38-11-19 63367 CMM 005 PDF

COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST Water Boiler, Electric, 4 Gallon Model Numbers 400-0001-103 400-0001-105 400-0001-109 400-0001-111 neo oe FL AERGSPACE Aircraft Products Division P.0. Drawer 130/ Delray Beach, Florida 33467 Tel, (407) 276-6089/ Telex: 497.5073/Fax: (€07) 278-8031 38-11-19 noesAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 TO: HOLDERS OF WATER BOILER, ELECTRIC, 4 GALLON, MODEL NUMBERS 400-001-103, -105, +109, AND -111 COMPONENT MAINTENANCE MANUAL REVISION 5 DATED AUGUST 1, 1989 Revision No. 5 is a complete reissue of this publication. Please delete the previous publication and replace with Revision No. 5 dated August 1, 1989. HIGHLIGHTS Chanter/Section/Page ‘Description of Change AIIPages Changed the masthead, the page footings, and updated all the pages. All Pages Revised section headings, order of sections, ‘added appropriate sections, and outline ‘numbering in sections to update manual to current specifications. Title Page Revised to include Models 400-001-109 and “111 List of Effective Pages Revised to include Models 400-001-109 and “111. Table of Contents Revised to include Models 400-001-109 and ant Description and Operation Revised to include Models 400-001-109 and Testing and Fault Isolation 11 Revised to include Models 400-001-109 and a Disassembly Revised to include Models 400-001-109 and AM. Cleaning/Check/Repair Revised to include Models 400-001-109 and “11. ‘Assembly Revised to include Models 400-001-109 and Storage instructions Special Tools, Fixtures and Equipment Light Overhaut Ilustrated Parts List Revised to include Modes 400-0001-109 and Revisd to include Models 400-0001-109 and Fevaed to include Models 400-0001-109 and Revendto Include Models 400-000-109 and 38-11-19 rae HIGHLIGHTS scoreAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 RECORD OF REVISIONS Rev] issue | DATE REV.| ISSUE | DATE Rev. | issue] DATE No.| DATE _[INSERTED| By _||No. | DATE | INSERTED [ey || No. | DATE |INSERTED | BY 1 | 2/1/76] 2/1/76 | omc] 2 | 9/1/76] 9/1/76 | Gmc 3 |asijar| a/1/er | Mc 4 | 8/1/87| Complete | LW Relssue 8 | 8/1/89| Complete | DH Reissue | tp te +t 38-11-19 races RECORD OF REVISIONS s.ces20AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 TEMPORARY RECORD OF REVISIONS TEMPORARY PAGE ISSUE DATE REV. NO. NUMBER, DATE BY REMOVED By 38-11-19 race ser: TEMPORARY RECORD OF REVISIONS sso:AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ‘SERVICE BULLETIN LIST Service Bulletin Revision Date Bulletin —Number_ Number. Incororated into Manual 400-0001-38-005, Feb 1/76 400-0001-38-009 A Feb 1/76 400-0001-38-012 5.21292 400-0001-38-015 400-0001-38-021 400-0001-38-25 400-0001-38-028 400-0001-38-029 TILNUMBER TiLgs Apr 1/81 TIL 98 Ape 1/81 TIL 10022 Mar 15/87 38-11-19 race ss SERVICE BULLETIN LIST scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 LIST OF EFFECTIVE PAGES CHAPTER/SECTION PAGE DATE CHAPTER/SECTION PAGE DATE Title Page Aug 1/89 Disassembly 301 Aug 1/89 302 Aug 1/89 Record of Revisions 1 Aug 1/89 303 Aug 1/89 2 Blank 304 Aug 1/89 Temporary Recordof = 1 Aug 1/89 Cleaning 401 Aug 1/89 Revisions 2 Blank 402 Aug 1/89 Service Bulletin 1 Aug 1/89 Check 501 Aug 1/89 Ust 2 Blank 502 Aug 1/89 List of Effective 1 Aug 1/89 Repair 601 Aug1/a9 Pages 2 Aug 1/89 602 Aug 1/89 603 Aug 1/89 Table of Contents 1 Aug 1/89 604 Aug 1/89 List of Figures 2 Aug 1/89 Assembly 701 Aug 1/89 Description and 1 Aug 1/89 702 Aug 1/89 Operation 2 Aug 1/89 703 Aug 1/89 3 Aug1/e9 704 Aug 1/89 4 Blank 705 Aug 1/89 708 Aug 1/89 Testing and Fault 101 Aug 1/89 707 Aug 1/89 Isolation 102 Aug 1/89 708 Aug 1/89 103 