KENR2579

March 1994

CB-634 Vibratory Compactor

Electrical System
CB-634:
5CL1-UP

1994 Caterpillar Printed in U.S.A.

All Rights Reserved
 REAR REAR SPEED WORKING LAMP GP
R28 1 2 3 4 5 6
VIB. SENSOR SENSOR 108-1621 1 2 3 4 5 6 P16
4P5820 3E-8848
200-BK
608-GN 1 608-GN

C929-WH
C928-GY
C730-BR
C729-BU
200-BK
200-BK 2 200-BK

606-GY
614-PU
619-GN

611-PU
605-YL

200-BK
R29 R30 MOTOR P26 R26
DIODE AS DOIDE AS 2 1 1 2
FRONT WARNING HORN
105-3542 105-3542 P29 P30 2
WATER PUMP 7T0969

B440-WH
C922-BR 1

200-BK

449-WH
200-BK
108-0326 322-GY
WARNING 608-GN F 405-GY R15 P15
P6 P7 200-BK

C923-OR

B438-OR
C922-BR
428-OR

110-GN
HORN 123-WH E
WORKING LAMP GP
7T0969 D C931-OR
108-1621 FRONT HARNESS
C 123-WH WORKING LAMP GP

428-OR
C938-BR

568-GN

568-GN
405-GY
568-GN + - + - + -

406-PU
400-GN

568-GN
GROUND B 107-5948 108-1621
C938-BR FUEL VIB. 608-GN 1 608-GN C925-GN 1
SPEED A 406-PU
GAUGE SIG TACH SIG SIG 200-BK 2 200-BK 200-BK-12 608-GN 1 608-GN C924-YL 2
TACH
4W2141 5E8352 R24 P24 200-BK 2 200-BK 777-PU 3
871246 DIAGNOSTIC LIGHT
C926-BU 4

123-WH
CLUSTER 1 P27 R27
B439-WH B439-WH
447-PK 868835 C927-PU 5
B440-GN 608-GN 2 608-GN

200-BK
400-GN INSTRUMENT HARNESS AS BACKUP ALARM 306-GN 6
406-PU 1 406-PU
104-4002 3T1815 C922-BR 3 C922-BR
10A C930-BR B439-WH 1 B439-WH 309-GY 7
405-GY 2 405-GY 322-GY 4 322-GY
105-BR 200-BK 321-BR 447-PK 8
447-PK 3 447-PK KEY START 6T7337 C929-WH 5 C929-WH 200-BK 2 200-BK
P5 10A 200-BK 220-BK 9
635-BR 4 635-BR C928-GY 6 C928-GY P31 R31 FRONT
1 C925-GN C932-YL 5 C932-YL
155-PK - + VIB SENSOR 326-PU 10
BRAKE F C730-BR 7 C730-BR
2 C924-YL B438-OR 6 B438-OR 10A B440-WH 1 B440-WH 4P5820
123-WH E C729-BU 8 C729-BU

608-GN
3 777-PU 428-OR 7 428-OR GUAGES WORKING LAMP GP 2
10A D P14 R14
4 C926-BU C931-OR 8 C931-OR HOUR 108-1621 C923-OR 3 C923-OR
103-YL C 11
5 C927-PU 400-GN 9 400-GN VIBRATION METER 321-BR 4 321-BR
10A B GND 449-WH 449-WH 12
6 306-GN B440-WH 10 B440-GN 608-GN 1 608-GN 608-GN 5 608-GN 200-BK-12
173-YL A FRAME 321-BR 321-BR 13
7 309-GY C930-BR 11 C930-BR FLASHER 200-BK 2 200-BK 449-WH 6 449-WH
8 447-PK 608-GN 12 608-GN 10A SHIELD B439-WH 14
121-YL FUNCTIONAL LIGHT R25 P25 R12 P12 SHIELD 155-PK 15

