Maintenance Schedule

Diesel Engine
12V/16V/20V4000Gx3
12V/20V4000Gx3x
50 Hz
Application Group 3B

MS50233/01E
Engine model kW/cyl. Hz. Application group
12V4000G23 118 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
12V4000G23R 100,5 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
12V4000G63 131 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
16V4000G23 112 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
16V4000G63 123 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
20V4000G23 110 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
20V4000G63 121 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
20V4000G63L 129,5 kW/cyl. 50 Hz. 3B, Continuous operation, variable load, ICXN
Load factor: ≤ 75%
Operating hours: Unlimited hours
Time between overhaul: 48,000 h to 24,000 h

Table 1: Applicability

© 2017 Copyright MTU Friedrichshafen GmbH

This publication is protected by copyright and may not be used in any way, whether in whole or in part, without the prior writ-
ten consent of MTU Friedrichshafen GmbH. This particularly applies to its reproduction, distribution, editing, translation, micro-
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All information in this publication was the latest information available at the time of going to print. MTU Friedrichshafen GmbH
reserves the right to change, delete or supplement the information provided as and when required.
 Table of Contents
1 Maintenance Schedule 1.8 Maintenance tasks 36,000 h 27
1.9 Maintenance schedule matrix 30,000 h 29
1.1 Preface 4 1.10 Maintenance tasks 30,000 h 34
1.2 Allocation matrix for application group 3B 5 1.11 Maintenance schedule matrix 27,000 h 36
1.3 Maintenance schedule matrix 48,000 h 6 1.12 Maintenance tasks 27,000 h 40
1.4 Maintenance tasks 48,000 h 13 1.13 Maintenance schedule matrix 24,000 h 42
1.5 Maintenance schedule matrix 42,000 h 15 1.14 Maintenance tasks 24,000 h 46
1.6 Maintenance tasks 42,000 h 20
1.7 Maintenance schedule matrix 36,000 h 22
DCL-ID: 0000043098 - 004

MS50233/01E 2017-03 | Table of Contents | 3

 1 Maintenance Schedule
1.1 Preface
In the case of emission-certified products, nonobservance of the maintenance instructions can result in viola-
tion of the statutory specifications. Modification or removal of mechanical or electronic components or the
installation of additional mechanical or electronic components as well as the execution of calibration proc-
esses that might affect the emission characteristics of the engine are prohibited by emission regulations.
Components relevant to emissions may only be serviced, replaced or repaired if components approved by
MTU are used. Components relevant to emissions include e.g. control units, data records, sensors, injectors,
exhaust flaps and all components of exhaust after-treatment systems.
The maintenance system for MTU products is based on a preventive maintenance concept. Preventive main-
tenance facilitates advance operational planning and ensures a high level of equipment availability. The main-
tenance intervals as well as the required scopes of maintenance tasks are based on operational experience
and therefore to be considered as recommendations. Additional maintenance work and/or changes to the
maintenance intervals may be required in the case of difficult operational and ambient conditions.
Adherence to the specified maintenance intervals is essential to maintain product safety.
The intervals according to which the maintenance tasks have to be carried out are specified as operating
hours and time limits. Whichever value is reached first shall apply.
The individual maintenance intervals are assigned to the qualification levels QL1 to QL4.
QL1: Operational monitoring and maintenance work which does not require disassembly of the product.
QL2: Exchange of components and parts (corrective only, not part of the maintenance schedule).
QL3: Maintenance work which requires partial disassembly of the product.
QL4: Maintenance work which requires complete disassembly of the product.

Additional notes on maintenance and preservation:

For the change intervals for fluids and lubricants and for information on preservation, refer to the relevant
specifications of the component manufacturers and the MTU Fluids and Lubricants Specifications. The latest
version for drive systems is available at: http://www.mtu-online.com, for power generation at: http://
www.mtuonsiteenergy.com.
Components which are not listed in this maintenance schedule must be serviced in accordance with Manu-
facturer's Instructions.
This maintenance schedule does not apply to engines with an EPA/CARB emissions certificate. TIM-ID: 0000046281 - 006

4 | Maintenance Schedule | MS50233/01E 2017-03

 1.2 Allocation matrix for application group 3B
V4000Gx3/Gx3x
Load profile

102 to 110 kW/cyl.

111 to 123 kW/cyl.

124 to 131 kW/cyl.

