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Journal of Food Engineering 158 (2015) 39–47

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Journal of Food Engineering


journal homepage: www.elsevier.com/locate/jfoodeng

Membrane fractionation of herring marinade for separation and recovery


of fats, proteins, amino acids, salt, acetic acid and water
Lene Fjerbæk Søtoft ⇑, Juncal Martin Lizarazu, Behnaz Razi Parjikolaei, Henrik Karring, Knud V. Christensen
University of Southern Denmark, Campusvej 55, 5230 Odense M, Denmark

a r t i c l e i n f o a b s t r a c t

Article history: In the production of marinated herring, nearly one ton of acidic saline marinade is produced per 1.5 tons
Received 14 November 2014 herring fillet. This spent marinade contains highly valuable compounds such as proteins and amino acids.
Received in revised form 11 February 2015 Membranes are suited to recover these substances. In this work, six membrane stages are employed:
Accepted 23 February 2015
microfiltration (MF) (0.2 lm), ultrafiltration (UF) (50, 20, 10 and 1 kDa) and nanofiltration (NF).
Available online 2 March 2015
The most promising stages are 50 kDa UF and NF based on SDS–PAGE analyses and total amino acid
concentration. The 50 kDa stage produces a protein concentrate (>17 kDa). NF produces a retentate con-
Keywords:
taining sugars, amino acids and smaller peptides and a NF permeate containing salt and acetic acid ready
Fish food waste
Herring brine
for reuse. 42% of the spent marinade is recovered to substitute fresh water and chemicals. The waste
Protein characterization water amount is reduced 62.5%. Proteins are concentrated 30 times, while amino acids and smaller pep-
Membrane filtration tides are concentrated 11 times.
Fractionation Ó 2015 Elsevier Ltd. All rights reserved.

1. Introduction separation, removal or recovery of organic material from fish


industry waste water streams (Dumay et al., 2008; Ferjani et al.,
The seafood industry for human foods is a very water-intensive 2005; Matthiasson and Sivik, 1978; Li et al., 2006, 2008; Perez-
industry (Afonso and Borquez, 2002; Almas, 1985; Matthiasson Galvez et al., 2011; Stine et al., 2012; Vandanjon et al., 2002, 2009).
and Sivik, 1978). The waste water is generally characterized by a Because membrane processes are carried out at a relative low
high organic load and a varying salt content (Vandanjon et al., temperature, they offer an improved preservation of the concen-
2002). At the same time, there is a huge potential for recovery of trated compounds such as proteins compared to traditional ther-
valuable compounds of marine origin and make-up water from mal or chemical processes (Dumay et al., 2008). Matthiasson and
the waste fractions. This is important for the (1) better utilization Sivik (1978) were the first to demonstrate the usefulness of UF
of valuable marine compounds and new value-added by-products, and RO for processing various waste waters from herring process-
(2) reduction in raw material consumption for improved process ing including spent herring marinade with 15–22 wt% salt. The aim
economy and (3) reduction of the environmental impact of food of that study was to recover a protein concentrate and reduce the
production. organic load in the waste water. The waste water COD (Chemical
A technology which can reduce water consumption in water- Oxygen Demand) load was reduced by up to 97% and protein
intensive industries is membrane separation (Afonso and was concentrated up to 10 wt% (Matthiasson and Sivik, 1978).
Borquez, 2002; Almas, 1985; Matthiasson and Sivik, 1978). These authors suggested combining membrane filtration with
Additionally, membrane technology can offer separation/recovery evaporation. Membrane filtration would then remove 65–90% of
of particles and molecules in very specific ranges making it very the water and make a 15–20 wt% commercial protein concentrate,
interesting for byproduct separation. which then by evaporation could be processed into 30–40 wt% pro-
Microfiltration (MF), ultrafiltration (UF), nanofiltration (NF) and tein (Matthiasson and Sivik, 1978).
electrodialysis are already seen as established technologies as dis- Ceramic NF membranes (1 kDa) were used by Afonso and
cussed by Galanakis (2012), but are sensitive to fouling due to the Borquez (2003) to concentrate protein from fish meal waste water.
nature of the raw material (Galanakis, 2012). Several studies have An economical assessment of a 10 m3/h fish meal waste water treat-
reported the use of MF, UF, NF and reverse osmosis (RO) for ment plant showed a rate of return of 17% and a feasible process
(Afonso et al., 2004). Since then, there has been a huge development
within membrane processes, an increased interest in value-added
⇑ Corresponding author. Tel.: +45 6550 7479.
marine products and a rise in environmental awareness.
E-mail address: lfj@kbm.sdu.dk (L. Fjerbæk Søtoft).

