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A Chemical Equilibrium Model For Biomass Gasification. Application To Costa Rican Coffee Pulp Transformation Unit
A Chemical Equilibrium Model For Biomass Gasification. Application To Costa Rican Coffee Pulp Transformation Unit
Research paper
Keywords: The present study considers the establishment of a biomass gasification model using for its validation, experi-
Coffee pulp mental data obtained in a 15–20 kg/h coffee pulp downdraft gasifier unit, operated at ICAFE-Costa Rica. The
Biomass gasification gasification model proposed considers a heterogeneous “downflow” central section and a homogeneous “up-
Synthesis gas flow” exit section, both operating at chemical equilibrium. Each of the sections includes a number of relevant
Gasification modeling
independent chemical reactions. Biomass is incorporated into the model using its elemental composition as well
as its water content. Different reaction paths are examined in order to analyze the applicability of the various
assumptions considered. The established model accounts for biochar thermodynamic properties as well as ga-
sifier operating temperatures in the homogenous “upflow” section, using a numerical fitting method. With this
approach, the proposed model successfully predicts the molar fractions of various syngas components, most
notably, the CH4 and H2 fractions via the CO2 hydrogenation reaction, as well as the carbon converted. It is
anticipated that the developed model will provide a valuable simulation and design tool for scaled-up downdraft
biomass gasifiers.
∗
Corresponding author. Chemical Reactor Engineering Centre, Faculty of Engineering, London, Ontario, N6A 5B9, Canada.
E-mail address: hdelasa@eng.uwo.ca (H. de Lasa).
https://doi.org/10.1016/j.biombioe.2019.01.025
Received 8 August 2018; Received in revised form 17 December 2018; Accepted 21 January 2019
Available online 02 March 2019
0961-9534/ © 2019 Elsevier Ltd. All rights reserved.
C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
cycle [6]. Adiabatic reactor operation [40,51] and c) Total biomass conversion
Some of the broza components are toxic in nature, resulting in into a gaseous phase [47,48].
serious disposal issues [7,21]. Broza natural biodegradation is a slow Given that unavoidable errors were observed in syngas composition
process taking over several months [22]. As an alternative, broza bio- [39,52–55], kinetic, or combined kinetic and equilibrium based models
degradation in specially designed units, is a possibility. This offers were proposed as alternatives to the classical equilibrium models.
however, important drawbacks given the intermediate chemical species However, these models were hindered by the significant uncertainty of
produced or the required process scale [9,23–25]. primary biomass thermolysis reactions [56–58]. Postulated models re-
All of the above described issues can be mitigated using an in- quire modifications or calibrations to reduce H2 overestimation and CO
tegrated conversion process for coffee pulp. Among the different tech- or methane underestimation. Correlation coefficients or correction
nologies that can be used for biomass transformation, gasification is a factors are required to account for tars formed. Overall chemical pro-
reliable one. This process can produce thermal energy or decentralized duct species model deviations remained significant, near or above 20%,
power generation [26–30]. Gasification also adds value to coffee pulp, [39,55,59,60].
