Professional Documents
Culture Documents
CHORUS TRIO
SERVICE MENU
VERSION 3.0
Version 3.00, revision 0 of this manual corresponds to the CHORUS TRIO model
of the instrument with the 3.xx family of software installed.
It was drafted and carefully reviewed and this version is closely related to the
instrument model (data can be obtained from the instrument’s ID plate) and the
version of the software that controls it (data can be obtained through a
procedure on the instrument itself).
It must be read carefully before using the instrument, especially the parts
relating to safety.
DIESSE declines all responsibility for improper use of the instrument or failing to
use the instrument as specifically indicated in this manual. The manufacturer’s
responsibility is in any event limited exclusively to the malfunctioning of the
instrument.
Any instrument updating done with the customer’s authorization requires that
the user manual be updated in a corresponding manner. It is the user’s
responsibility to verify that the manual provided corresponds with the version of
the instrument used, with particular regard to the release of the software
installed.
DIESSE Diagnostica Senese SpA declines all responsibility for damage that is
directly or indirectly caused by errors, faults or incidents due to the use of
manuals not corresponding to the version of the supplied instrument.
TABLE OF CONTENTS
1 MOVING THE STRIPS ................................................................................. 8
1.1 THE WORKSTATIONS ............................................................................................... 8
1.2 THE TRAY ............................................................................................................... 9
1.3 TRAY ROTATION ...................................................................................................... 9
1.3.1 ABSOLUTE SENSOR............................................................................................... 12
1.3.2 STEP CHECK ...................................................................................................... 12
1.3.3 SYNCHRONIZATION ............................................................................................... 13
1.4 STRIP HOUSING .................................................................................................... 14
1.5 TRAY LOCK ........................................................................................................... 15
1.6 CALIBRATIONS AND CONTROL PARAMETERS ............................................................ 16
1.6.1 ALIGNMENT AND CENTERING OF THE PLATE. .................................................................. 16
2 STRIP RECOGNITION UNIT ...................................................................... 17
2.1 STRIP PRESENCE SENSOR (SPS) ............................................................................. 17
2.2 EXTERNAL BARCODE READER ................................................................................. 17
2.3 INTERNAL BARCODE READER ................................................................................. 18
2.4 CALIBRATIONS AND CONTROL PARAMETERS ............................................................ 18
2.4.1 SPS (STRIP PRESENCE SENSOR) .............................................................................. 18
2.4.2 EXTERNAL BARCODE READER .................................................................................... 19
2.4.3 INTERNAL BARCODE READER .................................................................................... 20
3 TRANSFER UNIT ....................................................................................... 20
3.1 DISPENSING HYDRAULIC CIRCUIT .......................................................................... 20
3.2 THE STRIP, NEEDLES AND THE WELL ....................................................................... 21
3.3 DISPENSER .......................................................................................................... 22
3.4 X-AXIS MOVEMENT ................................................................................................ 23
3.5 THE SYRINGE UNIT................................................................................................ 23
3.6 THE TRANSFER FUNCTION ...................................................................................... 25
3.6.1 TRANSFER FUNCTION PARAMETERS ............................................................................. 25
3.6.2 THE DOUBLE DISPENSING NEEDLE .............................................................................. 25
3.6.3 PRIMING OF THE DISPENSING AND WASH CIRCUIT ............................................................ 26
3.6.4 WITHDRAWAL .................................................................................................... 26
3.6.5 DRYING OF THE TIP .............................................................................................. 28
3.6.6 PERFORATION OF THE CUVETTE MEMBRANE .................................................................... 28
3.6.7 LEVEL DETECTION ................................................................................................ 29
3.6.8 MIXING............................................................................................................ 30
3.6.9 USING A PREDILUTED SAMPLE .................................................................................. 31
3.6.10 SIMPLE TRANSFER ................................................................................................ 31
3.7 CALIBRATIONS AND CONTROL PARAMETERS ............................................................ 33
3.7.1 CIRCUIT TRANSFER .............................................................................................. 33
3.7.2 DISPENSERS ...................................................................................................... 34
3.7.3 X-AXIS MOVEMENT ............................................................................................... 35
3.7.4 LEVEL SENSORS .................................................................................................. 36
3.8 FUNCTIONAL TESTS............................................................................................... 37
6
28
25
22
21
12
fig. 1.1
Pos Function
1 fluid transfer station, where liquids are transferred from one well to another. The positioning unit is
able to move from one well to another and to transfer the liquids.
2 1st reading station
6 station where the presence of the strip is checked
7 station for the reading of the strip’s barcode
12 2nd reading station
22 3rd reading station
21 1st well washer for the strip
25 2nd washer
Since the strip has two reaction cuvettes, wash and reading stations are created
so that the operations can be performed on both cuvettes simultaneously.
1 3
2 5
8 12
4
13
11
7
9 10
No. Description
1 Locking ring-nut
2 Upper surface
3 Column
4 Lower surface
5 Strip tray
6 Tray synchronization device (TSD)
7 Absolute tray sensor
8 Tray shaft with pulley
9 Drive belt
10 Drive shaft with pulley
11 Temporary lock nut
12 Tensioning bracket
13 Hole sensor (relative)
3
2
4
No. Description
1 Motor
2 Temporary fastening nut
3 Motor unit movement slide
4 Belt tensioning screw
A small magnet is mounted on the rotational pulley of the drive shaft which is
detected by a Hall sensor located on a small plate fastened by an angular
bracket. The magnet ensures an absolute mechanical zero position and therefore
alignment of the tray.
Every step that the tray makes during the cycle needs to be checked to ensure
that it was done correctly.
The check is done using an infra-red reflection sensor that “detects” the passage
between the plate full area (illuminated sensor) and the area with the hole (dark
sensor).
The rotation control software analyses the time intervals of the passages
between the dark zones and the illuminated zones and checks that the rotor is
turning correctly.
1
1. hole sensor (relative)
2. reference hole
1.3.3 SYNCHRONIZATION
Once the rotation is finished, or after the shaking of the plate has ended, the tray
is correctly positioned by a mechanical unit made up of a special device called
the Tray Synchronization Device (TSD) or simply the tray synchronizer, which
inserts a cone-headed cylinder in one of the holes beneath the tray that
correspond to each of the 30 strip insertion positions.
The wedge-shaped pin is quickly moved by a motor on which a worm screw is
mounted. Two sensors check the positioning. The first (limit switch) checks the
starting mechanical position (detail A in the figure). The other is used to check
the alignment of the plate before carrying out the complete insertion of the pin
(detail B in the figure). At the end of the operation the pin completely enters the
hole and locks the tray in the desired position. (detail C in the figure).
1
3 A
1. conical pin of the TSD
4 2. positioning hole
3. relative position sensor
4. absolute sensor (at
B rest)
7 6
2
1. lock pin
2. centering hole
3. solenoid
1
3
The plate alignment is checked with the tray zero offset parameter which
represents the number of steps the tray must carry out to be aligned, starting
from the absolute position which is determined by the absolute sensor located in
the rotation device. The following operations can be performed to check the
calibration:
1. In the Settings / Hardware Parameters / Mechanical Calibrations window set
the Tray zero offset parameter to zero.
2. Use the Commands / Hardware Commands /Motors-Tray command. The
carousel turns clockwise and stops without activating the TSD, but plate
position no. 1 does not correspond to the dispenser slit since the tray stopped
in front of the absolute sensor.
3. Use command Commands / Hardware Commands / Positions -Tray and make
the tray cover the number of steps necessary to become aligned, then insert
the TSD:Insert TSD- Tray Synchronization Device.
4. In the Settings / Hardware Parameters / Mechanical Calibrations window set
the Tray zero offset parameter to the number of steps determined
previously.The ideal value must be < 80.
A
2 1. light emitter
2. receiver
1. barcode reader
3 2. reader bracket
3. barcode reading beam
4 4. tray upper surface
5. strip being read
Connect the cable to the serial port labelled Barcode located in the left rear
portion of the Chorus trio and then tighten the fastening screws on the
connector.
Warning: since the serial port also supplies power to the reader, it is best to connect it when the
instrument is off.
To use the reader on the Chorus trio, its serial communication (RS232) must be
enabled by sequentially scanning the three barcodes reported in the table below:
1. The reader goes into configuration mode by scanning the first barcode
(command $+)
2. The reader enables the serial interface by scanning the second barcode
(command CP0)
3. The reader saves and exits the configuration mode by scanning the third
barcode (command $-)
2.4.2.3 Testing
1. With the machine switched off, connect the barcode reader to the serial port
labelled BARCODE, located on the back of the instrument.
2. Switch on the machine and wait for Chorus Manager to connect.
3. Now go to the Commands menu and then to the Hardware Controls menu
4. Scan a code from a valid strip and check in the window that it was read. Click
on External barcode and check the correctness of the reading.
1. Reset the TSD (Reset / Tray Synchronization Device (TSD)) to unlock the
carousel
2. Disable the motors by means of the Disable all button
3. Insert a strip with a valid code and manually move the carousel until the strip
is aligned with the internal barcode reader
4. Click on the Barcodes folder and select Internal, then check that the code of
the strip was read correctly
3 TRANSFER UNIT
Bput
CS sen.
(1-4)
250ul
closure
cap
SV9 SV8
SV3 Aput
ON
ON
closure
cap SV7
disp #1
disp #2
SV4
ON level sensor
ON level sensor
Pp3
SV5 Sput#2 Sput#1
Pasc Pasc
Plav
pp3: the peristaltic pump that takes in wash water from the tank and distributes it inside the
instrument.
SV3: enables the connection of the dispensing needles or the liquid coming from pump pp3
or the syringes.
SV4: enables the delivery of water for the external washing of the needles
SV5: enables the external wash flow on disp1 or disp2.
SV7: enables the flow selected by ev3 on disp1 or disp2.
SV8: guides the inlet/outlet flow from the 250 ml syringe.
As can be seen in the figure, each needle has a pair of wells(Plav, Pasc) with the
following characteristics:
- and internal spout that delivers a jet of water onto the tip of the needle when
it is inserted into the well.
- The drying well Pasc has a large mesh sponge that retains any drops of wash
water that collect on the outer side of the needle.
Each of these wells has a drain that directs the water to the main waste well.
The syringe is a device that precisely draws up and dispenses the liquids. The
syringe has a capacity of 250 µl. It is connected to the wash water tank, as the
circuit connecting it to the needle is filled with wash water.
Every needle has a capacitive level sensor that is able to detect a minimum of 40
µl and has a sensitivity of 10 µl. The inside and outside of every needle tip is
covered with a ceramic material that reduces carry-over to almost zero.