http://dx.doi.org/10.1016/j.jfoodeng.2015.02.020
0260-8774/Ó 2015 Elsevier Ltd. All rights reserved.
40 L. Fjerbæk Søtoft et al. / Journal of Food Engineering 158 (2015) 39–47

It is expected that membrane fractionation of e.g. protein hydro- An inspection of the marinade showed visible fish meat resi-
lysates is not characterized by a sharp cut-off. Bourseau et al. (2009) dues and a fat layer. This had to be removed prior to any filtration
observed this in the fractions obtained after a UF (4000 Da cut-off) to protect the membranes. Due to the low temperature, the fat
and NF (300 Da cut-off) separation sequence of two fish protein solidifies on top of the liquid and can be removed efficiently by
hydrolysates. Size-exclusion chromatography showed how larger skimming (no visual oil droplets left).
molecules were retained in the retentate and the smaller molecules Chemicals (acetonitrile: HiPerSolv Chromanorm from VWR,
were present in the permeate, but with a mixed retention in the PROLAB and water) for HPLC were of UV-grade, whereas cleaning
intermediate molecular weight (MW) region (Bourseau et al., chemicals for the membrane setups (citric acid and NaOH, VWR)
2009). Beaulieu et al. (2009) fractionated a herring hydrolysate with were of food grade quality. Water used for membrane cleaning
similar results. A 50 kDa retentate had the highest total amino acid was ion-exchange quality (conductivity below 10 lS cm1).
content (74% dry matter), while RO retentate contained most
minerals (42% dry weight). The used stages were 0.3 lm, 50 kDa, 2.2. Methods
10 kDa, 1 kDa, 200 Da (NF) and <200 Da (RO).
The observed MW cut-off for a specific process is a combination 2.2.1. Sieving and membrane filtrations
of the chemical and filtration properties of the membrane, sec- A series of membrane filtrations with various pore sizes has
ondary layer(s) and feed, which can cause differences between been carried out. Sieving is used as pretreatment and has been
nominal and observed cut-offs. Rejection of bovine serum albumin done as manual batch sieving with dead-end sieves. Their charac-
by a 150 kDa ceramic membrane has been found to depend on pH teristics can be seen in Table 1.
and whether or not 10 wt% NaCl is in the model solution. With The cross flow membrane unit used is a Labstack M20 for flat-
10 wt% NaCl and pH 9.0, the lowest rejection of 96.5% is obtained sheet membranes (Alfa Laval). The retentate is recycled to the feed
while at lower pH (4.8 and 6.8) rejection is >99% also when NaCl tank in order to concentrate the retentate. The setup is equipped
is present (Kuca and Szaniawska, 2009). with a feed pump (Hydracell), an inline feed heat exchanger, two
The presence of salts can reduce the value of protein or amino feed side pressure gauges and a pressure control valve on the
acids concentrate, but diafiltration can be used to purify the con- retentate side. Feed flow rate was controlled by adjustment of
centrates even more. Diafiltration is a membrane process where the pump speed. Permeate is collected separately during filtra-
new solvent is added to an existing concentrate. The smaller tions. A weight (Dansk Vægt Industry A/S, 0–35 kg) was used to
permeating molecules such as sugars or salts are then washed measure the permeate flow rate. Temperature was controlled by
away during a filtration as permeate, while the largest molecules connecting a cooling unit (Heto HMT 200) to the heat exchanger.
for instance proteins are retained and purified by the membrane. Additionally, the feed tank was cooled by insertion into a cooling
This can be carried out as a continuous or batch process and can tank during NF to reduce the temperature increase during opera-
