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Research progress in ZnO single-crystal: Growth, scientific understanding,


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DOI: 10.1007/s11434-014-0154-4

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Chin. Sci. Bull. (2014) 59(12):1235–1250 csb.scichina.com
DOI 10.1007/s11434-014-0154-4 www.springer.com/scp

Review Semiconductor Technology

Research progress in ZnO single-crystal: growth, scientific


understanding, and device applications
Feng Huang • Zhang Lin • Wenwen Lin • Jiye Zhang • Kai Ding •
Yonghao Wang • Qinghong Zheng • Zhibing Zhan • Fengbo Yan •
Dagui Chen • Peiwen Lv • Xian Wang

Received: 21 December 2012 / Accepted: 26 February 2013 / Published online: 22 February 2014
Ó Science China Press and Springer-Verlag Berlin Heidelberg 2014

Abstract Zinc oxide, a wide band-gap semiconductor, has More importantly, in this part, a conceptual approach for
shown extensive potential applications in high-efficiency fabricating highly thermostable p-type ZnO materials with
semiconductor photoelectronic devices, semiconductor high mobility through an integrated three-step treatment is
photocatalysis, and diluted magnetic semiconductors. Due to proposed on the basis of the preliminary research.
the undisputed lattice integrity, ZnO single crystals are
essential for the fabrication of high-quality ZnO-based Keywords ZnO  ZnO single crystal  ZnO-based
photoelectronic devices, and also believed to be ideal photoelectronic devices  Photocatalysis  Diluted
research subjects for understanding the underlying mecha- magnetic semiconductor
nisms of semiconductor photocatalysis and diluted magnetic
semiconductors. This review, which is organized in two
main parts, introduces the recent progress in growth, basic 1 Introduction
characterization, and device development of ZnO single
crystals, and some related works in our group. The first part Zinc oxide (ZnO) is believed to be an excellent candidate
begins from the growth of ZnO single crystal, and summa- for UV optoelectronics including light emitting diodes
rizes the fundamental and applied investigations based on (LEDs), laser diodes, and UV photodetectors due to its
ZnO single crystals. These works are composed of the fab- direct wide-bandgap (3.4 eV) and large free exciton bind-
rication of homoepitaxial ZnO-based photoelectronic devi- ing energy (60 meV) [1–5]. In the past decades, enormous
ces, the research on the photocatalysis mechanism, and dilute efforts have been dedicated to fabrication of high-perfor-
magnetic mechanism. The second part describes the fabri- mance optoelectronic devices. An exciting progress is that
cation of highly thermostable n-type ZnO with high mobility the room temperature ZnO-based LED has been fabricated
and high electron concentration through intentional doping. by Tsukazaki et al. [6]. However, due to the lack of high-
quality ZnO substrates, most of the existing devices are
usually based on heteroepitaxial ZnO films which are
SPECIAL TOPIC: Wide Bandgap Semiconductor Materials and deposited on foreign substrates, such as Al2O3 or Si. The
Devices
lattice mismatch and the out-diffusion of ions from foreign
F. Huang (&)  W. Lin  J. Zhang  K. Ding  Y. Wang  substrates [7, 8] always results in poor crystallinity and
Q. Zheng  Z. Zhan  F. Yan  D. Chen  P. Lv  X. Wang thus poor luminous performance. It is believed that high-
Key Laboratory of Optoelectronic Materials Chemistry and quality ZnO films can be homoepitaxially grown on ZnO
Physics, Fujian Institute of Research on the Structure of Matter
single-crystal substrates with high lattice integrity. More-
(FJIRSM), Chinese Academy of Sciences, Fuzhou 350002,
China over, the heat mismatching between the films and sub-
e-mail: fhuang@fjirsm.ac.cn strates can also be avoided. Thus, the performance of
photoelectronic devices will be largely enhanced.
Z. Lin
It deserved to be mentioned that the applications of ZnO
State Key Laboratory of Structural Chemistry, Fujian Institute of
Research on the Structure of Matter (FJIRSM), Chinese single crystal are not just limited to semiconductor photo-
Academy of Sciences, Fuzhou 350002, China electronic devices. Due to its high lattice integrity and the

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1236 Chin. Sci. Bull. (2014) 59(12):1235–1250

feasibility to obtain desired crystal facets, ZnO single The etch pit density on the (002) plane is about *104 cm-2,
crystal is regarded as an ideal research subject for clari- and the FWHM of the X-ray rocking curves for (002) reflec-
fying some scientific concerns still unsettled and under tions is 49 arcsec. The electron concentration of these crystals
dispute, particularly for some key mechanisms in semi- is about 5 9 1017 cm3 with the Hall mobility of
conductor photocatalysis and magnetic interactions in 131 cm2 V-1 s-1 at room temperature. However, this method
dilute magnetic semiconductors. In summary, ZnO single involves a high-pressure O2 atmosphere and a high-growth
crystal has important application and research value in the temperature, which leads to a complex and costly growth
fields of ZnO-based photoelectronic devices, photocataly- device (the crucible must be made by noble metals with high
sis, and diluted magnetic semiconductors. melting point, such as Iridium, etc.).
The growth, structure analysis, property measurements,
and applications of ZnO materials have already been covered 2.1.2 Chemical vapor transport (CVT) method
by several review articles [1]. In this review, we mainly
introduce the systematic work on ZnO single crystal in our Chemical vapor transport (CVT) method is also adopted to
group and the recently related progress, including growth, grow ZnO crystals with the transport media of Zn, ZnCl2,
application in homoepitaxially fabricated photoelectronic HCl, Cl2, NH3, NH4Cl, etc. The reaction temperature of the
devices and the underlying mechanism in photocatalysis and source region is ranging from 800 to 1,150 °C [12–16].
diluted magnetic semiconductor based on ZnO single crystal. Eagle Picher company [17] has obtained 2-inch ZnO bulk
single crystals using the CVT method. The etch pit density
is 104 cm-2, and the FWHM of the X-ray rocking curve for
2 Growth and applications of ZnO single crystals (002) face is 40 arcsec. The carrier concentration and
mobility at room temperature are 8 9 1016 cm-3 and
2.1 Growth of ZnO single crystals 150–250 cm2 V-1 s-1, respectively.
In China, Zhao’s group [18] improved the technique of
The melting point of ZnO is very high (1,975 °C), and it CVT growth of ZnO single crystal. By using the carbon
will decompose and sublimate at temperature higher than assisted growth technology, 4 9 10 mm ZnO single crystal
1,300 °C. Thus, it is difficult to obtain large-sized ZnO could be obtained through spontaneous nucleation. When
single crystals using traditional melt growth processes at the GaN film deposited on sapphire single crystal was used
atmospheric pressure. Upto now four methods have been as the substrate, yellow ZnO crystal (30 mm in diameter,
used to grow bulk ZnO single crystals, including pressure- 2 mm in thickness) could be obtained (see Fig. 2). The
melt, chemical vapor transport (CVT), molten salt method, electron concentration and mobility at room temperature are
and the hydrothermal technique. 1017–1018 cm-3 and 97–130 cm2 V-1 s-1, respectively.

