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Brian Bates
Channel Manager – AquaNereda®
Source: engineersjournal.com
Aerobic Granular Sludge
Granule Structure
PAO
Denitrifiers Aerobic
Nitrifiers Anoxic
Anaerobic
Source: engineersjournal.com
Fish Analysis
(Fluorescence In Situ Hybridization)
GAO Fluo
Nit Cy3
PAO Cy5
Aerobic Granular Sludge
Granule Structure
AquaNereda® Granule
DO concentration
Granule profile
Influence of DO
• Population distribution depends on DO
• Oxygen will be diffused in the granule
• Important to control the aerobic and anaerobic zone
O2 Concentration O2 Concentration
greater than 2 mg/l less than 0.5 mg/l
Source: Mark van Loosdrecht Presentation WEFTEC 2016
Aerobic Granular Sludge
• Excellent Settling Properties
• Increased MLSS
Granules Flocs
8 g/l or more 4 g/l
SVI5 SVI5
Granule Formation
Selection Mechanisms
1) Hydraulic selection for fast settling particles
2) Biology selection of EPS forming microorganisms
Selection Mechanisms
Hydraulic Selection
• Selective wasting
• Wash out smaller particles
• Dense granules settle faster than CAS
• Decrease settling time
transformation
Selection Mechanisms
Biology Selection
• PAO’s form EPS
• EPS is the chemical backbone of the granule
• Dense bacterial gathering allow rapid settling
AquaNereda Process
Influent Effluent
Fill/Draw
– Influent enters
– Readily Available Carbon
– High F/M
– P-release
– Effluent is displaced
AquaNereda® Process Cycle
React
– Influent flow is terminated
– Aerobic and anoxic conditions
– Simultaneous nitrification/ denitrification
– Nitrate transported by diffusion
into granule layers
– P-Uptake
– Automated control of the process
AquaNereda® Process Cycle
Settle
– Influent flow still terminated
– Granules separate from treated water
– Sludge is wasted
– Maintain desired concentration of biomass
~158’
65%
~135’
Garmerwolde, NL WWTP
Advantages
Up to 50% Energy Savings
https://www.royalhaskoningdhv.com
Advantages
Up to 50% Energy Savings
• Compact bioreactor
• Automated Control
Process
Garmerwolde, NL WWTP
Advantages
Significant Chemical Savings
Chemical Unit A/B system Nereda
2014 2015 2014 2015 2016
Fe ton 119 130 25 8 0
Coagulant ton PEactive 39 30 - - -
Flocculant ton PEactive 8.4 7 - - -
PAC kgal 38 37 - - -
C-source kgal 189 159 - - -
• Salinity fluctuations
• Chemical spikes
• pH fluctuations
Activated sludge and
• Load variations
granular sludge with
shock addition of
5,000 ppm NaCl after 5
min of settling
CAS AGS
AquaNereda®
1Q 3-5Q
1Q
RAS
Comparison
AquaNereda® System
Single Tank Reactor Design
Comparison
Footprint
100%
Footprint
100%
70%
Energy
65%
75% - 50%
50%
Note: Ballasted Floc
40%
Energy consumption will
depend on Process
retrofitted
Design Approach
Ideal Application
• Retrofit Applications
- Any existing process
- Higher flows and loads
• New construction
• Limited footprint
• Plant expansion
• Upgrade to BNR requirements
• Industrial plants
Application Guidelines
2014-
STP Utrecht (NL) 0.40 3.8
2022
2011-
Anonymous Petrochemicals (NL)
2017
2014-
STP Daldowie (UK) 43 60
2017
2014-
STP Dalmarnock (UK) 36 46
2017
Macclesfield (UK) 0.001 0.004 2017
Newmarket (UK) 0.001 0.004 2017
STP Sha Tin (HK) 0.26 2016
Epe, Netherlands 2011
Greenfield – 3 Reactors
Flows
Average Peak Flow
Flow (MGD) (MGD)
2.1 9.5
Parameters
Influent Effluent
BOD5 333 2
TSS 341 5
TN - 4
TP 9.3 0.34
Epe, Netherlands 2011
Start- Up
Parameters
Influent Effluent
BOD5 230 10
TSS 264 12
TN 70 3
TP 10 1
June 16 till February 17
Ringsend, Ireland, 2019
Retrofit – Expansion and Upgrade
Flows
Average Peak Flow
Flow (MGD) (MGD)
159 314
• Retrofit SBR
• To be built in stages
• Handles high salinity
• Increased MLSS to 8 g/l
Parameters
Effluent
BOD5 25
TSS 10
NH4-N 1
PO4-P 1.5
Rio de Janerio, Brazil, 2016
Greenfield
Digestion &
2.3 – 2.5%
Total Solids
Courtesy of GEA
Solids Handling
Decanter Centrifuge Pilot Results
• AquaNereda 22% cake Polymer 17-20 #/DT *
• SBR 18-20% cake Polymer 25 #/DT
• CAS 18-22% cake Polymer 22-30 #/DT
Demonstration Facility
Aerobic Granular Sludge
Demonstration Facility – Rockford, IL
0.2 MGD AGS
Reactors
Process
Building Blowers
Filters
Sludge
Holding
AquaNereda®
Reactor
Demonstration Facility
Rockford, IL - 0.2 MGD AGS
Construction of a 0.2 MGD AquaNereda® reactor with associated
pretreatment, instrumentation and mechanical equipment
Sludge
Holding
AquaNereda®
Reactor
Demonstration Facility Objectives
• Quicker access for operators to visit than travelling to Europe
• Granule formation to seed future plants
• Use for future seminars
Pilot Plant
Aerobic Granular Sludge
Pilot Plant #1
Aerobic Granular Sludge
Pilot Plant
Aerobic Granular Sludge
Pilot Plant #2
Aerobic Granular Sludge
Pilot Plant #2
Aerobic Granular Sludge
Pilot Plant #3
Future Treatment
Plant Location
Design Example
Greenfield – Example #1
Design Example
Greenfield – Example #2
• Existing tricking filters
• Upgrade to meet BNR
• Comparing to flow-through activated sludge BNR process
Design Example
Greenfield – Example #2
• Design Flow = 46 MGD Avg / 65 MGD Max
• AquaNereda reactors would fit in 3/4 of the aeration basins area
• Recommend (6) reactors / volume = 2.2 MG each
Secondary Secondary
Clarifier 1 Clarifier 2
Secondary Secondary
Influent Clarifier 3 Clarifier 4 Influent
Equalization Equalization
Secondary Secondary
Clarifier 5 Clarifier 6
Equalization
Basin
AquaNereda
Reactors
AquaNereda® Summary