be a way to remove smaller molecules from a retentate, when a tion (Fig. 1). During each run, only one type of membrane was used
higher concentration of the largest retained molecules is of interest at a time. The fractions and samples are cooled immediately at 3–
as done by Taheri et al. (2014) on herring brine. 7 °C after a filtration. The membranes used in each run can be seen
As organisms of marine origin are adapted to an environment in Table 2 specified with either pore size, molecular weight cut-off
very different from the terrestrial, they produce numerous inter- (MWCO) or rejection.
esting compounds such as pigments, proteins, polysaccharides The volume reduction (VR) for a specific fraction is calculated
and lipids. Additionally, the market and interest in marine nutra- as:
ceuticals are growing significantly (Rasmussen and Morrissey,
2007). Examples could be marine proteases (Bougatef, 2014) and VR ¼ Concentrate volume=Initial volume ð1Þ
other bioactive peptides (Picot et al., 2010).
The main aim of the present study is to recover valuable frac- 2.2.2. Dry matter and ash content
tions from a fish industry waste and characterize the properties Dry matter (DM) and ash content measurements were per-
and potential use of each fraction. Additionally, the purpose is formed at 105 °C and 550 °C, respectively. The analyses were done
to reduce the amounts of saline waste water with high organic in triplicate according to DS 204:1980.
content discharged from the plant. This work is unique in the
number of product fractions (six consecutive membrane stages) 2.2.3. Protein quantification by absorbance at 280 nm
and the scale of the experiments with a starting volume of Total protein concentration in the different marinade fractions
120 L of spent herring marinade. The multiple objectives of this was determined by measuring the absorbance at 280 nm (Beaven
work can be specified as (1) recovery of organic particles, (2) and Holiday, 1952; Layne, 1957). For unknown complex protein
recovery of proteins and amino acids, (3) recovery of fats, (4) mixtures, it is commonly accepted that 1 absorbance unit at
recovery of sugars, (5) recovery of water and chemicals of suffi- 280 nm equals 1 mg/mL protein (light path length of 1 cm). The
cient quality for reuse and (6) volume reduction of waste for fur- fractions were diluted in pure marinade solution (9.0 wt% NaCl,
ther treatment. 2.0 wt% acidic acid, pH 4.15) to obtain absorbance values in the
range 0.1–0.7. Subsequently, absorbance at 280 nm (A280) was
2. Material and methods measured for 1 mL samples using the pure marinade solution as
reference. Dilutions and A280 measurements were performed in
2.1. Materials triplicates. Finally, the measurements were corrected for the dilu-
tion factor to obtain absolute A280 values for the fractions.
A fresh sample of spent herring marinade (120 L) was pro-
vided by the Danish fish food producer LAUNIS Fiskekonserves Table 1
Sieves used for pretreatment of the herring marinade.
A/S. The sample was kept at 3–7 °C. Before addition of the herring,
the marinade is composed of water, acetic acid and salt. Thus, fish Sieve area (mm) Material Supplier Mesh size (mm)
meat residues, fat, proteins, peptides and free amino acids can be 200  50 Stainless steel Retsch 0.5
expected to be present in the marinade in addition to acetic acid 200  25 Stainless steel Retsch 0.18
and salt after marinating the herring under anaerobic conditions 201  25 Stainless steel Retsch 0.145
202  25 Stainless steel Retsch 0.045
and subsequent removal of the fillets.
L. Fjerbæk Søtoft et al. / Journal of Food Engineering 158 (2015) 39–47 41