C931-OR
B438-OR
9 220-BK

C932-YL

400-GN

428-OR
405-GY
P1

635-BR

406-PU
R1 BACKUP ALARM
10 326-PU 15A CLUSTER REAR 330-YL 16
110-GN-14 608-GN
868836 HARNESS 322-GY 17
WATER SPRAY
173-YL 1 173-YL 10A 107-5949 B440-WH B440-WH 18
176-YL
449-BU 2 449-BU RECORDING MODULE 148-WH C923-OR C923-OR 19
11 377-OR 10A INDICATOR LAMP
103-YL 3 103-YL C922-BR 20
12 449-WH 175-PK 2N2371/2V7087
110-GN 4 110-GN DRUM OFFSET
13 321-BR 200-BK
200-BK 5 200-BK
14 B439-WH 9G7641 UNUSED
121-YL 6 121-YL 2 200-BK
15 155-PK 109-OR UNUSED NEUTRAL START 330-YL
123-WH 7 123-WH R IGNITION MOTOR C923-OR 1 C923-OR
16 330-YL 309-GY 308-YL OPTION
155-PK 8 155-PK SW 155-PK
17 322-GY 308-YL R13 P13
175-PK 9 175-PK C OFF
18 B440-WH 326-PU

112-PU
176-YL 10 176-YL S ON REAR 608-GN 21
19 C923-OR 307-OR
105-BR 11 105-BR B ST 376-GN 123-WH 22
20 C922-BR 105-BR WATER PUMP
12 112-PU-6 108-0326 226-BK 23
SHIELD

R2 P2 221-BK 24
NEUT. START
BACKUP 155-PK 400-GN 25
7R3695 AUTO-VIB DISCONNECT SW HYD.
21 608-GN ALARM 614-PU 26
C923-OR 330-YL
SWITCH
7N-0718 TEMP SW
22 123-WH PRESS SW 619-GN 27
PART OF VALVE GP (FWD.) 7N7851
23 226-BK B438-OR
103-YL 103-4745 611-PU 28
24 221-BK C922-BR 5Y-1423 200-BK 226-BK
321-BR AUTO-VIB C926-BU 605-YL 29
25 400-GN 1 110-GN C932-YL CABLE AS
2 1 121-YL SWITCH -T 606-GY 30

SHIELD
26 614-PU 109-OR-6 2 109-OR BK-00
3 3T2357 322-GY VIB ON/OFF (REV.)
27 619-GN 307-OR 3 307-OR WATER R22 P22 R23 P23

619-GN
4

606-GY
614-PU

611-PU
200-BK

605-YL
28 611-PU 308-YL 4 308-YL SPRAY WARNING CABLE AS 1 1
6 CABLE AS CABLE AS C927-PU
29 605-YL 309-GY 5 309-GY SWITCH 5 HORN SW C925-GN 108-0405 109-2249 3P-2181 2 2 200-BK
6 R10
30 606-GY 326-PU 326-PU C924-YL RD-00 BK-00
1V6653 7 8 6 1 2 5 3 4 9 10 11 12 BK-00 200-BK
376-GN 7 376-GN C934-BU

SHIELD
SOLENOID B

SHIELD
31 C929-WH 322-GY P10
8 SOLENOID A

C935-PU
32 C928-GY 321-BR POS NEG 3T5760 POS NEG
R3 P3 AUT/MAN. SW
121-YL 2 1 VIB SELECTOR VALVE 103-6910 C929-WH
33 200-BK C932-YL 4D1836 31
34 751-GN 307-OR 3 3T5760 C928-GY 32
112-PU-6
35 C730-BR 306-GN BATTERY BATTERY 200-BK 33