2.1.1 Pressure-melt method 2.1.3 Molten salt method

In 2005, researchers at Cermet Inc. (Atlanta, GA) have grown It has been reported that PbF2, Zn3P2O84H2O, V2O5,
2-inch ZnO single crystals (Fig. 1) using a patented method MoO3, B2O3, and the mixture of these compounds [19–23]
involving a high-pressure O2 induction melting device [9–11].

Fig. 1 (Color online) Large-sized ZnO single crystals grown by


pressure-melt method. The growth rate of the pressure-melt method is
very high (about 1–5 mm h-1). Reprinted from [11]. Copyright 2005, Fig. 2 (Color online) ZnO wafers grown by Zhao’s group [18] from
IOP Publishing Ltd the Institute of Semiconductors, Chinese Academy of Sciences

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Chin. Sci. Bull. (2014) 59(12):1235–1250 1237

Table 1 ZnO crystals grown from non-aqueous solutions


Results References
-1
Solvent T (°C) Cooling rate (K h ) Crucible Crystal size

PbF2 1,000 5.4 Pt 5 mm 9 5 mm 9 3 mm [20]


Zn3P2O8 ? V2O5 980–1,330 1 Pt Platelets, 20 mm cross [22]
V2O5 ? B2O3 1,150 2–5 Pt 10 mm 9 5 mm 9 2 mm [23]
PbF2 800–1,150 1–10 Pt 1–5 cm Long in \11–20[ direction [19]
V2O5 900–1,300 1.2 Pt Pale green, clear crystals about 8 mm across [21]

could be used to grow ZnO crystal. The growth details are mixture of KOH and LiOH are thought as good hydro-
shown in Table 1. thermal mineralizer. If pure KOH is used, the growth will
At present, high-quality ZnO single crystals can hardly be too fast, and thus it is not easy to control the growth
to be obtained by molten salt method. The as-grown speed. When LiOH is added, the growth slows down and
crystals always show a heavy green color caused by the the crystal quality is improved. It was first reported in
large amount of impurities. It is difficult to find suitable 1960s by Kolb and Laudise groups [26–28] that large ZnO
fluxes that could effectively inhibit the introduction of the single crystal could be obtained using the mixture of KOH
impurities and thus improve the crystallinity. On the other and LiOH as the mineralizer. In 2005, Ehrentraut et al.
hand, whether by molten salt method or pressured melt have obtained ZnO single crystal of 3 inches in diameter by
method, high-concentration thermal defects are inevitable improving this method, using a 200 mm diameter and
due to the high-growth temperature. Thus, these two 3,000 mm long autoclave. It is by far the largest crystal
methods are not suitable for the large-scale growth of the produced by hydrothermal method, as shown in Fig. 3. The
ZnO crystal with low impurity concentration and high FWHM of the double-crystal rocking curve for (002) face
crystallinity. is 8 arcsec. In Russia, it was reported that 76 mm crystal
was produced [29]. The Zhang’s group [30] has obtained 1
2.1.4 Hydrothermal growth method inch ZnO crystal using Russian method. The FWHM of the
double-crystal rocking curve for (002) face of their crystal
The hydrothermal growth is a method in which a high- is 45 arcsec.
pressure water-mineralizer environment is created in order However, the conventional hydrothermal method has a
to increase the solubility of the raw material and thus lower fatal flaw that due to the strong basicity of the mineralizer,
the growth temperature. Compared with the pressure-melt noble metals have to be used for liner materials, resulting
method and molten salt method, hydrothermal growth has in significant increase in equipment cost. Therefore,
two unique advantages: (1) a low growth temperature developing new mild mineralizers has become an urgent
(300–450 °C), which can lower the intrinsic thermal defect demand before realizing the industrial hydrothermal
concentration; (2) a near-thermodynamic-equilibrium growth.
growth condition, which results in a high lattice integrity. In order to solve the above-mentioned bottleneck
Based on these two advantages, hydrothermal method is problem of the conventional hydrothermal growth method,
considered as the most promising method for growing our group has developed a series of mild mineralizers and a
high-quality ZnO single crystals. It is worth noting that the non-noble metal liner. The mineralizers can also allow a
industrial facilities for hydrothermal growth of ZnO are lower growth temperature and pressure in which the low-
readily accessible considering the mature massive pro- cost liners can be employed. Autoclaves with the largest
duction of quartz crystals.1 diameter of 90 mm have been developed to achieve 3-inch
In order to increase the solubility of ZnO, mineralizers ZnO single crystal with high-output efficiency (Fig. 4a). In
must be employed. The conventional mineralizers are 2010, a nearly 2-inch ZnO single crystal has been obtained
LiOH, NaOH, KOH, and LiCO3 [24, 25]. Generally, the (see Fig. 4b, c).
The crystallinity and electrical properties of our ZnO
single crystals (FJIRSM crystals) was further investigated
1
Up to now, industrialized hydrothermal growth of quartz crystal has [31]. As shown in Fig. 5a, the FWHM of the X-ray rocking
been achieved. The output of the quartz by hydrothermal method has curves for (002) reflection is 18 arcsec. The carrier concen-
surpassed 1,850 tons in 2004. The technique and craft of the tration of the as-grown crystal is about 4.2 9 1016 cm-3.
hydrothermal growth have been maturely developed, which means
that industrial production of ZnO? single crystal might be realized via The carrier mobility is upto 236 cm2 V-1 s-1 at room tem-
this method. perature, which is very close to the intrinsic value (about

