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Effects of Types of Faults on Generator


Vibration Signatures
R. Oliquino, Jr., S. Islam, SMIEEE and H. Eren,
School of Electrical and Computer Engineering
Curtin University of Technology
Western Australia

electrical protection system. Vibration is defined as


Abstract – Generators are frequently subjected to high continuous, repetitive or periodic oscillations relative to a
currents and voltages caused by electrical disturbances in the certain fixed reference. The physical motion of rotating
power system. Faults in particular subject the generator to machines generates vibration, which gives a physical
stresses beyond its design limits and cause high temperature
indication of the health of equipment (“what is happening
increase, amplify and distort air gap torques, and create
unbalanced flux densities. Even more stressful as a to the machine”) and the generated vibration frequencies
consequence of faults are sudden loss of load, fault clearance and magnitudes represent the machine vibration signature
and reclosing. [6, 7].

Mechanically, the abnormal forces that are generated In this paper, the results on the experiment conducted
excite the rotor and as a result, amplify the shaft’s normal regarding the effects of selected types of electrical faults on
mode of oscillation. The objective of this paper is to present generator vibration signatures are presented. It aims to
the results on the experiment conducted regarding the effects examine the generated vibration frequencies, changes in
of selected types of electrical faults on generators vibration
rotor shaft orbits and increase in vibration magnitudes due
signatures. It aims to examine the generated vibration
frequencies, changes in rotor shaft orbits and increase in to three-phase fault (3PF), line-to-line fault (LLF), line-to-
vibration magnitudes as a result of faults. ground fault (LGF) and double-line-to-ground fault
(LLGF). In the experiment, the above conditions were
applied to the terminals of a loaded 5KVA three phase
I. INTRODUCTION synchronous generator. The vibration responses for each
condition were examined, analyzed and compared.
Generators are frequently subjected to high currents and
voltages caused by electrical disturbances in the power
system and these significantly contribute to the reduction of
II. TYPES OF FAULTS
the machine operating life.
Electrical faults are the most damaging among the
The most affected group by these disturbances are small- disturbances that could possibly happen in the power
scale grid-connected power plants (<20MWe) such as mini- system. Although faults are transient in nature that occur in
hydro, micro-turbines fueled by natural gas or landfill gas, just a few cycles, they subject the generator to mechanical
and wind turbines because of their low-inertias. In general, and temperature stresses beyond its operating limits. The
they have lower plant availabilities as compared with the more frequent the occurrences of these events in the power
larger plants connected to high voltage transmission lines. network, the faster will be the rate of deterioration or wear
of the machine.
Faults in particular, although transient in nature, subject
the generator to stresses beyond its design limits and cause The system parameters that can influence the effect of
high temperature increase that weakens the machine’s electrical faults to the generator are generator inertia,
mechanical strength and insulation, amplify and distort air generator and line damping, line and fault impedance,
gap torques and create unbalance flux densities in the air transient reactance and fault critical clearing time or CCT
gap [1-5]. Even more stressful as a consequence of faults [8]. Smaller machines are more susceptible to damage or
are sudden loss of load, fault clearance and reclosing. The fatigue and more unstable during faults therefore will have
cumulative effect of these abnormalities leads to material lower CCTs. This means that the lighter the machine, the
fatigue, insulation and structural failure and eventually to less will be its tolerance against electrical disturbances thus
equipment breakdown. Mechanically, the abnormal forces making it more unstable compared with heavier machines.
generated excite and amplify the rotor oscillatory motion Heavier machines have higher tolerance against faults
and result in severe machine vibration. primarily because of the flywheel effect of inertia. The
higher damping ability provided by the generator damper
Generator vibration is normally monitored by the plant’s windings and the line resistance, provides higher generator
condition monitoring system that serves as back up to its stability as unbalanced currents or voltages are, to some
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extent absorbed by the damper windings and the system. The effect of the first two factors discussed above is
Large fault impedances provide more stability while for sudden, excessive and pulsating electromagnetic torques in
large line reactances, the effect is the opposite as the the air gap, which is impressed on the generator shaft.
magnitude of the fault is higher. Mechanically, these are detected as severe vibration
magnitudes that originate from the rotor shaft, transferred
There are three interrelated factors considered that excite to the machine casing through the bearings and travel along