since it can be converted into synthesis gas, a marketable fuel for en- Another major issue in biomass gasification is the solid residue,
ergy production. Furthermore, biochar is a solid residue with valuable designated as biochar. Biochar is the product of the breakdown of large
properties as a soil solid additive. biopolymers (20,000 to 400,000 a.m.u.) into smaller molecules (less
It is thus anticipated that coffee pulp gasification modeling as at- than 200 a.m.u.) [61]. This yields a solid residue with its properties
tempted in this study, can be used to develop and establish an in- linked to the original biomass [62,63]. When reviewing methodologies
tegrated industrialized process of the coffee fruit processing. for thermodynamic property calculations, one can consider char from
coal gasification [64] using pure carbon. As well, Duman et al. [65],
Mitsuoka et al. [66], 2011) showed that biomass alkali/earth and alkali
2. Biomass gasification in downdraft gasifiers metals contents may influence gasification. It can thus, be foreseen that
biochar thermodynamic properties may depend both on biomass pro-
Biomass gasification locally based power generation, is considered cessing and biomass origin. Given all of the above described un-
as a suitable technology for developing countries [3]. A frequent certainties, chemical equilibrium models are recommended to be re-
technology proposed is the downdraft gasifier. In these units, the bio- visited [26,38,45,67–69]. In this regard, the present study attempts to
mass bed is held in a quasi-stationary state while the circulating gases review key assumptions and takes into account essential issues for the
exit the unit as synthesis gas [28]. The application, design and con- thermodynamic modeling as follows: a) It uses biochar (CHwOz) instead
struction of downdraft gasifiers offer significant technical challenges of carbon (C), as the gasification solid residue in the calculation, b) It
[4,31–33]. In this respect, it is important to develop a predictive and considers all the sections in the downdraft gasifier contributing to
generic model that takes into account the critical operating variables chemical changes, such as a “downflow heterogeneous equilibrium
that impact its performance [34]. section” followed by an “upflow homogeneous equilibrium section. As
The technical literature records chemical equilibrium models for shown in the present study, this can lead to a novel and reliable
biomass gasification [30,35–49]. By using thermodynamic models, downdraft gasifier model. This equilibrium model is validated as re-
authors have tried to minimize model errors using different approaches ported here, using comprehensive experimental data from a 20 kW-
and assumptions. This involved empirical coefficients [39,43,49] or downdraft coffee pulp pellet gasifier, which was operated at ICAFE-
correction factors [41], to accurately predict producer gas composi- Costa Rica.
tions. Furthermore, a number of questionable hypotheses were also
included in these models such as: a) Transient behavior [50], b)
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
3. Experimental content (TOC) from the solid outlet stream. This parameter is needed to
establish the carbon conversion in solid outlet streams including ash
3.1. Biomass feedstock and biochar.
Fig. 1. Schematic Description of the Imbert 4-Section Downdraft Gasifier in Operation at ICAFE-Costa Rica. Note: T1, T2 T3 and T4 show temperature measurement
locations.
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
Table 1
Typical operating conditions of the downdraft gasifier operated at ICAFE-Costa Rica.
RUN NUMBER 1 2 3 4 5 6 7
OPERATING TIME (H) 5.90 1.11 5.64 7.09 7.52 3.04 8.15
BIOMASS FLOW (KG/H) 18.56 17.79 20.56 17.10 23.23 27.30 20.74
STANDARD DEVIATION, BIOMASS FLOW (KG/H) 0.01 0.04 0.02 0.01 0.01 0.03 0.01
BIOMASS MOISTURE CONTENT (%) 15.63 7.60 18.35 16.69 15.18 16.66 16.05
STANDARD DEVIATION, BIOMASS MOISTURE (%) 0.31 0.02 0.09 0.09 0.02 0.02 0.09