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1238 Chin. Sci. Bull. (2014) 59(12):1235–1250

Fig. 3 (Color online) Three-inch-sized ZnO single crystal grown by


Japanese researchers. Reprinted from [24]. Copyright 2006, Elsevier
Ltd

Fig. 5 a X-ray rocking curve for (002) reflection of FJIRSM single


crystals; b PL spectra of FJIRSM and TEW ZnO single crystal at
10 K temperature

Fig. 4 (Color online) a The largest autoclave with 90 mm in radiation monitoring, ultra-high temperature flame detec-
diameter; b ZnO single crystals grown in the autoclave with 90 mm tion, and air-borne missile warning systems [34, 35]. Solar-
in diameter per growth circle; c 2-inch ZnO single crystal
blind UV photodetectors (SBPD) operating in the spectrum
region of 220–280 nm are perfectly suitable for detecting
300 cm2 V-1 s-1), and reaches a maximum value of of UV signal due to the low background radiation [36–38].
1,360 cm2 V-1 s-1 at 79 K. The yellow–green emission ZnO-based and GaN-based materials were used to be
band in the low-temperature PL spectra of FJIRSM crystals adopted for applications in solar-blind photodetector.
is absent, compared to the TEW (Tokyo Denpa Co., Japan) However, further development of GaN-based photodetec-
crystals (Fig. 5b). The above results indicate that FJIRSM tors is hindered by the large lattice mismatch between the
crystals possess a high crystallinity and a low native defect thin film and sapphire substrate. ZnO-based films are
concentration. Thus, the improved hydrothermal growth promising material for fabricating UV photodetector, as
method has the potential of industrial application. large-sized ZnO single-crystal substrate is available for
ZnO-based film growth. For fabricating MgxZn1-xO solar-
2.2 Homoepitaxial ZnO-based photoelectronic devices blind photodetector, Mg content should be at least 45 at.%.
However, many studies revealed that phase separation
2.2.1 Homoepitaxial ZnO-based photodetectors occurs in the MgZnO film when Mg content is over
36 at.% [39, 40]. Recently, by adopting lattice matched
Compared with traditional semiconductor photodetector, ZnO substrate, Endo et al. [41] obtained high-quality sin-
the GaN and ZnO-based ultraviolet (UV) photodetectors gle-crystalline Mg0.59Zn0.41O films through magnetron
have much shorter cutoff wavelength and can work at sputtering method. A Schottky diode-type SBPD was fab-
higher temperature condition [32, 33]. UV photodetectors ricated based on the Mg0.59Zn0.41O/ZnO heterostructure
have been used in many applications such as solar UV with a semitransparent 3-nm-thick Pt film. The photodiode

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Chin. Sci. Bull. (2014) 59(12):1235–1250 1239

exhibits a maximum responsivity of 0.015 A/W at the


wavelength of 220 nm, as shown in Fig. 6.
Recently, we obtained a wurtzite single-crystalline
Mg0.49Zn0.51O film on ZnO substrates by low speed reac-
tive magnetron cosputtering method [42]. Each substrate
was fabricated from ZnO single crystal grown by the
hydrothermal growth method and annealed at 900 °C in O2
ambient to achieve a low background electron concentra-
tion. Due to the lattice match between MgZnO film and
ZnO substrate, the MgZnO/ZnO heterostructure with high
degree of crystallinity was grown by cost-effective mag-
netron sputtering system, as shown in Fig. 7a. XRD mea-
surement shown in Fig. 7b confirmed that the MgZnO film
grown on ZnO substrate is a single-crystalline wurtzite
structure.
The heterostructures of MgZnO/ZnO were fabricated
into metal–semiconductor–metal SBPD. The photodetector
exhibited good break down property and relative small
dark current which can be attributed to the high quality of
the MgZnO film grown on ZnO substrate. The SBPD with
a 2-lm thick MgZnO epilayer shows a peak responsivity of
304 mA/W at 260 nm under 10 V bias, which is compa-
rable to the highest value ever reported in MgZnO-based
SBPDs, as shown in the Fig. 8. In addition, the responsivity
increases linearly with the increasing applied voltage,
indicating a photoconductive gain mechanism in the MSM
structure MgZnO photodetector.

2.2.2 Homoepitaxial ZnO-based light-emitting devices


Fig. 7 (Color online) a Cross-sectional SEM image of MgZnO/ZnO
Although it is generally thought that excellent film quality heterostructure, and the inset shows that of the MgZnO grown on
and device performance would be obtained based on quartz substrate, b XRD h-2h angular scan of MgZnO/ZnO
heterostructure. Reprinted from [42]. Copyright 2006, American
Institute of Physics

Fig. 6 (Color online) The spectral responsivity of the Pt/ Fig. 8 a Spectral response of the photodetectors with 2 and 0.5 lm
Mg0.59Zn0.41O Schottky photodiodes on the ZnO substrate. The inset thick MgZnO under 10 V bias, b maximum responsivity versus bias
shows the responsivity in logarithmic scale. Reprinted from [41]. voltage of the SBPD with 2 lm thick MgZnO. Reprinted from [42].
Copyright 2008, the Japan Society of Applied Physics Copyright 2006, American Institute of Physics

