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Soft-Switching Buck Boost Converter Using Passive Snubber Composed of Pulse Current Regenerative Resonant Circuit
Soft-Switching Buck Boost Converter Using Passive Snubber Composed of Pulse Current Regenerative Resonant Circuit
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From equation (1), the snubber capacitor voltage becomes relation to the ratio of the input voltage and the output voltage
minimum voltage at Ȧr t t0 ʌ and the following Vout Vin . Since deep discharge of the snubber
equation can be obtained as the discharged voltage. capacitor can be obtained at the condition of small value of
V V V 2nV
in outCs1 in (3) Vout Vin , the large reduction of the turn-off loss of the active
When the regeneration current becomes zero, mode 2 starts. switch can be achieved. For example, at the condition of n
So the condition of n 0.5 Vout 2Vin is satisfied, the 0.75 and Vout Vin 2 , the capacitor discharge voltage
snubber capacitor voltage is fully discharged to zero. At this becomes a half of the initial value. On the contrary, at the
time, the additional operation mode of mode 1-1 is started, condition of n 0.75 and Vout Vin 0.5 , the capacitor discharge
and the regeneration current decreases linearly to release the voltage reaches to zero. This means that the higher input
resonant inductor energy. When the regeneration current voltage at the output constant voltage control condition grants
becomes zero, mode 2 starts. the larger effectiveness of the efficiency improvement.
B. Mode 2: Main Inductor Energy Charging Mode ( t1 t t2 ) III. OPERATING PERFORMANCE EVALUATIONS
The main inductor energy is stored from the input side in
The operation principle and the performance characteristics
this mode. When the active switch is turned off by the of the proposed soft-switching buck boost converter are
controller gate off signal of duty ratio ( ), mode 3 starts. verified by the prototype of 3.5kW and 20kHz switching
Since the regeneration current ir is not to flow continuously operation using IGBT device. The main design specification
at mode 2, the additional condition of nVin Vin Vout should be and circuit parameters are listed in Table.1. The resonant
considered and the conditions to determine the turn ratio of frequency based on Lr and Cs is 67kHz. Then the snubber
the auxiliary winding is energy regeneration time becomes around 7.5µS.
rearranged as 0 n 1 considering worst case output voltage of Fig. 6 shows the experimental waveforms of active switch
Vout 0 . voltage and main inductor primary current at Vin=300V. The
rising rate of the switch turn- off voltage is decreased by the
C. Mode 3: Snubber Capacitor Charging Mode ( t2 t t3 ) snubber action. The resonant current is superimposed in the
At this mode, the turn-off voltage applied to the active main inductor primary current at the beginning of switch turn-
switch is suppressed by the snubber capacitor, and then the on state. The experimental waveforms of the snubber
turn-off loss of the active switch becomes small. When the capacitor voltage and the regeneration current at Vin=300V are
capacitor voltage reaches to Vin Vout , mode 4 starts. indicated in Fig. 7. It is verified that the capacitor voltage is
discharged from 680V to around 230V following at the
D. Mode 4: Main Inductor Energy Releasing Mode ( t3 t t4 ) condition of Vout Vin 1.267 The peak current of
The energy stored in the main inductor is released to the regenerative period is around 9A, and its resonant period is
output side in this mode. around 8µs, which is 16% of one switching period.
In Fig. 5, the relationship between the snubber capacitor Fig. 8 shows the turn-off switching waveforms of the active
switch at both soft -switching and hard-switching operation
discharge voltage rate VCs1 VinVoutand the auxiliary respectively. From these figures, the switching loss of the soft-
winding turn ratio n is described calculating equation (3) in switching circuit becomes smaller than that of the hard -
switching circuit thanks to reduction of turn- off dv/dt. The
t)
1.0
o
u
out
0.4 Output capacity Po 3.5kW
0.5 1. 0 1. 5 2. 0 2.5
V Switching frequency f 20kHz
in
Inductor L 1.5mH
Capacitor
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vQ vCs
iL
ir
Figure 6: Switch voltage and main inductor primary current waveforms Figure 7: Snubber capacitor voltage and regeneration current waveforms
(vQ: 200V/div, iL: 10A/div, time: 10µs/div) (vCs: 200V/div, ir: 10A/div, time: 10µs/div)
vQ
iQ vQ vQ
iQ
iQ
iQ
vQ iQ iQ
vQ vQ
of 150V. However, the higher input voltage as 450V has the 96 Vin = 450V
larger reduction loss of 75% by the effect of deep capacitor 94 Soft-switching
voltage discharge. In Fig. 9, the power conversion efficiency 92 Hard-switching
Efficiency [%]
in relation to the output power is represented for the proposed 96 Vin = 300V
soft-switching and the hard-switching circuit varying input
94
voltage Vin. From these results, it is verified that the maximum
92
efficiency obtained from the proposed soft-switching
96 Vin = 150V
converter is 95.9% at Vin=450V and full output power
94
condition, and the efficiency increases approximately 0.7% to
1.3% in relation to the hard -switching converter at full output 92
power condition. And the large efficiency improvement is 0 20 40 60 80 100 [%]
obtained at high input voltage operation of 450V by the effect Output power (3.5kW)
of the passive snubber. Figure 9: Efficiency characteristics
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IV. CONCLUSION
A soft-switching buck boost converter using the pulse
current regenerative snubber circuit has been proposed. The
operation principle of the proposed circuit, its design
consideration and efficiency characteristic are described on
the basis of theoretical and experimental point of view. It is
verified that the efficiency of the proposed new soft-switching
converter increases when the passive snubber circuit is
implemented compared to the hard-switching operation.
ACKNOWLEDGMENT
The authors are indebted to the project of development of
Interconnection technologies for distributed generation
foundation funding from the Bureau of Energy, Ministry of
Economic Affairs for supporting this study.
REFERENCES
[1] A. Elasser and D.A. Torrey, “Soft switching active snubbers for
DC/DC converters”, IEEE Trans. Power Electron., vol. 11, No. 5,
pp. 710-722, Sep. 1996.
[2] G. Ioannidis, E. Xanthoulis and S.N. Manias, “Analysis and design
of a novel fixed-frequency buck-boost zero-current zero-voltage
switched converter”, Proc. IEE—Elect. Power Appl., Vol. 145, No.
1, pp. 33-38, Jan. 1998.
[3] K.M. Smith Jr and K.M. Smedley, “Engineering design of lossless
passive soft switching methods for PWM converters – part II. with
non-minimum voltage stress circuit cells”, IEEE Trans. Power
Electron., Vol. 17, No. 6, pp. 864-873, Nov. 2002.
[4] Z. Lin, “A passive regenerative soft-switching converter with the
simplest topology”, in Proc. IEEE Power Electronics Specialists
Conf., 2002, pp.949-954.
[5] C.Y. Inaba, Y. Konishi and M. Nakaoka, “High-frequency flyback-
type soft-switching PWM DC-DC power converter with energy
recovery transformer and auxiliary passive lossless snubbers”, Proc.
IEE—Elect. Power Appl., Vol. 151, N0. 1, pp. 32-37, Jan. 2004.
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