AIR FLOW (KG/H) 12.86 14.72 14.35 14.98 14.38 15.97 12.43
STANDARD DEVIATION, AIR FLOW (KG/H) 1.75 0.85 1.43 1.98 1.68 2.26 1.33
AIR RELATIVE HUMIDITY (%) 29.67 30.43 53.54 40.15 50.80 28.66 41.78
STANDARD DEVIATION, AIR RELATIVE HUMIDITY (%) 2.15 1.18 12.92 5.19 2.95 1.00 9.63
CARBON CONVERSION (%) (*) 91.0 83.0 76.7 85.2 79.7 88.3 91.6
TEMPERATURES
T2: REDUCTION TEMPERATURE (°C) (**) 583.8 645.3 605.2 569.3 556.2 565.6 598.4
STANDARD DEVIATION, REDUCTION TEMPERATURE (°C) 6.2 18.0 20.7 16.7 18.8 17.7 27.4
T3: SYNGAS OUTLET TEMPERATURE (°C) (**) 513.9 428.5 421.3 375.5 431.8 465.8 454.3
STANDARD DEVIATION, SYNGAS OUTLET TEMPERATURE (°C) 9.8 11.2 14.5 44.1 16.1 39.1 14.7
AIR INLET TEMPERATURE (°C) 40.5 39.0 31.6 34.4 32.2 38.3 34.6
STANDARD DEVIATION, AIR INLET TEMPERATURE (°C) 0.8 0.3 4.7 1.0 0.6 0.4 2.6
PRESSURES
OXIDATION SECTION PRESSURE (KPA) −3.29 −2.35 −2.28 −2.15 −2.29 −2.32 −1.95
STANDARD DEVIATION, OXIDATION SECTION PRESSURE (KPA) 0.56 0.39 0.54 0.84 0.48 0.99 0.45
GASIFIER OUTLET PRESSURE (KPA) −5.66 −2.84 −4.26 −5.00 −5.40 −6.33 −6.46
STANDARD DEVIATION, GASIFIER OUTLET PRESSURE (KPA) 1.28 0.44 1.34 1.52 1.10 0.80 0.84
SYNGAS COMPOSITION (†)
CO (% Molar FRACTION) 22.14 29.90 24.57 21.26 22.09 20.28 23.86
STANDARD DEVIATION, CO (% MOLAR FRACTION) 1.33 1.15 1.22 1.19 1.41 1.71 1.30
CH4 (% MOLAR FRACTION) 13.61 11.47 14.33 11.46 19.90 17.36 17.21
STANDARD DEVIATION, CH4 (% MOLAR FRACTION) 1.98 1.28 3.09 2.43 3.31 3.42 1.94
H2 (% MOLAR FRACTION) 16.36 15.57 17.31 18.67 17.89 17.80 16.69
STANDARD DEVIATION, H2 (% MOLAR FRACTION) 1.10 1.12 1.46 0.75 1.42 1.10 1.21
CO2 (% MOLAR FRACTION) 17.12 11.58 15.51 17.84 18.39 19.81 16.07
STANDARD DEVIATION, CO2 (% MOLAR FRACTION) 1.29 1.04 2.87 2.26 2.11 2.11 1.22
N2 (% MOLAR FRACTION) 30.76 31.48 28.28 30.77 21.73 24.75 26.16
STANDARD DEVIATION, N2 (% MOLAR FRACTION) 2.93 2.30 4.63 3.60 4.40 4.50 2.89
SYNGAS CALORIFIC VALUE (MJ/NM3) 8.4 8.4 8.9 7.8 9.3 9.6 9.4
STANDARD DEVIATION, SYNGAS CALORIFIC VALUE (MJ/NM3) 0.7 0.6 1.3 0.8 1.6 0.9 0.6
6.7 6.2 6.5 5.3 7.6 7.9 7.7
EQUIVALENCE RATIO (‡) ER =
( Fuel O2 ) (ADIM.)
( O2 )stoic
Fuel
STANDARD DEVIATION, EQUIVALENCE RATIO (ADIM.) 0.9 0.4 0.6 0.7 0.9 1.1 0.8
Notes: (*) Carbon conversion defined as carbon leaving in gaseous species over carbon fed as biomass. (**) T2 reduction temperature and T3 syngas outlet tem-
perature measurement locations as shown in Fig. 1. (†) Dry gas, free of tar and free of oxygen. Tars and oxygen in minor amounts. (‡) Fuel/Oxygen equivalence ratio
(ER) is the ratio between the actual Fuel/Oxygen ratio and the Fuel/Oxygen ratio under stoichiometric requirements, with the fuel defined on a dry and ash free
basis.
steady state period of operation was defined for the model validation gasifier, four zones have been identified: a) An upper drying zone where
analysis. Seven of these runs are considered in the present study to the biomass is fed, b) An upper-middle zone where the biomass is fed,
validate the developed thermodynamic model and the experimental devolatilized and hydrocarbon species are reformed, c) A lower-middle
conditions as shown in Table 1. Mass balances for these runs closed in zone where hydrocarbons are combusted at an estimated 800–1000 °C
the 90% range as reported by Torres & Urvina [20]. range, d) A lower reaction zone where unconverted biomass is con-
The Ultimate Analysis of coffee pulp and biochar elemental analysis verted into biochar, enriching the produced gas with H2 and CO.
are reported in Table 2. On this basis one can observe coffee pulp pellets Furthermore, and to improve the overall biomass conversion to desir-
contain a high level of mineral matter as determined by the 9.8 wt% ash able products, an energy integration section is included. Here, the
content. As well one can notice in Table 2 that the ash content in bio- thermal exchange between the syngas produced and the incoming
char is significantly augmented up to 24.0 wt% and this while com- biomass fed is promoted.
pared with the ash in coffee pulp.