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1240 Chin. Sci. Bull. (2014) 59(12):1235–1250

homoepitaxy, reports on light-emitting devices based on doping. Ultraviolet near-band-edge emission (382 nm)
ZnO substrates are very rare yet. This can be attributed to with an output power of 0.1 lW for a NO-plasma-doped
various factors, including crystalline quality of the sub- LED and 70 lW for a NH3-doped one at a bias current of
strates, surface polishing technique, high cost of device- 30 mA were presented.
grade substrates, etc. Nevertheless, promising future of Kato et al. [49] realized ZnO-based double-hetero-
ZnO substrates in applications of optoelectronics can still structure ultraviolet LEDs on n-type Zn-polar ZnO sub-
be expected from recent progress. strates by plasma-assisted MBE employing mixture gas
By using a laser-doping technique, a p-type ZnO layer plasma of N2 and O2 as the N source. By using mixture gas
was prepared on an n-type ZnO substrate, and then a ho- plasma of N2 with a little added O2, the number of N atoms
mojunction ZnO LED was fabricated by Aoki et al. [43]. A increased and N2 molecules decreased in the p-type
zinc-phosphide compound, used as a phosphorous source, MgZnO layer. The fabricated LEDs had an ultraviolet near-
was deposited on the ZnO wafer and subjected to excimer- band-emission of around 380 nm. The integrated EL
laser pulses. The current–voltage (I–V) characteristics intensity of the LED fabricated using (N2 ? O2) plasma
showed a diode characteristic between the phosphorous- was more than 10 times higher than that of an LED fab-
doped p-type ZnO and the n-type ZnO substrate. The ricated using N2 plasma. The output power of typical LED
electroluminescence (EL) spectrum showed a band-edge using (N2 ? O2) plasma was estimated to be approxi-
emission at 370–380 nm and a defect-band emission in the mately 30 lW at the operation current of 20 mA.
region of 400–600 nm under forward current injection at
110 K. 2.3 Photocatalytic mechanism based on ZnO single
Guo et al. [44] fabricated a transparent ZnO homo- crystal
structural LED by depositing a relatively high resistivity
p(i)-ZnO layer on an n-ZnO single-crystal substrate using Among nanosized photocatalysis materials, ZnO with a
the technique of N2O plasma-enhanced pulsed laser reac- direct band gap of 3.37 eV has been widely used because
tive deposition. The contact between the p(i)-ZnO layer of its high quantum efficiency, thermal, and chemical sta-
and n-ZnO wafer was found to exhibit nonlinear and rec- bility as well as its nontoxicity [50–54]. Recently, the
tifying I–V characteristics. A bluish white EL emission was dependence of photocatalytic activity on the crystal plane
achieved under forward bias, and its intensity increased has been concerned [55, 56]. However, these research
with increases in the injection current. objects still focus on the material synthesis of micron level,
Wang et al. [45] fabricated metal–insulator–semicon- i.e., the different predominant plane was appeared by sta-
ductor structural diodes by N? ion implantation at mod- tistical distribution. Therefore, the final photoactivity is the
erate doses into nominally undoped n-type single-crystal collective effect of different crystal plane in actual photo-
ZnO substrates and post-annealing technique. The diodes catalysis process. Then, the photoactivity of a single-
show visible luminescence at 300 K and band-edge EL at crystal plane cannot be investigated effectively.
120 K under forward bias conditions. The bulk single crystal, because of its well-defined
Typical rectifying I–V characteristics and room tem- structure, is an excellent object to carry out the above
perature EL were demonstrated in ZnO homojunction research despite its small surface area and thus low
LEDs by Zeng et al. [46], in which a plasma-free metal- photoactivity. At present, it is facile to obtain ZnO single
organic chemical vapor deposition method was adopted to crystal compared to TiO2 single crystal. The band-gap
grow N-doped p-type ZnO films. energy of ZnO is similar to TiO2, so it is possible to further
Asahara et al. [47] fabricated a homostructural LED study the photocatalytic mechanism of semiconductor-
comprising N-doped p-type ZnO film and n-type ZnO based photocatalytic materials using ZnO single crystals as
substrate. The p-type layer was grown by plasma-enhanced the objects. Recently, our group has carried out in-depth
metal–organic chemical vapor deposition employing research on the photocatalytic mechanism. Wang et al. [57]
microwave excited high-density plasma on single-crystal adopted the bulk single crystal excluding the nanotoxicity
ZnO substrates. It was reported that only when using to study the single photocatalytic bactericidal action for the
plasma and NO2, the nitrogen (N)-doped ZnO film with the first time. It was shown that Zn plane presented higher
steps and terraces surface structure of two-dimensional photocatalytic activity than O plane during the photoca-
growth could be formed. EL in forward bias at room- talysis process (Fig. 9). We consider that photo-induced
temperature and the I–V rectifying characteristics are electrons and holes are apt to migrate to Zn plane and O
achieved in such homostructural LED. plane, respectively, due to the self-polarization field,
Nakahara et al. [48] fabricated a MgZnO:N/ZnO het- because ZnO is a kind of polar crystal. Therefore, it was
erostructural LED grown by MBE on ZnO substrate. NO- proposed that the photo-induced electrons may dominate
plasma or NH3 gas was employed as N-source for p-type during the photocatalytic process of ZnO material.

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Chin. Sci. Bull. (2014) 59(12):1235–1250 1241

Fig. 9 (Color online) Left: Images of bacterial colonies showing re-growth situations of surviving E. coli on agar plates after different irradiation
treatments. (UV wavelength: 365 nm; irradiation time: 1 h; incubation conditions: 33 °C for 24 h.) ‘‘No irradiation’’ means ‘‘no irradiation with
ZnO’’. Right: AFM images of E. coli under different treatments (scan size: 4.0 lm; UV wavelength: 365 nm; irradiation time: 1.0 h). Reprinted
from [57]. Copyright 2009, the Royal Society of Chemistry

Fig. 10 (Color online) The relationship between the IEF and the effective UV-light absorption layer (about 100 nm, from the surface to the
dotted line), when the thickness of the AZO TF is a 30, b 80, and c 120 nm. d SEM image of the cross section of AZO TF and ZnO SC wafer

