120 Modification/Replacement/SITC of Cooling Towers, Pumps, Chilled water base Cassette AC, screw chillers ‘along with all in all 07 years comprehensive maintenance of HVAC systems at Science Centre Surat QPTION-2 ‘Sr.No, Description of work GNT | Unit ‘Amount SHI WATER COOLED VED OPERATED SCREW CHILLER 11 Supplying, Installing, testing & Commissioning of AHRT Certified VFD operated Screw water chilling machine ‘each having a minimum actual capacity of 1109808 K.CAUhour(367TR)at chilled water inlet’ outlet, temperature of 12.0 Deg. C / 7.0 Deg. C (53.6 Deg. F/ 44.6 Deg. F) with chilled water circulation rate of 1101 USGPM and condenser water inlet /outlet temperature of 32.0 Deg. 0/37.0 Deg, © (89.6 Deg. F/ 98.6 Deg. F) with circulation rate of 881 USGPM, sutable for operation on refrigerant 134a each comprising of the following complete as per specification and as read. T No.-Sorew type compressor semi hermetic complete with automatic capacity control, safety switches, direct drive, forced feed lubrication system etc. as per specifications, The unit shall be designed to unload up to 15% of ite rated capacity at Constant Condenser Entering water temperature of 32 deg. C(89.6 Deg.F), # Refrigerant - RTS4A pre-charged in factory Design Conditions #EWT Chiller - $3.6 Dog F (12.0 Deg O) #LWT Chiller ~ 44,6 Deg F (7.0 Deg C) # Flow Rate Chiller - 981 USGPM # Chiller fouling factor -0,0001 (FPS) # Chiller Pressure Drop- 7 Meter { Maximum) #EWT Condenser- 89.6 Deg F (32.0 Deg O) FLWT Condenser ~ 98.6 Deg F (87.0 Deg 0) # Flow Rate Condenser - 1162 USGPM # Condenser fouling factor-0,00025 (FPS) Condenser Pressure Drop- 7 Meter ( Maximum) # Efficiency at full load and Part Load at above mentioned design site parameters shall be Full load efficiency shall be: 0.60 IKW/TR (Maximum) NPLV shall be: 0.33 IKW/TR (Maximum), COP Should be 2 6.23. ‘OEM provided software selection sheet in accordance with ARI 550/590 at above mentioned parameters shall be submitted with the bid. No, Suitable capacity squirrel cage IP 23 vated TEWAC (Totally Enclosed Water to Air Circuit Cooled type) or TERC (Totally Enclosed Refrigerant Cooled type) induction motor with class 'F Insulation suitable for ‘operation on 415+10% volts, 60 HZ, A.C, Supply. or AS per OEM Standard121 T No. Factory fited unt’ mounted NEMA 1 panal wih Variable Frequency drive ( VFD) suitable for compressor motor complete with CTs, overload protection under voltage protection, protection against phase reversal & independent single phase preventers etc. complete as required, The VED shall be UL & CE approved. In case of Water cooled VFD, 5% power penalty shall be added on chiller KW/TR at design conditions 100% load as VFD heat loss will be dumped in to Cooling tower circuit, hich in-turn will increase cooling tower fan load. 1 Set - Microprocessor based control panel comprising of Controls including sensors. All Control function including start up and shut down leaving chilled water temperature Control, Compressor and Electronic Expansion Valve modulation, anti-re-cycle logic, automatic Compressor and load limiting. it shall also be equipped with the following protection and monitoring devices. High (Condenser) & Low (Evaporator) pressure protection, Low oil level & pressure protection, Chilled/Gondenser Water flow loss. Chiller Water Freeze protection. High oil temperature protection Chiller inlet and outlet Water temperature. Condenser inlet / Outlet water temperature any other Specific data input & controlled required By OEM Necessary drive arrangement 1 Set- lubrication device consisting of automatic oll cooler, oil strainer. automatic pressure regulating valve, ll heater, thermal switch etc. as required for the functioning of complete equipment 1 No - matching shell and tube waler cooled condenser of Stee! shell and integrally fined copper tubes with 2 pass configuration and