C934-BU
P4 R4
C929-WH

B439-WH

B440-WH
C925-GN
C928-GY

C927-PU
C926-BU

B438-OR
109-OR-6

307-OR
C932-YL

C924-YL
B440-WH

306-GN

103-YL
322-GY

155-PK
175-PK

C931-OR
619-GN

608-GN

321-BR

777-PU
606-GY

36 C729-BU C924-YL

C930-BR

C938-BR
611-PU

614-PU

635-BR

121-YL

123-WH

377-OR
376-GN
103-YL

330-YL
605-YL

308-YL

173-YL

751-GN

428-OR
34

405-GY
326-PU

406-PU
105-BR

308-YL
449-BU

220-BK

221-BK

226-BK

C923-OR
176-YL
SHIELD
200-BK

DIODE C922-BR C925-GN

751-GN
37 C730-BR 35
1V9633 B438-OR JUMP STUD
38 C924-YL
106-0800 C729-BU 36
39 C935-PU 155-PK 200-BK-10 37
40 C932-YL 307-OR VIB VIB 1G-9759
2 SPEED 38
C927-PU C927-PU S CONTROL CONTROL
200-BK C936-GY SWITCH BRAKE 39
2 SPEED C926-PU C926-BU
109-OR-6 RR INT 330-YL 200-BK 109-5584 40
SWITCH 330-YL MTR BAT
RELAY 5 2 CABLE AS B A 200-BK 447-PK R5
R9 109-OR-6
DRUM

C925-GN
RD-00

C924-YL
3E5239

777-PU
5 4
87a 3 3E5239 B440-WH 1 87 4 FUEL
751-GN 6 SELECT 306-GN 30
1 FRONT B439-YL MOTOR SENDER
3 GND

109-OR-6
87a 3 2 3 SW R20 R19
30 INT 777-PU NEUTRAL 6T-3670 ENGINE HARNESS 109-0090 200-BK-10
1 105-BR 8D2676 87 4 87a
1 2 1 2 FRAME
1
RELAY START

112-PU-6
2 200-BK 1 30 P20 P19

304-WH-6
87 4

101-RD-6
155-PK
5 2 5E8006 308-YL RELAY #1
3 449-BU 1V6653
MAIN HARNESS AS C937-WH 1 326-PU 3E-5239 STARTER
4

CABLE AS
5 2 B439-YL

5Y-1423
104-6910 2 C928-GY C924-YL 109-OR-6
C729-BU

MOTOR
C730-BR

BK-00
5 176-YL B440-GN 308-YL UNUSED
109-OR-6 C929-WH
6 B440-WH C936-GY 3 101-8929 C925-GN 200-BK P9
175-PK

301-BU-10
TIMER 200-BK 221-BK

200-BK
P8 751-GN ENGINE OIL
200-BK PRESS SW
C931-OR

326-PU UNUSED
C930-BR

C938-BR
123-WH

376-GN
377-OR
428-OR
405-GY

BRAKE
406-PU

220-BK

221-BK

226-BK

MAIN 200-BK 3T4418

RELAY 2 1 SWITCH ENGINE COOLANT P17
200-BK

155-PK
9G0011 20
101-7740 3T8728 3 220-BK TEMP SW
200-BK INTERLOCK STARTER A B C
JOINT CUTTER LIGHT 1 2 R17
B765-BR OPTION 3E6451
SWITCH 200-BK BREAKER RELAY
9G0011 3 4
175-PK 419-YL 3E0075
UNUSED DRUM 870541 221-BK
109-OR-6 + FUEL
OFFSET SW 868953 306-GN 200-BK
537-GN 200-BK - -T SHUT-OFF
FLASHER TO
870548 P21 200-BK SOLENOID
49 +BATTERY HOUR METER