In order to deeply investigate the influence of electric verified by the I–V curves, which is impossible for the
field during the photocatalytic process, nonpolar plane nanosized heterojunction.
(m plane) was adopted to exclude the effect of self-polar-
ized electric field [58]. Then, the ZnO films doped with Al 2.4 Study on magnetic coupling mechanisms of DMSs
were sputtered on the surface of ZnO single crystal by based on ZnO single crystals
magnetron sputtering. Thus, the artificial built-in electron
field was constructed owing to the different carrier con- The so-called diluted magnetic semiconductor is a kind of
centrations for the ZnO single crystal and Al-doped ZnO semiconducting materials exhibiting ferromagnetism in
(AZO) films. Consequently, we can investigate the effect which the nonmagnetic cations were partially substituted
of location and intensity of interface electric field on the by 3d transition-metal cations [59]. Once the diluted
photocatalytic activity. As shown in Fig. 10, only when the magnetic semiconductors come into practical use, the
interface electric field lies completely in the light absorp- obstacle of spin injection from metal to semiconductor
tion layer, the photo-induced electrons and holes can be could be eventually overcome and the spintronic devices
separated effectively, i.e., the sputtered film must be con- would become possible [60]. Therefore, the investigation
trolled in a certain thickness. Therefore, to manipulate the of DMSs has become an important branch of material
interface electric field is an effective way to control the science. However, behind the tremendous amount of
charge separation process. Another feature of this system is research works, the origin of ferromagnetism and magnetic
that the existence of the interface electron field can be coupling mechanism in DMSs is still one of the most

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1242 Chin. Sci. Bull. (2014) 59(12):1235–1250

attractive and controversial issues in the field of condensed hydrothermal technique. Magnetic measurements and
matter physics and material science [61]. The existing UV–Vis absorption spectra reveal that there exist short-
theoretical and experimental research generally tend to ranged interactions between the d electrons of Mn and the s
support two kinds of coupling mechanisms: the carrier- and p electrons of the host material. In ZnO matrix, the
mediated mechanism [62–65] and the defect-mediated exchange interactions between Mn2? ions are mainly
mechanism [66, 67]. Initially, the proposed theoretical antiferromagnetic.
models (including the celebrated mean-field Zener model) Our group [69] successfully grew Co-doped ZnO single
mostly related to the former one, i.e., the long-range crystals with Co concentration upto 5 % using a low-
alignment of local spins was established by their exchange temperature hydrothermal method in 2006. The SEM
interaction with conduction carriers in the semiconductor image of a Co-doped ZnO single crystal and the auger
matrices. Yet at the same time, this mechanism encoun- electron spectroscopy mapping of a selected area are
tered lots of contradictory experimental results. With the shown in Fig. 11. It can be seen in Fig. 11 that the size of
progress of research, there is growing evidence that mag- the single crystal is approximately 0.4 mm 9 0.8 mm, and
netic coupling mechanism in semiconductors should be Co element is uniformly distributed in the ZnO matrix.
concerned with defects. Coey et al. [66] proposed a rep- UV–Vis absorption spectra and X-ray absorption fine
resentative model that the ferromagnetism in DMS was structure further confirmed that Co substitute Zn in the host
mediated by defects via the formation of bound magnetic lattice.
polaron. According to magnetic measurements, we found that
Up to now, ZnO has become the most studied matrix Zn0.95Co0.05O single crystals only exhibit paramagnetism
material of DMSs, which is predicted to be the most likely at a temperature as low as 2 K. As shown in Fig. 12a,
candidate to achieve room-temperature ferromagnetism. according to the inverse susceptibility versus temperature
Thousands of works devoted to the transition-metal-doped curve, the Crie-Weiss temperatures of the sample are close
ZnO DMSs were published. However, most of these works to 0 K for both \c and ||c directions. Surprisingly, the
were based on thin films. Due to the intrinsic drawbacks of paramagnetism of the Co-doped ZnO single crystal
thin films, these results lacked reproducibility and stability exhibits an apparent anisotropic behavior. This phenome-
to a large extent. Compared with thin films, bulk single non suggests that when Co2? ions occupy the tetrahedral
crystals grown by hydrothermal method possess defined site of ZnO, its 4A2 ground state possesses a huge single
structures and uniform compositions should be ideal study ion anisotropy of DS2z type. Under the tetrahedral crystal
objects for physical mechanism of DMSs. At the same field, the magnetic moment of Co2? prefers to lie in the ab
time, single crystals are also beneficial to investigations on plane.
the anisotropic properties of the DMSs. Recently some Our result provides a reliable evidence for Coey’s the-
research groups have carried out the study of DMSs based ory. The electrical measurements showed that the defect
on single crystals. In 2005, Shi’s group [68] obtained 1-mm concentration of Zn0.95Co0.05O single crystal is lower than
Mn-doped ZnO single crystals using high-pressure 10-4 cm-3. According to Coey’s theory, despite the high

Fig. 11 SEM image of Zn0.95Co0.05O single crystal and the AES elemental homogeneity mapping for Co, Zn, and O elements on the selected
area. Reprinted from [69]. Copyright 2006, American Institute of Physics

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Chin. Sci. Bull. (2014) 59(12):1235–1250 1243

and high carrier concentration are indispensable. The


n-type doping of ZnO material is easy to achieve, while the
p-type doping is rather difficult. Such a phenomenon is not
a surprising issue in GaN material and some II–VI com-
pound semiconductors such as ZnS and ZnSe [70–75]. The
following content comprises the fabrication of thermosta-
ble n-type and p-type ZnO with high mobility and high
carrier concentration.