Feed tank Valve

T
P2

Permeate tank
P1

Pump HX Membrane Weight

Fig. 1. Experimental setup (HX: heat exchanger, T: temperature, P1 and P2: retentate pressure gauges).

Table 2
Flat sheet membranes used for herring marinade fractionation. Table 3
Initial chemical composition and characteristics of herring marinade.
Process Membrane Material Pore size/MWCO/rejection
type Analysis Value

MF Alfa Laval- Fluoro polymer 0.2 lm Dry matter 10.6 wt%


MFP2 Proteina 3.9 wt%
UF50 DSS-GR51PP Polysulphone 50 kDa Fat 0.22 wt%
UF20 Alfa Laval- Fluoro polymer 20 kDa pH 4.36
FS61PP a
Measured with Dumas method for nitrogen determination.
UF10 DSS- Composite fluoro 10 kDa
ETNA10PP polymer
UF01 Alfa Laval- Fluoro polymer 1 kDa
ETNA01PP in order to plan the membrane fractionations accordingly. The ini-
NF Alfa Laval-NF Polyamide on Reject >98% MgSO4 tial chemical composition and characteristics of the marinade can
polyester (2000 ppm, 9 bar, 25 °C) be seen in Table 3 and Fig. 2.
An initial SDS–PAGE analysis of the untreated herring marinade
2.2.4. Sodium dodecyl sulfate–polyacrylamide gel electrophoresis has been performed to characterize the sizes of the proteins pre-
(SDS–PAGE) sent. The results can be seen in Fig. 2. It shows a few predominant
The protein composition of the herring marinade fractions from bands in the range of 8–20 kDa and the presence of some proteins
the different sieving and filtration steps were analyzed by SDS– with a molecular weight of 25 kDa. Furthermore, several proteins
PAGE. Direct electrophoretic analyses of the raw fractions failed of various sizes between 30 kDa and 150 kDa are present in the
probably due to the high concentrations of salt and lipids in the marinade. Most of these bands are likely the result of proteolytic
samples. Therefore, the polypeptides were prepared for SDS–
PAGE by methanol–chloroform precipitation according to Wessel
and Flügge (1984). After precipitation of the proteins the air-dried
pellets were dissolved in SDS–PAGE sample buffer containing a final
concentration of 5 mM dithiothreitol. SDS–PAGE was performed
using hand-cast 4–16% gradient gels (7.3 cm  8.3 cm  1 mm)
and the SDS–PAGE Buffer System (Laemmli, 1970). The separated
proteins were visualized by Coomassie Brilliant Blue staining.
Relative quantification of three distinct and abundant protein
bands migrating at about 17 kDa (band a), 47 kDa (band b), and
64 kDa (band c) were achieved by densitometry using Adobe
Photoshop CS5.1 software (version 12.1  32) and according to Xu
et al. (2010). The staining intensities were normalized in relation
to the 28.5 kDa molecular marker band. Methanol–chloroform pre-
cipitation, separation by SDS–PAGE, and quantification by densito-
metry were performed in triplicates.

2.2.5. High performance liquid chromatography (HPLC)


Qualitative analyses for ethanol, glycerol, fructose, glucose, lac-
tose and sucrose were done by isocratic HPLC (Agilent series 1100)
using a Luna 5 lm NH2 100 Å 250  4.60 mm column with 65:35
(vol%) acetonitrile:H2O as eluent. The column temperature was
25 °C, injected sample size 5 lL, the eluent flow 0.5 mL/min and
the analysis time was 20 min. The analyses were done in duplicate.

3. Results and discussion

3.1. Initial characterization of herring marinade

The initial composition of the marinade prior to addition of fish Fig. 2. SDS–PAGE of the herring marinade. Left lane, the molecular weight marker
fillets is 9.0 ± 1.0 wt% NaCl, 2.0 ± 0.3 wt% acetic acid and a pH of which indicates masses in kDa. Right lane, herring marinade sample. Arrows
4.0–4.3. The herring marinade has additionally been characterized indicate the nominal MWCOs for the membranes used in the study.
42 L. Fjerbæk Søtoft et al. / Journal of Food Engineering 158 (2015) 39–47

Herring marinade Table 4


Process characteristics during filtrations of herring marinade fractions.
Fat fraction
Process Initial flux End flux Crossflow TMP (bar) Filtration
(kg/(m2h)) (kg/(m2h)) (kg/min) time (min)
MF 48 20 5 0.9 330
Sieving Fish meat UF50 95 30 5 7.8 215
UF20 250 150 5.5–6.6 5.9–6.0 45
UF10 120 80 6.5 5.4–6.3 70
UF01 35 5 6.5 4.2–6.7 410
NF 16 4 6.5 26.4–29.1 450

MF Major particulates
As pretreatment to reduce membrane fouling, solidified fat is
removed upon cooling and then the marinade is sieved to remove
visible fish meat particles. The sieving retained meat and proteins
Proteins on the sieves (visual inspection). Even though the marinade is still
UF50
turbid after the sieving, the marinade is processed by MF as the ini-
tial membrane filtration. Several UF MWCOs are chosen in order to
investigate the characteristics of the individual fractions. This is
Proteins specifically interesting for the protein/peptide content as it has a
UF20 very broad variation in molecular mass compared to e.g. free
amino acids. The permeate from the higher MWCO is then used
as feed for the following MWCO. Process characteristics can be
seen in Table 4.

