
Monitoring
and
Risk analysis and
Consultation
Review
Risk evaluation
Risk treatment
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Risk Identification - Historical evidence
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Risk Identification – Current Evidence
• Asset health
• Asset management system ‘health’
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Risk Identification - What Might Happen
• SWOT analysis
• BPEST/PESTLE analysis
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Risk Analysis
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Probability of Failure
Age- or
Probability of failure
Infant usage-
mortality related risk
Random
risk
Time
Age at failure
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FMECA, RCM and CBM/RBI
FMECA – assessing asset risk, how assets fail and how seriously
(and what to do about it – shallow level)
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Cycle of Review and Improvements
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FMECA logic and risk matrix
Risk Matrix
1 2 3 4
Functional Identify Classify
Select the Failure effect
roles of Failure Causes category
Equipment
equipment Causes (5 M’s)
Root
Cause Task
Recommendations
Analysis selection
Reverse
RCM
‘What if?” Filter
tools needed
Risk
Procedure
Optimum guidance
reaction points needed
OPTIMUM INTERVALS
Design changes
Preventive tasks
Detective tasks
Corrective tasks
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Risk Evaluation
Consequence of failure
Risk impact is: multiplied by
Probability of failure
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Consequence Scale: Example
Range and score Negligible Marginal Severe Critical Catastrophic
1 2 3 4 5
Impact area
Production/ <1 week 1 to 2 weeks 2 weeks to 2 2 months to 4 >4 months
Service months months
(system
downtime)
Environmental Minor damage- <1 year and/or 1 year to 2.5 1 to 5 years >5 years
readily repaired <$250k to years and/or and/or $500k and/or >$1m to
at <$1k correct $250 to $500k to $1m to correct
to correct correct
Statutory Site internal Local internal Global main Reportable Public enquiry
(legal) report required report required board internal breach and possible
report required (external/gov’t loss of
dept. report) operating
licence
Financial <$250k $250k to $500k $500k to $1m $1mm to $5m >$5m
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Likelihood Scale: Example
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“Intolerable” Risks
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Risk Matrix -Limitations
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Risk Reduction
Intolerable
Reduce
Consequence
probability
Reduce
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Risk Controls
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Asset Risk Management
Tools and Steps Risk Review
Types of Risk
• Physical
• Operational Risk not
• Environmental tolerable
• Natural
• Probability x Severity
• External • Criticality Analysis
Risk
tolerable
• Risk Management
15 minutes
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to start
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Contingency Plan
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Contingency Planning: Good Practice
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Asset Information
is used for…
• List (Record)
• Measure
• Analysis
• Decisions and Control
• Communication
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Asset Data
• Static Data
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Asset Data
• Dynamic Data
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Asset Data - Dynamic Data
Condition
Routine
Work Asset Asset Performance
Non-Routine Transactional Status Overall
Work Data Data Equipment
Effectiveness
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Information Hierarchy
Quantity / Availability
Knowledge
• Information and skills
• acquired through experience
Information
• Facts provided
Data
• Sets of basic factual information
Metadata
• Data about data
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Information Hierarchy Business Advantage
Quantity / Availability
Knowledge
Information
Data
Metadata
84
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Information Hierarchy
Quantity /
Availability Business Advantage
Knowledge
Information
Data
Metadata
85
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Activity 10
• Asset Data
10 minutes
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to start
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Documented Information
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Asset Management Communication
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Activity 11
• Document Management
10 minutes
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to start
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Financial Performance Measures
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Shareholder Value
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Profitability
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Liquidity and Financial Structure
-80
-100
A Scenario A
-120
Initial investment = 100 units
Life = 10 years
60 Total income = 135 units
40 Profit = 35 units
20 Breakeven point = 8.5 years
0
-20
1 2 3 4 5 6 7 8 9 10 11
cash flow Scenario B
-40 acc.cash flow Initial investment = 100 units
-60 Life = 10 years
-80 Total income = 135 units
-100 B Profit = 35 units
-120 Breakeven point = 6 years
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Activity 12
15 minutes
Click here
to start
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The Value of Money
$100,000 now, or
$110,000 in 2 years time
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Net Present Value Repair or Replace?