max pressure drop up to 7 meters designed in accordance with ASME pressure vessel codes. Refrigerant sight glass shall be mandatorily provided in the condenser shell for checking moister ‘content and refrigerant level. T No, ~ matching shell and tube flooded type/DX type Hybrid Falling Film chiller for Screw type units of Steel shell and copper tubes with 2 pass configuration and max pressure drop up to 7 meters in accordance with ASME pressure vessel codes. Refrigarant sight glass shall be mandatory provided in the condenser shell for checking moister content and refrigerant level T Lot- Refrigerant piping filings, valves and accessories to inter connect compressor, condenser, chillers and expansion valve Tot - Refrigerant line accessories comprising of safely valves, angle valves, liquid line indications, liquid level control etc. Liquid line isolation valve shall be provided to isolate refrigerant in condenser for maintenance purposes. Lot- Water low switches at inlet and outlet of condenser and chiller, water drain and air purge valves wherever required12 Tot Matching Wanges at the inlet and oulet piping ‘connections of evaporator and condenser of chillers. Tot- Suction fine and chiller insulation with minimum 19 mm thick polyviny! nile rubber insulation duly Insulated at manufacturer works or as per OEM standard Tot - Frame work for mounting the above condenser, chiller compressor and motor with base plate complete with ant vibration neoprene rubber pads or springs isolator Lot-Factory Charged refrigerant gas and compressor ol Lot RCCiCement concrete foundation for the chilling unit ‘One unit shall be witness tested on AHR cerlfied test bed at 100%I75%/50% & 25% capacity at reducing condenser water conditions as per AHRI 550/580 std to verify fll oad IKW/TR-0.60 and NPLV-0.38 KW/TR The scope of vendor shall include: a} Unloading, unpacking, shifting up to Tocation, installation on foundation, leveling By Pre-commissioning checks and tests, [required Additional Charging of refrigerant and cil, trial operation and adjustmentsettings until satisfactory operation as per design is established. ‘) Commissioning of the chiller package ‘@) Providing & sets of detailed technical data, drawings, ‘operation and service manuals, parts list. 8) Training of Owner's personnel in normal operations, safely precautions and service procedures. Refrigeration capacity : 367 TR 71108808 K.Cal(Minimum) Nos 7,08,00,000" 3,24,00,0007- Chilled water flow rato = 981 GPM PUMPS - SECTION: ‘Supply, Installation, Testing and Commissioning of Skid Mounted Horizontal Split Casing , single suction Centrifugal pumps with S.S mechanical seal, Cl casing and Bronze Impeller - designed to operate at more than rated overall efficiency: the pump shall be factory assembled and dynamically balanced circulation of Primary chilled water! Condenser water for central Chilling Plant of air conditioning system with 4 Pole IE- 2TYPE TEFC IP 55 Induction Motor, Flexible coupling with Guard, Corrosion resistant painted MS base frame with necessary vibration isolators and SS flexible bellows at suction and discharge nozzles. "The scope of Package shall include: Pumps are Designed to operate a more than 85% overall efficiency ‘Motor shall be TEFG IPSS Sq Gage, EFFA1 type, suitable for 415 + 10% volts, 50 Hz, 2-phase AC power supply.123 SITG of M.S. € Class Piping Tapping for Pump fram Main Header with Suitable size Y type strainer at Pump Inlet C.|. Non Reetum valve dual plate with Spring type at pump Out let, Gear Operated C.