1 2 3 4
#2
8 9 10 11 12
1. bracket
sinistra destra 2. tube
1 2
A 14 3. connecting bracket
4. needle
5. level sensor wire
3 6. needle cylinder block fork
13 7. insulated needle-holding
block
12 4 8. slider
5 15
9. slide
10. toothed rack
6 11. pinion
12. motor
7
13. position sensor
11 8 16 14. fork
17 15. slider for the drum slide
10 16. spring
9 18
17. tapering
A 18. tip
sezione
DESTRA FRONTE SINISTRA A- A
3 4 5 6 7 8
9
2
10
11 1. drive hook
2. frame’s upper surface
3. motor
4. angular bracket
12 5. adjustment slots
6. motor pulley
1 7. position sensor
8. sliding carriage
9. threaded holes
10. wash access area
11. slide
12. access to the strip wells
13. toothed belt
14. idle pulley
15. base plate pulley
13
15 14
1. motor
2. joint
3. thrust plate
4. worm screw
5. sliding block
6. slider
7. end bracket
8. pads
9. guide slot
10. syringe unit
11. syringes
12. clamping bracket
13. fixing bracket
14. solenoid valves
15. position sensor
To prevent the conjugate from coming into contact with the substrate, even
minimally, a dedicated withdrawal needle must be used. This needle must have
the ascent/descent movement and all the other controls, independent from the
other. Operation is completely interchangeable from a hydraulic point of view.
Solenoid valve Ev7 selects which of the two needles must operate.
• Disp no. 1 is dedicated to the transfer of serum, diluent and substrate
• Disp no. 2 is dedicated to the conjugate.
In a transfer, the Needle parameter establishes which needle must be used.
• Needle = 1 sets the use of dispenser no. 1
• Needle = 2 sets the use of dispenser no. 2
3.6.4 WITHDRAWAL
The removal of liquid from a well, done at the cuvette bottom level, which
guarantees that the entire contents of the well can be drawn up.
Starting cuvette is the starting cuvette (or well) number from which the liquid
must be drawn up.
The dispensing function is organized so that, after the liquid has been withdrawn
from the starting cuvette, the amount equal to the Quantity #1 parameter can
be dispensed into the cuvette defined to be Cuvette #1 and the amount equal to
the Quantity #2 parameter can be dispensed into the cuvette defined to be
Cuvette #2. The amount withdrawn from the Starting cuvette is therefore the
total of the Quantity #1 and Quantity #2 amounts.
The amount withdrawn is actually increased by a preset amount, in order to
prevent the final emptying from coinciding with a bubble.
- For quantities up to 20 μl and if the large syringe is used, a total of 25 μl is
taken.
- For quantities from 21 μl to 100 μl, an extra 5 μl is taken.
- For quantities above 100 μl, an extra 20 μl is taken.
When the amount of liquid is destined for mixing, no extra amount is taken.
1 2 3 4 5
The duration of the needle washing is defined in the Wash mode parameter,
which is set whenever a certain transfer procedure is defined.
It can have a value from 0 to 5, according to the following table.
Washing description
0 No washing
1 10-15 ml water
2
3
4
5
The final washing of the needle is skipped if the next transfer belongs to the
same family as that being processed. This functional characteristic can save
considerable amounts of wash water.
After washing, the needle remains immersed in the Plav, where the water drops
begin to drip off the inside and outside of the needle. These drops must be
completely removed at the start of a transfer procedure. To do this, the needle
needs to be inserted into the drying well, Pasc.
The steps are the following:
1. Ascent from Plav
2. Shifting to Pasc
3. Descent into Pasc and drying of the needle
4. Ascent from Pasc.
Drying is only done if the tip of the needle was washed.
The test strip requires that some wells, containing liquids or lyophilized product,
be sealed with a thin plastic membrane. The withdrawal and dispensing of liquids
in the sealed cells requires that the membrane be pre-bored in a position
different from that of the successive suction hole.
The pre-boring creates a hole in the membrane where air can safely enter.
This is necessary since the sides of the hole made in the membrane for
withdrawing can seal around the needle itself, thus reducing or preventing air
from entering.
The lack of incoming air into the well during the suction phase causes a lesser
amount of liquid to be removed with respect to that programmed, thus leading to
measurement errors.
Pre-boring is done automatically by the procedure, before proceeding with the
suction hole. Nevertheless, this is avoided if the well is already perforated.
3 4
2 1. cuvette bottom level
2. membrane
3. pre-boring
4. suction hole
5. sharp needle tip
1 5
The dispensing needles are made with oblique tips with sharp edges. The cutting
of the membrane may be imperfect or even poorly cut due to the fact that the tip
becomes dull over time (life expectancy of more than 3000 cuts) or if the membrane is too
tough due to an imperfect heat sealing.
A check of the hole and the tip’s cutting ability must therefore be included for
every perforation operation.
The level detector, found on each of the needles, is designed to control the
amount of liquids dispensed into the cells of the strip by checking the dispensed
liquid level.
The limiting factor is that it cannot be used for membrane covered cuvettes, as
this would cause measurement errors.
The detection procedure is simple and involves two situations:
1. checking of the level in a cuvette, before the withdrawal of liquid
- the needle, starting from the home vertical level, descends into the well with
the level sensor on
- when it stops or has detected the liquid or is at its end stroke, the liquid level
is calculated by the difference in steps.
- if the amount is insufficient with respect to that expected, an error is reported
and the strip is not processed.
3.6.8 MIXING
After having distributed a liquid in a cuvette which already had other liquid (ex:
serum in the diluent cuvette), the solution needs to be mixed in order to make it
homogeneous.
The shaking of the plate is only sufficient for keeping homogeneous solutions in
suspension.
Version 3.0 – Revision 0 - 29/11/12 30 of 151
Chorus trio – SERVICE MANUAL CHSMIT30
Mixing is controlled by two transfer function parameters:
1. The needle gets to the bottom cuvette level, where it dispensed the liquid into
the cuvette and the dosing syringe is completely closed.
Warning: the mixing mode requires that the liquid to be mixed be taken without any extra
amount, in order to avoid bubbles from forming.
2. Now, with the needle still at the cuvette bottom level, the Shaking quantity is
drawn in for the first time and then expelled. This is done the number of
times indicated by the Shaking number.
3. When finished, the needle exits the cuvette and is washed.
Each test code has a very precise pre-cycle and cycle procedure.
For pediatric samples, the user can only insert the strip into diluted serum due to
the availability of serum. The strip code is the same for the preselected test,
independent of whether the serum has already been diluted or not.
To remedy this problem, a certain type of pediatric sample can be classified
when the samples are introduced. This allows the instrument, starting from the
test code, to perform another transfer procedure, which only differs from the
standard procedure by modifying the sample preparation.
We will now analyze a simple transfer function using the procedures partially
described beforehand.
There are two types of transfer:
This is the transfer that brings the serum from well no. 1 to well no. 3 and mixes it.
The transfer stages are:
#1 #2
1. washing of Disp #1
#2 #1 #2
#1 1. drying of
Disp #1
1 2 2. disp #1 carries out a
vertical reset
#2 #1 #2
1. disp #1 moves to the
#1
starting cuvette and
1 2 withdraws Quantity #1
2. disp #1 carries out a
vertical reset
#2
#1
#1 #2 1. disp #1 moves and makes
a hole in the membrane of
1 2 Cuvette #1
2. disp #1 carries out a
vertical reset
#2 #1 #2 1. disp #1 dispenses
#1 Quantity #1
2
2. disp #1 carries out a
1
vertical reset
1. Connect a water tank with saline solution and drain tubes to the waste tank.
2. Activate solenoid valve SV4 (Solenoid valves / SV4) and pump PP3 (Pumps /
Pp3)
3. Check that the flow of water comes out of UGEL 1.
4. Activate solenoid valve SV5 (Solenoid valves / SV5)
5. Check that the flow of water comes out of UGEL 2.
NOTE: since the error check was activated, the warning alarm must activate once the warning level
has been reached and pump PP8 must switch on to empty the waste well.
Warning: to avoid damaging the needles, dismount them from the wash unit and place the small tubes
inside the wash wells
1. Deactivate the pump and solenoid valves using the Commands menu.
2. Connect the tank filled with clean water
3. Activate solenoid valve ev3 (Solenoid valves / SV3) and pump PP3 (Pumps /
Pp3) and check that water flows from disp1
4. Activate solenoid valve ev7 (Solenoid valves / SV3) and and check that water
flows from disp2
3.7.2 DISPENSERS
The Chorus trio resets the tray and moves the x-axis by moving dispenser no. 1
into well no. 5 and successively into no. 6, and it then reads the liquid level.
The same is then done with dispenser no. 2
The number of times that the operation must be done for each dispenser can be
set (from 1 to 255).
Below is an example of a report:
Disp1
Pz 5: Hi: 101 Pz 6: Hi: 96
Pz 5: Hi: 101 Pz 6: Hi: 96
Pz 5: Hi: 101 Pz 6: Hi: 96
……………
Disp2
Pz 5: Hi: 100 Pz 6: Hi: 95
Pz 5: Hi: 99 Pz 6: Hi: 95
Pz 5: Hi: 100 Pz 6: Hi: 95
……………..
Dispenser
Needle to use for the transfer. The possible values are 1 (standard) or 2
(Disp#1=norm,
(conjugated).
Disp#2=conj):
Start cuvette from where the liquid is withdrawn. The possible values range
Source well (0..7):
from 0 to 7.
Number of the first cuvette in which the liquid will be transferred. The possible
Target well (0..7):
values range from 0 to 7.
The instrument perforates the membranes of all the wells (2, 3, 4 and 7) of strip
no. 1 twice with dispenser no. 1, and then continues with strip no. 2 using
dispenser no. 2.
A report similar to that below is issued while the holes are being made
SAMPLE NR 1
NEEDLE1 Well: 2 check step 119 real step 119
NEEDLE1 Well: 2 check step 119real step 111
NEEDLE1 Well: 3 check step 119real step 119
NEEDLE1 Well: 3 check step 119real step 111
NEEDLE1 Well: 4 check step 119real step 111
NEEDLE1 Well: 4 check step 119real step 119
NEEDLE1 Well: 7 check step 119 real step 119
NEEDLE1 Well: 7 check step 119 real step 119
SAMPLE NR 2
NEEDLE2 Well: 2 check step 119real step 118
NEEDLE2 Well: 2 check step 119real step 112
NEEDLE2 Well: 3 check step 119real step 111
NEEDLE2 Well: 3 check step 119real step 111
a difference of 15-20 steps between the check and real steps is allowed
Each well has 2 rows of data, since 2 holes are made.
It is recommended that the test be performed by heating the strips for a few
minutes, so that the membrane stretches, like during the cycle.
The printout is composed of the test report.