Aug 1/89 104 Aug 1/89 Storage Instructions 901 Aug 1/89 105 Aug 1/89 902 Blank 106 Aug 1/89 107 Aug 1/89 Special Tools, 1001 Aug 1/89 108 Aug 1/89 Fixtures, and 1002 Aug 1/89 109 Aug 1/89 Equipment 110 Aug 1/89 111 Aug 1/89 Light Overhaut 1003 Aug 1/89 112 Aug 1/89 1004 Aug 1/89 113 Aug 1/89 114 Aug 1/89 115 Aug 1/89 116 Aug 1/89 117 Aug 1/89 118 Aug 1/89 38-11-19 race: LIST OF EFFECTIVE PAGES auso:eoAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 CHAPTER/SECTION PAGE DATE Illustrated Parts Ust 1101 1102 1103 1104 1105 1106 1107 1108 1109 1110 11 1112 1113 1114 1118 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 1130 1131 1132 1133, 1134 1135 1136 1137 1138 1139 1140 1141 1142 1143 1144 1145, 1148 ‘Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/88 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/69 ‘Aug 1/89 ‘Aug 1/29 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/88 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 CHAPTER/SECTION PAGE Nustrated Parts List (continued) 1147 1148 1149 1150 1151 1152 1153 1154 1155 1156 1157 1158 Equipment Desig- 1106 nator Index DATE ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 Aug 1/89 ‘Aug 1/89 ‘Aug 1/89 Aug 1/89 ‘Aug 1/89 Aug 1/89 38-11-19 LIST OF EFFECTIVE PAGES 20100 Page 2AIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL ‘MODEL NO. 400-0001 ‘TABLE OF CONTENTS PAGE DESCRIPTION AND OPERATION 1 LEADING PARTICULARS 3 TESTING AND FAULT ISOLATION 101 AUTOMATIC TEST REQUIREMENTS, (Not Applicable) DISASSEMBLY 301 CLEANING 401 CHECK 501 REPAIR 601 ASSEMBLY 701 FITS AND CLEARANCES (Not Applicable) ‘STORAGE INSTRUCTIONS 901 ‘SPECIAL TOOLS, FIXTURES AND EQUIPMENT 1001 LIGHT OVERHAUL, 1003 ILLUSTRATED PARTS LIST 1101-1158 INTRODUCTION 1101 VENDOR CODE LIST 1103 EQUIPMENT DESIGNATOR INDEX 1106 NUMERICAL INDEX 1107 DETAILED PARTS LIST 1118 38-11-19 races CONTENTS isoris0101 102 103 104 105 108 107 108 109 110 701 1001 1002 AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 LIST OF FIGURES FIGURE WATER BOILER LEADING PARTICULARS. TESTING SET-UP CARD EXTENSION ADAPTER TEST POINTS FOR WATER BOILERS WITH PRINTED CIRCUIT BOARD 61-1162-1104/105 TERMINAL BOARD TB1 - TEST POINT FOR WATER BOILERS WITH PRINTED CIRCUIT BOARD 61-1162-1 ‘TERMINAL BOARD TB2 - TEST POINTS FOR WATER BOILERS WITH PRINTED CIRCUIT BOARD 61-1162-1 THERMISTOR CHART ELECTRICAL SCHEMATIC DIAGRAM ‘SCHEMATIC - PRINTED CIRCUIT BOARD PART NUMBER 3520-0068-01 WIRE CHART - POWER CONTROL MODULE WIRE CHART - WATER BOILER SUBASSEMBLY FAULT ISOLATION MATERIALS LIST ‘SPECIAL EQUIPMENT CARD EXTENSION ADAPTER PART NUMBER 60-2344-1 DETAILED PARTS LIST 1 WATER BOILER - EXPLODED VIEW 2 PRINTED CIRCUIT BOARD ASSEMBLY - PICTORIAL VIEW PRINTED CIRCUIT BOARD ASSEMBLY - PICTORIAL VIEW WATER BOILER SUBASSEMBLY - EXPLODED VIEW VALVE ASSEMBLY - EXPLODED VIEW VALVE ASSEMBLY - EXPLODED VIEW POWER CONTROL MODULE - EXPLODED VIEW KNOB ASSEMBLY - EXPLODED VIEW PANEL ASSEMBLY - EXPLODED VIEW FAUCET ASSEMBLY - EXPLODED VIEW ‘SHAFT ASSEMBLY - EXPLODED VIEW DRAIN CONNECTION ASSEMBLY - EXPLODED VIEW ‘SWITCH ASSEMBLY - EXPLODED VIEW Zoorvaaaggey PAGE 1 2 101 104-105 106 107 109 110 m1 112 113 116-417 701 1001 1002 1118 1120 1126 1128 1135 1136 1138 1148 1148 1180 1182 1154 1188 38-11-19 Page 2 CONTENTS sucore0AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 400-0001 DESCRIPTION AND OPERATION Rescriotion ‘A. Water Boiler (Ref. Figure 1), part numbers 400-001-103, -105, -109, and -111 are of modular design, utilizing cast aluminum-magnesium-titanium construction and reliability. The front-panel assembly serves as a main frame for the power contro! module and four-gallon