| Butterfly valves, S.S, Flexible Bellows for vibrations eliminators, Pressure ‘gauges in Pump Suction and Pump Discharge Pipe with M.S. C lass Pipe up to 4.0 Meter each in In let and out, are also Part of Pump Package. ‘SIC of Thermal Insulation work as per tender Specification in case of Chilled water Pump is also Part Package As per Specifications ‘All Pumps should be Ir Tine with the Technical specification of Tender. at Primary Chilled Water Pumps (3 Working & 1 Standby) for following parameters : Technical Data : Water Quantity - 997 GPM Nos 215,000 360,000 Static Head - 1émeters ‘Speed - 1450 RPM Impeller - Bronze’ Minimum Overall Pump Efficiency - 85% “Approx. Motor Kw 115 KW 2 ‘Secondary Chilled Water Pumps with Variable Frequency Drive , Sensors, Control wiring (4 Working 41 Standby) for following parameters : Technical Data: Water Quantity - 663 GPM Nos 345,000 17:25,0007 ‘Static Head - 32moters ‘Speed - 1450 RPM Tmpeller~ Bronze Minimum Overall Pump Efficiency - 80% ‘Approx. Motor Kw : 18.5 KW 2s ‘Condenser Water Pumps (3 Working & 1 Standby) for following parameters : Technical Data : Water Quantity - 1162 GPM Nes. SOT SOF 12,30,000 ‘Static Head - 26meters ‘Speed - 1450 RPM Impoller- Bronze Minimum Overall Pump Efficiency - 85% ‘Approx. Matar Kw = 30 KW 30) ‘Cooling Tower (FRP - Energy Efficient) ‘Supply Installation Testing and Commissioning of indus Draft Cross Flow Maintenance Free SINGLE CELL. ‘cooling tower in FRP construction complete with FRP basin, PVC fils or PVC V BAR Type fills supported with SS. 304 grid, Hot and Humid Air from Top Discharge Direct driven fans, IP $5 fan motors, access ladder, float valve, make-up, quickefil and drain connections, other accessories, as per enclosed specification. Energy Efficient model with minimum fan power consumption with very low sound level Cooling Tawer should be in Ine with the Technical specification of Tender.124 NOTE'PID controller with Temperature sensor control wiring between Sensors and PID controller, PID controller to Cooling Tower Fan Motor Starter are part of This Package Performance Parameters 3A__[ Heat Rej. Capacity _: 1664742 K Cal Minimum) Water Flow Rate: 1162 GPM. 3__| Nos. | 10.50,000- | $1,50,000- Entering Water Temp. 38°C Leaving Water Temp. : 32°C Design Ambient Wet Bulb Temp. 29°C ‘Approach: $C ‘Approx, Motor KW: 11 KWITS HP a Piping work ( Condenser i | Supply, layingiixing, testing and commissioning of MS ERW class ‘C’ piping confirming to IS:1239 with necessary clamps, supports, ant-vibration mountings, hangers and all applicable fitings such as bends, tees, reducers etc... and two coats of red oxide, all as ‘enclosed technical specifications. 4__| 250 mm Dia 30_| Amt | 3.6507 708,500 42__| 200mm Dia 72_| mt | 2.9007 2,08,800- 43__| 150mm Dia 2 | Rmt [2,250 45007 44__| 65mm Dia 20] Amt | 1,050 710,500 45__| 32mm Dia 30] Rmt_| 8407 25,200/- 4.6 | 25mm Dia 12] Rmt_| 7057 3.460/- 4.7 | 850 mm Dia MAIN HEADER: 20] Rmt | 49007 98,0007. 3 Valves & Specialities for Condenser & Chilled Water Piping ‘Supply, installation, testing and commissioning of following Valves and Specialities in the chilled water piping complete with companion flanges, nuts, bolts, ‘gaskets, supports etc. and duly insulated and painted as per specifications, All tems and flanges shall be of PN 16 rating. &.1__| Butterfly valve 5.1.1 _| 400 mm dia (with Gear) 3__[Nos_| 34,5007 7,03,500- 5.1.2_| 850 mm dia (with Gear) 3__| Nos | 28,7507 89,250/- 5.1.3 _| 250 mm dia (with Gear) 4 __[Nos_[ 24,0007 96,0007 5.1.4 | 200 mm dia ( with Geary 32_| Nos_| 18,8207 6,34,2407- 5.1.5 | 160. mm dia (Normal) 4 [Nos] 4,250 17,000 5.1.6 | 65 mm ial Normal) 3__| Nos | 2.9507 3850/- 5.1.7_| 50mm dial Normal) 3__| Nos | 2.9507 850 5.1.8 _| 82mm (Ball Valve) S| Nos_| 2,700 135007 5.1.9_| 25mm (Ball Valve) 12_| Nos__| 2,400 28800 5.2 | Balancing Valves 5.2.1 | 200 mm Dial with Gear) 6 | Nos | 49,9007 2984007 52.2 [65 mm Dia 1 | Nos | 8,500/- 8,500/- 523 | 65mm ClY svainer 1 [Nos [4.5007 4.5007 5.3 | Supply, Installation & Insulation Of PVC Expansion Tank | 2 | Nos | 12,500 25,0007- in Flat Construction Along with All Required Accessories & Fittings, (Suitable for 500 Litre Tank storage with 10% additional Capacity) Insulation work