the rotor’s normal mode of oscillation during electrical the shaft train and to the prime mover.
faults: (i) sudden loss of load, (ii) distorted and amplified
air gap torques or magnetic fields, and (iii) unsymmetrical As a consequence of faults, fault clearance and reclosing
flux densities in the air gap. can be more severe than faults as they can produce even
higher generator torques resulting in abrupt changes in the
The effect of sudden loss of load is the abrupt change in shaft mechanical torques [1-3, 11, 12, 16]. Automatic
the electrical torque Te due to the change in the reclosing for instance produces abnormal torques similar to
fundamental frequency of the armature current that induces faulty synchronization as in [3, 17, 18]. Fault clearing time
impact torques on the shaft or torsional oscillations as in also has significant effect on air gap torques. According to
[1]. The magnitude of which is proportional to the change [1], longer clearing times results in higher air gap torques
in Te in relation to mechanical torque Tm (or ∆T). The and therefore could result in higher and longer abnormal
higher the change, the higher will be the machine vibration machine vibration.
response. This happens in a few cycles prior to clearance
and again after clearance.
III. VIBRATION MEASUREMENT AND ANALYSIS
At the instant of a fault, the power developed by the Vibration can be measured using displacement, velocity
generator abruptly decreases to zero and its terminal and acceleration transducers that convert machine motion
voltage will drop to almost zero in magnitude. Since the to electrical signals. From these, the machine’s signature
prime mover is incapable of responding instantly, Tm will can be generated and analyzed
be greater than Te resulting in the increase of engine speed
[9, 10]. The generator over speed protection will normally Machines generate an array of vibration signals at
operate once the frequency exceeds a certain level. The different frequencies which can be seen and analyzed in the
impact is analogous to a car towing another car when frequency spectrum of the signals. These are basically plots
suddenly the chain connecting them breaks. of amplitudes versus the various frequency components and
represent machine motion as a function of frequency. On
The large transient currents, at system or other the other hand, a time plot of the signals is used to
frequencies particularly the positive, negative, zero determine the resultant vibrations magnitudes of the
sequence and unidirectional components in the armature various frequencies in the frequency spectrum and
windings alter or interact with the steady-state magnetic represent machine motion as a function of time.
fields in the air gap [1, 11, 12]. A dc component on the
armature for instance will induce an ac component on the In the experiment, a dual-axis accelerometer was used to
rotor windings. measure the generator vibration response. The sensor
output was fed to a data logger and finally to a personal
The currents including the dc component are attributed computer. The transducer was mounted on the end-side of
to the machine synchronous transient and subtransient the stator casing adjacent to a bearing and in-line with the
reactances, which are in turn associated with the flux rotor shaft. The set-up allows two simultaneous vibration
linkages between the rotor and stator windings [13]. The readings: horizontal (x-axis) and vertical (y-axis). From the
larger the fault currents in the stator windings, the greater two perpendicular signals, three plots were generated,
the air gap torque distortion and amplification. which provides information on what is happening to the
machine and can represent the machine vibration signature.
Under normal conditions, the electric and magnetic The plots, which were generated by using Matlab and MS
fields are circumferentially distributed periodically and Excel are the: (1) Time plot, (2) Frequency Spectrum, and
evenly across the air gap. However during electrical (3) XY plot, which is an approximate magnified picture of
disturbances, these fields change abruptly and become the shaft centerline of motion or generator (or shaft)
distorted. The unsymmetrical magnetic flux densities in the deflection.
air gap create an unbalanced pull on the rotor [14, 15].
Healthy or loaded phase windings will have higher flux Generator vibration signals are principally caused by the
densities than the open-circuited phase or phases. This inter-relationships of the (i) response of the stator core to
condition is most likely to exist as a result of unbalanced the attractive forces in the air gap, (ii) electromagnetic
loading and single phasing conditions as well as prolonged forces in the air gap between the fixed stator and the
or sustained unbalanced faults. The worst-case effect is rotating rotor as discussed above, (iii) response of the shaft
when the rotor rubs on the stator coils.
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bearings to the forces transmitted to it by the rotor or its Fig. 2 below is the time plot of sample numbered lgf-010
shaft, and (iv) dynamic behavior of the rotor [6]. with the vibration gain of about 68% as seen in the middle
or around the 10th second when the fault was applied.
Generator vibration is influenced by the machine’s
stiffness, inertia, configuration (drive train), natural TIME PLOT (lgf-010)
0.4
frequency and rotational speed among others. Any machine 0.3

