Value Stream Mapping Process : Ring Eye Seal

Pronóstico mensual
12000 "L"
6400 "R"

Monthly Orders
Ordenes Diarias
Trialco

CONTROL DE
PRODUCCIÓN

Recieving Soldadura Ensamble Ensamble

Troquelado o Soldadura 1 2 1 2
corte
4600 "L" 1100 "L" 1600 "L" 1600 "L"
TC : 46 seg TC : 40 seg
TC : 1 seg 2400 "R" TC: 39 seg
600 "R" 850 "R" TC : 62 seg 850"R"
TM : 60 min TM : 10 min TM : 10 min TM : NA TM : NA

TO : 85% TO : 100% T act: 80 % T act: 100 % T act: 100 %

 Horas de trabajo
318 hrs con 40 min
1 seg 39 seg 46 seg 62 seg

Metric / Data Box Definitions : Considerations : 22 Work day / month ; 1 shift => 7 hour (after PFD) = 7.5 Hour - 2 x 10 Min - 10 Min
T/T = Travel time L/T = Lead time C/O = Change over time C/Te = Cycle time (Oven, Equipment) Takt = Available work time per shift
Q/T = Queue time L/T = P/T + T/T P/T = Process time P/T = Q/T + C/T + C/O Perf = Performance Time customer demand qty. per s
C/T = Cycle time PFD = Personal Fatigue & Delay Time C/Tt = Cycle time (Touch) FPY = First Pass Yield Av=Availability OEE = FPY * Av * Perf
 Ch Ch
ec ec Che
k k ck
✘
Bo Bo Box
Date : Current
x Future
x Ideal
202
Timeline20 20 Operator
0 1

Ded. Proc. Shared Proc. Proc. Time

Verbal Info Proc. Cell Prod. Lead

Time

See Sched. Tel. Info Tel. Info

CLIENTE

Elec. Info Man. Info

Supplier/ OR Manual pull/

Customer Withdrawl

Production MRP/ Order

Diarias Control ERP Input

Other Info

Kanban Signal Production

Post Kanban Kanban

Withdrawl Kaizan Queue

Kanban Burst

nsamble Recieving
2 Load Store / WIP Safety
Leveling Stock

0X 0X
: 40 seg 2700 "L"
1440"R" Inventory First in, First out
: NA
FIFO
ct: 100 %
Push: Push Sequenced
 Matl. Move Pull :
OR

40 seg
PLT

Production Lead time

Production Cycle Efficiency

work time per shift Define effective Work hour/day

demand qty. per shift x working day & calculate Takt time.
Record all your assumptions.
 Process :

Value Stream Mapping

Queue Cycle ChangeoverTi Std. Units Processed WIP Distance to next Existing FPY Existing Comments :
Zone Oper Step Time Time me Inventory Finished process OEE