4 OPTICAL UNIT
1. optical fibres
2. cylinder
3. monochromatic
filter
4. heat filter
5. lamp
6. power control
7. electronic control
1 2 3 4 5 6 7
The electronic circuit for regulating the control voltage is what makes the lighting
device particular. It is interesting to analyze the control circuit starting from the
power circuit.
The premises are the following:
A) the light that each line can transmit is different from the other, even
by 30%, depending on the light gradient that covers the head of the
cylinder and the lack of radial symmetry of the line terminals collected in
the cylinder.
B) If, in the three measuring stations, the same amount of light does
not traverse each cuvette, homogeneity of the measuring points cannot be
reached.
In order for all the lines in an optical fiber to be homogeneous from a light
emission point of view, a calibration procedure, managed by the central
microprocessor, is required that guides the lamp’s electronic control, which in
turn is able to generate approximately 800 voltage values within the lamp’s
operating range of 5V DC to 12 V DC.
Therefore a voltage value is determined for each optical line in order to generate
light beams of the same intensity.
The light emitted from each line is sent through an optical channel to the first
focusing lens (this is true for each of the two channels on the optical device).
5 7
2 1
8 1. optical fiber
4 6 2. optical fiber terminus
3 ferrule
3. optical channel
4. lenses
5. optical fiber support
6. upper surface
7. strip tray
8. strip
10 9. focalization point
10. lenses
11. optical channel
12. optical receiver
13. receiver card
14. lower surface
9
13
12 11 14
The light ray focuses a 1.5 mm spot about 1 mm from the bottom of the cuvette.
After it has passed through the strip, the light beam is focalized by a pair of dual
lenses on the optical receiver positioned on the electronic receiving board. The
diameter is 3 mm and ensures a good signal/disturbance ratio.
The translated voltage signal is sent from the conditioning electronics to the A/D
converter.
1
left right 2
1. bracket
10 3 2. filter block
11 3. connecting bracket
9 4. slider
5. slide
12 8 6. toothed rack
7. pinion
8. motor
9. position sensor
13
10. plate
11. filter #1
7 4 12. filter #2
13. no filter
6
5
1000
1800
800
1500
1200
600
900
400
600
200
300
1/32
1/128
1/16
Transmittance is however a relative measurement that does not take into
account the characteristics of the the optical channel. Therefore, in the presence
of more than one optical channel, a different parameter must be used to have
comparable measurements: absorbance. Absorbance is a measurement of the
ability to absorb (and therefore not allow to pass through) light emitted by the
emitter. The higher the absorbance the lower the turbidity of the solution.
The absorbance (Abs), for an optical channel, in its theoretical formulation, is
given by the formula:
This formulation does not consider the problem of using electronic amplifiers and
analog/digital converters. In fact, the transmittance voltage reading of a
transmittance signal is such that the darkness value (theoretical transmittance =
0) is a residual voltage value (Toff.set), which is subtracted from every
transmittance reading.
The formula to be used therefore becomes:
( TH20 – Toff-dark )
(Tsoln – Toff-dark )
Given that the amount of incident light on the surface of the group of optical
fibers is distributed according to a gradient that diminishes when moving away
from the centre, and given that the layout of the microfibers inside the collection
cylinder is random and can therefore be arranged more or less towards the
To obtain the same optical response from displaced optical fibers, the incident
light must be different depending on the optical fiber taken into consideration.
This means that the lamp is powered with a different voltage depending on the
optical fiber to be controlled.
In the Chorus trio system, the time that the tray stays in each of the 30 positions
is never less than 18 seconds, and of this time, no less than 6 seconds is
dedicated to mixing.
Given that, during a step, all six optical channels may need to be read, the time
available for each channel is slightly higher.
Since the adjustment time for lamp luminosity (from 5V to 12 volt) is less than 2
seconds, emission stability can be obtained for enough time to perform a reading
of an optical channel after this interval.
IV° fibra
V° fibra
VI° fibra
I° fibra
II° fibra
III° fibra
vibration time
11 sec
18 sec
0 sec
In each of the time intervals in which the tray waits for the step, it’s therefore
possible to:
- modify the lamp’s control voltage to the required value, for example for
the 1st optical fiber
- perform the reading on the relative optical channel.
120
100
80
60
40
20
0
0 1 2 3 4 5 6 7 8
The previous concepts indicate the need to have a power supply for the lamp
that can scan the range from 5 to 12 Volts in steps not less than 10 mVolts. This
is to ensure that the six optical fibers are adjusted to within ± 5‰ of the
reference value.
This is the first calibration to be performed in order to continue with the “reset”
channel, meaning that it is able to detect valid digital values above 0. By
darkening the optical receiver, the indicated value could be:
In the second case, the digital indication at 0 does not mean that the output from the optical channel’s amplifier is
exactly at 0 analogical volts, but could have a negative value due to the amplifier’s inherent offset. If we were to
accept this value, it would mean losing the evaluation of optical values which, in analogical terms, come from the
negative value of the offset up to zero. A digital value for the dark should therefore be set that gives an indication
> 0, for example 20 digit.
optical
receiver A/D converter
fixed gain
amplifier
light
power optical
supply receiver A/D converter
digital voltage
ramp ramp
generator generator
The lamp’s control voltage must be generated from 5 to 12 Volts in steps less
than or equal to 10 mV. This means that no less than 700 (7000/10) control
points are needed.
These points are generated with two devices:
One of them functions as the control range selector (lamp voltage range) and
varies from 0 to 7, and the other as a fine selector (lamp volt. lev.) and varies
from 0 to 127.
This allows 8 linear characteristics to be arranged, which could be “connected”
together to form one unique characteristic of 128x8 = 1024 points. In reality,
however, the start and end voltage in each of the 8 characteristics cannot be
precisely defined and this prevents a true connection.
To therefore prevent gaps between one characteristic and another, the 8
characteristics are generated so that the adjoining characteristics partially
overlap each other (see fig. A):
volt volt
12.0 12.0
8.0 8.0
4.0 4.0
127
31
41
38
37
43
29
48
0 127
0
a) b)
As can be seen in figure B), the passage from one characteristic to the next
takes place, increasing the range and restarting the count from 0, when the
connection point with the next characteristic is reached. This gives a lesser
number of resolution points since the characteristics no longer start from 0, but
instead from the value corresponding to the intersection and indicated in the
figure.
Version 3.0 – Revision 0 - 29/11/12 48 of 151
Chorus trio – SERVICE MANUAL CHSMIT30
This provides a true characteristic equal to that in fig. C, where there is a virtual
counter that lays out 749 horizontal points [ 127 + (127-31) + (127 – 41) +
(127 – 38) + (127 – 37) + (127 - 43) + (127 – 29) + (127 – 48) for scanning
voltages from 5 to 12 Volts.
volt
12.0
8.0
4.0
784
0
Each ramp segment represents a range (0, 1, …,7). Each range has a starting
point, which is not 0, but depends on the intersection point with the ramp (the
range) that precedes it. This number of points, which is lost in the calculation of
the totalramp, is reported as the start index. The first val, on the other hand,
indicates the A/D conversion value of the lamp voltage in correspondence with
the start index.
first value
0 start index
The voltage on the lamp can be determined using the following formula:
Vlamp = 4.3 * 4000 * first value / 1024
An example of a virtual ramp report is the following:
Range…0 first value 333 start index 0
Range…1 first value 389 start index 19
Controlling the calibration of the optical channels is done with the commands and
indications found on the calibration window.
Vir ramp: starts the control procedure for the virtual ramp and prints the report
Dark controls the offset values and reports them in the dark column
Light starts the adjustment of the light emission at a value of 1000 dgt for each channel
using an empty cuvette
The following data are reported:
the transmittance (Air) the virtual ramp value (Vir)
the voltage control value inside the range (Val)
The selected range (Ran)
The dark value (Dark)
Calib: automatically starts the Dark and Light procedures, one after the other.
Check: performs a complete reading of the optical channels using the selected parameters
Print: Prints the calibration report displayed on the screen
Note: The test using the controls available on the CHORUS TRIO should be performed without
connecting to Chorus manager trio.
When finished, launch the reset command, recheck the position and reassemble
the unit.
The optical interleavers mounted on the instrument must have already been
tested and supplied with a testing document (RdC).
1. Open the Start / Utility / Service / Calib window on the Chorus trio
2. Select 650 nm filter
3. Give the Vir ramp command
To view the virtual ramp, the instrument needs to be connected to the PC. With
Chorus manager click on Settings /Parameters
There is a steady increase of the broken line between the value of 5 Volts and
that of 12 V DC.
To further check the control voltage, a voltmeter can be put on the lamp’s
voltage (without disconnecting the lamp) and setting the value using the
following procedure:
One must make sure that the offset has been calibrated before adjusting the
light.
1. Go to the Start / Service / Reset / Calib window, with the 650 nm filter and
covering the instrument with a sheet so that it cannot be influenced by
ambient light (or reducing the ambient light), activate the Light command
The system measures the lamp’s control current channel by channel in order
to obtain a reading in air near 1000 dgt
This must occur with a range value not higher than 1 for each channel
2. Then send the Check command and read the final values, which must stay
within 1000 ± 10
The CC test must be done by the Chorus trio. Open the Service window (Start /
Utility/ Service).
Note: the solutions are kept at room temperature (25°) and the temperature control system should be
deactivated for the tests
1. Prepare seven LAB type strips, with the 2 reaction wells correctly inserted and
both filled with the following solutions:
strip no. 1 100 µl solution 1:512
strip no. 2 100 µl solution 1:256
strip no. 3 100 µl solution 1:128
strip no. 4 100 µl solution 1:64
strip no. 5 100 µl solution 1:32
strip no. 6 100 µl solution 1:16
and place them in the first seven positions in the carousel.
2. Give the TRead command as in the figure and wait for the cycle to finish.
4. Take the data with a spreadsheet management program and enter the x-axis
values as shown in the figure, then go to the graphs of the curves.
OTTICA 014
2500
2000
1500
1000
500
0
0 0,01 0,02 0,03 0,04 0,05 0,06 0,07
Warning:The values can change if the calibration solutions are changed or if they were improperly
stored
Note: the test certificate is composed of the graph with the table.
5 WASHING UNIT
CS sen.
(1-4) closure
cap pp7-1
ev10
21
pp7-2
pp2
ev2 S1
pp6
closure
Buff. Sol. cap 25 pp4-1
Autoimm. ev11
ev1
pp4-2
ev12 pp1
S2
B1S sen
(1-4) pp5
Buff. Sol.