3.1 Fabrication of thermostable n-type ZnO material


with high mobility and high carrier concentration

ZnO material is a naturally n-type semiconductor due to the


presence of intrinsic defects. It is believed that the intrinsic
n-type conductivity can be attributed to oxygen vacancies
and interstitial Zn. However, such a statement is still lack of
experimental confirmation. The first-principle study sug-
gested that none of these two kinds of native defect exhibited
the characteristic of high-concentration shallow donor [76].
On the contrary, DC Look suggested that Zni rather than Vo is
the dominate shallow native defects with shallow ionization
energy of 30–50 meV. Some researchers also suggested that
the naturally n-type conductivity of ZnO films can be only
attributed to hydrogen (H), which is believed to be a shallow
donor with an ionization energy of 30 meV [76–79]. This
suggestion is reasonable since H is always present in large
amounts due to its large mobility and small ion radius.
Theoretical calculations also suggested that the uninten-
tional doped H acts as a source of n-type conductivity and
Fig. 12 a Inverse magnetization versus temperature curve of behaves as a shallow donor in ZnO lattice [80].
Zn0.95Co0.05O single crystal with the magnetic field applied parallel The n-type doping of ZnO is much easier than p-type
and perpendicular to the c axis of the crystal. b and c Magnetization doping of ZnO. It is generally believed that when a group
versus field plots measured at 2 and 300 K with the magnetic field
IIIA element occupies Zn sites, it can act as a shallow energy
applied parallel and perpendicular to the c axis. Reprinted from [69].
Copyright 2006, American Institute of Physics level donor in ZnO, and thus high-density free electrons can
be generated in the transparent conducting oxides [81, 82].
carrier concentration of the Zn0.95Co0.05O single crystal, Among these elements, Ga and Al are regarded as the best
even if there exist ferromagnetic coupling between Co2? dopants for obtaining high-quality ZnO materials owing to
ions, its Curie temperature is lower than 1.65 K. Therefore, their similar atomic radius to Zn. Myong et al. obtained
for a certain magnetic cation concentration, improving the ZnO:Al films with a resistivity of 6.2 9 10-4 X cm [83]
point defect concentration in the single crystal is essential using MOCVD method. American photovoltaic national
for achieving room temperature ferromagnetism. In future center found that ZnO:Ga transparent conducting electrode
studies, through manipulating the type and concentration of (TCE) for organic LED exhibited the advantages of low
point defects intentionally via doping, high-pressure volume resistivity and more transparency in visible region,
atmosphere annealing, or irradiation methods, and intrinsic compared with conventional In-doped SnO2. Therefore,
ferromagnetism could possibly be achieved in transition- ZnO:Al and ZnO:Ga materials are regarded as excellent
metal-doped ZnO single crystals. candidates for developing high-performance TCE material
and n-type LED layer with high injection efficiency.
Currently, although the fabrication of ZnO:Al and
3 Fabrication of thermostable n and p-type ZnO ZnO:Ga materials made great strides, current reports reveal
material that the films prepared so far are normally with poor
thermostability, low carrier mobility, and a high concen-
In order to develop ZnO-based optoelectronic devices, both tration of Ga/Al related unstable occupied states [84–88].
thermostable n-type and p-type ZnO with high mobility This is quite reasonable since the films are commonly

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1244 Chin. Sci. Bull. (2014) 59(12):1235–1250

fabricated via non-thermodynamic-equilibrium methods,


which could lead to the incorporation of doped atoms into
the interstitial sites of ZnO or existing as a second phase.
In summary, the main bottleneck restricting the fabri-
cation of highly n-type ZnO material is how to achieve the
goal of high thermostability and high mobility. To resolve
this problem, the strategies for fabricating highly thermo-
stable ZnO:Ga and ZnO:Al with high mobility are pro-
posed by our research group [89, 90], on the basis of the Scheme 2 (Color online) Possible valence states of Al under
overall understanding on thermodynamic and kinetic con- different oxidizing atmospheres during the MS process
ditions of growth and subsequent heat treatment.
Scheme 1. When Zn and O atoms formed a perfect lattice,
3.1.1 Fabrication of highly thermostable ZnO:Al film Al can only enter an interstitial position (Scheme 2) [92]. It
with high mobility is generally acknowledged that interstitial Al is a shallow
donor, which can easily generate free electron into the
As mentioned above, ideal AZO thin films should process conduction band and results in high carrier concentration
high carrier mobility and carrier concentration, as well as [93, 94]. However, the interstitial Al is thermally unstable,
high thermostability. To achieve these properties, ZnO which may escape out of the lattice, resulting in poor
should be heavily doped with Al and perfectly crystallized. thermostability [94, 95]. (2) When the oxygen partial
Currently, researchers are trying to fulfill such require- pressure is high enough, the doped Al can only exist as
ments by controlling a single-thermodynamic parameter, Al3? in the flame of spitting [92, 96] (Scheme 2).
such as the oxygen partial pressure [91]. However, Scheme 3 shows the typical lattice structure, the valence
regardless of the preparation methods, low resistivity, and states of the elements, and the energy band diagram of the
high thermostability can not be simultaneously achieved AZO film under these conditions. To satisfy the charge-
only through adjusting the oxygen partial pressure. Such a neutrality principle, two Al3? will substitute for three
phenomenon could be demonstrated on the basis of two Zn2?. Thus, Zn vacancy is inevitable and AZO films grown
extreme thermodynamic conditions: (1) Under an O-defi-
cient atmosphere, the doped Al may be introduced as Al0.
The typical structures of such films are illustrated in

Scheme 3 (Color online) Local lattice structure, valence states, and


energy band diagram of the typical AZO thin film prepared under an
oxidizing atmosphere. Two of three valence electrons of every Al are
involved in the chemical bond with its near oxygen atoms, and the
Scheme 1 (Color online) Local lattice structure, valence states, and rest are captured by the near zinc vacancy at rather low temperature.
energy band diagram of the AZO thin films prepared under extremely Thus, in the structure (ZnO)1-y[(AlZn)2(VZn)O3]y/3, all the electrons
low oxygen partial pressure. a–d Al0 enters in the interstitial site of excited from donors (substituted Al) will be captured by acceptors
the ZnO with a complete lattice, which forms an unstable shallow (Zn vacancies), which results in the so-called compensated semicon-
energy level. Each interstitial Al could excite a valence electron into ductors. So, no electron can be excited into the conduction band at
the conduction band easily at room temperature room temperature

123
Chin. Sci. Bull. (2014) 59(12):1235–1250 1245

under these conditions are of semi-insulating conductivity,


due to the strong self-compensation effect of Zn vacancies.
Therefore, in either case, it is rather difficult to simulta-
neously achieve high thermostability and low resistivity.
To sum up, the achievement of high thermostable AZO
with high mobility is rather difficult to be fabricated by
adjusting a single-thermodynamic growth condition during
the gas-phase deposition process.
Here in, based on the above understanding, we propose a
Scheme 5 (Color online) The possible carrier-forming mechanism in
strategy to obtain an AZO film with ideal characteristics under ZnO:Ga single crystal (On the basis of the above speculation on
two different thermodynamic conditions (see Scheme 4). carrier-forming mechanism, the carrier concentration should be half
First, a heavily doped AZO film with high-concentration zinc of Ga concentration)
vacancy is prepared under an oxidizing atmosphere. Then, a
zinc-vapor annealing treatment is employed to improve the
crystallinity and conductivity of the film by filling the zinc
vacancies with zinc atoms, based on the fact that Zn has a low
vapor pressure and low ion radius. The prepared AZO films
possess the highest mobility (36.8 cm2 V-1 s-1) ever repor-
ted. Moreover, the films also show remarkable stability in
carrier concentration, mobility, and resistivity under damp
heat treatment (85 °C) over months.

