IS 1363 ( Part 1 ) : 1992

IS0 4016 : 1988

Indian Standard
HEXAGON HEAD BOLTS,SCREWS AND NUTS
OF PRODUCTGRADE C
PART 1 HEXAGON HEAD BOLTS
( SIZE RANGE hl5 TO M64 )

( Third Revision )

UDC 621-8882622

@ 8IS 1992

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ~AFAR MARG
NEW DELHI 110002

odober 1992 Price Group 4

Bolts, Nuts and Fastener Accessories Sectional Committee, LM 14

NATIONAL FOREWORD
This Indian Standard ( Part 1 ) which is identical with IS0 4016: 1988 ‘Hexagon head bolts -
Product grade C’ issued by the International Organization for Standardization ( ISO) was
adcpted by the Bureau of Indian Standards on the recommendation of the Bolts, Nuts and
Fastener Accessories Sectional Committee ( LM 14 ) and approval of the Light Mechanical
Engineering Division Council.
The standard was originally published in 1960 and revised in ‘1967. Subsequent to the
publication of 1967 edition, many changes had been agreed upon at international level which
have been reflected in IS 1367 series of standards covering ‘Technical SUDDIV conditions for
threaded steel fasteners’. Accordingly, the standard was published in 3 parts covering hexagon
head bolts, hexagon head screws and hexagon nuts.
The second revision of the standard was based on IS0 4016 : 1979 ‘Hexagon head bolts of
Product grade C’ issued by ISO. This third revision has been made by the adoption of latest
version cf IS0 4016 published in 1988 as Part 1. The remaining parts of the standard, that is,
Parts 2 and 3 have also been revised by adoption of corresponding latest version of international
standards ( ISOs). The following major changes have been made in this revision:
a) The range of sizes has been enlarged to cover sizes from M5 to M64;
b) The range o{ nominal lengths has been extended up to 500 mm:
c) Non-preferred sizes have been included in separate table in line with IS0 4016;
d) The use of property class 3.6 is also permitted srubject to the agreement between the
manufacturer and user.
ln’the 1967 version of this standard, the width across flats for Ml0 and Ml2 size fasteners was
specified as 17 mm and 19 mm respectively. However, :n the 1983 ‘version this width across
flats was brought in line with IS0 401,6 : 1979 and speciiied as 16 mm and 18 mm respectively
for Ml0 and Ml2 size fasteners. Recognizing the fact that the new width across flat dimensions
could not be implemented immediately, the Explanatory Note to 1983 version of the standard
made a reference to this aspect. However, in the absence of specific coverage in the standard,
the new width across flat dimensions could not be implemented. Recognizing the difficulty of
immediate chanqeover to new width across flats, the Committee felt that definite time frame
may be given to the manufacturers for changeover and accordingly, it has been decided that
width across flats as per 1967 version, that is, 17 mm and 19 mm for M IO and Ml 2 size fasteners
shall be permitted till 31 December 1994.
,It is also understood that some manufacturers are already equipped and manufacturing as per
new width across flat dimensions and supplies as per new specifications are encouraged.
During this period, the manufacture of fasteners as per old version shall be phased out and by
1 January 1995, it is expected that the entire fastener industry would have switched over to
new width across flat dimensions and no old width across flats shall be permitted.
In the adopted standard, certain terminology and conventions are not identical with those
used in Indian Standards; attention is specially drawn to the following:
a) Wherever the words ‘International Standard’ appear, referring to this standard, they
should be read as ‘Indian Standard’; and
b) Comma ( , ) has been used as a decimal marker while in Indian Standards the current
pracr.ce is tc .:se point ( ) a~ the decimal marker.

( Continued on third cover )