3.3.1.1. Reactions. The specific selected chemical reactions for
3.3.1. Chemical equilibrium model considerations gasification have been a subject of controversy. Some authors
There is a diversity of possible designs for biomass gasification. consider a set chemical reaction that governs gasification, while
More specifically, and as mentioned above, for an Imbert downdraft others propose empirical overall reactions with adjustable
stoichiometric coefficients [70,71].
Table 2 Regarding gasification kinetics, one can consider a “primary reac-
Ultimate Analysis of Coffee Pulp and Biochar characterization in dry basis. tion” leading to intermediate species (light hydrocarbons, tars and
SPECIES C (%) H (%) O (%) S (%) N (%) ASH(%) biochar) formed during biomass thermolysis [72,73], as shown in
Equation (1) where, CHxOy, CHwOz and CnHmOo represent the unit
Coffee Pulp Pellets 45.8 5.2 36.6 0.1 2.5 9.8 chemical formula for biomass, biochar and tar, respectively, with x and
Biochar 63.1 1.0 10.7 0.0 1.2 24.0
y being the elemental hydrogen and oxygen biomass content and w and
Biochar Calorific Value (MJ/kg) 2,075 × 1010
z the elemental hydrogen and oxygen biochar content, both with
carbon having the basis of 1.
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
Table 3
CHxOy + α H2O → β CO +γ CO2 + λ H2+ δ CH4 +ε CHwOz + Ω Reactions Used to Describe the Different Paths Analyzed in this Work.
CnHmOo (1)
Reaction Chemical equation
These primary reactions may be followed by several secondary re-
actions which convert these intermediate species into synthesis gas, R1 CH4 + 2H2 O CO2 + 4H2
R2 CHw Oz + (1 z + w /2 ) CO2 (2 z + w /2 ) CO + w /2 H2 O
establishing the final producer gas composition.
R3 CO + H2 O CO2 + H2
Thermodynamics involve non-path dependent state functions, with R4 C + CO2 2CO
exact details of the primary gasification reactions becoming less im- R5 C + O2 CO2
portant. Thus, in the case of chemical equilibrium, one can calculate the R6 CHw Oz + ( z /2 + w /4 ) O2 CO2 + w /2 H2 O
composition of the producer gas and biochar at the gasifier conditions
using an independent set of secondary reactions.
To address the issue of modeling a chemical reaction system, Aris grouped into the elemental and species flows, as F i ´ and F j´ vectors, as
et al. [74] suggested the use of a set of independent stoichiometric shown in Eqs. (4) and (5), respectively.
equations (reactions). Determining this set of equations is accomplished
via a linear Gaussian Elimination matrix reduction procedure, with the
F i = [FC FH FO FN FAsh] (4)
matrix entries being the stoichiometric gasification reaction coefficients
F j = [FCHW OZ FCO FCO2 FH2 FH2 O FCH4 FN2 FO2 FAsh FC ] (5)
[75]. This approach is an advantageous one, given that it reduces the
number of gasification reactions to be considered at chemical equili- Thus, the elemental flow can be calculated as described in Eq. (6).
brium.
To accomplish this, several model gasification reactions have to be Fj = Fi (6)
considered, as shown in Table 3, in order to define the secondary ga-
Since this present study relies on a chemical equilibrium thermo-
sification reactions involved in a selected reaction Path.
dynamic approach, the chemical equilibrium constant of each reaction
can be represented using the vector form as shown in Eq. (7) as follows:
3.3.1.2. Numerical solution technique. A mathematical algorithm was
developed to solve the system of equations for: a) the elemental K P, k = [KP , R1 KP, R2 KP, R3 KP, R 4 KP, R5 KP, R6] (7)
balances, b) the equilibrium conditions and c) the equation of state.