3.1.2 Growth of highly thermostable ZnO:Ga (GZO) single


crystal with high mobility

An alternative approach for obtaining thermostable highly Fig. 13 (Color online) The ZnO:Ga wafer grown by hydrothermal
n-type ZnO can be expected in hydrothermal growth con- method
dition. As we know, Ga dopant will exist as Ga3? ion in the
mineralizer solution. In order to satisfy charge-neutrality crystal (Fig. 13) exhibits a highly n-type conductivity (the
principle, each two Ga ions will introduce one Zn vacancy carrier concentration is 1.07 9 1019 cm-3) with high
which is believed to be compensating centers for electron mobility. Simultaneously, high thermal-stability is indi-
(Scheme 5). However, in the hydrothermal solution, H is cated by the little variation of these two parameters after
so highly excessive that a small part of H will exist in being annealed at 1,100 °C for 24 h.
atomic state, then diffuses into the lattice, and finally take In order to further confirm the carrier-forming mecha-
place of Zn vacancies which is of poor thermostability. nism proposed above, the activity efficiency of Ga dopant
Therefore, high-concentration electron will be generated by is determined. Hall data and impurity analysis reveal that
the shallow donor HZn. Moreover, HZn is suggested to be the activity efficiency is nearly 50 %, which is in good
thermostable by DC Look. Thus, a high electron concen- agreement with the theoretical value of the proposed
tration and thermostability can be simultaneously achieved mechanism.
through this approach. As expected, the as-grown GZO This work suggests that the H impurity should be paid
more attention to when trying to fabricate p-type ZnO,
since H could stably substitute for Zn vacancies, and then
generate background electron.

3.2 Fabrication of highly thermostable p-type ZnO


material with high mobility via three-step
treatments under different thermodynamic
and kinetic conditions

3.2.1 Beneficial efforts devoted to achieving p-type ZnO

Scheme 4 (Color online) The strategy for fabricating highly ther-


Currently, the main bottleneck restricting the development
mostable ZnO:Al film with high carrier concentration and high
mobility of ZnO-based photoelectronic devices is to achieve p-type

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1246 Chin. Sci. Bull. (2014) 59(12):1235–1250

ZnO material with all the characteristics of high thermo- another group from Shizuoka University [104] found that
stability, high mobility, and high hole concentration. In p-type transformation occurs when Mg content in
order to achieve high hole concentration, not only the ZnO:Mg–N film reaches a certain level. Research ideas
generation of shallow acceptors but also the self-compen- related to the introduction of highly active group with
sation effect originating from high-concentration back- strong electronegativity included F doping and the forma-
ground electrons should be taken into account. Many tion of SbZn-2VZn complex. Janotti et al. [105] suggested
researchers have contributed lots of helpful investigations that interstitial Fi is a shallow acceptor. However, the
on the means of how to achieve high-concentration and practical p-type ZnO:Fi has not reported until now, possi-
high activation efficiency of doped acceptors. To sum up, bly because interstitial Fi in ZnO lattice is thermodynam-
their research ideas can be divided into four types: (1) Try ically unstable; the p-type transformation via the formation
to substitute Zn ions with IA group elements such as Li and of SbZn-2VZn acceptors has also made some progress. In
Na; (2) try to substitute O ions with VA group elements 2010, researchers from University of California-Riverside
such as N and P; (3) co-doping, in order to stable the [106] reported that ZnO-based light-emitting device com-
formation of acceptor dopant via co-doping a second posed of Sb-doped p-type ZnO, MgZnO/ZnO/MgZnO
dopant; (4) try to introduce highly active groups with double heterostructure, and undoped n-type ZnO layers
strong electronegativity during growing process, such as was grown on c-plane sapphire substrate by plasma-assis-
interstitial F and SbZn-2VZn complex. ted molecular-beam epitaxy. Hall effect measurement
In the early work, most of the efforts are paid to single showed that the top p-type Sb-doped ZnO layer has a hole
doping with Li impurity belonging to IA group or N concentration of 1 9 1017 cm-3. Ultraviolet emission was
impurity belonging to VA group. However, researchers achieved, which yielded an output power of 457 nW at
soon realized that single doping could hardly achieve 140 mA.
p-type with high thermostability. Most of works reveal that From the above research, it can be seen that the p-type
Li doping usually lead to the coexistence state of substi- transformation is not an extremely difficult issue. However,
tutional LiZn and interstitial Lii under the common ther- the fabrication of p-type ZnO with high thermostability and
modynamic conditions. Although substitutional LiZn is mobility, which are indispensable for the development of
regarded as an ideal shallow acceptor [97], the introduction semiconductor devices, is unsettled till now. On one hand,
of equivalent amounts of interstitial Lii will eventually the existing works show that the research idea of achieving
compensate such a hole-generation mechanism. As for N p-type via introducing groups with strong electronegativity
doping, it is found that the Zn–N bonding energy is rather is not advisable in the view of thermostability. For exam-
weak. Thereby, the high-concentration doping is hard to be ple, phase separation always occurs when introducing the
achieved in the present thermodynamic and kinetic con- SbZn-2VZn complex mentioned above [107]. Similarly,
ditions, and meanwhile thermostability is also hard to be there still exist some problems about the thermostability
achieved [98]. Afterward, researchers promptly change the and fabrication repeatability of p-type ZnO:N material. In
main ideas from single doping to co-doping, e.g., try to this respect, the research group from Changchun Institute
stabilize as-generated acceptors via the introduction of a of Optics, Fine Mechanics and Physics, Chinese Academy
second dopant, which can strongly bond with the targeted of Sciences has made some useful exploration. Their
dopants belonging to the IA group or VA group. For research works reveal that the thermostability of p-type can
example, the research group from Changchun Institute of be influenced by many factors, such as light radiation, the
Optics, Fine Mechanics and Physics [99] reported ther- stress between films and substrates, and the formation of
mostable p-type ZnO:Li–N films with Li up to 6.01 % in N–N pairs [108, 109]. On the other hand, in the aspect of
concentration. Such a result has been repeated in the work the achieving high mobility, the recent research is rather
of India’s Institutes of Technology (hole concentration few. The most accepted research ideas can be summarized
reaches as high as 8.2 9 1017 cm-3) [100]. Ye’s group as that high mobility can only be achieved when the film
from Zhejiang University [101] also reported that co-dop- quality are greatly improved. Such a common view can be
ing with Mg could increase the solid solubility of Na in well confirmed by the fact that current devices with the
ZnO, and thus p-type ZnO with a hole concentration of highest luminous efficiency are all fabricated via homo-
8.95 9 1018 cm-3 can be achieved. Recently, intensive epitaxy method with excellent crystallinity. All of the
attentions have been paid to the stabilization of N doping researches show that: (1) The thermostability of p-type
via co-doping with the second dopant. Researchers from conductivity strongly depends on the films crystallinity; (2)
Nanjing University [102] found that the existence of Te ZnO single-crystal substrate has obvious advantage on
could facilitate the doping of N. Researchers from Shi- growing p-type ZnO, as compared to other substrates.
zuoka University [103] found that N co-doping with Be can It can be derived from the above-summarized researches
reduce the ionization energy of NO acceptors. In 2010, that the present works is only at the stage of achieving