UF10 Proteins
3.2.1. Microfiltration
MF has been carried out as a constant pressure filtration with a
transmembrane pressure (TMP) of 0.9 bar at room temperature.
Retentate is returned to the feed tank to further concentrate the
retained fraction. The final concentrate and permeate are then
UF01 Proteins
undergoing subsequent analysis. The permeate is feed for the fol-
lowing UF50 (Fig. 3). The results of the analyses are covered in
Section 3.3.
Sugars
amino acids An intermediate cleaning is performed with NaOH at pH 9,
NF Peptides before new feed was added to complete the treatment of all the
marinade. Clean water flux data before and after the cleaning show
that the membrane’s clean water flux of initial 190 kg/(m2h) at
0.9 bar decreases to 60 kg/(m2h) after MF and is restored to
Saline water 145 kg/(m2h) after the cleaning. This means that 75% of the initial
for reuse
flux is restored.

Fig. 3. Fractionation sequence. The number following UF indicates MWCO in kDa,


3.2.2. Ultrafiltration
where i.e. UF50 is UF with 50 kDa MWCO.
The permeate generated in the MF step is then fractionated
with UF. Four UF MWCOs have been used in series: 50 kDa,
degradation of larger protein fragments as shown by Andersen 20 kDa, 10 kDa, and 1 kDa. The overall observation for UF is a fast
et al. (2007). They observed significant proteolytic activity both initial flux decline followed by a more steady performance for the
in the herring and brine during the ripening process leading to later part of the filtration.
fragmentation of major proteins such as actin (42 kDa) and myosin Due to the high number of stages, the feed for the UF processes
(200 kDa), appearance of smaller proteins and peptides, and can be considered as efficiently pre-treated, but a high initial flux
smeared bands indicating heterogeneous proteolytic events. decline is still observed for herring marinade filtrations. This is
Based on the initial characterization of the marinade and the especially severe for UF50 and UF01, while not as severe for
range of available commercial membranes a plan for the sequence UF10 and UF20. This is caused by the higher amount of retained
of membrane filtrations and subsequent characterization of the materials during UF50 and UF01 (see Section 3.3) compared to
fractions were developed (Fig. 3). These fractionations serve as a UF20 and UF10. A 0.2 lm MF pretreatment and subsequent UF10
basis to identify an optimized number of fractions for further eco- filtration of herring marinade showed a large flux decline in the
nomic and qualitative analysis. UF10 stage and a 10 times lower flux (Lyder, 2014) than obtained
The initial aim is to separate valuable fractions of fats, fish meat in this work where intermediate UF50 was done. An intermediate
and organic particles, proteins, peptides and amino acids as well as stage of UF50 is therefore an option to increase the UF10 flux.
chemicals and water of sufficient quality for reuse combined with a The fast initial decline can be due to accumulation of molecules
volume reduction of waste for further treatment. at the membrane surface, which increases local osmotic pressure
and/or builds a fouling layer and hence reduces the effective driv-
3.2. Fractionation of herring marinade ing force. Clean water flux measurements after the filtrations show
83% recovery of the initial flux, so the effect is mainly reversible.
A sequence of membranes with different MWCOs has been used UF10 showed a higher initial clean water flux recovery compared
to get a broad array of fractions with different molecular size to the recovery of UF01, while the lowest clean water flux recov-
ranges for later characterization. eries were seen for UF20 and UF50. This might be due to
L. Fjerbæk Søtoft et al. / Journal of Food Engineering 158 (2015) 39–47 43