capacity water tank. B. Six 1000-watt, immersion-type heater assemblies, mounted in the water tank, heat the water to 195° + 3° Fin 15 minutes. A WATER HOT indicator will iluminate when this temperature is reached and stabilized. The hot water is dispensed through two faucets mounted on the front panel. C. All plumbing and fittings are stainless steel except the faucets and overpressure rellet valve, which are tin nickel-plated brass. D. A water-temperature thermometer is mounted on the front panel of part numbers 400-001-105 and 400-001-111. Water Boller Figure 1 Page 1 38-11-19 sus 100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 2. Operation ‘A. Install the Water Boiler (Ref. Figure 106) in the aircraft galley or in an equivalent bench mock-up. NOTE: Input water temperature shall be 72" + 3° F at an operating pressure of 30 psig. B. Apply input power of 3 phase, 115 VAC, 400 Hz fo connector P1. With ON/OFF switch S2 in the “ON position, 115 VAC, 400 Hz will be applied to the primary winding of transformer T1 ‘The stepped-down voltage from the transformer secondary winding is rectified by diodes CR1 through CR4, resulting in a 28-VDC power source for the logic circuits, relays K1 and K2 and the indicator lights. When the input water fils the tank and makes contact with the probe of water-level sensor WP1, the NO WATER indicator will go out and relays K1 and K2 will be energized and apply 115 VAC, 400 Hz through terminal block TB3 to the six heater assemblies. ‘The heater assemblies will remain on until the water temperature reaches a set point of 195° + 3° F determined by the control of the logic circuits by thermistor RT! and the WATER HOT indicator will iluminate. If the temperature exceeds 230° + 5° F, the over-temperature thermostat will open, de-energizing relays K1 and K2 and turn off the heater assemblies. C. if thermistor RT1 opens or shorts, the thermistor acts as a fail safe circuit by turning off the heater assemblies. Also, if the water in the tank is frozen, the heater assemblies will remain off D. A drain-vaive control is mounted on the front panel to facilitate complete drainage of the water tank. The unit is equipped with two over-pressure rellef valves, set to relieve if water pressure exceeds 80 psi. A water-inlet check valve allows water to flow in the direction of arrow. Rated flow is GPM 3.5 opening at a pressure of 5 psi In accordance with military spectfications MS24423 and MS24593. 3. Leading Particulars: A.__Refer to Figure 2 for leading particulars. Input voltages 118 VAC, 400 Hz, 3 phase Dimensions (inches): , Len 17.25 max wai 13.00 Height 12.75 Weight (pounds) 25.00 max Leading Particulars Figure 2 Page 2 38-11-19 sus 0100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 400-0001 TESTING AND FAULT ISOLATION Eunctional Test ‘A. Connect a water source and a drain to the Water Boiler and apply 9 phase, 115 VAC, 400 Hz electrical power as shown In Figure 101 B. Press ON/OFF switch to the *ON" position, ©, The NO WATER indicator shall illuminate until the water level in tank reaches the water level sensor, at that time the NO WATER indicator will go out and the tank heater assemblies will be energized. D. With tank full and the inlet water at a temperature of 72° F and operating pressure of 30 psig, the Water Boiler shall pre-heat to a temperature of 195° + 3° F within 15 minutes and the WATER HOT indicator will illuminate. E. With water in the tank stabilized at 195° + 3° F, the unit will deliver 1.8 gallons of water from both faucets in one minute with a minimum of 190° F water temperature. F. Following an initial draw of 1.5 gallons at 