has a vibration response unique to its own hence the term

acceleration (g's)
0.2

0.1
“machine signature”. The machine health is normally 0

4.8

8.2
0

0.69
1.38

2.07
2.74

3.42

4.12

5.47
6.15

6.85
7.52

8.89

9.57
10.3

11
11.6

12.3

13

13.7
14.4

15.1
15.7

16.4
17.1

17.8
18.5

19.2
19.9
diagnosed by comparing its signature with any deviation or -0.1

-0.2
change brought about by normal wear or by abnormal -0.3
-0.336g's
conditions. In the experiment, emphasis is on the change in -0.4
X (g)
time (seconds)
Y (g)
machine vibration signature when the faults where applied.
Fig. 2. Time Plot for logged sample lgf-010. X(g) and Y(g) are the x- and
y-axis machine vibration respectively in terms of acceleration.

IV. EXPERIMENTAL SETUP


Referring to Table 1, LGF caused the highest increase in
Fig. 1 below shows the equipment setup. The generator vibration magnitude by about 68% followed by LLF. The
is a Mawdsley 3-phase synchronous generator (5KVA, 2- reason could be that a LGF is unsymmetrical and causes
pole, 3000RPM) mainly used for short-circuit testing. A PC the highest amplified and unbalanced air gap torques. On
data acquisition software exclusive for the accelerometer the other hand, LLGF caused the weakest response. This
was used for data logging. Two computers were used, one could mean that the addition of another faulted line,
to log the vibration and the other to record the transient compared to LGF, must have lessened the torque
fault voltages. The load is a resistor bank, set at 1600W per imbalance.
phase and the system configuration is three-phase four-
wire, the neutral being grounded. However, taking the average of the five highest
responses for each condition, 3PF had the highest
Computer1 Generator Computer2
Controller Oscilloscope amplitude gain. This reveals that although LGF or LLF
C DS s
could produce the strongest vibration magnitudes, a 3PF
Switch
will most likely generate strong vibration responses.
Accelerometer Resistor Bank
Generator

3phase, 4-wire B. Frequency Spectra


Fig. 1. Equipment Setup
The time plot of sample lgf-010 in Fig. 2 above was
divided into three parts, the 1st one-third is the “prefault”,
Twenty samples were taken per each condition, 80 the middle is the “during fault” and the last one-third is the
samples total and each is 20 seconds in length. Logging “post fault”.
commenced 10 seconds prior to the application of fault and
terminated 10 seconds after the fault is cleared. The fault Fig. 3, 4 and 5 below are the “prefault”, “during fault”
was therefore applied on the 10th second or in the middle of and “post fault” frequency spectrum respectively of Fig. 2
the logged data. in the y-axis direction.