Infective ev6 28
p1
B2S sen
(1-4) Wasting
ev1: solenoid valve for exchange between the autoimmunity washing-buffer solution and the air
ev2: solenoid valve for exchange between the ev12 selection and the cleaning solution
ev6: solenoid valve for exchange between the infective washing-buffer solution and the air
ev10: solenoid valve for stopping the flow of washer #1
ev11: solenoid valve for stopping the flow of washer #2
ev12: solenoid valve for the exchange of the buffer tanks
pp1: supply pump in the needles of washer #2
pp2: supply pump in the needles of washer #1
pp4: aspiration pump from the needles of washer #2
pp5: aspiration pump from the collection basin of washer #2
pp6: aspiration pump from the collection basin of washer #1
pp7: aspiration pump from the needles of washer #1
p1: aspiration pump from the needles of washer #3
Warning: Each probe must always be used with the same solution in order to prevent
cross contaminations.
Use the probe with the blue band for the tank with the Infective Washing Buffer, that
with the green band for the tank with the Autoimmunity Washing Buffer and that with the
white band for the Cleaning solution, following the color-coding indicated on the
instrument’s connectors
Once connected, the probe takes the liquid from the spout and puts it into the
hydraulic circuit through the fitting.
The four sensors, located on the probe rod, report the liquid level in the tank.
The sensor signals are sent to the instrument through the electric connector.
1. withdrawal spout
7
2. 0% level sensor
3. 25% level sensor
4. 50% level sensor
1 2 3 4 5 8
6 5. 75% level sensor
6. hydraulic fitting
7. electric connector
8. band
1
A sezione
left A- A
right
2
12
11 1. bracket
3 2. connecting bracket
10
3. needles
4. needle-holding block
9
13 5. slider
6. slide
14 7. toothed rack
8. pinion
4
9. motor
8 5 15 10. position sensor
11. aspiration tube
7
6 12. supply tube
A
13. tube casing
16
14. spring
15. axial bearing
RIGHT FRONT LEFT 17 16. tapering
17. Teflon covering
2 1. straight needle
1 2. tapered needle
3. sensors
The diagram shows the section below the strip introduction tray.
As can be seen, there is a collection basin. When there are no strips in the tray,
the contents of the needles are unloaded in the well during the priming or
cleaning of the needles.
The well is drained by pump pp6, if we are in position 21 or by pump pp5 if we
are in position 25.
For safety purposes, each well is equipped with a pair of sensors that can report
any overflowing of liquid.
1 2 3 4
5 6 7
1. From Chorus manager trio deactivate the pumps and solenoid valves and
disable the motors (Disable all button)
2. Lower washer no. 21 to the level of the surface
3. Turn on Pp2 (Pumps / Pp2)
check that the blue coloured water begins to flow through the tubes and goes
into the needles of washer #21.
Lower the washer to the bottom
4. When the liquid touches the contacts of the basin, pump Pp2 must stop and
pump Pp6 must switch on to empty the well
5. Retry activating Pp2 again
6. again deactivate the pumps and solenoid valves and disable the motors
1. From Chorus manager trio deactivate the pumps and solenoid valves and
disable the motors (Disable all button)
2. Lower washer #25 to the level of the surface
3. Turn on Pp1 (Pumps / Pp1)
check that the blue coloured water begins to flow through the tubes and goes
into the needles of washer #25.
Lower the washer to the bottom
4. When the liquid touches the contacts of the basin, pump Pp2 must stop and
pump Pp6 must switch on to empty the well
5. Retry activating Pp1 again
6. again deactivate the pumps and solenoid valves and disable the motors
1. From Chorus manager trio deactivate the pumps and solenoid valves and
disable the motors (Disable all button)
2. Lower washer #21 to the level of the surface
3. Activate SV2 (Valves / SV2)
4. Turn on Pp2 (Pumps / Pp2)
- Check that the clean water begins to flow through and replace the blue
coloured water.
When the basin is full, pump Pp2 must stop and pump Pp6 must switch on to
empty the well
5. Retry activating Pp2 again until the tubes with coloured water are empty.
1. From Chorus manager trio deactivate the pumps and solenoid valves and
disable the motors (Disable all button)
2. Lower washer #25 to the level of the surface
3. Activate SV2 (Valves / SV2)
4. Turn on Pp1 (Pumps / Pp1)
- Check that the clean water begins to flow through and replace the blue
coloured water.
- When the basin is full, pump Pp1 must stop and pump Pp5 must switch on
to empty the well
5. Retry activating Pp1 again until the tubes with coloured water are empty and
6. again deactivate the pumps and solenoid valves and disable the motors
1. From WinChorus trio deactivate the pumps and solenoid valves and disable
the motors (Disable all button)
2. Put a strip with two cuvettes filled with liquid under the drying station position
and lower the needles until they are inside the cuvettes.
3. Activate Pp1 for a few seconds and check that the liquid is completely
aspirated
4. again deactivate the pumps and solenoid valves and disable the motors
This is the number of steps needed to position the aspiration needle near the
upper edge of wells 5,6. The needle must be inside the wells at approximately
2mm from the upper edge, so that any excess liquid can be aspirated.
4. Remove the strip and check that the liquid level in wells 5,6 is approximately
2mm from the edge
Set the value found in the parameters table Settings / Hardware parameters /
Mechanical calibration / Washer #1 bottom level
The default value is 50
This is the number of steps needed to position the aspiration needle near the
upper edge of wells 5,6. The needle must be inside the wells at approximately
2mm from the upper edge, so that any excess liquid can be aspirated.
The procedure to calculate this parameter is the following:
1. Send the tray reset command using the Tray key and then click on Reset
2. Insert a clean strip in the tray and rotate it so that the strip is in line with
washer #2
3. Select the command Macro / Check washers / Washer #2 and give the Start
command
4. Remove the strip and check that the liquid level in wells 5,6 is approximately
2mm from the edge
Set the value found in the parameters table Settings / Hardware parameters /
Mechanical calibration / Washer #2 bottom level
The default value is 50
S3
waste full
sensor
main waste
well
safety
return tube
S4
pp8 Waste warning
sensor
Waste tank
11
10 3 1. aspiration pump a
2. waste intake (blue)
3. liquids intake
9 4. pump expulsion
5. waste outlet (red)
6. outlet line
7. outlet closed return
2
connector
8. warning sensor S3
1 9. error sensor S4
4 10. outlet closed return
8 inlet
11. wash well drain
5
7 6
The waste well is the device that regulates the evacuation of the liquids not
needed by the Chorus trio.
S3
S4
pp8
The liquids to be discarded are sent through one inlet (waste inlet).
When the liquid reaches the level of the warning sensor (WS), drain pump pp8 is
immediately activated and the liquid is evacuated through the output indicated
with the colour red on the rear panel.
The liquid flows toward the outlet without entering in the recirculation circuit, as
the diameter of the tube for this circuit is much smaller.
The intervention of the warning sensor is not reported during normal operation.
S3
S4
pp8
When the drain is obstructed or cannot be used, for example if the tank is not
connected, the liquid pushed by pump pp8 is sent into the recirculation circuit
and then returns into the waste well, raising the liquid level inside the well.
The main waste well therefore begins to fill.
There is an error sensor (ES) in the well placed at the maximum allowable filling
level.
The instrument stops and a fatal error is generated when the sensor is reached.
If the obstructed drain is resolved before the ES is reached, the liquid is
evacuated as normal by pump pp8.
S3
S4
pp8
When the waste tank is full and the cap has been screwed on correctly in order
to seal the tank, the waste liquid will come back into the instrument through the
blue pathway (safety input), filling the auxiliary well until the error sensor is tripped,
at which time the instrument will generate a fatal error.
To summarize:
WS activated = drain problems
S3
S4
pp8
When drain pump pp8 has broken down, the liquid continues to flow into the
waste well, initially activating the warning sensor (WS), and then the error sensor
when the well is full. A fatal error is generated at this point.
To summarize:
WS activated = drain problems
1. Continue filling until the water that comes out of the RED pathway returns
into the well through the BLUE pathway.
2. Wait until the waste level error sensor S3 is reached;
while Pp8 continues to run, the Waste well full alarm must activate
7 TEMPERATURECONTROL
The following are found inside the instrument to regulate the temperature:
cooling fans that take in the air inside the instrument
air vents with dust filter, where air is drawn in for internal cooling
internal temperature sensor.
1. fans
2. protective housing
2 3. temperature sensor
4. air vents
6
1. lower base
2. heater
4 3. temperature sensor
4. measuring chamber walls
5. heat chamber (internal)
6. tray
3 1
5 2
7.3 HEATER
1 Fan
2 Housing
3 Heating coil
4 Dust filter
5 Flange
7
5 6 6 Fastening holes
4 1
The heater is the device that works to keep the temperature in the heat chamber
stable.
It is composed of a coil wrapped around the heating unit and encased by a PVC
cover; a 50x50 mm wide fan with a 24 V DC power supply is used to transfer the
heat into the chamber. This hot air then passes into the heat chamber through
the heater cylinder.
The impurity filter is positioned between the fan and the protective grill.
The heater is mounted on the upper plate of the Chorus trio by means of the 2
fastening holes in the support flange.
The cycle will only restart if there are tests in the identification that have the
same operating temperature.
If the temperature of the tray is not at the required temperature, the cycle will
only restart when the system returns to temperature.
8 SPEAKER-PRINTER DISPLAY
8.1 DISPLAY
1 2
1. Display
2. Touch screen
display area
3 3. Display lamp cable
4. Display data cable
7
4 5. Inverter
6. TSI- Touch Screen
Interface board
7. Touch screen cable
INVC186 HITACHI
CN1
CN2
The Chorus trio is equipped with a liquid crystal display touch screen; this allows
you to interact with the instrument by simply touching the screen with your
fingers.
The touch screen interface board adapts the flat cable that comes out of the
touch screen to the cable that will then go to the CPU 2010
The inverter board instead supplies power to the back-lighting lamp for the
display.
1. Roller
The Chorus trio is fitted with a thermal printer that reports the results of the
various instrument tests and the results of previous tests onto paper.
Thermal paper must be used for this type of printer and is supplied in rolls. As
can be seen in the figure above, to insert the paper one must raise lever 2, place
the edge of the paper under roller 1, let it pass under the roller until it comes out
above, then lower the lever.
9 ELECTRONIC PARTS
The main electronic boards of the Chorus trio are described in this chapter.