( Continued from second cover )
In this adopted standard, reference appears to certain lnternalional Standards for which Indian
Standards also exist. The corresponding Indian S:andards which are to be substituted in their
place are listed below along with their degree of equivalence for the editions indicated:
International Corresponding Indian Standard Degree of
Standard Equivalence
IS0 225 IS 8535 : 7987 Bolts, screws, nuts and accessories - Identical
Terminology and nomenclature ( first revision )
IS0 261 IS 4218 ( Part 2 ) : 1976 IS0 metric screw threads: Part 2 Technically
Diameter pitch combinations ( first revision ) equivalent
IS0 888 IS 4206 : : 987 D;;:ensions for nw::ln~I lengths ar:d rhrcad Ideritkal
lengths for bolts, screws and studs ( first revision )
IS0 898-l IS 1367 ( Part 3 ) : 1991 Technical supply conditions for Identical
threaded steel fasteners : Part 3 Mechanical propertiesand
methods for bolts, screws and studs with full loadability
IS0 965-2 IS 4218 ( Part 6 ) : 1978 IS0 metric screw threads : Part 6 Technically
Limits of sizes for commercial bolts and nuts ( diameter range 1 equivalent
to 52 mm ) ( first revision )
IS0 3269 IS 1367 ( Part 17 ) : Technical supply conditions for threaded Technically
steel fasteners : Part 17 Acceptance criteria ( underpreparation ) equivalent
IS0 4042 IS 1367 (Part 11 ) : Technical supply conditions for Technically
threaded steel fasteners : Parr 11 Electroplared coatings on equ i.G3lenr
threaded steel fasteners ( under preparation )
IS0 47593-I IS 1367 (Part? ) : 1979 Technical supply conditions for Technically
threaded steel fasteners : Part 2 Product grades and tolerances equivalent
( second revision )
IS0 8992 IS 1367 ( Part 1’ ) : 1980 Technical supply conditions for
threaded steel fasteners: Part I lnrroducrion and general
information ( second revision: )
ALTERATION
In clause 5, the designation of hexagon head bolt may be read as Hexagon head bolt
IS 1363 ( Part 1 )-IS0 4016-M12x80-4’6’ in place of ‘Hexagon head bolt IS0 4016-
M12x80-4’6’.
 IS 1363(Partl ):1992
IS0 4016 : 1988

Indian Standard
HEXAGON HEAD BOLTS, SCREWS AND NUTS
OF PRODUCT GRADE C
PART 1 HEXAGON HEAD BOLTS
(SIZE RANGE M5 TO M64 )

( Third Revision)

0 Introduction

This International Standard is part of the corywlete IS0 product standard series on hexagon drive fasteners. The series comprises:

a) hexagon head bolts (IS0 4014, IS0 4015, IS0 4016 and IS0 87651;

b) hexagon head screws (IS0 4017, IS0 4018 and IS0 66761;

cl hexagon nuts IISO 4032, IS0 4033, IS0 40344. IS0 4035, IS0 4036, IS0 6673, IS0 61374 and ISO 86751;

d) hexagon flanged bolts (IS0 4162 and IS0 8i02);

e) hexagon flanged screws;”

f) hexagon flanged nuts US0 4161, IS0 7043 and IS0 7044);

g) structural bo1tir.g (IS0 4775, IS0 7411 to IS0 7414 and IS0 7417).

1 Scope and field of application

This !Wer”ational Standard gives specifications for hexagon head bolts with threads from M5 vp to and including M64 of product
grade C.

If, in special cases, specifications other than those listed in this I”ter”atiO”al Standard ere required, they should be selected from
existing International Standards, for example IS0 261. IS0 888. 1SO 898-l. IS0 965.2 and IS0 4759.1.

11 These will form the subject of future lnternalional Standards

1
ks1363(Partl ):1992
is0 4016 : 1988

2 References

IS0 225, Fasteners - Bolts, screws and nuts -. Symbols and designations of dimensions.

IS0 261, IS0 geneial purpose metric screw threads - General plan.

IS0 888. Bolts, screws and studs - Nominal Jengths and thread fengths for general purpose bofts and screws.

IS0 898-1, Mechanical propefiies of fasteners - Part I: Bolts, screws and studs.

IS0 965-2, I.70 genera/purpose metric screw thre8ds - Tol.erznces - Part 2: Limits of sizes for genera/purpose bolt and nut threads
- Medium quality.

IS0 3269, Fasteners - Acceptance inspection.

IS0 4042, Threaded components - Electroplated coatings.”

IS0 47591. Tolerances for fasteners - Part 1: SolrS, screws and nuts with thread diameters > 1,6 and < 150 mm and product
grades A, B and C.

IS0 632. Fasteners - General requirements for bolts, screw, studs and nuts. ”
 IS1363(Partl):1992
IS0 4016 : 1988

3 Dimensions

NOTE - Symbols and designations of dimensions are specified in IS0 225.

Dimensions in millimetres

Washer face
permissible
End without
special requirements

I, incomplete thread u < 2 P.

 Table 1 - Preferred threads
Dimensions in millimetres
Thread ,d, M5 1 MS 1 MS Ml0 Ml2 M16 M20 1 M24 1 M30 1 M36 1 M42 M46 MS6 1 MS4
PII 0.3 1 1.25 1.5 1.75 2 2.5 3 3.5 4 4.5 5 5.5 6
21 16.. i *IL I ‘)I) I 7f I m I .Y3 ,c -a ^^ I I I I I

-.. --t I I u,z

r-- I - I w
I-1 .- 1 73 1 65 1 97 ( 109 1 121
c max. 0.5 1 0.5 0.6 . 0.6 0.6 0.6 0.8 0.