Load indicator %

0 to 101 kW/cyl.
Load factor %

Time
Load %
%

110 (100-110) 1
100 (90-100) —
90 (80-90) —
80 (65-80) 9
0 to 46 ≤5 48,000 36,000 30,000 30,000
65 (50-65) 15
50 (30-50) 25
30 (5-30) 50
Idle Speed (0-5) —
110 (100-110) 1
100 (90-100) 4
90 (80-90) —
80 (65-80) 20
47 to 60 ≤ 10 42,000 30,000 27,000 27,000
65 (50-65) 30
50 (30-50) 30
30 (5-30) 15
Idle Speed (0-5) —
110 (100-110) 1
Standard 3B
100 (90-100) 5
90 (80-90) 3
80 (65-80) 78
61 to 75 ≤ 18 42,000 30,000 27,000 24,000
65 (50-65) —
50 (30-50) —
30 (5-30) 13
Idle Speed (0-5) —

Table 2: Allocation matrix for application group 3B

TIM-ID: 0000070437 - 004

MS50233/01E 2017-03 | Maintenance Schedule | 5

 1.3 Maintenance schedule matrix 48,000 h
0 to 14,000 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
9,600
Limit

Daily
500

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X
W1005 3a X X X X
W1207 9a X X X X X
W1689 9a X X X X
W1055 2a X X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1041 18 a
W1250 6a
W1251 6a
TIM-ID: 0000054603 - 003

W2000 18 a
W2001 18 a
W2006 18 a
W2007 18 a
W2009 18 a
W2010 18 a
W2062 18 a
W2070 18 a
w = weeks
m = months
a = years

6 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
9,600
Limit

Daily
500
W2110 18 a
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

14,500 to 28,500 Operating hours

Task Operating hours [h]
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,200
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
TIM-ID: 0000054603 - 003

W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 7

Task Operating hours [h]

14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,200
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
Limit

W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X X
W1005 3a X X X X X
W1207 9a X X X X X
W1689 9a X X X X X
W1055 2a X X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
TIM-ID: 0000054603 - 003

W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
w = weeks
m = months
a = years

8 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,200
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
Limit
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

28,800 to 42,500 Operating hours

Task Operating hours [h]
28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,400
38,500
39,000
39,500
40,000
40,500
41,000
41,500
42,000
42,500
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X X
W1005 3a X X X X X
W1207 9a X X X X X
W1689 9a X X X X X
W1055 2a X X X
W1046 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
TIM-ID: 0000054603 - 003

W1477 18 a
W1519 5a X X X
W4150 5a X X X
W1041 18 a X
W1250 6a
W1251 6a
W2000 18 a
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 9

Task Operating hours [h]

28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,400
38,500
39,000
39,500
40,000
40,500
41,000
41,500
42,000
42,500
Limit

W2001 18 a
W2006 18 a
W2007 18 a
W2009 18 a
W2010 18 a
W2062 18 a
W2070 18 a
W2110 18 a
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

43,000 to 48,000 Operating hours

Task Operating hours [h]
43,000
43,500
44,000
44,500
45,000
45,500
46,000
46,500
47,000
47,500
48,000
Limit

Engine
W1024 1w
TIM-ID: 0000054603 - 003

W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
w = weeks
m = months
a = years

10 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

43,000
43,500
44,000
44,500
45,000
45,500
46,000
46,500
47,000
47,500
48,000
Limit
W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X
W1247 3m X X X X X X
W1864 6m X X X X X X
W1605 1a X X X X X X
W4172 1a X X X X X X
W1001 2a X X X X X X
W1675 2a X X X X X X
W1241 2a X X X
W1296 3a X X
W1005 3a X X
W1207 9a X X
W1689 9a X X
W1055 2a X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
W1477 18 a X
W1519 5a X
W4150 5a X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a X
W1043 18 a X
W1134 18 a X
W1035 6a X
TIM-ID: 0000054603 - 003

W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 11

Task Operating hours [h]

43,000
43,500
44,000
44,500
45,000
45,500
46,000
46,500
47,000
47,500
48,000
Limit

W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3144 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years