The KP,Ri equilibrium for a specific reaction, at a given gasification
Its solution can be found by using a MathLab® Optimization Tool Box. In
temperature can be calculated using the van't Hoff equation [76], which
addition, the solution involves the minimization of the experimental
includes both the standard Gibbs Energy and the Reaction Enthalpy.
error in order to find either the biochar Gibbs Energy of Formation or
the temperatures of selected reaction paths. This leads to a nested T
Hk (T ) G0, k
optimization problem which involves the use of a FMINCON function. In (KP, k ) = dT
RT 2 RT0 (8)
Table 4 reports the various arrays of matrix elements including the To
biomass constitutive elements, the gasification product species, and the As well, the reaction enthalpy at a set temperature can be calculated
secondary chemical reactions considered. with Eq. (9), using the species heat capacity and the Standard Reaction
Equation (2) reports the ɸ matrix, with the “i” rows representing the Enthalpy.
chemical elements and the “j” columns denoting the chemical species. T
Hk (T ) = cp . k (T ) dT + H0, k
CHw Oz CO CO2 H2 H2 O CH4 N2 O2 Ash C (9)
To
1 1 1 0 0 1 0 0 0 1 C Furthermore, for the thermodynamic properties required for Eq (9),
= w 0 0 2 2 4 0 0 0 0 H
z 1 2 0 1 0 0 2 0 0 O such as H0, k and G0, k were calculated using the corresponding
0 0 0 0 0 0 2 0 0 0 N stoichiometric matrix given by eq (3) and their Standard Enthalpy of
0 0 0 0 0 0 0 0 1 0 Ash Formation or Gibbs Energy of Formation, respectively, as per Eqs. (10)
and (11).
(2) Regarding the biochar, the Standard Enthalpy of Formation was
Furthermore, Equation (3) describes the stoichiometric matrix, determined experimentally and the Gibbs energy of formation was es-
with the “k” rows representing the stoichiometric coefficients asso- tablished using the FMINCON feature mentioned previously.
ciated to the chemical reactions (Refer to Table 3) and the “j” columns o
indicating the chemical species. H0. k = H f ,j (10)
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
Fj, out RT PQ = i, g .
j (20)
cP , k = cP, j (12)
Thus, for every value of cP , j , the following two equations were used
[85], with the selected expressions being a function of having a che- 4. Validation of the proposed numerical solution
mical species either in the gas phase or solid phase (13):
The numerical methodology of the present study involves the vali-
dation of a number of relevant assumptions and numerical methods. In
c/T 2 e/T 2
a+b +d if j corresponds to a gas .
CP , J (T ) = sinh(c / T ) cosh(e / t )
order to address these issues, a number of possible Paths are considered
a + bT c/T 2 if j corresponds to a solid. as described in the following sections.
(13)
4.1. Path I
In the case of other variables, such as the total pressure Pj , Eq. (14)
was used to compute them as functions of Fj and a known temperature, In a biomass gasifier operating at chemical equilibrium, there is a
in the absolute temperature scale and this in accordance with Eq. (15). possible Path I to be considered as described in Fig. 2 [86]. In Path I,
there is a Unit I where biomass is converted into several chemical
P j = [PCHw Oz Pco PCO2 PH2 PH2 O PCH4 PN2 PO2 PAsh PC PCOnr ] (14) species such as C, O2, H2, N2, H2O and ash. The gasifying agent used is
RT
air (21 v%O2 and 79 v%N2). All product species of Unit I are fed to Unit
Q j
F if j corresponds to a gas. II. Here, chemical species reach chemical equilibrium, with the re-
Pj =
1 if j corresponds to a solid. (15) sulting molar fractions being calculated solving simultaneously a set of
4 independent reactions.
One should note that when Eq. (15) was considered for the com- One should note that all chemical species involved in Path I, in-
ponents in the gas phase, since under the gasification process conditions cluding the biomass solid residue modeled with C, are available in
(total pressures slight below atmospheric), the ideal gas model can be thermodynamic databases such as Aspen Hysys. Thus, the Aspen-Hysys
used without a noticeable error. software allows a comparison and validation of the proposed numerical
As well and on the basis of the equilibrium path considered, Eq. (16) methodologies of Path I.
was used to relate the equilibrium constants with the species partial
pressures and stoichiometric coefficients as follows: 4.2. Path II
ln (Pj ) = ln (KP, k ) (16)
Fig. 3 reports the various details involved in Path II. Path II is a
Given all of the above described equations (from Eqs. (4) to 16)), the variation of Path I with the biomass and air being fed to the gasifier and
degree-of-freedom of the required set is zero and the numerical calcu- yielding C, H, O, N elemental components and ash when disassembled.
lations involves the minimization of the combined errors of: a) The Once this is accomplished, the atomic flows are fed to Unit II, reaching
elemental balance error given by Eqs. (17) and (18), b) The chemical chemical equilibrium conditions. Once again, in this case, the resulting
equilibrium condition error given by Eq. (19) and c) The equation of molar fractions are calculated by simultaneously solving 4 independent
Fig. 2. Path I Thermodynamic Biomass Gasification Model Based on: a) Unit I: Biomass Disassembler yielding C, O2, H2, H2O and ash. b) Unit II: Chemical
equilibrium unit involving a selected set of 4 independent reactions.