‘8 1 ‘5 1 ‘8 1 ‘5 1 ‘8 ‘s ‘8 4
rim max. min

30 -
35 33.75
.40 38.75
45 43.75 29 1 22 1 27 116.751 23
50 a.75 .~,_. , -. I
55 53.5 56.5 1’
60 58.5 61.5
/I

^^^r .^. -- I

I
I I I !
_
 76 e-5 $5,; 5’ 55I 78 5!

.- -
86
SE
les
96
c-3
Gi
‘5,! 5
Is,! 5

1 5
88
98
,5, 5 Iiiiii s! 5
6!
7!
1
-
15, 5 128 lo! 5 1

-_ - - - 15. 5
- 149
-
12! 5 1 -
13: 2 1

- - - - -
t
-
15: 2

-
I 1
iii
127
147
167
- - - - - -
la7

243 263 228.5 251 214 233 195.5 223 177 207
249:5 271 234 259 215.5 243 IS7 227
.- - - - - _- - - -
268.5 291 254 279 235.5 263 217 247
283.5 311 274 2% 255.5 283 237 267

294 319 275.5 3a 257 287

.- - - - - - - -
314 339 295.5 323 m 307
334 359 315.5 343 297 327
335.5 353 317 347
- - - - I - - I -
11 P = pitch of the thread.
2) For lengths lnom < 125 mtn.
31 For lengths 125 cnm < InM < 203 mm.
41 For lengths Ino,,, > 203 mm.
5) k& = 0.7 ktin

6) fgmx = Ino,,, - b
&in = I,,, - ~5 P
7) ls,is the minimum grip length.

NOTE - The popular lengths are marked by the shank lengdv..

 Table 2 - Non-preferred threads

I Ml4 I Ml8 I M22 Mw M33 M39 M46 M52 MM)

I I
I --

I
I I ‘S ‘8
nom. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. max. min.

-60 1 58.5 1 61.5 1 16 1 26 I I I I

65 ( 63.5 1 66.5 21 1 31 For sizes above the stepped line, mark&thus -, IS0 4018 is recommended.

35.5
25.5 48
38 27.5 44 itt
45.5 . 58 37.5 50
56.5 69 47.5 60 35 50
65.5 78 57.5 70 45 60
69.5 82 61.5 74 49 64 34.5 52
79.5 92 71.5 84 59 74 44.5 62
83.5 102 81.6 94 69 .? 84 64.5 72 40 60
59.5 112 91.5 104 73 64 64.5 82 59 70
 119.5 :24
144
99
119
114
134
84.5
I ! I
104.5
102
122
70
90
90
110
56.5
75.5
:51 126 Y4r 82.5
._ -
146 Ybl 102.5 95
166 181 .1?2,5 115
142.5 135
-
162.5 155
182.5 175

202.5 195
-
360 354.3 365.7 2i2.5 -G.-
380 374.3 242.5 235

400 394.3 405.7 + 262.5 255

. ..- .----. ..- -
420 413.7 426.3 282.5 275
440 433.7 446.3 302.5 235
-r
4M) 316
453.7 466.3 ._--
4ao 413.7 486.3 -533;

1
---I--
5w 493.7 506.3 355
-
1) P = pitch of rhe thread.
-2 21 For lengths,,, ‘ 125 mm.
3, For lengths 125,~" ‘ I,, < 20~"
4, For lengths lnom > 200 mm.
5, k&i" = 0.7 k,i"

61 ‘xmax = ‘nom - b
‘mli” = fpmax - 5 p
71 Is is the minimum grip length.

NOTE - The ~~wlar lengths are marked by the sha<lK lengths.

IS 1363(Part1 ):1992
is0 4016 : 1988

4 Specifications and reference standards

Table 3 - Specifications and reference standards

Material Steel
I
General International Standard IS0 89%
rcquiremente
f-
TOlW3”Ce 89
Thread
lnternafional Standards IS0 261, IS0 865.2
_-
C&S” d C 39 mm: 3.6, 4.6. 4.8
Mechanical d > 39 !“vn: as agreed
properties d < 39 #mm: IS0 838.1
lnternatiow.l Standards
d > 39 ,mm: as agreed
Product Qrade C
.-.
hernational Standard IS0 4769-l
as Processed

Finish

I-- If different eleCtroPlatinQ requirements are desired or if requirements are needed for
Other finishes. they should be agreed
Acceptability For acceptance Pr&“‘c. see IS0 32

1 I The designation symbols for the property Classes according to IS0 ‘k%. 1 can ako be used for thread sizes above M39. provided that the finished
product has all the properties assigned to the designation symbols in IS0 8981.

5 Desig.wtion
... . . Y
Example for the designation of a hexagon head bolt with thread M12, nominal length / E 80 mm and property C& 4.6:

H&&xi hosed bolt IS0 4016 ‘;-Ml2 x 80 - 4.6

8
Reprography Unit, BIS, New Delhi, India