interaction with the membrane material as UF20 and UF01 are permeate. This is to be expected since much of the ash is dissolved
hydrophobic fluoro polymer membranes, while the UF10 NaCl which will pass nearly unhindered through sieves, MF, UF and
membrane is a composite hydrophilized fluoro polymer. It is NF membranes.
well-known that the membrane material can affect adsorption of
molecules on the membrane surface (Beier et al., 2007). Dumay 3.4. Characterization of the protein content and composition
et al. (2008) filtered a surimi waste water to recover proteins
and lipids. Fouling was less severe for a hydrophilic regenerated 3.4.1. Quantification of total amino acid by absorbance at 280 nm
cellulose membrane (10 kDa MWCO) compared to some more Aromatic amino acids exhibit absorbance at 280 nm (A280) and,
hydrophobic and open (40 kDa MWCO) membranes (polyethersulfone, therefore, A280 measurements give a rough estimate of the total
polyvinylidenefluoride and polyacrylonitrile). The flux was also amino acid content including proteins, peptides and free amino
higher for the hydrophilic membrane during 5 h of waste water fil- acids. Except for a small increase for the UF50 retentate, the
tration. Clean water rinsing was sufficient to recover the initial flux A280 method revealed relatively constant total amino acid concen-
for the regenerated cellulose, where the hydrophobic membrane’s trations in the sieving, MF and UF retentates and permeates
flux could not be restored neither by caustic nor acidic cleaning. (Fig. 5). Thus, the polypeptides present in the herring marinade
Based on the discussion above, a hydrophilic UF membrane are basically not retained by membranes with MWCOs down to
seems to be less prone to fouling in this case compared to more 1 kDa (UF01). However, according to the A280 measurements the
hydrophobic membranes, but still appropriate pretreatment is NF step exhibits high rejection of the total amino acids. While
vital. the NF permeates at 200 min and 90 min have very small total
amino acid concentrations, the corresponding retentates have sig-
3.2.3. Nanofiltration nificantly higher total amino acid concentrations compared to the
NF is performed without a clear initial flux decline. The overall preceding filtration steps. Since the A280 spectrophotometric
flux is low however and the process is terminated when the flux analyses measure the total content of aromatic amino acids, the
decreases below 5 kg/(m2h). At this point, a severe amount of results do not distinguish between free aromatic amino acids and
white, floating precipitate indicating protein denaturation and those in polypeptides. Therefore, SDS–PAGE is performed to inves-
aggregation is also observed in the feed tank, so no further concen- tigate the protein composition of the different marinade fractions
tration is carried out with NF. in more detail.
As the NF permeate contains 8.47 wt% ash equivalent to an
osmotic pressure of 72.6 bar (Rao and Rizvi, 1995) RO is not a 3.4.2. Determination of the protein composition by SDS–PAGE
viable process for further waste water concentration. The protein composition of the different membrane filtration
fractions was studied by SDS–PAGE analyses under reducing condi-
3.3. Characterization and evaluation of the membrane fractions tions (Fig. 6A). To evaluate the membranes’ ability to retain pro-
teins of different molecular weight, the relative intensity of three
After removal of the fat, the fractions have been analyzed with distinct protein bands migrating at 17 kDa (band a, Fig. 6A and
respect to DM and ash content (Fig. 4). The herring marinade con- B), 47 kDa (band b, Fig. 6A and C), and 64 kDa (band c, Fig. 6A
tains 13.8% DM and 10% ash after fat removal, which does not and D) were determined and compared between the fractions.
change to a large degree until the NF stage. Here, the DM changes The 10–20 kDa area has the highest intensity as seen by SDS–
from 13.8% in the NF feed to 9% in the NF permeate and to an end PAGE (Fig. 6A–D). For all three proteins, the concentration is sig-
retentate concentration of 20.8% DM in the batch filtration. The big nificantly reduced and increased in the UF50 permeate and reten-
difference in DM from NF retentate to NF permeate can be due to tate, respectively. The results also indicate that the retention in the
rejection of acetic acid. UF50 step is more predominant for the larger proteins migrating at
Only minor differences in DM are seen for sieving and MF even 47 kDa and 64 kDa than for the smaller 17 kDa protein (Fig. 6C and
though visual inspection on sieve surface shows bigger fish meat D). Thus, the 47 kDa and 64 kDa proteins are almost absent in all
particles. This is however because of a high content of dissolved the fractions following the UF50 step, while some 17 kDa protein
dry matter and a relative smaller content of larger, visible particles. is still present in the filtration fractions obtained with smaller
As expected, only minor differences in the ash content are seen cut-off values as expected based on the MWCO. As an example,
prior to NF. The ash content is reduced to 8.37% in the NF the results indicate that the 17 kDa protein is to some degree