Thermostat
Thermostat
Instrument
& Display Waste Error
Chamber
Waste Warning Level
Waste Output Closed
Buffer #1
Inverter
Buffer #2
TSI Board
Rear Fan Buffer #3
Buffer #4
Cleaning Solution #1
Cleaning Solution #2
WASH #1 Cleaning Solution #3
Cleaning Solution #4
WASH #2
LOW POWER
CPU 2010 Board
Dispenser #1
SYRINGE Dispenser #2
Tray Lock Device
( TLD )
TRAY
SID
P1
DISP #1
PP8
DISP #2
EV10
PP1
X CARRIAGE
EV5 PP2
FILTER
EV11
TSD EV6
PP3
EV4 PP4-1
Heater
EV2
PP4-2
Internal Bar Code Reader Speaker
EV1
PP5
EV7 PP6
EV8 PP7-2
EV9
POWER IN
Sheet 3 Output Connectors
Sheet 4
Thermostat
Sheet 1
Thermostat
Instrument
Optical Channels & Display
Chamber
Inverter
TSI Board
Rear Fan
SYRINGE
TRAY
Sheet 2
Washing Well #2
Printer
Washing Well #1
Waste Error
Waste Warning Level
Buffer #1
Buffer #2
Buffer #3
Buffer #4
LOW POWER
Cleaning Solution #1
Cleaning Solution #2
Cleaning Solution #3
CPU 2010 Board
Cleaning Solution #4
LID
SPS
Dispenser #1
Dispenser #2
Tray Lock Device
( TLD )
SID
P1
PP8
Sheet 3
DISP #2
DISPENSATION
CARRIAGE
FILTER
TSD
Output Connectors
Sheet 4 PP8
EV10
PP1
EV5 PP2
LOW POWER
EV11
EV12
PP3
EV4 PP4-1
Heater
EV2
PP4-2
EV1
PP5
EV7 PP6
EV8 PP7-2
EV9
POWER IN
The CPU 2010 board is powered directly from the Power Supply Unit through
connector CN11 (+5V,+12V,-12V) and cable CAB 536. The voltages are reported
by means of 4 LEDs ( +5V - DL5, +12V - DL6, -12V - DL7, +24V - DL8). The
DRIVER 2010 board is powered through connector CN11 (+24V).
Fig. 9.2.1 Location of the CPU 2010 and DRIVER 2010 inside the instrument
TP23 CN15 R1
FA1 1 CN1 J1 FA2
JS1
JS2
JS3
JS4
JS5
C30
R65
Q1
R2
R79
R85
R93
C1
IC1 L24 R189 R3
J2
L5 C21 C53
R37 R38
C40
R1 R2
C2
PAD1
L6
CN2
IC51
C3 R47
IC14
L7 R18
CN1
L1 L2
R4
R5
C2
C3
C4
C4
R6
R7
L3
C11
C10
C6
C8
C7
IC1
L8 C1
C13
C5
C31
C12
C9
R62 R101
R8
R66
R80
C41 C14
1
L4
R86
C70
IC2 L5 L6 C15
CN3
C22 C71
R48
R39 R40
C16 IC2
R3 R4
PAD2
C72 L7 C17 TP24
R73
R87
R67
R81
CN6
L22 C18 C20
C19
R10
L8
Sheet 1 Sheet 2
R19 R102 R9 L9 C23 C24
C52 L10 C21
C22
R11
C25
CN15
C73 C28
R12 C26
CN4
C74 C27
R13
IC3
C29
R14 R15 L13 L11 L12
C312
C32 IC15 C75
L155
L154
L156
L157
R16
L9 C42 C32 C33 C34
IC3
L15
TP1000
R97
C5 C23 R60 R68 C35 R17
R41 R42
R49 C36
R5 R6
R88
PAD3
L10 C37
C6 L27
CN2
CN18
CN17
L11 C56
IC11
R20 C38
R104
R107
R108
C7
C43
C44
C17
1
CN16
L12
L18
L17
C33 C47
CN6
C40
C41
C42
C45
C39
C46
R98
C43
R89
R94
C49
C53
R18
R19
C51
C50
C52
L19
L21
L22
IC4
IC4 C24 L25 IC18
C54
R27 R28
R50 C48
C55
R7
CN7
PAD4
C54
L20
R105
R106
R82 C87
L23
R8
L45
R21
IC16 IC5 L25 L24
CN16
Q1
C58 C56
R103
C57
C34 C59 C60 C61
L13 R69 L26 C63
C8 C44 C62 C64
IC6
R74
C66
R90
L14
R95
IC5 C25
R29 R30
R51 R21 C65 C67
R9
C9
IC8
PAD5
CN3
IC7
R23 C68
L15 L28
C69 C71
C10 C73
R10
C18
R24
C63
R99
L28
L16 R22 C70 L27 C72 C74
CN7
J3 C76
C78 C75 C77
CN21
C80
R25
L30
C79
J4 L31
L29
C35 C81
R70
R75
R83
R29 C82
L32
C83
R26
C84
C45 L21 C59 L33 R27
R37 L34
CN8
R28 L35
IC6 C26
MX1 C90
R43 R44
R11
C51 R63
PAD6
R30 R38
L36
C87
C89
R31
R32
R33
R34
R35
R36
C88
R52
C86
C93
C85 C91
R12
R23
IC12 IC9 C288 L137
L37
C92
C97
C96
C287
L39
L136 C94
X1
C286 L134 L38
C76
L17
L33
IC10
R76 C98
C95
IC49
C11 C285 L133 C99
C36 R40
L18 R41
CN22
L132 L40
CN18
R71
R59
R61
C46
C102
C101
C12 C103
C281
R42TP2
C104
CN4
CN9
C27 TP3 TP28
R13
C77 C78
C13 L26 R39
PAD7
C107
R43 R183 L43
C19
C64
L20 C100 DZ1 R44 C105
R45
R48
R14
IC13
C57 TP4 L44
IC11
TP10
L45
R24 C106 R46 R47
C110 R49 L46 C111 C109
R51
L34 R50 C118 C112
R52
IC12
C85
R53 IC13 L47
IC14
C116
C114 C113 TP27 DL1
CN19
C120
C60 L42 C115 C117 L48
L35
C37 C121 R57 R58 TP22
CN9
C79 C122
C119
R55 IC15 R59 C124
DZ2
C47 C123
R56
L39
TP26
R61 R60 C125
DZ3
R54
C128
C28 R62 R63 X2
IC8 C127
C80
R54 C126 R64 R65 L50
R33 R34
L49
R15
C132
C131
C130
BT1
PAD8
C129
L51
BNX1
C61
IC16
C135
C134
L52
C133
C137
C81
C136
R16
C139
R66
C138 R67
L1 R25
C140
R68 IC17
C66
L29
CN20
C14 C84
R70
C142
L2 C58 L43 C141 JP1
L36
L31 C143 R69 R71
IC18
1
C15 L23 C144 C147
R72
CN5
C146
C38 C65 C148 C145 L53
C149
L3 DL2 DL3 DL4 K1
CN10
C69
R96
C55 R73
L37
C16 C48 C150 L54
C20
R91 R75
R74
L4 R77 C152
IC9 R76
C157
C29 C153
R55 C155 C154
R17
R35 R36
C151
PAD9
C156
R100
R80
C158
L32
R45
R57
IC17
R81
C49
C292
L143
C68
R77
R78
R79
R26
CN11
C160
IC19
PAD10
C165
C62
CN10
IC19
CN17
C161
R56
R58
L55 L56
C67
DZ4
R46
R82
C167
DZ5
R85
IC50
L71
L59
L60
L61
L62
C39 L57 L58
L65
R64
R84
R92
R78
R83
C162
C169
L30 TP15
R84
C164
D2
D3
C86 L63
L64
C50 DL1 L70
C163
R72 C82
D1
D4
L44 DL5
IC10 TP14 C283
R186
C289
C290
R185
R184
C284
L67
L68
CN13
L66
L40 R187 DL6
L139
C168
L142
L141
C291
C295
L140
C166
C294
C293
L69
L138
2 1
F1
L135
CN11
Sheet 3 Sheet 4
CN12 CN14 L41 CN14
Sheet 1
TP23
Wash #1 C30
R65
R79
R85
R93
C1
IC1 L24
CAB511 L5 C21 C53
R37 R38
C40
R1 R2
C2
PAD1
L6
C3 R47
IC14
L7 R18
CN1
C4
L8
C31
Wash #2 CAB511 R62 R101
R66
R80
C41
R86
C70
IC2 C22
R48 C71
R39 R40
R3 R4
PAD2
C72
R73
R87
R67
R81
CN6
L22
R19 C52 R102
CN15
C73
C74
C32 IC15 C75
L9 C42
IC3
R97
Wash #3 CAB511 C5 C23 R60 R68
R41 R42
R49
R5 R6
R88
PAD3
L10
C6 L27
CN2
L11 C56
IC11
R20
R104
R107
R108
C7
C17
L12
C33
Syringe CAB514
R98
C43
R89
R94
IC4 C24 L25 IC18
R27 R28
R50
R7
CN7
PAD4
C54
R105
R106
R82 C87
R8
L45
R21
IC16
CN16
Q1
R103
C34
L13 R69
C8 C44
Optical Filter
R74
R90
L14
R95
IC5 C25
R29 R30
R51
R9
C9
PAD5
CAB512 L15
CN3
C10
R10
C18
C63
R99
L28
L16 R22
JS5
JS1
JS2
JS3
JS4
Q1
R2
R189 R3
CAB xxx
J2
CN2
IC51
L1 L2
R5
C2
R4
C3
C4
R6
R7
L3
C11
C10
C6
C8
C7
IC1
C1
C13
C5
C12
C9
R8
C14
1
L4
L5 L6 C15
CN3
C16 IC2
L7 C17 TP24
C18 C20 To CN xx Power Supply board
C19
R10
L8
R9 L9 C23 C24
C21
L10
CAB xxx
C22
R11
C25
R12 C28 C26
CN4
C27
R13
IC3
C29
R14 R15 L13 L11 L12
C312
L154
L155
L156
L157
R16
C32 C33 C34
L15
C35 TP1000
R17
C36
C37
CN18
CN17
C38
C43
C44
CN16
1
L18
L17
C47
CN6
C40
C41
C42
C45
C39
C46
C49
C53
R18
R19
C51
C50
C52
L19
L22
L21
IC4
C54
C48
C55
L20
L23
To CN21 Power Supply board
IC5 L25 L24
CAB xxx
C58 C56
C57
C59 C60 C61
L26 C63
C62 C64
R21 C65
C66 IC6 C67
IC8
IC7
R23 C68
C69 L28 C71
R24 C73
C70 L27 C72 C74
CN7
J3 C76
C78 C75 C77
C80
R25
L30
C79
J4 L31
L29
Internal BarCodeReader
CAB533 Optical Channel #1 ,#2
Sheet 3
C18
C63
CAB516/1
R99
L28
L16 R22
CN21
C35
R70
R75
R83
Tds CAB566 C45 L21 C59
CN8
IC6 C26
R43 R44
R11
C51 R63
PAD6
R52
Optical Channel #3 ,#4
R12
IC12
R23
CAB516/2
Disp #1 CAB510
C76
L17
L33
C11 R76
C36
L18
CN22
CN18
R71
R59
R61
C12 C46
CN4
L38
L19 IC7 C27
R13
R31 R32
R53
C77 C78
L26
Optical Channel #5 ,#6
PAD7
C13
C19
C64
L20
R14
CAB516/3
IC13
R24 C57
L34
Disp #2 CAB510
C85
CN19
C60 L42
L35
C37
CN9
C79
C47 L39
C28
IC8
C80
R54
R33 R34
R15
PAD8
C61
C81
R16
Tray CAB515 L1 R25
To Instrument
C66
L29
CN20
C14 C84
C58 L43
L2
Thermoregulation
L36
L31
C15 L23
CN5
C38
L3 C65
Board CAB531
C69
R96
L37
C16 C48 C55