TIM-ID: 0000054603 - 003

12 | Maintenance Schedule | MS50233/01E 2017-03

 1.4 Maintenance tasks 48,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1w Emergency air shut-off flaps Check operation of emergency air shut-off flaps (electrical). X W1024
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the X W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. X W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 3m Emergency air shut-off flaps Lubricate emergency air shut-off flaps at lubrication points. X W1247
QL1 1000 6m Automatic engine oil filter Check and clean oil indicator filter. X W1864
QL1 1000 1a Oil priming pump Visually check oil priming pump. X W1605
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). X W4172
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 3000 3a Coolant expansion tank Replace valve. X W1296
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 3000 9a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul.
QL1 3000 9a Cylinder heads Measure valve stem end to cylinder head top distance. W1689
QL1 6000 2a Crankcase breathers Fit new oil separators. X W1055
QL1 9600 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 9600 9a Fuel injectors Replace fuel injectors. W1006
QL1 9600 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 9600 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 48000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 6000 5a Engine mounts Check tightness of securing screws. X W1519
Measure height of rubber element. X W4150
TIM-ID: 0000054604 - 003

QL3 16000 18 a Turbochargers Fit new turbochargers. W1041

QL3 24000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 24000 6a Hose lines Replace all hose lines. W1251
QL3 24000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 13

Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 48000 18 a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 48000 18 a Battery charging alternator Overhaul battery-charging generator. X W1043
QL3 48000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 48000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 48000 18 a Engine mounts Replace rubber element of resilient mounts. X W4173
QL4 48000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new high-pressure fuel sensor. W3057
Replace swing followers and swing-follower shafts. W3103
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Insulated flywheel: Check and repair if required. X W3144
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000054604 - 003

14 | Maintenance Schedule | MS50233/01E 2017-03

 1.5 Maintenance schedule matrix 42,000 h
0 to 14,000 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
8,750
9,000
9,500
Limit

Daily
500

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X
W1005 3a X X X X
W1207 9a X X X X X
W1689 9a X X X X
W1055 2a X X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1041 18 a X
W1250 6a
W1251 6a
TIM-ID: 0000054608 - 003

W2000 18 a
W2001 18 a
W2006 18 a
W2007 18 a
W2009 18 a
W2010 18 a
W2062 18 a
W2070 18 a
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 15

Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
8,750
9,000
9,500
Limit

Daily
W2110 18 a 500
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

14,500 to 28,500 Operating hours

Task Operating hours [h]
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,250
26,500
27,000
27,500
28,000
28,500
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
TIM-ID: 0000054608 - 003

W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
w = weeks
m = months
a = years

16 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,250
26,500
27,000
27,500
28,000
28,500
Limit
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X X
W1005 3a X X X X X
W1207 9a X X X X X
W1689 9a X X X X X
W1055 2a X X
W1046 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
TIM-ID: 0000054608 - 003

W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 17

Task Operating hours [h]

14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,250
26,500
27,000
27,500
28,000
28,500
Limit

W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

29,000 to 42,000 Operating hours

Task Operating hours [h]
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,500
39,000
39,500
40,000
40,500
41,000
41,500
42,000
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X X
W1005 3a X X X X X
W1207 9a X X X X X
W1689 9a X X X X X
W1055 2a X X X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
TIM-ID: 0000054608 - 003

W1477 18 a X
W1519 5a X X X
W4150 5a X X X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
w = weeks
m = months
a = years

18 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
36,500
37,000
37,500
38,000
38,500
39,000
39,500
40,000
40,500
41,000
41,500
42,000
Limit
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a X
W1043 18 a X
W1134 18 a X
W1035 6a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3144 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000054608 - 003

MS50233/01E 2017-03 | Maintenance Schedule | 19

 1.6 Maintenance tasks 42,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1w Emergency air shut-off flaps Check operation of emergency air shut-off flaps (electrical). X W1024
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the X W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. X W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 3m Emergency air shut-off flaps Lubricate emergency air shut-off flaps at lubrication points. X W1247
QL1 1000 6m Automatic engine oil filter Check and clean oil indicator filter. X W1864
QL1 1000 1a Oil priming pump Visually check oil priming pump. X W1605
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). X W4172
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 3000 3a Coolant expansion tank Replace valve. X W1296
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 3000 9a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul.
QL1 3000 9a Cylinder heads Measure valve stem end to cylinder head top distance. W1689
QL1 6000 2a Crankcase breathers Fit new oil separators. X W1055
QL1 8750 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 8750 9a Fuel injectors Replace fuel injectors. W1006
QL1 8750 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 8750 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 42000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 6000 5a Engine mounts Check tightness of securing screws. X W1519
Measure height of rubber element. X W4150
TIM-ID: 0000054609 - 003

QL3 14000 18 a Turbochargers Fit new turbochargers. W1041

QL3 21000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 21000 6a Hose lines Replace all hose lines. W1251
QL3 21000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
w = weeks
m = months
a = years

