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Introduction
We are pleased to introduce ourselves as India’s leading designers, manufacturers and installers of paint shop plant
(conveyorised and Batch type), hydraulic levitators (goods and passenger lifts), material handling and conveyor
systems.
"Total System Responsibility".
Today, Sawaka's products & services include turnkey installation of total shop plant (conveyorised and Batch type),
hydraulic levitators (goods and passenger lifts), material handling systems, including inception, design, fabrication,
installation, start-up and training. From beginning to end, we assume total responsibility for our turnkey systems. We
do the job right, because we have control over all stages of the design, manufacturing and installation processes.
Sawaka will design, fabricate, install and start-up complete turnkey material handling system to fit your application
and requirements. We even handle the training. We provide long-term support for our customers to allow fast,
affordable maintenance, upgrading and expansion of their machines.
Unparalleled customer service has been the cornerstone of our business, ever since its inception in 1990. Through our
ongoing commitment to hire only the finest employees, to manufacture high quality products at the best possible
prices, and to provide the best delivery in the business, we have continued to grow. With a state-of the art
manufacturing set-up of more than 3,000 square feet of floor space and a network of over 15 professional and skilled
vendors we manufacture one of the most complete lines of shop plant (conveyorised and Batch type), hydraulic
levitators (goods and passenger lifts),material handling systems and conveyors in the world and are known
internationally as Sawaka Surface Coating Systems and Sawaka Levitators
Whether your need complete planning, estimating, designing and installation of a system or simply require additional
information on our product line, the Sales and Project Engineering Departments can provide you with the service and
support you need to get maximum value from your new or existing system.
Our long list of satisfied and repeat customers include many of the most widely recognised names in Indian sub-
continent.
Please refer the Customer’s List (4 pages) attached.
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 1 of 9
Our Product Line
Note: All the above standard convection industrial ovens are electrically heated. We have designed and supplied
industrial ovens with heat energy source as HAG / OIL FIRED / GAS FIRED / THERMIC FLUID /
PRESSURISED HOT WATER.
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 2 of 9
Cathodic Electro Deposited Coating (CED)
Cathodic Electro Deposited Epoxy Coating plants are more compact, more relevant plants, more environment
friendly that cost a fraction of what the larger plants cost.
CED coating plants ranging from 600 litres to 50000 litres. Even the customized larger plant of 50 KL capacity come
at a much lower than the conventional cost
Cathodic Electro Deposited Coating is used extensively in the automotive industry. In this process, the component
after phosphate pre-treatment is dipped in the bath of (paste & emulsion) CED chemicals and given an electric charge.
The coating gets deposited on the component. The component is removed from the bath, washed and then baked. This
is water based paint.
Tricatonic Zinc Phosphate Pre treatment line with Fully Automatic Transport Wagon System
CED Plant
Material Handling System
U.F. Rinse Washing (3-Stage)
CED Baking
Underbody & Wheel Arch Painting
Spot Sanding of CED
Wiping
Sealer Application
Underbody Paint & Sealer Baking
Application of Polyster Primer surface
Flash Off
Baking of Primer Surface
Spot Sanding
Wiping
Top Coat Application (Dust – free Spray Painting Booth)
Flash Off
Baking of Top Coat
Cooling Zone
Quality Checks (If Okay Vehicle Goes to Assenbly Shop afer antirust wax treatment, if required)
Hot water generator or For LPG – (Bullet or Bottling), Diesel (LDO) Heat Exchangers
RO water system
DI water system
Laboratory
Effluent treatment plant
CED
Permeate rinse 1
Permeate rinse 2
DI water rinse
It will also have pre filtration, ultrafiltration, chiller, rectifier and anolyte system.
For the SME segment the square transfer type system is the most economical. This is also popularly called the
Transporter System or the Transporter Wagon. The products duly loaded on the jig are carried from one tank to the
other in a pre-programmed sequence and pre-defined time.
The oven can be electric, diesel or gas fired. The diesel or gas fired ovens are with stainless steel heat exchanger.
Forced convection is a must for the oven (EMT 165 Deg. C).
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 3 of 9
Overhead Conveyor: SSCS 100
Basic System Details:
Guide Wheels
Track Brackets
Load Wheels
Load Links
Load Axle
Crucifor
Layout Components:
90o
Straight Track in 45o Vertical bend Horizontal
2.5m or 3m modules Bend
o o
30o Vertical bend
30 x2=60 Horizontal bend
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 4 of 9
SLAT CONVEYOR - MODEL SL
HEAVY-DUTY HORIZONTAL SLAT CONVEYOR
4 Bed Widths
Rugged–all Steel
Construction
Modular Construction
Roller Chain Reduces
Friction
STANDARD SPECIFICATIONS
BELT–Formed steel slat, 5-3/4 in. x 1-1/2 in. x 7 BEARINGS–Sealed, pre-lubricated, self-aligning,
ga. channel. ball bearings at drive and tail sprockets.
CHAIN–6 in. pitch bushed roller steel chain with 2 SPEED REDUCTION–Heavy-duty sealed worm
in. dia. high capacity ball bearing. gear C-Face speed reducer. No. 100 roller chain to
drive sprocket. Equipped with shear pin hub.