C20
L4 R77 R91
IC9 C29
R55
R17
R35 R36
PAD9
R100
L32
R45
R57
IC17
C49
C68
R26
X-Carriage
IC19
PAD10
C62
CN10
CAB513
CN17
R56
R58
C67
R46
C39
R64
R84
R92
R78
L30
C50 DL1 C86
R72 C82 L44
IC10
CN13 L40
2 1
F1
CN11
C83
CN12 CN14 L41
To Chambe r Thermoregulation
Board CAB530
To Power Supply To Speaker CAB543
Board CAB536
To Display QVGA
MX1
CAB xxx
R30 R38
L36
C87
C89
R31
R32
R33
R34
R35
R36
C88
C86
C93
C85 C91
IC9 C288 L137
L37
C92
C97
C96
C287
L39
L136 C94
X1
C286 L134 L38
IC10
C98
C95
IC49
C285 L133 C99
R40 L132 R41 L40
C102
C101
C103
C281
R42TP2
C104
TP101 L41
CN9
TP3 TP11 TP28
R39
C107
TP13 R43 R183 C282 L42 L43
C100 DZ1 R44 C108 C105
R45
R48
TP4 L44
IC11
TP10
L45
C106 R46 R47
C110 R49 L46 C111 C109
R51
R50 C118 C112
R52
IC12
R53 IC13 L47
IC14
C116
C114 C113 TP27 DL1
C120
C115 C117 L48
C121 R57 R58 TP22
C122
C119
R55 IC15 R59 C124
DZ2
C123
R56
TP26
R61 R60 C125
DZ3
R54
C128
R62 R63 X2
C126 C127 R64 R65 L50 L49
C132
C131
C130
BT1
C129
L51
BNX1
IC16
C135
C134
L52
C133
C137
C136 To Power Supply Board
C139
R66
C138 R67
C140
R68 IC17
CAB536
R70
C142
C141 JP1
R69
Sheet 4
C143 R71
IC18
1
C144 C147
R72
C146
C148 C145 L53
C149
DL2 DL3 DL4 K1
CN10
C150 R73 L54
R75
R74
C152 R76
C157
C155 C153 C154
R80
C151 C156
C158
R81
C292
L143
R77
R78
R79
CN11
C160
TP100 TP16 C159
C165
IC19 C161 L55 L56
DZ4
R82
C167
DZ5
R85
IC50
L71
L59
L60
L61
L62
L57 L58
L65
R83
C162
C169
TP15
R84
C164
D2
D3
L63
L64
L70
C163
D1
D4
TP14 C283 DL5
R186
C289
C290
R185
R184
C284
L67
L68
L66 R187 DL6
L139
C168
L142
L141
C291
C166
C295
L140
C294
C293
L69
L138
FA3 1 L135 FA4
CN12
CN14
To Touch Screen
CAB544 To Display VGA
CAB xxx
Sheet 1 Sheet 2
TP23 CN15 R1
FA1 1 CN1 J1 FA2
JS1
JS2
JS3
JS4
JS5
C30
Q1
R65
R2
R79
R85
R93
C1
IC1 L24 R189 R3
J2
L5 C21 C53
R37 R38
C40
R1 R2
C2
PAD1
CN2
L6 IC51
C3 R47
IC14
L7 R18
CN1
L1 L2
R4
R5
C2
C3
C4
R6
R7
L3
C4
C11
C10
C6
C8
C7
IC1
L8 C1
C13
C5
C31
C12
C9
R62 R101
R8
C14
1
L4
R66
R80
C41
R86
C70
IC2 L5 L6 C15
CN3
C22 C71
R48 C16 IC2
R39 R40
R3 R4
PAD2
C72 L7 C17 TP24
R73
R87
R67
R81
CN6
C18 C20
C19
L22 R10
L8
R19 R9 L9 C23 C24
C52 R102 L10 C21
C22
R11
C25
CN15
C73 R12 C28 C26
CN4
C27
C74 R13
IC3
C29
R14 R15 L13 L11 L12
C312
L155
L154
L156
L157
C32 IC15 C75
R16
C42 C32 C33 C34
L15
L9 TP1000
IC3
R97
C23 C35 R17
C5 R60 R68 C36
R41 R42
R49
R5 R6
R88 C37
PAD3
L10
C6 L27
CN18
CN2
CN17
L11 C56 C38
IC11
R20
R104
R107
R108
C43
C44
C7
1
CN16
C17
L12 L18
L17
C33 C47
CN6
C40
C41
C42
C45
C39
C46
C49
C53
R18
R19
C51
C50
C52
L19
L21
L22
R98
C43
R89
R94
IC4
IC4
C54
C24 L25 IC18
C48
C55
R27 R28
R50
R7
CN7
PAD4
C54 L20
R105
R106
R82 C87 L23
IC5
R8
L45 L24
R21 L25
IC16
CN16
Q1 C58 C56
C57
R103
C59 C60 C61
C34 L26 C63
L13 R69 C64
C8 C44 C62
C66 IC6
R74
R90
L14
R95
IC5 C25 R21 C65 C67
IC8
R29 R30
R51
R9
IC7
C9 R23 C68
PAD5
CN3
R10
C18
C63
R99
CN7
L28
L16 R22 J3 C76
C78 C75 C77
C80
R25
L30
C79
J4 L31
L29
CN21
C81 C82
R29
L32
C83
C35 R26
C84
R70
R75
R83
L33 R27
C45 L21 C59 R37 R28 L34 L35
CN8
R43 R44
R11
R30 R38
L36
C87
C89
R31
R32
R33
R34
R35
R36
C88
C51 R63
C86
C93
PAD6
R52 C85 C91
IC9 C288 L137
R12
IC12 L37
C92
C97
C96
R23 C287
L39
L136 C94
X1
C286 L134 L38
IC10
C98
C76
C95
L17
L33
IC49
C285 L133 C99
C11 R76 R40
C36 L132 R41 L40
L18
CN22
C102
C101
C103
CN18
C281
R42TP2
R71
R59
R61
C104
C12 C46 TP101 L41
CN9
CN4
C107
R31 R32 R53 TP13 R43 R183 L43
C77 C78
C13 L26 C108 C282 L42
PAD7
C19
R45
C64
L20
R48
TP4 L44
IC11
TP10
L45
R14
IC13
C57 C110 R49 L46 C111 C109
R51
R24 R50 C118 C112
R52
L34 IC12
R53 IC13 L47
IC14
C85
C116
C114 C113 TP27 DL1
C120
C115 C117 L48
C121 R57 R58
CN19
C60 L42 C122 TP22
C119
L35
C37 R55 IC15 R59 C124
CN9
DZ2
C79 C123
R56
TP26
R61 R60 C125
DZ3
R54
C128
C47 L39 R62 R63 X2
C126 C127 R64 R65 L50 L49
C132
C131
C130
C28
IC8
C80
BT1
C129
L51
R54
R33 R34
BNX1
R15
IC16
C135
C134
L52
C133
C137
PAD8
C61
C136
C139
R66
C138 R67
C81
R16
C140
R68 IC17
L1 R25
R70
C142
C141
C66
L29
JP1
CN20
C14 C84
C58 L43 C143 R69 R71
IC18
1
L2 C144
L36
L31 C147
R72
C146
L23 C148 C145 L53
C149
C15 DL2 DL3 DL4 K1
CN5
CN10
C38 C65 R73
L3 C150 L54
R75
C69
R96
R74
C55 C152
L37
C16 C48 R76
C157
C20
R35 R36
C158
R81
PAD9
C292
L143
R100
R77
R78
R79
L32
R45
R57
IC17
CN11
C49
C68 C160
R26
C165
IC19
IC19
PAD10
DZ4
R82
C62 C167
CN10
DZ5
R85
CN17
IC50
R56
R58
C67
R46
L71
L59
L60
L61
L62
L57 L58
L65
R83
C162
C169
C39 TP15
R64
R84
R84
R92
R78
C164
D2
D3
L63
L64
L30 L70
C163
D1
D4
C86 TP14 C283 DL5
C50 DL1
R186
C289
C290
R185
R184
R72 C82 C284
L44
L67
L68
IC10
L66
R187 DL6
L139
C168
L142
L141
C291
C295
L140
C166
C294
C293
L69
L138
CN13 L40 L135
FA3 1 FA4
CN12
CN14
2 1
F1
CN11
C83
CN12 CN14 L41
R65
R85
R79
R93
C1
IC1 L24
L5 C21 C53
R37 R38
C40
R1 R2
C2
PAD1
L6
C3 R47
IC14
L7 R18
CN1
C4
L8
C31
R62 R101
R66
R80
C41
R86
C70
IC2 C22
R48 C71
R39 R40
R3 R4
PAD2
C72
R73
R87
R81
R67
CN6
L22
R19 C52 R102
CN15
C73
C74
C32 IC15 C75
L9 C42
IC3
R97
C5 C23 R60 R68
R41 R42
R49
R5 R6
R88
PAD3
L10
C6 L27
CN2
L11 C56
IC11
R20
R104
R107
R108
C7
C17
L12
C33
R98
C43
R89
R94
IC4 C24 L25 IC18
R27 R28
R50
R7
CN7
PAD4
C54
R105
R106
R82 C87
R8
L45
R21
IC16
CN16
Q1
R103
C34
L13 R69
C8 C44
R74
R90
L14
R95
IC5 C25
R29 R30
R51
R9
C9
PAD5
CN3
L15
C10
R10
C18
C63
R99
L28
L16 R22
CN21
C35
R70
R83
R75
C45 L21 C59
CN8
IC6 C26
R43 R44
R11
C51 R63
PAD6
R52
R12
IC12
R23
C76
L17
L33
C11 R76
C36
L18
CN22
CN18
R71
R59
R61
C12 C46
CN4 L38
L19 IC7 C27
R13
R31 R32
R53
C77 C78
C13 L26
PAD7
C19
C64
L20
R14
IC13
R24 C57
L34
C85
CN19
C60 L42
L35
C37
CN9
C79
C47 L39
C28
IC8
C80
R54
R33 R34
R15
PAD8
C61
C81
R16
L1 R25
C66
L29
CN20
C14 C84
L2 C58 L43
L36
L31
C15 L23
CN5
L3 C38 C65
C69
R96
C55
L37
C16 C48
C20
L4 R77 R91
IC9 C29
R55
R35 R36
R17
PAD9
R100
L32
R45
R57
IC17
C49
C68
R26
IC19
PAD10
C62
CN10
CN17
R56
R58
C67
R46
C39
R64
R84
R92
R78
L30
C50 DL1 C86
R72 C82 L44
IC10
CN13 L40
2 1
F1
CN11
C83
CN12 CN14 L41
Sheet 1
Fig. 9.2.3 Test Points and Settings Sheet 1
CN15 R1
FA1 1 CN1 J1 FA2
JS1
JS2
JS3
JS4
JS5
MASSA DIGITALE
Q1
R2
R189 R3
J2
CN2
IC51
L1 L2
R4
R5
C2
C3
C4
R6
R7
L3
C11
C10
C6
C8
C7
IC1
C1
C13
C5
C12
C9
R8
C14
1
L4
L5 L6 C15
CN3
C16 IC2
L7 C17 TP24
C18 C20
C19
R10
L8
R9 L9 C23 C24
L10 C21
C22
R11
C25
R12 C28 C26
CN4
C27
R13
IC3
C29
R14 R15 L13 L11 L12
C312
L155
L154
L156
L157
R16
C32 C33 C34
L15
C35 TP1000
R17
C36
C37
CN18
CN17
C38
C43
C44
1
CN16
L18
L17
C47
BATTERIA
CN6
C40
C41
C42
C45
C39
C46
C49
C53
R18
R19
C51
C50
C52
L19
L21
L22
IC4
C54
C48
C55
L20
L23
IC5 L25 L24
IC8
IC7
R23 C68
C69 L28 C71
R24 C73
C70 L27 C72 C74
CN7
J3
C78
C80
C75
C76
C77 LAMPADA
R25
L30
C79
J4 L31
L29
C81 C82
R29
L32
C83
R26
C84
L33 R27
R37 R28 L34 L35
R30 R38
MX1 C90
L36
C87
C89
R31
R32
R33
R34
R35
R36
C88
C86
C93
C85 C91
IC9 C288 L137
L37
C92
C97
C96
C287
L39
L136 C94
X1
C286 L134 L38
IC10
C98
C95
IC49
C285 L133 C99