20 | Maintenance Schedule | MS50233/01E 2017-03

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 42000 18 a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 42000 18 a Battery charging alternator Overhaul battery-charging generator. X W1043
QL3 42000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 42000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 42000 18 a Engine mounts Replace rubber element of resilient mounts. X W4173
QL4 42000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new high-pressure fuel sensor. W3057
Replace swing followers and swing-follower shafts. W3103
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Insulated flywheel: Check and repair if required. X W3144
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000054609 - 003

MS50233/01E 2017-03 | Maintenance Schedule | 21

 1.7 Maintenance schedule matrix 36,000 h
0 to 14,000 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,200
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X
W1005 3a X X X X
W1207 9a X X X X X
W1689 9a X X X X
W1055 2a X X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
W1477 18 a
W1519 5a X
W4150 5a X
W1041 18 a X
W1250 6a
W1251 6a
TIM-ID: 0000054610 - 003

W2000 18 a
W2001 18 a
W2006 18 a
W2007 18 a
W2009 18 a
W2010 18 a
W2062 18 a
W2070 18 a
w = weeks
m = months
a = years

22 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,200
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500
W2110 18 a
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

14,400 to 28,000 Operating hours

Task Operating hours [h]
14,400
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
TIM-ID: 0000054610 - 003

W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 23

Task Operating hours [h]

14,400
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
Limit

W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X X
W1005 3a X X X X X
W1207 9a X X X X X
W1689 9a X X X X X
W1055 2a X X
W1046 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
TIM-ID: 0000054610 - 003

W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
w = weeks
m = months
a = years

24 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

14,400
14,500
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
Limit
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

28,500 to 36,000 Operating hours

Task Operating hours [h]
28,500
28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X
W1864 6m X X X X X X X X
W1605 1a X X X X X X X X
W4172 1a X X X X X X X X
W1001 2a X X X X X X X X
W1675 2a X X X X X X X X
W1241 2a X X X X
W1296 3a X X X
W1005 3a X X X
W1207 9a X X X
W1689 9a X X X
W1055 2a X X
W1046 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
TIM-ID: 0000054610 - 003

W1477 18 a X
W1519 5a X X
W4150 5a X X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 25

Task Operating hours [h]

28,500
28,800
29,000
29,500
30,000
30,500
31,000
31,500
32,000
32,500
33,000
33,500
34,000
34,500
35,000
35,500
36,000
Limit

W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a X
W1043 18 a X
W1134 18 a X
W1035 6a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3144 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years TIM-ID: 0000054610 - 003

26 | Maintenance Schedule | MS50233/01E 2017-03

 1.8 Maintenance tasks 36,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1w Emergency air shut-off flaps Check operation of emergency air shut-off flaps (electrical). X W1024
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the X W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. X W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 3m Emergency air shut-off flaps Lubricate emergency air shut-off flaps at lubrication points. X W1247
QL1 1000 6m Automatic engine oil filter Check and clean oil indicator filter. X W1864
QL1 1000 1a Oil priming pump Visually check oil priming pump. X W1605
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). X W4172
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 3000 3a Coolant expansion tank Replace valve. X W1296
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 3000 9a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul.
QL1 3000 9a Cylinder heads Measure valve stem end to cylinder head top distance. W1689
QL1 6000 2a Crankcase breathers Fit new oil separators. X W1055
QL1 7200 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 7200 9a Fuel injectors Replace fuel injectors. W1006
QL1 7200 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 7200 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 36000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 7200 5a Engine mounts Check tightness of securing screws. X W1519
Measure height of rubber element. X W4150
TIM-ID: 0000054611 - 003

QL3 12000 18 a Turbochargers Fit new turbochargers. W1041

QL3 18000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 18000 6a Hose lines Replace all hose lines. W1251
QL3 18000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 27

Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 36000 18 a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 36000 18 a Battery charging alternator Overhaul battery-charging generator. X W1043
QL3 36000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 36000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 36000 18 a Engine mounts Replace rubber element of resilient mounts. X W4173
QL4 36000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new high-pressure fuel sensor. W3057
Replace swing followers and swing-follower shafts. W3103
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Insulated flywheel: Check and repair if required. X W3144
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000054611 - 003