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
Fig. 3. Path II Thermodynamic Biomass Gasification Model Based on: a) Unit1: Biomass and Air Disassembler yielding C,O,H,N elements and ash, b) Unit II: Chemical
Equilibrium Unit involving a selected set of 4 independent reactions.
Fig. 4. (a) Comparison of predicted gas compositions between Path I and Aspen-Hysys simulations; (b) Comparison of predicted results between Path I and Path II; (c)
Comparison of predicted carbon obtained by Path I and Aspen-Hysys simulations.
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
Fig. 5. Comparison of Carbon Conversion and Equilibrium Molar Fractions, Experimentally Observed and Calculated using Path II. Note: Relative as per Eq (21),:
50%.
where N represents the 42 data points, including molar fractions syngas predictability. To address this, a Path III model, as reported in Fig. 6,
components and carbon conversion. was considered. Path III represents, in fact, a chemical equilibrium
Fig. 5 evaluates the predicted molar fractions for Path I and Path II model with biochar being included in Unit II. Thus, in Path III, 4 in-
and compares them with the experimental results. In this figure, one dependent stoichiometric reactions, as shown in Fig. 6, have to be
can see the significant molar fraction deviations, with these deviations considered.
being in the same order of magnitude as those reported by others Biochar chemical structure is significantly different from that of
[39,77]. Furthermore, one can observe that hydrogen deviations are graphite. Keilowuet et al. [78] provided a molecular-level assessment of
clustered and consistently overpredicted. As well one, can notice that chemical complexities of biomass-derived chars. These authors mention
both methane and CO are underpredicted. These consistent deviations specifically, the contribution of aromatic carbons in biochar structures.
in species molar fractions, suggests a deficiency of the Path II proposed Furthermore, for biochar inclusion in thermodynamic equilibrium
model. models, knowledge of two key ΔH0 and ΔG0 parameters is required.
Given that the ΔH0 for biochar was calculated using calorimetry as
5.1. Path III described in Section 3.1, there is only ΔG0 unknown parameter left in
the thermodynamic model. Thus, in the present study, the ΔG0 para-
Given the above described results, it is required to improve model meter was adjusted, minimizing the combined errors of the following:
Fig. 6. Path III Thermodynamic Biomass Gasification Model Based on: a) Unit I: Biomass Disassembler Unit yielding C,H,O, N elements and ash, b) Unit II: Chemical
Equilibrium Unit involving biochar and a selected set of 4 independent reactions.
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
Fig. 7. Evaluation of Path III, using (22) is calculated using the experimentally measured inlet elemental flows and calculated elemental flows for 7 runs. Notes: a)
Predicted values with limited error are shown in the −45 to −27 kJ/mol, b) Broken lines show the numercial calculation divergent region.
a) Elemental balance error given by Eqs. (17) and (18), b) Chemical has two distinct zones in which the numerical system converges or
equilibrium condition error given by Eq. (19) and c) Equation of state diverges depending on the ΔG0 value. Fig. 7 shows that ΔG0 selection
error as per Eq. (20). involves the identification of a −27 and −45 kJ/mol convergence
One should note that the minimization algorithm converges in all range. This is the case given that higher than −27 kJ/mol values, leads
the ranges, except for the Elemental balance error. It is noticeable that to a numerical diverging calculation, with unsuitable ΔG0.
the Equilibrium Model Relative Elemental Error, defined with Eq. (22),
Fig. 8. Path III. The species Molar Fraction error, X exp, i Xmod, i , for individual runs. Notes: a) Predicted X exp, i Xmod, i with limited error for various species are shown
in the highlighted region in “red”, b) Broken lines show lack of convergence region. (For interpretation of the references to colour in this figure legend, the reader is
referred to the Web version of this article.)