195° F in one minute, the recovery time to replenish and heat the 1.5 gallons to 195° F shall not exceed 4 minutes and 30 seconds. i : pee t peng a soonz (82 + ae cues neyrmny ong itr] ! ran $83 nearer ance i ' waren a J ' Testing Set-Up Figure 101 Page 101 38-11-19 aus 0100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 1s a i S1-1162-1 NOTE: The following test procedures are to be performed using card extension adaptor. part number 60-2344-1. Refer to Figure 101 for electrical and water connections. A. Logie Codes for checks described in Figures 102 and 104 are as follows: 2 x Denotes equal to or greater than Denotes equal to or less than Denotes no reading or no effect on performance Denotes logical zero voltage Denotes logical one voltage B. Operating conditions for checks described in Figures 102, 103, and 104 are as follows: 1 ON/OFF Switch On Water Heaters On Water Touching Low Water Probe i ON/OFF Switch On Water Heaters Off Water Touching Low Water Probe ML ON/OFF Switch On Water Not Touching Low Water Probe All measurements taken with respect to ground. Voltage tolerance + 10%. With water and drain connections attached, apply 3 phase, 115 VAC, 400 Hz electrical power to the Water Boller. ©. Remove screws (Ret. 3, IPL Fig. 1), cover assembly (2) and printed circuit board assembly (8 or 8A). Plug the card extension adaptor into connector (Ref. 24, IPL Fig. 4) and insert the printed circult board assembly into the other end of the card extension adaptor. D. Place the Water Boiler on a bench mock-up. The input power source shall be 3 phase, 118 VAC, 400 Hz. Install a water supply with a regulator and gauge. The water supply pressure shall be regulated to a pressure of 30 psi E. Draw some water from the faucets to purge the water lines. F. Apply the Input power. With an AC voltmeter, check for 115 VAC on each phase. Page 102 38-11-19) sus 0:00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 400-0001 Pertorm the checks as described in Figure 102, utilizing test points on the card extension adaptor. Perform the checks as described in Figure 103, utllzing the test points on terminal block 81 Perform the checks as described in Figure 104, utilizing the test points on terminal block TB2, Refer to Figure 106 for electrical schematic diagram of Water Boller subassembly and printed circuit board part number 61-1162-1. For specific wiring information, refer to Figures 108 and 109. Page 103 38-11-19 sus 01700AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 NORMAL VOLTAGES IN REFERENCE] Pc. BOARD | _TO OPERATING CONDITIONS: PROBABLE CAUSE OF FAILURE [TEST POINTS 1 ul uM A ovoc | ovoc |24 voc Defective Transistor Q2 B 1avac | 14.vAC [14 VAC [Defective Transformer Tt Defective Switch $2 c GROUND | _GROUND| GROUND ° 1avac | 14 VAC [14 VAC [Defective Transformer T1 Defective Switch $2 E 24voC | 24VvDC ea voc ‘Open Fuse, F'1 Open Diode, CR1 through CR4 F 2avoc | 23 voc jes voc [Defective Transistor Q7, 06 Detective 1C1 [Defective R27, R24, R25 H 24voc_| 24voc_| 0 voc Detective Transistor Q7 J x x x No Connection kK 14vpc | 14vDe [14 voc Defective Resistor R26 [See Note 1 ICapacitor C7 [Defective Zener Diode VR1 Defective Diode CR11 L ovpc | 24voc | 0 voc Detective Transistor Q4, OS IShorted Diode, CR10 Defective Resistor R22 Defective 1C1 (Open Thermostat, $1 M 2avoc | 24 voc_| 0 voc. [Defective Transistor Q7 N 2avoc | ovpc |o voc |Water hot lamp defective [Defective Transistor 03 Detective Resistor R17 Card Extension Adaptor Test Points for Water Bollers with Printed Circuit Board 61-1162-1 Page 104 38-11-19 suc 0:00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 