28 | Maintenance Schedule | MS50233/01E 2017-03

 1.9 Maintenance schedule matrix 30,000 h
0 to 14,500 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X X X
W1296 3a X X X X
W1005 3a X X X X
W1207 9a X X X X X
W1689 9a X X X X
W1055 2a X X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
W1477 18 a
W1519 5a X
W4150 5a X
W1041 18 a X
W1250 6a
W1251 6a
TIM-ID: 0000054612 - 003

W2000 18 a
W2001 18 a
W2006 18 a
W2007 18 a
W2009 18 a
W2010 18 a
W2062 18 a
W2070 18 a
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 29

Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
W2110 18 a 500
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

15,000 to 29,500 Operating hours

Task Operating hours [h]
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
29,000
29,500
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
TIM-ID: 0000054612 - 003

W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X X
w = weeks
m = months
a = years

30 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
29,000
29,500
Limit
W4172 1a X X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X X
W1241 2a X X X X X X X X X X
W1296 3a X X X X X
W1005 3a X X X X X
W1207 9a X X X X X
W1689 9a X X X X X
W1055 2a X X
W1046 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
TIM-ID: 0000054612 - 003

W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 31

Task Operating hours [h]

15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
27,500
28,000
28,500
29,000
29,500
Limit

W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

30,000 to 30,000 Operating hours

Task Operating hours [h]
30,000
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
W0506 -
W0507 -
W0508 -
W1009 2a X
W1247 3m X
W1864 6m X
W1605 1a X
W4172 1a X
W1001 2a X
W1675 2a X
W1241 2a X
W1296 3a X
W1005 3a X
W1207 9a X
W1689 9a X
W1055 2a X
W1046 2a X
W1006 9a X
W1713 9a X
W1011 9a X
TIM-ID: 0000054612 - 003

W1477 18 a X
W1519 5a X
W4150 5a X
W1041 18 a X
W1250 6a X
W1251 6a X
W2000 18 a X
w = weeks
m = months
a = years

32 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

30,000
Limit
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a X
W1043 18 a X
W1134 18 a X
W1035 6a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
W3007 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
W3144 18 a X
W3177 18 a X
W3182 18 a X
w = weeks
m = months
a = years
TIM-ID: 0000054612 - 003

MS50233/01E 2017-03 | Maintenance Schedule | 33

 1.10 Maintenance tasks 30,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1w Emergency air shut-off flaps Check operation of emergency air shut-off flaps (electrical). X W1024
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the X W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. X W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 3m Emergency air shut-off flaps Lubricate emergency air shut-off flaps at lubrication points. X W1247
QL1 1000 6m Automatic engine oil filter Check and clean oil indicator filter. X W1864
QL1 1000 1a Oil priming pump Visually check oil priming pump. X W1605
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). X W4172
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1500 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 3000 3a Coolant expansion tank Replace valve. X W1296
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 3000 9a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul.
QL1 3000 9a Cylinder heads Measure valve stem end to cylinder head top distance. W1689
QL1 6000 2a Crankcase breathers Fit new oil separators. X W1055
QL1 7500 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 7500 9a Fuel injectors Replace fuel injectors. W1006
QL1 7500 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 7500 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 30000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 7500 5a Engine mounts Check tightness of securing screws. X W1519
Measure height of rubber element. X W4150
TIM-ID: 0000054613 - 003

QL3 10000 18 a Turbochargers Fit new turbochargers. W1041

QL3 15000 6a Rubber sleeves Replace all rubber sleeves. W1250
QL3 15000 6a Hose lines Replace all hose lines. W1251
QL3 15000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
w = weeks
m = months
a = years

34 | Maintenance Schedule | MS50233/01E 2017-03

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 30000 18 a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 30000 18 a Battery charging alternator Overhaul battery-charging generator. X W1043
QL3 30000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 30000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 30000 18 a Engine mounts Replace rubber element of resilient mounts. X W4173
QL4 30000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new high-pressure fuel sensor. W3057
Replace swing followers and swing-follower shafts. W3103
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Insulated flywheel: Check and repair if required. X W3144
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000054613 - 003

MS50233/01E 2017-03 | Maintenance Schedule | 35

 1.11 Maintenance schedule matrix 27,000 h
0 to 13,500 Operating hours
Task Operating hours [h]

10,000
10,500
10,800
11,000
11,500
12,000
12,500
13,000
13,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,400
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m
W1864 6m X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X
W1241 2a X X X X X X X X X
W1296 3a X X X X
W1005 3a X X X X
W1207 9a X X X X X
W1689 9a X X X X
W1055 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1046 2a X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1250 6a X
W1251 6a X
W1041 18 a X
TIM-ID: 0000054614 - 003