F F T P L O T , P R E F A U L T , Y - A X IS (L G F -0 1 0 )
0 .1

V. RESULTS 0 .0 9
y - a x is

0 .0 8

A. Time Plots 0 .0 7

0 .0 6

The effect on the generator vibration amplitude at the


magnitude

0 .0 5

instant of fault are summarized on Table 1. 0 .0 4

0 .0 3

0 .0 2

TABLE I 0 .0 1

MAXIMUM VIBRATION MAGNITUDES


0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5

Fault % 6 6 4 p ts H z

Type g’s Increase Axis Fig. 3. Frequency Spectrum ("Prefault"), which is the FFT of 1st one-
third of the time plot
3PF 0.330 65 -x
LLF 0.334 67 +y The fundamental mechanical frequency of the machine is
50hz (3000RPM) and therefore this should be the dominant
LLGF 0.314 57 +y
frequency. However, the dominant ones are below the 30hz
LGF 0.336 68 -y range. These frequencies are associated to the horizontal
The above values considered are the highest for all movement of the generator frame and the vertical motion of
samples for each fault type. the flooring where the generator lays as the machine has no
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foundation. Had there been a foundation, these should be of fault and Fig. 8 is again the displacement for normal
negligible. condition.

0 .1
F F T P L O T , D U R IN G F A U L T , Y - A X IS (L G F -0 1 0 )

y -a x is
The actual plot is the inner red lines and the blue
0 .0 9
peripheral lines represent the maximum generator motion
0 .0 8

0 .0 7
for a set of shaft revolutions. Fig. 7 for instance is for 334
0 .0 6 shaft revolutions equivalent to 761 data points which is the
m agnitude

0 .0 5
middle one-third of the time plot.
0 .0 4

0 .0 3
-3 XY P LOT, DURING FA ULT (LGF-010)
0 .0 2 x 10
4
90°
0 .0 1

3
0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5
H z
7 2 8 p ts
2

Fig. 4. Frequency Spectrum (“During Fault”), which is the FFT of the

y-axis (dis placem ent)


1
middle data of the time plot when the fault was applied.
0 180° 0°

-1

F F T P L O T , P O S T F A U L T , Y - A X IS (L G F -0 1 0 ) -2
0 .1
y -a x is
0 .0 9 -3

0 .0 8 270°
-4
0 .0 7 -4 -3 -2 -1 0 1 2 3 4
x-axis (displac em ent) -3
0 .0 6 761pts (334rev) x 10
m agnitude

0 .0 5 Fig. 7. XY Plot (“During Fault”) of the middle one-third of the time plot
0 .0 4
when the fault was applied.
0 .0 3

0 .0 2

-3 XY P LOT, P O S T FA ULT (LG F-010)


0 .0 1 x 10
4
90°
0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5
7 5 6 p ts H z 3

Fig. 5. Frequency Spectrum (Post Fault"), which is the FFT of the last 2

one-third of the time plot


y-axis (dis placem ent)

0 180° 0°
No pattern or significant change in terms of frequency
-1
contents and phase observed between the “prefault”,
-2
“during fault” and “post fault” spectra for both the x and y-
-3
axis directions. Overall however, the “during fault” 270°
-4
amplitudes are higher than the “prefault”. -4 -3 -2 -1 0 1
x-axis (displac em ent)
2 3 4
-3
760pts (334rev) x 10

Fig. 8. XY Plot ("Post Fault") of the last one-third of the time plot.
C. XY Plots
To obtain the plots, the acceleration data were converted Fig. 7 above demonstrates the typical response of the
to displacement to give a unit of measurement in mils. Two generator when fault is applied. The “during fault” plots are
coordinate systems were used: the Cartesian to measure the larger in diameter (and distorted) than the “prefault” and
displacement while the Polar to determine the direction of “post fault”. From the same plot, at the time of fault, the
the displacement in terms of angle at the time of fault. generator was displaced by 1.5 x 10-3 mils towards 286°
and by about 0.5 x 10-3 mils at 185°. The “post fault” plot is
Below are the “prefault”, “during fault” and “post fault” still distorted since the machine has not yet recovered from
XY plots of Figure 2 for the same sample. the effect of the fault since it has no foundation.