400-0001 NORMAL VOLTAGES IN REFERENCE] iP. C. BOARD TO OPERATING CONDITIONS PROBABLE CAUSE OF FAILURE frest Points 1 om 7 1 2 7 VOC ‘or x ‘See Note 2 bos 7 voc Detective thermistor RT! a x ee No connection s “Oo a |Defective Capacitor C1 it 2 5 VAC Defective Resistor R7, RS <1 VAC [Defective Transistor Qt NOTE 1 ‘This is a regulated voltage and should not vary. NOTE 2 This is a nominal set point voltage of 7 VDC + 10%. A defective thermistor, if open, 1 wail'be 0 volts ¥ shorted, the reasing wil be 14 VOC (Re. Figure 105) Card Extension Adaptor Test Ponts | for Water Bolles with Printed Cicut Board 61-1162-1 Figure 102 (Sheet 2 of 2) Page 105 | 38-11-19 ac ineAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 TERMINAL | NORMAL VOLTAGES IN REFERENCE| BOARD TB1 | __TO OPERATING CONDITIONS: PROBABLE CAUSE OF FAILURE TEST POINTS t u uw 1 14vac_| 14vac | 14 VAC ___|Defective Transformer Tt 2 14.VaC_| 14VAC | 14,VAC___|Defective Switch $2 3 1s vac | ovac | VDC [Defective Relay K1, K2 | 4 115 VAC_|115 VAC |115 VAC__| Input power not applied 5 115. VAC_|115 VAC |115 VAC ___|Defective Switch $2 6 24voc | 24VvDC | o VDC Defective Transistor Q7 No Water in Tank 7 GROUND|GROUND GROUND 8 ovoc | oVDC | 24 VDC —_| Defective Transistor 02 Defective Resistor R16 9 zavoc | ovoc | oVvoC _|Detective Transistor 3 Terminal Board TB! - Test Points for Water Bollers with Printed Circuit Board art number 61 +1 162-1 Figure 103 Page 106 38-11-19 145 01/00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 400-0001 TERMINAL | NORMAL VOLTAGES IN REFERENCE| BOARD TB2 | __TO OPERATING CONDITIONS PROBABLE CAUSE OF FAILURE [TEST POINTS t Ww 1 s4avac_| 14 vac | 14 VAC Defective Transformer Tt 2 14.vac_| 14 VAC | 14 VAC Defective Transformer 11 3 24voc_| 24 voc | o voc Defective Transistor Q7 4 14vpc | 14 voc | 14 voc Defective Resistor R26 Defective Diode CR11 Defective Zener Diode VA1 Defective Capacitor C7 5 avoc | 24 voc | o voc Defective Transistor Q4, 05 Shorted Diode CR10 Defective Resistor R22 Defective IC1 Open Thermostat $1 6 24voc | 24voc | o voc Defective Transistor Q7. 7 lh 2 7 voc x See Note 1 jo < 0 VOC Defective Thermistor AT? 8 Defective Capacitor C1 lh > s VAC Defective Resistor R7, RS fo < 1 VAC Defective Transistor Q1 9 ovoc | 24 voc | 0 voc Defective Thermostat St NOTE This is a nominal set point voltage of 7 VDC + 10%. A defective thermistor, if open, will be 0 volts, if shorted, the reading will be 14 VDC (Ret. Figure 108). Terminal Board TB2 - Test Points for Water Bollers with Printed Circuit Board part number 61-1162-1 Figure 104 Page 107 38-11-19 suc oresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 Bench Test for Water Bollers with Printed Circuit Board Part Number .9520-0068-01, ‘A. Place the Water Boller on a bench mock-up. The input power source shall be 3 phase, 114 VAC, 400 Hz. Install a water supply with a regulator and gauge. The water supply pressure shall be regulated to a pressure of 90 psi 8. Draw some water from the faucets to purge the water lines. ©. Apply the input power. With an AC voltmeter, check for 115 VAC on each phase. D. Refer to Figure 107 for electrical schematic diagram of printed circuit board part number '3620-0068-01, E. For specific wiring Information, refer to Figures 108 and 109. Page 108 38-11-19 sus ov00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 409-0001 ‘THERMISTOR TEMPERATURE VOLTAGE + RESISTANCE DEGREES F 10% (SEE NOTE 1) (SEE NOTE 2) 2 Open Circuit 1.80V 350.0 K 32.0 210 300.0 K 36.0 2.200 250.0 K 43.0 220 200.0 K 80.0 2.90 150.0 K 60.0 250V 100.0 K 77.0 2.90 90.0 K 81.0 3.00 V 80.0 K 85.0 3.10 70.0 K 90.0 3.20 60.0 K 96.0 