W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
w = weeks
m = months
a = years

36 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

10,000
10,500
10,800
11,000
11,500
12,000
12,500
13,000
13,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,400
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500
W2110 18 a X
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

14,000 to 27,000 Operating hours

Task Operating hours [h]
14,000
14,500
15,000
15,500
16,000
16,200
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
TIM-ID: 0000054614 - 003

W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 37

Task Operating hours [h]

14,000
14,500
15,000
15,500
16,000
16,200
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
27,000
Limit

W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X X X
W1296 3a X X X X X
W1005 3a X X X X X
W1207 9a X X X X X
W1689 9a X X X X X
W1055 2a X X X
W1006 9a X X X
W1713 9a X X X
W1011 9a X X X
W1046 2a X X
W1477 18 a X
W1519 5a X X X
W4150 5a X X X
W1250 6a X
W1251 6a X
W1041 18 a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a X
W1043 18 a X
W1134 18 a X
W1035 6a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
TIM-ID: 0000054614 - 003

W3007 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
w = weeks
m = months
a = years

38 | Maintenance Schedule | MS50233/01E 2017-03

 TIM-ID: 0000054614 - 003

Task

W3182
W3177
W3144

a = years
w = weeks
m = months
Limit

18 a
18 a
18 a
14,000
14,500
15,000
15,500
16,000
16,200
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
Operating hours [h]

21,600
22,000
22,500
23,000
23,500
24,000
24,500
25,000
25,500
26,000
26,500
X
X
X

27,000

MS50233/01E 2017-03 | Maintenance Schedule | 39

 1.12 Maintenance tasks 27,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1w Emergency air shut-off flaps Check operation of emergency air shut-off flaps (electrical). X W1024
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the X W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. X W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 - 3m Emergency air shut-off flaps Lubricate emergency air shut-off flaps at lubrication points. X W1247
QL1 1000 6m Automatic engine oil filter Check and clean oil indicator filter. X W1864
QL1 1000 1a Oil priming pump Visually check oil priming pump. X W1605
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). X W4172
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 1500 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 3000 3a Coolant expansion tank Replace valve. X W1296
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 3000 9a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul.
QL1 3000 9a Cylinder heads Measure valve stem end to cylinder head top distance. W1689
QL1 5400 2a Crankcase breathers Fit new oil separators. X W1055
QL1 5400 9a Fuel injectors Replace fuel injectors. W1006
QL1 5400 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 5400 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 9000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 27000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 5400 5a Engine mounts Check tightness of securing screws. X W1519
Measure height of rubber element. X W4150
TIM-ID: 0000054616 - 003

QL3 13500 6a Rubber sleeves Replace all rubber sleeves. W1250

QL3 13500 6a Hose lines Replace all hose lines. W1251
QL3 13500 18 a Turbochargers Fit new turbochargers. W1041
QL3 13500 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
w = weeks
m = months
a = years

40 | Maintenance Schedule | MS50233/01E 2017-03

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 27000 18 a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 27000 18 a Battery charging alternator Overhaul battery-charging generator. X W1043
QL3 27000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 27000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 27000 18 a Engine mounts Replace rubber element of resilient mounts. X W4173
QL4 27000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new high-pressure fuel sensor. W3057
Replace swing followers and swing-follower shafts. W3103
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Insulated flywheel: Check and repair if required. X W3144
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000054616 - 003

MS50233/01E 2017-03 | Maintenance Schedule | 41

 1.13 Maintenance schedule matrix 24,000 h
0 to 14,500 Operating hours
Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 - X
W0501 - X
W0503 - X
W0505 - X
W0506 - X
W0507 - X
W0508 - X
W1009 2a X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X X X X X
W1864 6m X X X X X X X X X X X X X X
W1605 1a X X X X X X X X X X X X X X
W4172 1a X X X X X X X X X X X X X X
W1001 2a X X X X X X X X X X X X X X
W1675 2a X X X X X X X X X X X X X X
W1241 2a X X X X X X X
W1296 3a X X X X
W1005 3a X X X X
W1207 9a X X X X X
W1689 9a X X X X
W1055 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1046 2a X
W1477 18 a
W1519 5a X X
W4150 5a X X
W1250 6a X
W1251 6a X
W1041 18 a X
TIM-ID: 0000054617 - 003

W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
w = weeks
m = months
a = years