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
i, configuration, including three stages. Thus, the proposed Path IV, still
,% = 100
i
Fi, in (22) retains all the details of Path III, leading to a numerical solution in-
volving a set of 10 non-linear equations: a) 4 independent reactions, b)
Furthermore, Fig. 8 shows the syngas molar fraction error, 4 elemental balances for C, H, O, N, c) one ash mass balance and d) one
Xexp, i Xmod, i , for each one of the runs. It can be observed that the re- state equation. However, Path IV considers an extra “upflow” homo-
gion with error minimization falls consistently and in agreement with genous equilibrium reactor where the CO2 hydrogenation reaction is
Fig. 7 in a close convergence. included.
Thus, on the basis of the above observations, and as shown in Fig. 8, It can be stated that the proposed Path IV model closely describes
an optimum ΔGo value averaging −28 kJ/mol for the seven runs in the the configuration of the downdraft gasifier where both a “heterogeneous
ICAFE downflow gasifier was identified. Confirmation of this optimum section” is followed by an “upflow” “homogeneous section” (free of bio-
value, providing minimization of the model residuals, is also described char) section, as shown in Fig. 1.
in Fig. 9. Here, one can see that there is a band of ΔG0 values leading to A review of the possible homogeneous reactions in the gasifier
a minimum summation of errors in the −27 kJ/mol to −29 kJ/mol “upflow” homogenous section led to the conclusion that “CO2 hydro-
range. genation” (also designated as CO2 methanation) is likely to be dominant
Furthermore, Fig. 9 provides evidence that the value of the ΔGo [79–83]. One should note that reactions involving biochar were not
obtained for individual runs is close with ΔG0 average being 28,2 kJ/ accounted for, given biochar is separated from syngas flow at the
mol and the standard deviation ± 0,3 kJ/mol. homogeneous gasifier section entry. Regarding the water-gas-shift re-
Fig. 10 a) reports a parity plot comparing the calculated and mea- action, it was neglected given its anticipated not to contribute [49,84].
sured experimental molar fractions using Path III for both species molar This is relevant given the expected 550 °C homogeneous gasifier sec-
fractions and carbon converted. One can see a significant improvement tion. Thus, and on this basis, Path IV model was configured with all the
of the Relative Error deviations as defined with Eq. (21) with the pre- components of Path III plus an extra Gibbs equilibrium involving the
dictions with Path I and II. In this case, Relative Error deviations are hydrogenation of CO2 at equilibrium.
reduced from 50% to 25%. While this is considered significant progress, The numerical solution of Path IV as illustrated in Fig. 11, requires
there are still model improvements required. In this regard, it is ob- the numerical regression for Units I and II as previously discussed. In
served that the deviations in the parity plots are strongly related to the addition to this, there is a numerical iteration on the exit syngas tem-
chemical species considered, with methane being significantly model perature in Unit III.
underestimated and hydrogen being noticeably model overestimated. Fig. 12 shows the reported converged temperatures with all of them
Furthermore, Fig. 10 b) additionally shows both models estimated falling in the 475–520 °C range with 500 °C being an average. One
and experimentally observed carbon conversions. In this regard, it can should notice in this respect, that homogeneous equilibrium section
be observed that the carbon conversion predictions are in a good temperatures were in agreement with the outlet syngas temperature
agreement with the experimental results. measured (refer to Table 1), with this confirming hydrogenation CO2
chemical equilibrium is reached before the syngas leaves the homo-
5.2. Path IV geneous reactor section.
Furthermore, the applicability of Path IV can also be considered
Thus, in order to improve the thermodynamic model predictions, using a parity plot as reported in Fig. 13. This parity plot compares the
further model modifications are required. To accomplish this, a Path IV deviations of predicted chemical equilibrium with those of experi-
is proposed. Path IV accounts for both biochar and the actual gasifier mentally measured molar fractions.
Fig. 9. ΔG0 Values Calculated for the 7 Runs Developed in the Downdraft Gasifier using Coffee Pulp Biochar.
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C. Torres, et al. Biomass and Bioenergy 123 (2019) 89–103
Fig. 10. Comparison of Experimentally Observed and Calculated Carbon Conversion and Equilibrium Molar Fractions using Path III. Note: Relative Error as per Eq
(21): 25%.