3.40 50.0 K 104.0 3.70V 40.0 K 114.0 4.10 30.0 K 126.0 4.60 20.0 K 145.0 5.60 100K 180.0 7.50V 9.0K 185.0 7.70 80K 192.0 8.00V 75K 195.0 any 74K 195.5 a16Vv 73K 196.0 ai7Vv 72K 197.0 a19Vv 7AK 198.0 8.23 70K 199.0 8.26 65K 203.0 8.40V 6.0K 207.0 as7V 55K 2120 8.76V 5.0K 217.0 B95V 45K 224.0 9.18Vv 40K 230.0 9.43 V 35K 239.0 972V oO Short Circuit 14.00 V NOTE1 — Measured pin * to pin clrcult board removed. of adaptor with printed NOTE 2 — Measured on pin *P* of adagitor to ground with printed circuit board installed. ‘Thermistor Chart Figure 105 Page 109 38-11-19) sus oreoAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL ‘MODEL NO. 400-0001 A e6 C6 wastes ® ‘foow # “le 8 neuTRAL nD Static Cho nis vac serge | VER TEMP water MERMOSTAT ae OBEMOE ong 89 7a ris 6 Rar oworr Electrical Schematic Diagram Figure 108 Page 110 38-11-19 sus 01/00err NTC, AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 +12v Hee vey wav anf cal o des ; Smee ties oT and £6 |e TOM a 4.224 $232k S192 8 cmiedy \zez94 [E = 1%) 2) 2% ee ar ce | i - 2. | i 1] $7 tly ! | | | “ow I | | | wareR | i \ | | ReoRE ! 1 R25 I eee lip De ‘+> PO No WATER LAMP el en Roy =- | | A$ = 47K zou LOREM | . 2 ee, a 2 POMTR RELAY va \ ' | I, | Pawaoos) 28 | ' é = en ei Eee ets eer a meemrecd _ 3 ee | ee el eR oh po maree noreane 10K 10T 2KES 21KS 2IK'S Slat ik [ e3 row ATK wa7ée ror! 2200 2) 21%) 21%) 28) | ap | ora 208237 - vere iw +22 2 + ®ve leleag$ - TF FF 5 - 2 ee ow ‘Schematic - Printed Circuit Board Part Number 3520-0068-01 Figure 107 Page 111 38-11-19 suc or09AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 wire No. |_FROM To WIRE COLOA| WIRE GAUGE 1 81-10 1-4 ORANGE 22 2 Ta1-11 28 ORANGE 22 3 781-12 Tes-4 ORANGE 22 4 TB1-13 Kitt RED 16 5 781-13 P14 RED 16 6 TB1-14 Tt ORANGE 22 7 81-15 arc ORANGE 22 8 TB1-16 a ORANGE 22 9 181-17 dah ORANGE 22 10 181-18 JN ORANGE 22 " 182-4 113 ‘YELLOW 22 12 182-2 T1-4 YELLOW 22 13 E23 arc YELLOW 22 14 arc 2-H VIOLET 22 15 are w2E VIOLET 22 16 a78 oF VIOLET 22 17 113 2D VIOLET 22 18 Te2-4 2K ‘YELLOW 22 19 182-5 2 ‘YELLOW 22 20 1826 2M ‘YELLOW 22 21 182-7 s2P ‘YELLOW 22 22 Te28 28 WHITE 22 23 ai 2c BLACK 22 24 Te4 T1-2 BLACK 16 25 182-9 k2-10 YELLOW 22 26 182-9 k12 YELLOW 22 27 182-6 K1-10 YELLOW 22 28 182-3 k22 YELLOW 22 29 Pit kat RED 16 30 P12 K25 YELLOW 16 31 P13 kat BLUE 16 32 P15 K15 YELLOW 16 33 P16 Kitt BLUE 16 a4 PLT Te1 BLACK 16 35 P18 G2 BLACK 16 36 783-1 K1-3 RED 16 a7 783-1 Jat RED 22 38 Ta3-2 Ki7 YELLOW 16 39 783-3 k19 + BLUE 16 40 3-4 k23 RED 16 a 783-5 K2-7 YELLOW 16 42 83-6 29 BLUE 16 43 783-7, T83-8 183-9 Bus 16 44 73-10, T83-11 783-11 Bus 16 Wrre Chart - Power Control Module Figure 108 Page 112 38-11-19 us oreoAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 wire No. | _FROM To WIRE COLOR | WIRE GAUGE 48 Tart BLUE 2 46 . 7B1-2 BLUE 22 47 S2.NC.(8) B13 WHITE 22 48 $2.N.0.8) TBi-4 RED 2 | 49 $2-N.0.(8) B15 BROWN 22 50 83-1 B16 RED 2 51 Set Te1-7 BLACK 2 52 S42 B18 YELLOW 2 53 83-2 181-9 YELLOW 2 54 sob 782-10 GREEN 22 55 sat TB2-11 GREEN 22 56 aT! 182-13 BLACK 22 57 si Te2-14 YELLOW 22 58 RTt 782-16 BLACK 2 59 wrt 12-17 WHITE 2 | 60 St 732-18 YELLOW 22 { 61 HRI 783-1 RED 20 | 62 HR2 183-2 RED 20 63 HRS B33 RED 20 6s HRS TB3-4 RED 20 65 HRS 733-5 RED 20 66 RE 83-6 RED 20 67 HRS 123-7 BLACK 20 68 HR2 E3-8 BLACK 20 69 HRI BLACK 20 70 HR BLACK 20 | n HRS BLACK 20 R HRA BLACK 20 3 S2N.CLA) RED 22 ” $2-N.C.