R40 L132 R41 L40
+5V
C102
C101
C103
C281
R42TP2
C104
TP101 L41
CN9
TP3 TP11 TP28
R39
BACK LIGHT DISPLAY
C107
TP13 R43 R183 C282 L42 L43
C100 DZ1 R44 C108 C105
R45
R48
TP4 C111 L44
IC11
TP10
L45
C106 R46 R47 C109
C110 R49 L46
R51
R50 C118 C112
R52
IC12
R53 IC13 L47
IC14
C116
C114 C113 TP27 DL1
C120
C115 C117 L48
C121 R57 R58 TP22
C122
C119
DZ2
C123
R56
+12V
TP26
R61 R60 C125
DZ3
R54
C128
R62 R63 X2
C126 C127 R64 R65 L50 L49
C132
C131
C130
BT1
C129
L51
BNX1
IC16
C135
C134
L52
C133
C137
C136
C139
R66
C138 R67
C140
R68 IC17
R70
C142
C141 JP1
C143 R69 R71
IC18
1
C144 C147
R72
C146
C152 R76
C157
C292
L143
R77
R78
R79
CN11
C160
TP100 TP16 C159
C165
IC19 C161 L55 L56
DZ4
R82
C167 TP15
DZ5
R85
IC50 L71
L59
L60
L61
L62
L57 L58
Sheet 2
L65
R83
C162
C169
R84
C164
D2
D3
L63
L64
L70
C163
D1
D4
L68
L66
R187 DL6
L139
C168
L142
L141
C291
C295
L140
C166
C294
C293
L69
L138
9.2.2 DESCRIPTION OF THE TEST POINTS AND CPU 2010 BOARD JUMPERS
9.2.3 DESCRIPTION OF THE TEST POINTS AND THE DRIVER 2010 BOARD JUMPERS
9.2.4 TROUBLESHOOTING
The CPU 2010-DRIVERS 2010 boards have been completely realized in Surface
Mount Technology (SMT), and therefore integrated circuits cannot be replaced
unless SMT reworking equipment is made available.
9.3.1 DESCRIPTION
The Low Power board controls all the hydraulic actuators (solenoid valves,
electromagnets, pumps) and in which all the instrument’s functional sensors
(error sensors, tank sensors, alarm sensors) enter and are mixed.
The board is found on the right side, looking at the instrument from the rear, and
is fixed to the frame by 4 automatic hooks located in its 4 corners (see Fig.
9.3.1).
Fig. 9.3.2 shows all the connections for the board, which is powered directly from
the Power Supply Unit through connector CN4 and cable CAB 358.
The power supply voltages are +24V and +5V naturally at the ground (GND),
and their presence on the board is indicated through two LEDs ( DL1, +5V and
DL2, +24V).
There are also two fuses on the socket (F3, at 5V and F4 at +24V) to protect the
board and the instrument.
All these components can be seen in Fig. 9.3.3.
To EV7
Strip Sensor
CAB 548 Tray Lock CAB 552
To CN5 CPU2003
Board EV8 CAB 526
CAB 540
To Power
To CN4 - Level Supply Board
Sensors Board CAB 538
CAB 541
PP4 - CAB 521 PP7 - CAB 524 P1 - CAB 520 PP3 - CAB 519 PP1 - CAB 517
Washing Well
#2 - CAB 529
PP2 - CAB 518
Washing Well #1
CAB 528
Waste Error
CAB 555
Waste Warning
Level CAB 556
Jumper Setting
JP1 1-2 (default) TP1
For solenoid valves Analogical
EV1,EV2,EV3,EV4 at 24V.
For EV at 12V pos. 2-3
TP2 Digital
ground
+5V LED
F3 - +5V F4 - +24V
Fuse Fuse
Needle 1 & 2
Activation LED
9.3.3 TROUBLESHOOTING
All the integrated circuits (I.C.) mounted on the board are on the socket,
therefore they can be easily replaced in case of breakdown. The components that
are more susceptible to breakdown than the others are those controlling the
actuators (pumps, solenoid valves, solenoids).
Listed below are the actuators and the I.C. that control them.
Anomaly Countermeasures
LED DL1 is off Replace fuse F3
(the +5V are not present)
LED DL2 is off Replace fuse F4
(the +24V are not present)
Needle1 or 2 sensor does not work Responsible I.C.:
IC1,IC2,IC3,IC4,IC5,IC6,IC7
(also LED DL3 does not turn on)
The level sensors do not work Responsible I.C.: IC15,IC16,IC18
(various wells, tanks)
Power supply
If the power supply unit needs to be repaired or replaced, follow the procedure
below.
1) Disconnect from the mains power supply.
2) Remove the protective housing
3) Disconnect all the connections described in Fig.4.3
4) Loosen the 4 screws ( F1-F4) Fig. 9.4.2, that fasten it to the frame.
5) Lift the rear part to allow it to come out of the profile of the plastic
housing and slip it out of the instrument.
If it needs to be opened, unscrew the 6 screws (V1-V6) that fasten the sheet
metal cover and then remove it by sliding it towards the rear part of the power
supply unit.
The boards contained in the power supply unit will be described in the following
chapters.
F2
Fig. 9.4.2 V3 Chassis
Power Supply Unit V4
V2
V1
V5
V6
F1 F3
F4
9.5 DESCRIPTION
The Rev.3 Power Supply board is responsible for different things inside the power
supply unit; from regulating the lamp voltage, to the controlling of the heater, to
the switching of the output voltages from the power supply unit and the signals
from the CPU 2010 that go to the Modem board, to powering the cooling fans.
Fig. 9.5.1 shows the positioning of the board in the case of the power supply
unit, while Fig. 9.5.2 shows the connections that go in and out of the power
supply unit.
PSU2
D1
CN2 CN1
1
+5V CN3
PP1 CN4
COM
IC1
+ V
Scheda Connectors - V
Scheda Power Supply
N
IC6
CN2
L
MC
IC4
R8 Q1
R1
C3
CN3
CN3A
R10
C2
L
C1
R4
Q4
L1
L2
R2
Q3
Q2
C4
R9
R5
R3
Q2
CN4
CN7
- V
L5
L6
- V
CN8
DL1
R6
- V
DL2
R7
C7
C8
J1
PSU1
+ V
CN10
+ V CN1
L7
L8 CN5 + V
CN9
L3
JP1
C6
TP1
C5
L4
Lamp CAB 542 Heater CAB 554 CPU 2010 V5 Board Low Power Board - Printer
CAB 536-536A CAB 538-538A
9.5.1 TROUBLESHOOTING
Listed below are possible problems that may be caused by the Power Supply
Board.
To replace the board, disconnect all the wires and unscrew the 4 screws located
in its corners.
9.6.1 DESCRIPTION
The function of the Connectors Board (C0nnectos 2010 V4) is to interface the
Chorus trio with the outside world. There are connectors to connect it to different
peripheral devices. Any faults to the board can jeopardize the possibility of
connecting the Chorus trio to an external PC, therefore making it impossible to
update the firmware or to simply communicate with the instrument.
Power supply
The Connectors Board is powered at +5V and at +3.3V between the CAB xxx
that originates from the CPU2010 Board. The presence of power can be checked
by observing whether LED Dl1 (+5V) and LED Dl2 (+3.3V) are on.
The board is fastened to the chassis with 5 screws located in the corners of the
board. If it must be replaced, just remove the connections, the fastons to the
power connector and unscrew the 5 screws. To make the extraction of the board
easier, the power socket must also be removed by loosening the two screws
holding it to the rear panel of the power supply unit.
Fig. 9.6.1 shows the layout of the board inside the chassis.
CN1
A CN6 CPU 2010 Board
CAB xxx
CN2
A CN3 CPU 2010 Board
CAB xxx
C1
Q1
Q2
L1
C2
R1
R2
R3
L2
R4
Q3
R5
Q4 R6 R7
R8
C3
R9
DL1 DL2
R10 C4
CN3 TP1
C5
C6
L3
L4
C7
C8
CN3A
L5
L6
L7
L8
JP1
J1
CN4 CN5
Connettore
Connettore BARCODE
-
MEMORY CARD
READER
Connettore EXT -
Connettore HOST SERVICE
9.6.2 TROUBLESHOOTING
The board was realized using SMD technology, therefore the board cannot be
repaired in the field.