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Chin. Sci. Bull. (2014) 59(12):1235–1250 1247

primary p-type conductivity. There is no report on such an


appropriate approach, by which the whole situation for an
ideal p-type ZnO can be taken into accounts and the three
key parameters of high thermostability, high mobility, and
high hole concentration can be achieved simultaneously.
We believed that only when the thermodynamic, kinetic
formation mechanisms and energy levels of various
impurity centers, and their influences on the film quality,
lattice integrity, and carrier mobility were fully understood
and considered, the feasible approach for fabricating highly
thermostable p-type ZnO film with high mobility and hole Scheme 6 (Color online) The flowchart of the novel multi-step route
concentration can eventually be proposed. to prepare high-quality p-type ZnO. a Stable VZn with high
concentration is formed under strong oxidation atmosphere; b After
3.2.2 Analysis of thermodynamic states and kinetic being annealed in reducing atmosphere, Li ions fill into zinc
vacancies to form stable LiZn acceptors, while the excessive Li ions
processes for achieving p-type ZnO fill into interstitial sites to form unstable Lii donors; c After being
annealed in weak oxidation or vacuum atmosphere, Lii donors will be
Here, based on the above consideration and our previous eliminated. Eventually, a truly p-type ZnO would be fabricated
works, we noticed some thermodynamic states and kinetic
processes in ZnO growth, which may be useful for
achieving ideal p-type ZnO. In the previous work of which will provide a foothold for large-scale application of
growing ideal AZO thin films, we pointed out that high- ZnO photoelectronic materials.
concentration Zn vacancies could be created under strong
oxidizing atmosphere [90]. The subsequent work on the
growth of Ga-H co-doping ZnO single crystal revealed 4 Summary
that H atom could easily enter into the Zn vacancies and
exhibit excellent thermostability. Considering that Li also This article mainly reviews our group’s venturing in
has a small atom radius, just like the case of H, it can be growing ZnO single crystal, fabricating homoepitaxial
expected that Li atoms can easily overcome the lattice ZnO-based photoelectronic devices, and understanding on
hindrance and then stably take the place of Zn vacancies photocatalysis mechanism and diluted magnetic coupling
[89]. Thereby, p-type ZnO with high mobility and ther- mechanism based on ZnO single crystal. Moreover, based
mostability can be obtained when all of doped Li atoms on our previous works, a novel multi-step route to prepare
stably occupy the Zn sites. high-quality p-type ZnO is proposed. The aim of the review
is to share our experiences in developing and understand-
3.2.3 A conceptual multi-step approach to ideal p-type ing ZnO materials.
ZnO
Acknowledgments I thank my current and prior group members
(not in order): Shunle Huang, Zhongchao Lin, Jiakui Huang, Bingxi
Herein, based on our preliminary research and above dis- Lin, Yishan Hou, Saiying Chen, Shicheng Lin, Guiyang Fang, Yon-
cussion, we propose a novel multi-step route to prepare gcang Ke, Qingqing Kang, Wei Li, Ruilong Wang, Shuhui Wu, and
photoelectric conversion materials (see Scheme 6) Guohong Wang. This work was supported by the National Natural
Science Foundation of China (60736032, 20971123, 51002153,
achieving high-quality p-type ZnO through three-step 21007070, 51102232, 61106004 and 21103191), the National Basic
treatments under difficult thermodynamic and kinetic Research Program of China (2007CB936703), the Knowledge Inno-
conditions: First, preparing high-quality single crystals or vation Program of the Chinese Academy of Sciences (KJC2.YW.317,
films with high-concentration zinc vacancies under strong KJC2.YW.W01), the Fujian Natural Science Foundation of China
(2005HZ1023, 2006F3140, 2007F3113, 2007HZ0005-3, 2010J01054,
oxidizing atmosphere. Second, filling the Zn vacancies 2010J06006, 2010J05038 and 2012J05033), and the China National
with Li atoms through a diffusion process via reducing Funds for Distinguished Young Scientists (50625205). I would like to
atmosphere annealing, which could simultaneously create thank FJIRSM test center for years of support in facility and
and stabilize shallow acceptors, and optimize the crystal infrastructure.
lattice to increase the hole mobility. Finally, treating the
single crystals or films again via an oxidizing atmosphere/
vacuum annealing to remove the excessive interstitial Li
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