(B) BROWN 22 ars S2-N.C(A) RED 2 Wire Chart - Water Boller Subassembly Figure 109 Page 113 38-11-19 sus 01/00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL. MODEL NO. 400-0001 4 Hoh Pressure Leak Test ‘A. Apply 24 psig water pressure and fill the tank B. Increase water pressure to 80 psig and allow the Water Boiler to remain pressurized for three minutes. After this time limit, remove the Water Boller from the test rack and check for evidence of leaking ©. If leaks occur, replace tank assembly part number 400-0660-5. 6. i 12116221 NOTE: Adjustments to the cicult board should only be made if components have been replaced or if thermistor replacement fails to accomplish the desired water temperature. ‘A. Anchor the Water Boiler securely on a work bench. The input power source shall be 3 phase, 115 VAC, 400 Hz with an AC voltmeter and an AC ammeter installed in each phase. 8. _ Install a water supply equipped with a regulator and gauge. The water supply shall be regulated to 24 psi at a flow rate of 17 ounces per minute. ©. Remove the cover assembly from the power control module. Remove printed circuit board assembly, part number 61-1162-1, plug card extension adaptor, part number 60- 2344-1, Into the connector and insert printed circuit board assembly into other end of adaptor. D. Replace thermistor leads (TB2-13 and 182-16) with a calibrated 10 K Ohm potentiometer Bourns part number 3701S-1-103, or equivalent. CAUTION DURING REMAINING STEPS, CARE SHOULD BE TAKEN NOT TO ALLOW THE HEATER TO REMAIN ON BECAUSE THE TEMPERATURE IN THE TANK WILL BECOME TOO HIGH. E. Adjust the reference potentiometer to 10 K Ohm. F. Apply 118 VAC, 400 Hz power to phase *A* only and observe ammeter. If test setup prevents connection of Phase “A* only, disconnect two (2) heaters to accomplish this test Current of approximately 8 amperes indicates the Water Boiler is energized and heater circuit Is on Slowly reduce the reference potentiometer to 8 K Ohm. The heater should turn off between 8 K Ohm and 7.1 K Ohm. If not, adjust the R38 potentiometer on circuit board part number 61-1162-1 to turn the heater off within this range. Page 114 38-11-19 suo 0100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 400-0001 H. Increasing the resistance of the reference potentiometer back to 10 K Ohm should turn the heater back on. Turn 115 VAC power off 1. Reinstall thermistor leads and printed circuit board assembly. 6. Thermistor Test (P/N 400-0665-1) ‘A. Immerse probe end of the thermistor in ice water. The resistance shall be between 315.9K ohm and 386.1 K ohm. B. _Heatthe probe to 196" F. The resistance shall be between 6.935 K chm and 7.665 K ohm. C. _Athermistor of known accuracy can be used as a standard to compare with the thermistor under test. Page 115 38-11-19 sucore0Eault Isolation AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 A. Refer to Figure 110 for fault-solation procedures. FAULT CAUSE ISOLATIONPROCEDURE | REMEDY Water will not Defective sensor | Thermistor test. See Replace sensor assembly. come up to assembly (Ref.30, | Figure 105. temperature set. | IPL Fig. 3) point Water slow to ‘One of the heater | Check resistance ofrelay | Replace relay. ‘come up to relays defective coll, Should be 500 temperature set. | (Ref. 11, IPL Fig ‘Ohms. Contact resistance point 4) should be less than 1 Ohm, Loose wire ‘Check tightness of Tighten screws. connection on terminal attaching screws. terminal block (5) One of the six ‘Check continuity of heater | Replace defective heater heater assembiies | assemblies with an assembly. (Ref. 45, IPL Fig ‘ohmmeter. 3) open, Water stays cold | Loss of water Check water pressure, Draw water from faucets. pressure Clogged water Clean water line lines continued on next page ie Fault Isolation Figure 110 (Sheet 1 of 2) Page 116 38-11-19 susorvesAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMONENT MAINTENANCE MANUAL MODEL NO. 490-0001 FAULT CAUSE ISOLATION PROCEDURE |REMEDY Water stays cold| Defective sensor | Install sensor assembly Replace sensor assembly (continued) assembly (Ret. known to be operational. 