25.0
%DM %ASH

20.0
Content (wt%)

15.0

10.0

5.0

0.0

Fraction

Fig. 4. Dry matter and ash content in herring marinade and filtration fractions. The histogram shows the dry matter content (dark gray columns) and ash content (light gray
columns) of fresh herring marinade (after fat removal), marinade after sieving, and collected permeate (P) and retentate (R) samples during processing. The values are shown
in percent (%) of the total weight of the wet sample and with standard deviation based on triplicates.
44 L. Fjerbæk Søtoft et al. / Journal of Food Engineering 158 (2015) 39–47

Fig. 5. Total amino acid concentration (proteins, peptides, and free amino acids) of the raw marinade and separated fractions determined by absorbance at 280 nm. The
amino acid concentration of the raw marinade and most of the fractions is close to 20 mg/mL. However, fractions UF50 R, NF R 200 min, and NF R 90 min have significant
higher protein concentrations while those of fractions NF P 200 min and NF P 90 min are very low.

present after UF01 and retained in the NF step (200 min and and 3 wt% x6 fatty acids giving a ratio between x3/x6 of 5.6–
90 min). Thus, our results show that the UF50 membrane to a high 6.3 (data not shown). The x3 fatty acids were mainly eicosapen-
degree rejects the proteins in the herring marinade, but that partly taenoic acid (EPA) and docosahexaenoic acid (DHA) and to a minor
depends on the molecular weight of the protein. This observation degree alpha-linolenic acid (ALA). The global market of x3 ingredi-
differs from what is observed for the total amino acid concentra- ents is expected to grow from around $1.56 billion in 2010 to $4
tion, where the retention of UF50 is not as high (Fig. 5). This is billion in 2018 (Transparency Market Research, 2012) as most
explained by the fact that the majority of the aromatic amino acids modern food products in e.i. Europe and US hold too much x6 over
are present as polypeptides with a molecular weight below 20 kDa x3 (Simopoulos, 2002). Dietary recommendations are ratios of 0.1
as shown by SDS–PAGE (Fig. 6A) or as free amino acids and they and 0.2 from WHO and the Federation of European Nutritional
dominate the absorption signal from the total amino acid concen- Societies, respectively (DACH, 2000; Mahan and Scott-Stump,
tration analysis. 2000).
The UF50 step is clearly the most efficient step in retaining the Of the 120 L herring marinade, 3 L fat was collected. The size of
largest proteins, also those of molecular weight lower than 50 kDa this fraction will though vary greatly with seasons (Henderson and
though this is the MWCO of the membrane. This indicates that the Almatar, 1989; Aro et al., 2000), so the actual available amount of
herring proteins either have lost their native and compact three-di- this fraction and hence the economy of recovery must be estimated
mensional folds or somehow form non-covalent higher molecular with care. However, this fraction can cause clogging and fouling at
weight structures. Furthermore, it can be explained by a secondary low temperature in downstream equipment and as this fraction
cake layer formation or partial pore blocking lowering the actual will have high potential for sale, the removal must be considered
MWCO of the membrane. to improve economy, ease of operation and reduce waste volumes.
The A280 remains relatively constant throughout all the ultra- HPLC analyses (data not shown) revealed big differences
filtration steps, but significantly increases in the NF step (Fig. 5). between NF retentate and permeate. The NF retentate showed
Thus, some small molecules with absorbance at 280 nm are not presence of sugars and glycerol, where the NF permeate only con-
isolated in the UF steps, but are very efficiently retained by the tained minor amounts of glycerol, but no sugars of significance.
NF membrane which has a reported cut-off of 159 Da (Uzal et al., The glycerol is possibly formed by acid-catalyzed hydrolysis of
2010). Free amino acids have molecular weights from 75 to triglycerides forming free fatty acids and glycerol during the her-
204 Da. Most likely, the absorbance in the NF retentate is caused ring curing process. This conclusion is supported by Andersen
by short peptides and free aromatic amino acids making this NF et al. (2007) as oxidation of lipids into free fatty acids in herring
fraction interesting as an amino acid source. brine has been observed with time. Thus, Andersen and colleagues
In conclusion, the UF50 membrane is sufficient to isolate and reported an increase in the level of free fatty acids in herring brine
concentrate the majority of proteins present in the herring mari- from an initial 20–30% to 57% during ripening (Andersen et al.,
nade while the NF membrane retains free amino acids/very small 2007).
peptides. Therefore, the UF50 retentate is a potential protein-rich
source content while the NF retentate is a promising fraction with
reference to high concentrations of free amino acids. Noteworthy, 3.6. Potential use of obtained fractions
the fractions have volumes 30 times (Retentate UF50) and 11 times
(Retentate NF) smaller than the original marinade waste water A volume balance has been established based on the fractiona-
(Table 5). tion of the incoming 120 L herring marinade (see Table 5). Out of
the 120 L waste marinade, the amount of waste water which needs
further treatment is reduced to 44 L. The water for reuse (permeate
3.5. Further characterization NF) is 50 L, which can substitute fresh water, NaCl and acetic acid
at the fish food producer. The NF permeate has high purity with
Another fraction of interest is the fat fraction. The herring fat is low presence of proteins, amino acids and sugars as well as no
a valuable source for x3 fatty acids and previous analyses from the smell from sulfur-containing compounds. Salt and acetic acid are
company have shown herring fat composition of 17–19 wt% x3 present in amounts close to the original content. It is therefore
L. Fjerbæk Søtoft et al. / Journal of Food Engineering 158 (2015) 39–47 45