42 | Maintenance Schedule | MS50233/01E 2017-03

 Task Operating hours [h]

10,000
10,500
11,000
11,500
12,000
12,500
13,000
13,500
14,000
14,500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
5,500
6,000
6,500
7,000
7,500
8,000
8,500
9,000
9,500
Limit

Daily
500
W2110 18 a X
W1051 18 a
W1043 18 a
W1134 18 a
W1035 6a
W4173 18 a
W3000 18 a
W3001 18 a
W3002 18 a
W3003 18 a
W3004 18 a
W3005 18 a
W3007 18 a
W3018 18 a
W3021 18 a
W3057 18 a
W3103 18 a
W3106 18 a
W3107 18 a
W3108 18 a
W3144 18 a
W3177 18 a
W3182 18 a
w = weeks
m = months
a = years

15,000 to 24,000 Operating hours

Task Operating hours [h]
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
Limit

Engine
W1024 1w
W1828 1a
W1008 2a
W1453 3a
W0500 -
W0501 -
W0503 -
W0505 -
TIM-ID: 0000054617 - 003

W0506 -
W0507 -
W0508 -
W1009 2a X X X X X X X X X X X X X X X X X X X
W1247 3m X X X X X X X X X X
W1864 6m X X X X X X X X X X
W1605 1a X X X X X X X X X X
w = weeks
m = months
a = years

MS50233/01E 2017-03 | Maintenance Schedule | 43

Task Operating hours [h]

15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
23,500
24,000
Limit

W4172 1a X X X X X X X X X X
W1001 2a X X X X X X X X X X
W1675 2a X X X X X X X X X X
W1241 2a X X X X X
W1296 3a X X X X
W1005 3a X X X X
W1207 9a X X X X
W1689 9a X X X X
W1055 2a X X
W1006 9a X X
W1713 9a X X
W1011 9a X X
W1046 2a X X
W1477 18 a X
W1519 5a X X
W4150 5a X X
W1250 6a X
W1251 6a X
W1041 18 a X
W2000 18 a X
W2001 18 a X
W2006 18 a X
W2007 18 a X
W2009 18 a X
W2010 18 a X
W2062 18 a X
W2070 18 a X
W2110 18 a X
W1051 18 a X
W1043 18 a X
W1134 18 a X
W1035 6a X
W4173 18 a X
W3000 18 a X
W3001 18 a X
W3002 18 a X
W3003 18 a X
W3004 18 a X
W3005 18 a X
TIM-ID: 0000054617 - 003

W3007 18 a X
W3018 18 a X
W3021 18 a X
W3057 18 a X
W3103 18 a X
W3106 18 a X
W3107 18 a X
W3108 18 a X
w = weeks
m = months
a = years

44 | Maintenance Schedule | MS50233/01E 2017-03

 TIM-ID: 0000054617 - 003

Task

W3182
W3177
W3144

a = years
w = weeks
m = months
Limit

18 a
18 a
18 a
15,000
15,500
16,000
16,500
17,000
17,500
18,000
18,500
19,000
19,500
20,000
20,500
21,000
21,500
22,000
22,500
23,000
Operating hours [h]

