Notes:

Shigley' Mech Engg Design 10th ed

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Inputs:
Fillet radius, r 3 mm
Smaller Diameter of Shaft, d 32 mm
Larger Diameter of Shaft, D 38 mm
Ultimate Tensile Strength, Sut 690 MPa 100.1451 kpsi

Surace Modification
a 1.58
Tbl 6-2
b -0.085

Loading
Loading Factor, kc 1 �_𝑐={■8(1&bending@0.85&axial@0.59&torsion)┤
Eq 6-26

Temperature 300 °C 572 °F

Temperature Factor, kd Tbl 6-4 �_𝑑=𝑆_𝑇/𝑆_𝑅𝑇

Reliability
Transformation Variate, za 1.288 Tbl 6-5

Miscellaneous, kf 1

Theoretical Stress Concentration Factor, Kt 1.65

D/d= 1.1875 r/d= 0.09375
Theoretical Shear Stress Concentration Factor, Kts 1.35

Calculations:
Uncorrected Endurance Stregth, Se' 𝑆_𝑒^′={■8(0.5𝑆_𝑢𝑡&𝑆_𝑢𝑡≤200kpsi
345 MPa Eq 6-8 (1400MPa)@100kpsi&𝑆_𝑢𝑡>200kpsi@700

Surface Modification Factor, ka 0.906473 Eq 6-19 �_𝑎=𝑎𝑆_𝑢𝑡^�

�_�={■8(0.879𝑑^(−0.107)&0.11≤𝑑≤2
Size Modification Factor, kb 0.855797 in@0.91𝑑^(−0.157)&2<𝑑≤10
Eq 6-20 in@ 〖 1.24𝑑 〗 ^(−0.107)&2.79≤𝑑≤

�_𝑑=0.9877+0.6507( 〖 10 〗 ^(−3) ) 𝑇_℃−0.3414( 〖 10 〗 ^(−5) ) 𝑇_℃^

Temperature Factor, kd 0.977 0.977 Eq 6-27
�_𝑑=0.975+0.432( 〖 10 〗 ^(−3) ) 𝑇_℉−0.115( 〖 10 〗 ^(−5) ) 𝑇_℉^2+

Reliability Factor, ke 0.89696 Eq 6-29 �_𝑒=1−0.08𝑧_𝑎

Neuber Constant (Axial/Bending), a1/2 0.062175 in1/2 0.313353 mm1/2 Eq 6-35a 〖 10 〗 ^(−3) ) 𝑆_𝑢𝑡+1.51( 〖 10
√𝑎=0.246−3.08(

Neuber Constant (Torsion), a1/2 0.047211 in1/2 0.237938 mm1/2 Eq 6-35b 〖 10 〗 ^(−3) ) 𝑆_𝑢𝑡+1.35( 〖 10
√𝑎=0.190−2.51(

Notch Sensitivity, q 0.8468

Eq 6-34 �=1/(1+√(𝑎∕𝑟))
Notch Sensitivity, qs 0.8792

Fatigue Stress Concentration Factor, Kf 1.55

�_𝑓=1+(�_𝑡−1)/(1+√(𝑎∕𝑟))
Eq 6-33
Fatigue Stress Concentration Factor, Kfs 1.31
Corrected Endurance Stregth, Se 234.50 MPa
_𝑢𝑡>200kpsi@700MPa&𝑆_𝑢𝑡>1400MPa)┤

−0.107)&2.79≤𝑑≤51 mm@ 〖 1.51𝑑 〗 ^(−0.157)&51<𝑑≤254 mm)┤

10 〗 ^(−5) ) 𝑇_℃^2+0.5621( 〖 10 〗 ^(−8) ) 𝑇_℃^3−6.246( 〖 10 〗 ^(−12))𝑇_℃^4

0 〗 ^(−5) ) 𝑇_℉^2+0.104( 〖 10 〗 ^(−8) ) 𝑇_℉^3−0.595( 〖 10 〗 ^(−12))𝑇_℉^4

) 𝑆_𝑢𝑡+1.51( 〖 10 〗 ^(−5) ) 𝑆_𝑢𝑡^2+2.67( 〖 10 〗 ^(−8) ) 𝑆_𝑢𝑡^3

) 𝑆_𝑢𝑡+1.35( 〖 10 〗 ^(−5) ) 𝑆_𝑢𝑡^2+2.67( 〖 10 〗 ^(−8) ) 𝑆_𝑢𝑡^3