BED–17 in. deep x 10 ga. formed steel channel
powder coated. Standard 5 ft. and 10 ft. long sections
bolt together with butt couplings. MOTOR–2 HP–3 Ph. Totally Enclosed Fan
Cooled C-Face.
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 5 of 9
Company Profile
We manufacture the standard equipments suitable for painting industries as well as we manufacture as per the
customerized requirements. We also manufacture latest types of Hydraulic Levitators (Lift) and motorized for
passengers and goods. (Details enclosed)
It has been operating with a group of people having experience from 5 years to 20 years under various heads like
Technical, Commercial and General Staff.
The company has all manufacturing facilities in Wagle Industrial Estate, Ghodbunder Road (Thane), Boiser Industrial
Estate, Nasik and Punjab.
The company has experience in surface coating / painting line for the last 28 years.
We manufacture machineries with state of art technology. We keep on modifying the equipments as per the latest
developments in technology.
Our manufacturing process includes designing, manufacturing, trial run and successful commissioning of the
equipments at the customer’s site.
We also provide AFTER SALES SERVICES as and when required by the client.
DETAILED STATEMENT OF SIMILAR TRUNKY BASED PAINT SHOP PLANT MANUFACTURED DURING
LAST THREE YEARS.
5 micron dust free Batch type Paint Shop Plant ( 2,500 sq. ft. – area)
5 micron dust free Conveyorised Paint Shop Plant ( 50,000 sq. ft. - area) on first floor.
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 6 of 9
3. M/s SAHUWALA CYLINDERS LIMITED
1st plant:
LPG cylinder (two coat) Painting conveyorised plant for painting and curing 3000 cylinders per day. Machinery
consists floor mounted paint baking oven (conveyorised) (size: 14000 mm L x 2950 mm W x 3100 mm H).
Operating item: 120 to 200 deg C.
Heating medium: Indirect – diesel fired, convection method using imported automatic burner and Hot air generator.
Year of manufacture, installation and commissioning – 1998.
2nd Plant:
Painting and curing of 3000 LPG Cylinder per day plant consist of : Conveyorised paint baking oven mounted at 7 ft.
height. By providing suitable structure
(Conveyorised Liquid painting and curing of 3000 LPG Cylinders per day, plant consists of 2 Nos. Paint baking
oven mounted at 7ft height, 2 Nos. Spray Painting Booth)
Fact: halol-kalol
Dist. Panchmahal
5. TOSHIRA DESIGN:
TOSHIRA AUTO INDUSTRIES PVT. LTD.:
(Manufacturing of FRP components, composites, thermoforming, polyurethane, injection – moulding parts for
M & M LTD. and other manufacturers, bus body.)
(A) Consultancy, manufacturing, erection and commissioning of 5 micron dust free pressurized spray painting
plant for automobile components of Mahindra & Mahindra.
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 7 of 9
6. SANDEEP PLASTIC INDUSTRIES: (SISTER CONCERN OF TOSHIRA DESIGN)
Chief Manager (SB – Paintshop): Mr. D.N. Rane Fax: 23738159 – 23738147 – 23738340
Tel.: As above extn. 3725/3726
SB- Paint shop: Mr. Dilip Ghait Tel: as above extn. 3726
Work done:
(A) Supply , erection and commissioning of one no. modern spray painting booth.
Type: No pump with water curtain arrangement.
Year of manufacture: May 2000.
(C) Supply , Erection and Commissioning of 02 Nos. Spray Painting Booth at Plate Profile Plant, Anik
Chembur Yard, Mumbai. (Manufacturing defence Steamer / ship / submarine’s various sizes of plates
painting.)
The entire plant is roller conveyor type with Automatic Reciprocator of Devil Bliss.
8. NAVRANG INDUSTRIES.
5-micron dust free paint shop plant for all type of plastic, FRP material, gift articles.
For aluminum and M.S. articles, powder coating.
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 8 of 9
9. CORROSION CONTROLS
Work done:
Consultancy, supply, erection and commissioning of powder coating booth and electric oven 2 Nos. each.
10. Wel-Finish Processors Pvt. Ltd. (Navi Mumbai) Conveyorised paint shop - powder
coating plant. Job coaters for Ltd. Co.
13. Sandeep Plastic Ind. (Nasik) Job coaters for Mahindra & Mahindra
17. Satyam Industries (Nasik) Powder coating plant. (Electric and gas
fired) Job coater for Ltd. and
multinational companies.
Fact: F/31, NICE, Satpur Road, 5 micron dust free paint shop plant for
Nasik-7 car plastic parts, wheels etc. and oven
for 60 deg C.
19. Mazagon Dock Ltd., Anik Chembur Automatic reciprocating Liquid painting plant.
Paintshop Incharge – Mr. Bagade Installed in Plate Profile (PPT) Plant – Roller
Conveyorised Plant.
Note: The above listed companies permit anyone to visit their plants.
ARUN P. SHAH
(Director)
E-mail: sawaka.aps@gmail.com
sawaka_aps@rediffmail.com
Mobile: 09323701119 Page 9 of 9