CN1
CN2
C1
Q1
Q2
L1
C2
R1
R2
R3
L2
R4
Q3
R5
Q4 R6 R7
R8
C3
R9
DL1 DL2
R10 C4
CN3 TP1
C5
C6
L3
L4
C7
C8
CN3A L5
L6
L7
L8
JP1
J1
CN4 CN5
10 SERVICE PROCEDURES
The hardware parameters setting window will appear. Click on Save to file
The name with which to save the parameters file is requested; give it a logical
name (i.e. Chorus trio followed by the machine’s serial number)
and then confirm with Save
Insert the Boot loader onto the CPU2010 board and wait.
Then switch off Chorus and disconnect the Boot loader board, then reprogram
the Chorus in the previously indicated manner.
Turn on the instrument. The errors regarding the hardware parameters will
appear on the first screen.
From the main menu of Chorus manager trio (on the PC) click on Settings and
then Parameters
The hardware parameters setting window will appear. Click on Load from file
The name of the file to load will be requested. Select the file that we previously
saved and then confirm with Open
The hardware parameters setting screen will again appear. Click on Store.
Now click on Open and the previously selected parameter will be saved.
Load all the methods by clicking on Store.
10.2.1 PREREQUISITES
The following must be available in order to program the TC1100 barcode reader:
Connect the RS232 connector of the premade cable to an open serial port on the
PC and connect the two molex connectors in their respective sockets (J1 and J2)
on the reader.
Connect the 5V power supply unit to the cable and check that the red LED on the
reader turns on.
Launch the setup file sm@rtset rel 1.10.exe and follow the instructions.
A new “Datalogic” link will be created in the programs section in the Start Menu.
Select the “serial interface for TC110.xml” configuration file (can be found on
the CD)
Select the interface entry from the right menu and check the reader parameters
(in the example window, the reader is already set in RS232 mode).
In the window below, click the button circled in red; a notice will inform you that
the device was recognized. Click on exit
Check that the Save in reader’s EEPROM option has been selected and click on
Write configuration
Click on next
-
1
Jack
2
J2
3
4
5
+
6
7
8
Molex 51021-0800 RS232
1
6
1
Gnd
2
3
J1 4
5
6
7
Rx
Tx
8
Molex 51021-0800
The best conditions for reading are obtained when the reader handle is kept
parallel to the surface on which the code is found (see fig. 10.4.1).
Fig. 10.4.1.
10.3.1 CONNECT THE READER TO THE INSTRUMENT THROUGH THE RS232 CABLE
Insert the RJ connector of the RS232 cable (CAB350) into the socket located at
the base of the reader and push until the tab clicks into place; connect the other
end of the cable to the serial port on the Chorus trio labelled Barcode (fig.
10.4.2).
Warning: since the serial port also supplies the power, it is best to connect the reader with the
instrument off.
Fig. 10.4.2.
To disconnect the cable from the reader, just lightly push a pointed object (i.e. a
paper clip) into the hole located near the base and slip off the RJ connector (fig.
10.4.3).
Fig. 10.4.3.
The DLC 6065 reader exits from the factory ready for use with the Chorus trio.
If, for any reason, the reader loses the default configuration, serial
communication must be restored. This operation is done by having the reader
scan the codes reported below in sequential order (to read a code just rest the
wand on the code and press the button).
• The reader goes into configuration mode by scanning the first barcode
(command $+)
• The reader enables the serial interface by scanning the second barcode
(command CP0)
• The reader saves and exits the configuration mode by scanning the third
barcode (command $-)
Note: This operation can be done from any software window.
Fig. 10.5.1.
10.4.1 CONNECT THE READER TO THE INSTRUMENT THROUGH THE RS232 CABLE
Insert the RJ connector of the RS232 cable (CAB350) into the socket located at
the base of the reader and push until the tab clicks into place; connect the other
end of the cable to the serial port on the Chorus trio labelled Barcode (fig.
10.5.2).
Warning: since the serial port also supplies the power, it is best to connect the reader with the
instrument off.
Fig. 10.5.2.
To disconnect the cable from the reader, just lightly push a pointed object (i.e. a
paper clip) into the hole located near the base and slip off the RJ connector (fig.
10.5.3).
Fig. 10.5.3
SHOW VERSION
End of Configuration
QUICK SETTING
1. Quick Settings for Keyboard Wedge Mode
10.5 MAINTENANCE
Must be done as needed by the user and involves the replacing of consumables,
which are:
• The replacement of the wash and buffer tanks when indicated by the
instrument
• The replacement or emptying of the waste tank.
• The thermal paper for the printer.
If an initial check is performed at instrument start-up, a control procedure of
every device (electronic, mechanical and hydraulic) is carried out.
This procedure involves:
• priming if the instrument was idle for more than 5 hours
• washing of the internal parts
• checking the functionality of the syringes, washers and dispensers
• check of the optical calibration.
Any anomalies or errors will appear in the error window and, depending on the
type, may or may not be removed by the user (see Operating Manual).
The wash procedure must be launched at the end of the work day in order to
prevent incrustations from forming on the needles, tubes, etc. (see Operating
Manual).
The maintenance for each device will be described in the following paragraphs.
Dirt accumulates in the flat area around the slit from which the well is
accessed, above and inside the well itself (see Errore. L'origine riferimento
non è stata trovata.0.5.1 )
The following is therefore required:
• Disassemble the wash well
• Remove and replace the sponges with new ones
• Disassemble all the hydraulic fittings, including the sprayers, removing all
possible gaskets or sealing elements
• Immerse all the parts in good condition in a disinfecting and cleanser
solution and replace any worn parts.
Sponge #2
Fig. 10.6.1
Sponge #1
Dry and reassemble all the parts of the well, making sure that the teflon gaskets
have been replaced. Before remounting it on the platform, clean it.
Fig. 10.6.2
Hydraulic
wash
fitting
Hydraulic
drain
fitting
Dirt mainly accumulates: on the needles, at the base of the dispensers, on the
drive and around the slider guide.
The following is therefore required:
- Disassemble the two dispensers from the X carriage
- Disassemble the needles
- Check that the needles are in good condition and that the line is perfectly
open and free of incrustations. If the user complains about perforation errors,
replace the suspected needle and replace both after 5000 tests.
- Check the needle-cable sensor contact.
- Disassemble the bracket guide, clean any incrustations with WD40 and
lubricate the guide with silicone oil.
- Check the needle spring and replace it if rusted.
- Reassemble the unit without mounting it onto the drive.
Guide
Needle
- Loosen the screws holding the motor in order to loosen the belt
- Remove the drive from the guide carriage and clean it
- Disassemble the plate guide, being careful that the carriage does not come
off, then clean and lubricate it.
- Check that the belt is not worn, otherwise replace it.
- Clean the platform before remounting everything.
Platfor
Belt Drive
Guide Motor
Fig 10.6.5
Dirt mainly accumulates on the needles and at the base of the washers
(see Fig. 10.5.6)
- Remove the three washers from the plate
- Remove the needles from the washers
- Check that the needles are in good condition and that the lines are perfectly
open and free of incrustations.
- Remove the guide from the bracket for all washers
- Clean the bracket and the guide and any incrustations with WD40 and
lubricate the guide with silicone oil.
- Check the needle springs and replace them if rusted or after 5000 tests.
- Check the spherical slide couplings of the needles. Replace if worn or
encrusted.
After the platform has been cleaned, the units can be remounted.
Bracket
Guide
During normal operation dirt and dust deposit on the tray and on the lenses of
the optical unit, which must therefore be removed and cleaned separately.
The optical unit is made up of two parts:
• Emitter: a plastic block on which the 2 optical fibers and the lens plate are
mounted. This piece is mounted on the upper platform
• Receiver: a plastic block on which the printed circuit for the optical
receivers and the lens plate are mounted. This piece is mounted below the
lower platform
Let’s see where they are positioned in the machine.
Emitter 3-4
Emitter 1-2
Emitter 5-6
Optical fibres
Fig. 10.6.8
Light emitter
Fastening
screws
li ht itt
Lenses
Lens fastening
screws
Fig. 10.6.9
As mentioned previously, the receivers are mounted below the lower platform.
The figure below shows their layout
Receiver 1-2
Fig. 10.6.10
To remove the receiver, loosen the two screws fastening it to the lower platform.
Slide it from its seat and unplug the wire from the board. Now that we can see
the lenses, take off the plastic by removing the two screws.
Using a cloth, delicately clean the lenses, being careful not to scratch them.
Warning: when the lenses are remounted, their convexity direction must be
respected.
Receiver
Receiver
board
Lenses
Lens fastening
screws Fastening
screws
i
Fig. 10.6.11
Remove the two wells from the lower platform by loosening the screws,
Clean the sensor contacts, removing any incrustations on the contacts and
in the body of the well
Check the conductivity of the sensors
Make sure that the platform is clean before repositioning them.
Sensors
Well
Fig. 10.6.11
Dirt accumulates in the points where the devices are mounted, therefore clean
the platform around the devices, especially in the slits and any other places
where dirt is found. Use disinfecting/cleaning liquid and dry.
Be sure not to use abrasive liquids and/or substances that can remove the numbering printed on the
tray.
Fig 10.6.12
Fig 10.6.14
Fig 10.6.15
Dirt mainly accumulates in the contact points between removable parts (ex:
covers, hydraulic fittings, sensors, caps, brackets, etc. (see fig. 10.5.9). Perform
the following steps for a deep cleaning, using the normal disinfecting/cleaning
liquid.
Fig 10.6.16
Sensor
Fig. 10.6.17
Warning: when handling the syringe, do not push the piston so that it exits the side of the ring nut
otherwise the tip will become damaged when it is reinserted.
- Check the conditions of the syringe O-rings and replace them if necessary.
- Screw the syringe onto the Plexiglas support and fasten the piece.
- Check the hydraulic fittings by disassembling them from the Plexiglas
manifold, removing the silicone
250 μl
Plexiglas
support
Fig 10.6.18
10.5.16 ROTATION
Check the tightness of the screws of the coupling for the tray synchronization
device
Dirt mainly accumulates in the hydraulic piping (incrustations) and on the sensor
contacts (incrustations and rust).
For incrustations on the sensors, clean them with disinfecting/cleaning liquid.
In case of rust, clean with WD40 and disinfecting/cleaning liquid and/or replace
the probe.
Check the conductivity of the sensors
Check the hydraulic piping.
10.5.20 TUBING
This check pertains to all the tubes in the instrument. Replace any tube that has
mould or other residues.