23,500
X
X
X

24,000

MS50233/01E 2017-03 | Maintenance Schedule | 45

 1.14 Maintenance tasks 24,000 h
Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Engine
QL1 - 1w Emergency air shut-off flaps Check operation of emergency air shut-off flaps (electrical). X W1024
QL1 - 1a Preheater / Jacket water heat- Check operation and inspect for leaks. X W1828
er
QL1 - 2a Engine oil filter Fit new engine oil filters each time the engine oil is changed or, at the X W1008
latest, on expiry of the time limit (given in years).
QL1 - 3a Preheater / Jacket water heat- Replace thermostat. X W1453
er
QL1 Daily - Engine operation Check engine oil level. W0500
Carry out visual inspection of engine for general condition and leaks. W0501
Inspect service indicator of air filter. X W0503
Check relief bores of coolant pump(s). W0505
Check for abnormal running noises, exhaust gas color and vibration. W0506
Drain off water and contamination from fuel prefilter. X W0507
Check differential pressure gauge of fuel prefilter. X W0508
QL1 500 2a Centrifugal oil filter Check thickness of oil residue layer. Clean. Fit new sleeve, at the lat- X W1009
est, each time the engine oil is changed.
QL1 1000 3m Emergency air shut-off flaps Lubricate emergency air shut-off flaps at lubrication points. X W1247
QL1 1000 6m Automatic engine oil filter Check and clean oil indicator filter. X W1864
QL1 1000 1a Oil priming pump Visually check oil priming pump. X W1605
QL1 1000 1a Engine mounts Check general condition of resilient mount (visual inspection). X W4172
QL1 1000 2a Fuel filter Fit new fuel filter or new fuel filter insert. W1001
QL1 1000 2a Fuel prefilter Fit new fuel prefilter or new fuel prefilter insert. X W1675
QL1 2000 2a Belt drive Inspect condition of drive belts and fit new ones if necessary. Adjust X W1241
tension.
QL1 3000 3a Coolant expansion tank Replace valve. X W1296
QL1 3000 3a Air filters Fit new air filters. X W1005
QL1 3000 9a Valve gear Check valve clearance, adjust if required. ATTENTION! Initial adjust- W1207
ment after 1,000 operating hours and subsequently 1,000 operating
hours after each cylinder-head overhaul.
QL1 3000 9a Cylinder heads Measure valve stem end to cylinder head top distance. W1689
QL1 6000 2a Crankcase breathers Fit new oil separators. X W1055
QL1 6000 9a Fuel injectors Replace fuel injectors. W1006
QL1 6000 9a Engine governor Injector: reset drift compensation parameters (CDC). W1713
QL1 6000 9a Combustion chambers Inspect cylinder chambers using endoscope. W1011
QL1 8000 2a Crankcase breathers Fit new filters or filter inserts. X W1046
QL1 24000 18 a Preheater / Jacket water heat- Overhaul preheater / jacket water heater. X W1477
er
QL3 6000 5a Engine mounts Check tightness of securing screws. X W1519
Measure height of rubber element. X W4150
TIM-ID: 0000054618 - 003

QL3 12000 6a Rubber sleeves Replace all rubber sleeves. W1250

QL3 12000 6a Hose lines Replace all hose lines. W1251
QL3 12000 18 a Turbochargers Fit new turbochargers. W1041
QL3 12000 18 a Component maintenance Before starting maintenance work, drain the coolant and flush the W2000
cooling systems.
Inspect rocker arms and valve bridge for wear. Insert an endoscope W2001
through the pushrod bore to visually inspect swing followers and cam-
shaft running surfaces.
w = weeks
m = months
a = years

46 | Maintenance Schedule | MS50233/01E 2017-03

 Qualifi- Interval Limit Item Maintenance tasks

Option
Task
cation [h]
level
Check engine coolant thermostat and fit new thermal actuator. W2006
Check charge-air coolant thermostat and fit new thermal actuator. W2007
Inspect centrifugal oil filter for wear. X W2009
Overhaul starter. W2010
Fit new seals/sealing materials for all disassembled components. W2062
Overhaul charge-air coolant pump. W2070
Overhaul engine coolant pump. W2110
QL3 24000 18 a Fuel delivery pump Fit new fuel delivery pump. W1051
QL3 24000 18 a Battery charging alternator Overhaul battery-charging generator. X W1043
QL3 24000 18 a Cylinder heads Overhaul cylinder heads. W1134
QL4 24000 6a Automatic engine oil filter Remove filter housing and clean. Fit new filter candles. X W1035
QL4 24000 18 a Engine mounts Replace rubber element of resilient mounts. X W4173
QL4 24000 18 a Extended component mainte- Completely disassemble the engine. Inspect engine components as W3000
nance per assembly instructions and repair or fit new components as re-
quired.
Replace all elastomeric parts and seals with new ones. W3001
Fit new piston rings. W3002
Fit new conrod bearings. W3003
Fit new crankshaft bearings. W3004
Fit new cylinder liners. W3005
Fit new high-pressure fuel pump. W3007
Fit new camshaft bearings and camshaft thrust bearings. W3018
Fit new pressure relief valve in high-pressure fuel system. W3021
Fit new high-pressure fuel sensor. W3057
Replace swing followers and swing-follower shafts. W3103
Replace oil replenishment pump. X W3106
Replace oil-level regulating pump. X W3107
Check vibration damper, fit new one if necessary. W3108
Insulated flywheel: Check and repair if required. X W3144
Check engine oil pump, replace if necessary. W3177
Gear train: Check tooth flanks for wear (visual inspection), replace W3182
bearing bushings.
w = weeks
m = months
a = years
TIM-ID: 0000054618 - 003

MS50233/01E 2017-03 | Maintenance Schedule | 47