-3
x 10 XY PLOT, PREFAULT (LGF-010)
4
90°

3
VI. RESULTS AND DISCUSSIONS
2 It is evident from the plots that the vibration frequencies
are random, which means that the generator motion is not
y -axis (dis plac em ent)

0 180° 0°
periodic. Random motion is associated with severe
-1
mechanical or structural looseness [7]. This is due to the
-2
fact that the generator has no foundation, situated on a
-3
second floor and lay only on concrete floor slab. Without
270°
foundation, there is a tendency that the generator motion
-4

760pts (334rev)
-4 -3 -2 -1 0 1
x -ax is (displacem ent)
2 3

x 10
4
-3
could interact with the floor’s, nothing restricts the
Fig. 6. XY Plot ("Prefault") of the 1st one-third of the time plot. generator movement, there is no damping and the floor
could act as a cushion when the machine abnormally
Fig. 6 represents the normal shaft or generator vibrates such as during a fault.
displacement, Fig. 7 captures the displacement at the time
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In the experiment, it was observed that the actual Disturbance on the System Supply," IEEE Transactions on
Energy Conversion, vol. Vol. 14, pp. 1115 to 1123, 1999.
sampling rate is much lower that the acquisition software’s [4] D. N. Walker, S. L. Adams, and R. J. Placek, "Torsional
275hertz (hz) speed and fluctuates from 107 to 118hz. Vibration and Fatigue of Turbine-Generator Shafts," IEEE
Therefore the frequency spectra plots have to be verified Transactions on Power Apparatus and Systems, vol. PAS-
100, pp. 4373 to 4380, 1981.
and this is probably the reason why the plots did not
[5] T. Jainski, "Stresses of Turbo-generator Shafts and
provide sufficient information. Additionally, some critical Foundations Caused by Electrical System Faults(Paper
points could have been missed. C253/80),," presented at 2nd International Conference:
Vibrations in Rotating Machinery, 1980.
[6] P. J. Tavern and J. Penman, Condition Monitoring of
Lastly, the amplitude gains during fault are much lower Machines. Brisbane: John Wiley and Sons Inc, 1987.
than what were anticipated and only a few displayed [7] J. I. Taylor, The Vibration Analysis Handbook, A Practical
increases in vibration magnitudes when faults were applied. Guide for Solving Rotating Machinery Problems. Tampa:
Vibration Consultants Incorporated, 1994.
This is because that generators that are used for short [8] A. Z. Khan, "Effects of Power System Parameters on Critical
circuit testing as in the case of the model generator are Clearing Time: A Comprehensive Analysis," Electric Power
extremely robust in construction, over-designed [19]. System Reseach, vol. 49, 1999.
[9] B. M. Weedy, Electric Power System. Chichester, England:
Another possible reason could be that the generator is Wiley, 1987.
loaded only with real power with zero power factor. [10] P. Kundor, Power System Stability and Control. New York:
Therefore the magnitude of the fault current is lower since McGraw-Hill, 1994.
the X/R value is lower. [11] R. D. M. Whitelaw, "Analysis and Protection of Power
Systems Course on the "Effects of Faults on Synchronous
Machines," GEC Measurements 1989.
[12] A. Abolins, D. Lambrecht, and J. S. Joyce, "Effect of Clearing
VII. CONCLUSIONS Short Circuit and Automatic Reclosing on Torsional Stress
and Life Expenditure of Turbine-Generator Shafts," IEEE
The effect of 3-phase fault (3PF), line-to-line fault Transactions on Power Apparatus and Systems, vol. PAS-95,
(LLF), line-to-ground fault (LLGF) and line-to-ground No. 1, pp. 14 to 25, 1976.
[13] V. d. Toro, Electrical Machines and the Power System. New
fault (LGF) on the 5KVA model generator vibration Jersey: Prentice-Hall, 1985.
signature is evidently seen particularly on the time and XY [14] S. Morii, N. Nagai, and K. Katayama, "Stability Analysis of
plots. LGF appears to have caused the strongest magnitude Rotors Operating in Magnetic Field, Paper C500/047/96,"
presented at 6th International Conference on "Vibrations on
gain followed by LLF. However, 3PF has the highest Rotating Machines, 9-12 September 1996, 1996.
average gain. This reveals that although LGF and LLF [15] T. J. E. Miller, "Faults and Unbalance Forces in the Switched
could produce the strongest vibration magnitudes, a 3PF Reluctance Machine," IEEE Transactions on Industry
Applications, vol. 31, pp. 319 to 328, 1995.
will most likely generate strong vibration responses. [16] I. P. S. R. C. W. Group, "Single Phase Tripping and Auto
Reclosing of Transmission Lines," IEEE Transactions on
LGF also exhibited the greatest effect on the generator Power Delivery, vol. 7, 1992.
shaft deflection by a wide margin against 3PF, which came [17] S. A. Papathanassiou and M. P. Papadopoulos, "Mechanical
Stresses in Fixed-Speed Wind Turbines Due to Network
in second. Additionally, LGF fault has the highest average Disturbances," IEEE Transactions on Energy Conversion,
shaft deflection, again by a wide margin. This means that a vol. 16, No. 4, pp. 361 to 367, 2001.
LGF has the greatest effect on the generator shaft [18] IEEE Power Systems Relaying Committee Working Group,
"Single Phase Tripping and Auto Reclosing of Transmission
deviation. Lines," IEEE Transactions on Power Delivery, vol. 7, 1992.
[19] R. L. Ames, AC Generators, Design and Application.
It is recommended however that the results should be Taunton, England: Research Studies Press LTD, 1990.
validated since the model generator did not have a
foundation, its motion is random; the results does not
represent the response of commercially designed generator
as the model generator is extremely robust in construction;
the acquisition software sampling should be consistent and Rolando V. Oliquino, Jr. received his B.Sc in Electrical Engineering at
at least five times the generator’s mechanical frequency. Southern Illinois University (1987) in the United States and M.Sc in
Moreover, because of the above analyses, the frequency Electrical Utility Engineering (2002) at Curtin University of Technology
in Western Australia. He is currently an Electrical Engineer of the
spectra were not a reliable source of information. Philippine National Oil Company (PNOC) in the power generation
division..