326-PU
309-GY
6P3236 200-BK FRAME

114-GN-12
C TURN 1 2 PRESS SW 7T7743
49A R21
HEAD LAMP 103-4977
200-BK STOP

155-PK
NEUTRAL START
30B
308-YL 5 2 RELAY #2 400-GN 1 ALTERNATOR

200-BK
31 GROUND
173-YL 3E5239 2 9W3043
C2 HAZARD 1 304-WH-6
30 87 4 123-WH
635-BR R18 P18
C938-BR

8V2514 2 RED
C930-BR

5 2 5 2 5 2 5 2 5 608-GN 1 ALT GND

2 5 BLK 419-YL
87a 3
611-PU 5 2 B+ D-
1 30 87 4 1 30 87 4 1 30 87 4 1 30 87 4 1 30 87 4 4 BLU
619-GN ALT START
3 GRN 4 B-
614-PU OR
30 87
BREAKER
87a 3 87a 3 87a 87a 87a C720-BU
3 3 3 1 9S0174
606-GY 87a 3 101-RD-6 109-OR-6 200-BK-10
200-BK 200-BK 5 2 XX
605-YL BRAKE RELAY #2 109-OR-6
ENG OIL COOLANT WARNING HYD FUNCTIONAL LIGHT SW 3E5239 TO
30 87 4 109-OR-6
C64600 PRESS TEMP LIGHT TEMP LIGHT 3 DIODE 1
419-YL ENGINE
RELAY RELAY RELAY RELAY RELAY 2 1 1V9633 777-PU BLOCK
87a 3
3E5239 3E5239 3E5239 3E5239 3E5239 BRAKE RELAY #1
1V6652 301-BU-10
TURN SW 3E5239
B765-BR

P35 R35
L.H. LIGHT GP
200-BK 2
870811 870803
200-BK 1 200-BK 605-YL 1
605-YL 2 605-YL FRONT
614-PU 3 614-PU LIGHT GP
R36 P36 P34 R34 ROADING
614-PU 4 LAMP
611-PU 3 813432
SYMBOL DESCRIPTION 619-GN 2
200-BK 200-BK 1
200-BK REGULATOR
BLADE, SPADE, RING 814135
200-BK
OR SCREW TERMINAL
10A
CIRCUIT CONNECTED P33 R33
200-BK 4
114-GN

ROADING
CIRCUIT NOT CONNECTED 614-PU 3
5

DRUM JOINT LAMP

611-PU 2
OFFSET CUTTER 813432
ELECTRICAL CONNECTION 619-GN 1
A

VALVE VALVE
TO VEHICLE STRUCTURE
5 1

6 2

7 3

8 4

FRONT
INTERNAL ELECTRICAL 200-BK 2 LIGHT GP
B

CONNECTION TO SURFACE 606-GY 1 870803

OF COMPONENT 3 2 1 5 4 P32 R32
5 1

6 2

7 3

8 4

RECORDER R41 R40 R39 R38

814433 1 2 1 2 1 2 1 2
CONNECTOR
C

110-GN P41 P40 P39 P38 ROADING LIGHT HARNESS

111-YL
ATCH WIRE, CABLE,
5 1

6 2

7 3

8 4

R8
COMPONENT R.H. LIGHT GP

C929-WH
200-BK

200-BK
C928-GY
200-BK

200-BK
C729-BU
C730-BR
114-GN 1 871268
200-BK 2 200-BK 1 200-BK
D

CIRCUIT GROUPING
449-BU 3 606-GY 2 606-GY
DESIGNATION
1

4 614-PU 3 614-PU
176-YL 5
R37 P37
450-YL 6

AMPLIFIER 200-BK
SHIELD
200-BK
AMPLIFIER
450-YL 449-BU
110-GN 110-GN
5E7912 63-WH 63-WH 5E7912
ABBREV COLOR

RD RED
WH WHITE
OR ORANGE
YL YELLOW DRUM OFFSET/
PK PINK JOINT CUTTER
BK BLACK HARNESS
GY GRAY
PU PURPLE
BR BROWN
GN GREEN
BU BLUE

619-GN

606-GY
200-BK
611-PU

614-PU
605-YL
C929-WH

C730-BR
C729-BU
C928-GY

200-BK
1 2 3 4 5 6 R16

C64592 109-009
P28

3
1
2

4
5