B 5.0
4.5
4.0
Relative intensity

3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0

Fraction

5.0
C
4.5
4.0
Relative intensity

3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0

Fraction

5.0
D
4.5
4.0
Relative intensity

3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0

Fraction

Fig. 6. SDS–PAGE analyses of herring marinade fractions. (A) The fractions obtained by sieving and different filtration steps including MF, UF, and NF were analyzed by SDS–
PAGE. Proteins migrating at 17 kDa (band a), 47 kDa (band b), and 64 kDa (band c) were quantified by densitometry. (B) Relative quantification of the 17 kDa protein (band a)
for the different fractions. (C) Relative quantification of the 47 kDa protein (band b) for the different fractions. (D) Relative quantification of the 64 kDa protein (band c) for the
different fractions. Error lines in the histograms indicate standard deviation of three replicates.
46 L. Fjerbæk Søtoft et al. / Journal of Food Engineering 158 (2015) 39–47

Table 5
Volumes and potential use of obtained membrane filtration fractions.

Incoming Process Product fractions Potential


120 L marinade Fat removal 3L Source of x3 and x6, biogas or fodder

Sieving and MF 7L Fish meat and major particulates for biogas or fodder
Retentate UF50 4L Proteins
Retentate NF 11 L Sugars, amino acids and small peptides
Permeate NF 50 L Water for reuse
Retentate UF20, UF10 and UF01 16 L Further treatment
Saline waste watera 29 L Further treatment
a
Here, saline waste water accounts for volume not collected during our procedure, but feed and dead volumes, etc. not processed completely and hence not included in the
fractions above.

believed that the quality of the NF permeate makes it highly suited to economy, price of the obtained fractions and long-term mem-
for reuse to replace fresh marinade and avoid discharge of 42% of brane fouling.
the original amount of waste alone.
Two fractions are of interest for protein (4 L UF50 retentate) and Acknowledgements
smaller peptides/amino acids (11 L NF retentate). Daily intake of
proteins is vital for both humans and animals, where fish diets This work is a part of the research within the Innovation
typically consist of 20–55% crude protein (Ayadi et al., 2012). Consortium Natural Ingredients and Green Energy (NIGE)-with sus-
Furthermore, amino acids are the largest feed additive group with tainable purification technologies financially supported by Danish
a global market expected to grow from $9.6 billion in 2010 to $18.8 Agency for Science Technology and Innovation to whom the
billion in 2017 (BCC Research, 2012). authors are indebted. The authors want to thank LAUNIS
If required, the smaller molecules such as sugars and salts can Fiskekonserves A/S, Industrivej Nord 2 – 4, DK-9982 Aalbæk,
probably be removed from these fractions rich in proteins/peptides Denmark, for providing the herring marinade samples and insight
and free amino acids using diafiltration. However, this has yet to be into the herring curing industry. In addition, Danish Technological
investigated. Institute, Kongsvang Allé 29, DK-8000 Aarhus C, Denmark, is
Furthermore, 3 L fat and 7 L fish meat can be raw material for acknowledged for initial SDS–PAGE and fatty acid analysis.
food, biogas or fodder.
In Denmark, the waste water treatment cost at municipal waste
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