Replace:
Total costs £150,000 Repair
Expected Life after replacement Total costs £50,000
15 years Expected Life after repair 5 years
Asset planned useful life 12 Asset planned useful life 12 years
years No additional benefits
No additional benefits Discount Rate: 5%
Discount Rate: 5%
Discount Rate 0.05
Replace
Year 0 1 2 3 4 5 6 7 8 9 10 11 12
Costs 150000 0 0 0 0 0 0 0 0 0 0 0 0
Benefits 0 0 0 0 0 0 0 0 0 0
Cash flow -150000 0 0 0 0 0 0 0 0 0 0 0 0
NPV -150000 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Total NPV -150000
Repair
Year 0 1 2 3 4 5 6 7 8 9 10 11 12
Costs 50000 0 0 0 0 50000 0 0 0 0 50000 0 0
Benefits 0 0 0 0 0 0 0 0 0 0 0 0 0
Cash Flow -50000 0 0 0 0 -50000 0 0 0 0 -50000 0 0
NPV -50000 0 0 0 0 -39176.31 0 0 0 0 -30695.660.00 0.00
Total NPV -119871.971
Discounted Discounted
cash flow at cash flow at
year 5 year 10
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Asset Performance
100
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Asset Failure - Patterns Can Vary Widely
A “bath-tub” is not the only pattern
‘Bath-tub’ curve: all failure types distinct
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Asset Failure – Impact of Maintenance
Is fixed interval maintenance always the best approach?
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Asset Condition
103
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Condition Monitoring
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Example - Progressive Failure
A bearing example
Failure triggered
(could be random)
Condition of Component
Vibration detectable
Steel particles in
lubricant
Becomes warm
Becomes
noisy
Becomes
very hot
Total
breakdown
Time
105
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Example - Progressive Failure
The “P-F” interval
Potential warning
period
Time
106
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Example - Instantaneous Failure
Some components do not show signs of deterioration
(e.g. proximity switch, photo cell, etc)
Instantaneous
failure!
Condition of Component
No deterioration
evident
No warning of failure:
design change or mitigation
may be needed
F = Failure
Time
107
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Condition Monitoring Techniques
• Human senses
Problems
• Subjective in nature
• Short interval to carry out maintenance task
108
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What can we measure?
109
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Condition Based Maintenance
111
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Activity 13
15 minutes
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to start
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HIDDEN SLIDE
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Typical Definitions
• Defect
• Failure
• Incident
• Accident
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Response Actions
• Defect
• Failure
115
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Activity 14
15 minutes
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to start
117
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Where Are Improvements Identified?
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Key Elements of an AMS
Organizational Plans and Objectives
Design / Construct
Asset Portfolio
Operate / Utilize
Asset Systems
Maintain
Assets
Replace / Dispose
2 Normative references
55000 – Overview, principles
and terminology
Plan
55001 – Management
systems – requirements 10 Improvement
4 Context of the organization
Act
55002 – Guidelines for
application
7 Support
9 Performance evaluation
6 Planning
Check
8 Operation
Do 121
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ISO 55001 - Asset Management System
10 Improvement Plan
Nonconformity and corrective 4 Context of the organization
action Understanding the organization and its context
Preventive action Understanding the needs and expectations of the
10improvement
Continual Improvement stakeholders
4 Context of the
Determining organization
the scope of the AM System
Act
7 Support
9 Performance Evaluation Resources 5 Leadership
Monitoring, measurement, Competence Leadership and commitment
-
analysis and evaluation Awareness Policy
7
Communications
9 Internal
Performance
audit organizational role, responsibilities
evaluation
Management review Support
Information and authorities
requirements
Documented
information
Check 6 Planning
Actions to address risks and
opportunities for the AM system
Objectives
8 Operation 8 Operation Planning to achieve AM objectives
Operational planning and control
Management of change Do
Outsourcing
122
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Stakeholder and organisational 4.1 Understanding the organisation and is context
ISO 5500X context 4.2 Understanding the needs and expectations of the
stakeholder
5.1 Leadership and commitments
5.3 Organisational roles, responsibilities and authority
Organisational plans
and organisational
objectives
4.3 Determining the scope of Asset management
the asset management system 5.2 Policy
policy
6.2.1 Asset management
objectives
Strategic asset
management plan
Asset management
objectives 4.4 Asset management systems
6.2.2 Planning to achieve asset
management objectives 6.1 Actions to address risks and
8.3 Outsourcing (scope) opportunities for the asset management
system
Plans for developing
Asset management asset management
plans systems and
relevant support
8.1 Operational planning and
control
7.1 Resources
8.3 Outsourcing (control)
7.2 Competence
8.2 Management of change
Implementation of asset Asset management 7.3 Awareness
management plans system and relevant 7.4 Communications
(Life cycle activities) support elements 7.5 Information requirements
7.6 Documented information
124
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Activity 15
10 minutes
Click here
to start
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Course Summary and Final Questions
126
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Contact Information
Address: BSI
Telephone:
Fax:
Email: <general training email>@bsigroup.com
Links: http://<local web address>
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