Fig. 11. Path IV Thermodynamic Biomass Gasification Model with: a) Unit I: Biomass Disassembler yielding C,H,O, N elements and ash, b) Unit II: Chemical
Equilibrium Unit Step involving biochar and a selected set of 4 independent reactions, c) Unit III including the CO2 hydrogenation reaction.
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Fig. 12. Calculated Optimized Temperatures for the 7 gasification Runs at the Exit of the Homogenous “Upflow” Section of the Downflow Gasifier.
Fig. 13. Comparison of Carbon Conversion and Equilibrium Molar Fractions, Experimentally Observed and Calculated using Path IV. Note: Relative Error as per Eq
(21): 13%.
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c) The chemical equilibrium thermodynamic model solution numerical g) The proposed model was found effective on predicting various
method was validated by developing an equivalent numerical si- product molar fractions at the outlet of the downdraft gasifier unit.
mulation, which was carried out with an Aspen-Hysys software and
employed graphite as the solid gasification residue.
d) To provide completeness, the chemical equilibrium thermodynamic Acknowledgements
model also accounted for the biochar using both elemental compo-
sition and biochar thermodynamic properties. We would gladly like to acknowledge the Inter-American
e) To accomplish this, the biochar Heat of Formation was determined Development Bank IDB/MIF N° ATN/ME-14064-CR who funded this
using a calorimeter, while the Gibbs Free Energy of Formation was study via the NAMA Cafe initiative. We are also grateful to the ICAFE
calculated via an iterative non-linear regression method. who supported this research. We would like to express our appreciation
f) The established gasifier model was further enhanced by including a to Ms. Florencia de Lasa who provided valuable support with the
homogeneous “upflow” exit section, following the heterogeneous editing of this manuscript as well as with some of the technical
“downflow” section. drawing.
The Hysis-Aspen model of the present study follows closely Path II as described in Fig. 3. Path II is a “convenient” thermodynamic path given it
allowed establishing equilibrium product compositions at the outlet of the “heterogeneous” downdraft gasifier section.
The first step in the Hysis-Aspen model development involved the selection of all relevant chemical species including hydrogen, carbon dioxide,
water, carbon monoxide, methane, carbon, oxygen and nitrogen. In the case of ash, a hypothetical inert solid species was considered with both
density and heat capacity matching the ones of the ICAFE process ash.
Following this, the “Antoine” fluid package was selected and this to have available various fluid and thermodynamic properties available such as
compressibility factors, saturation vapor pressures, Heat of Formation and Gibbs Free Energy of Formation.
Next, Unit I was chosen. This unit converted wet biomass and air in its C, O, H, N elemental components and ash. This is accomplished via a
“Conversion Reactor”. In this unit, exiting elemental components molar flows such H, O and N were represented as ½ H2, ½ O2 and ½ N2. After the
“Conversion Reactor” the calculated stream was fed to a “Gibbs Equilibrium Reactor” or Unit II. This “Gibbs Equilibrium Reactor” accounted for the
simultaneous solution of four independent reaction as follows:
One should note that the Gibbs Free Energy of Reaction, as well as the Heat of Reaction were calculated using the Gibbs Free Energy of Formation
and the Enthalpy of Formation for various species based on the “Antoine” package from Hysis-Aspen thermodynamic property library.
Thus, once the relevant stoichiometries for Units I and II were set, the incoming biomass feed was specified in terms of pressure, temperature and
mass flow. As well, the temperature and pressure conditions for Unit I and Unit II were provided with the outlet reduction temperature T2, being the
temperature for Unit II. Completed these variable specifications numerical calculations were developed for various runs with obtained results
reported In Fig. 4.
Appendix B. Temperature Time Record at the Exit of the Reduction Section (T2) for various Runs
This appendix reports the time record of the reduction temperature (T2) at the outlet of the gasifier. The highlighted areas in “pastel” of Fig. B1
show the time domains where the system was considered at steady state. It was during this time period where the various molar fractions of the
species in syngas produced were considered for model validation.
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Fig. B.1. Time record of the reduction temperature (T2) at the exit of the reduction section. The highlighted areas in “pastel” show the time domains where the
system was considered at steady state. Note: temperatures were recorded once every 1 s. 2
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