REFERENCES Syed Islam received his B.Sc (1979), M.Sc (1983) and Ph.D (1988) in
electrical power engineering. He is currently an Associate Professor of
Electrical Engineering at Curtin University of Technology. He is also the
[1] J. M. Undrill and L. N. Hannet, "Turbine-Generator Impact
Deputy Director of the Centre for Renewable Energy and Sustainable
Torques in Routine and Fault Operations," IEEE Transactions
Technologies Australia. He is the Managing Editor of the International
on Power Apparatus and Systems, vol. PAS-98, 1979.
Journal of Renewable Energy Engineering. He has published over 60
[2] S. M. Subcommittee and R. M. Committee, "Effects of
research papers in the area of electric power engineering including many
Switching Network Disturbances On Generator Shaft
in the IEEE transactions. He is a member of the IEE, member of CIGRE
Systems," IEEE Transactions on Power Apparatus and
AP12 on transformers, Senior Member of the IEEE and a chartered
Systems, vol. Vol. PAS-101, No. 9, 1982.
engineer in the United Kingdom. He received the Dean’s medallion for
[3] T. J. Hammons and C. K. Lim, "Probability Assessment of
research in 2000 from the Faculty of Engineering of Curtin University for
Turbine-Generator Shaft Torque Following Severe
his outstanding contribution to research. He is the recipient of the 1999
IEEE/PES prestigious T. Burke Haye's outstanding Faculty Recognition
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Award. Dr. Islam’s current research interests are in power quality, energy
efficiency, condition monitoring of electrical machines and hybrid
renewable energy systems.

Halit Eren, BEng, MEng, PhD(Sheff), MBA(Curtin), MIEE, SMIEEE,


CEng. Dr. Eren’s current research interests include: Instruments,
instrumentation systems, industrial networks, industrial communications,
field buses, sensors and transducers, intelligent instrumentation and signal
processing.

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