29A, IPL Fig. 3) Defective logic Bench test Water Boiler. | Refer to bench test. circus Defective ON/OFF | Check switch assembly | Replace switch switch assembly | with an chmmeter. (Ref. 10, IPL Fig. 10) Water exceeds Detective sensor | Thermistor test. See Replace sensor assembry 195° +3" F assembly (Ref. 30, | Figure 105. IPL Fig. 3) NO WATER Detective sensor | Install sensor assembly Replace sensor assembly, indicator assembly (Ret. known to be operational assembly (Ref. 11) 29A, IPL Fig. 3) | and recheck. or 114, IPL Fig. 10) remains iiluminated when tank is full WATER HOT Defective Check indicator assembly Replace indicator indicator indicator with an ohmmeter. assembly. assembly (Ref. 1] assembly or 114, IPL Fig. 10) does not iuminate when water reaches 195° F Fault Isolation Figure 110 (Sheet 2 of 2) Page 117 38-11-19 as 01100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 THIS PAGE INTENTIONALLY LEFT BLANK Page 118 38-11-19 aus oreoAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 NOTE: See TESTING AND FAULT ISOLATION, to establish the condition of the component or most probable cause of its malfunction. This is to determine the extent of disassembly required without completely tearing down and rebuilding the component. DISASSEMBLY 1. Disassemble Water Boller Components ‘A. Remove screws (Ref. 3, IPL Fig. 1) and remove cover assembly (consisting of items 6 and 7). B. Remove pads (6) only if damaged. Impressions are normally not cause for replacement, as long as pads still provide cushioning. C. Remove printed circuit board assembly (8 or 8A) from water boiler subassembly (9, 10, 11, oF 12). Do not remove components from the printed circult board assembly unless replacement is required, 2. Disassemble Water Boiler Subassembiy ‘A. Remove screws (Ref. 3 and 4A, IPL Fig. 3), lock washers (4), flat washers (3A and 48) and pull power control module (2 or 2A) away from panel assembly (8 or 8A). Remove screws (Ref. 3, IPL Fig, 4), lock washers (3B), flat washers (3A), and cover (2). Remove 12 screws, flat washers (A. lock washers (6B), and heater leads from terminal block (5). Remove necessary screws, lock washers (Ret. 21, Fig. 4) and terminals (22) in order to release wires 45 through 60 from terminal blocks (17). Remove power control module (Ref. 2A, IPL Fig. 3) and refer to paragraph 3 for complete disassembly. B. Remove miniature ties (Ref. 9, IPL Fig. 2) from wiring harness. Remove screws (9D, 128, and 12C), nuts (9E and 13), washers (98 and 11), lock washers (9C and 11A), and clamps (9A and 10). ©. Remove plug (28), sensor assemblies (294 and 30) from tank assembly (47). Refer to paragraph § for disassembly of sensor assembly (29A), D. Remove lock nuts (25) and thermostat (24) from tank assembly (47). Do not remove terminals (27) from leads of thermostat (24) unless replacement is required. E, Disconnect and remove tube assembly (32) from tube assembly (91) and check valve assembly (32). Remove tube assembly (31) from tank assembly (47). Remove check valve assembly (33) from tube assembly (34). Remove tube assembly (94) from elbow (62). Remove elbow (62) from fitting assembly (35). Remove screws (96), lock washers (37) and fitting assembly (35) from panel assembly (8A). F. Remove the two lengths of teflon tubing from valve assemblies (18). Remove vaive assemblies (18) and male connectors (17 and 20) from tank assembly (47). Refer to paragraph 4 for disassembly of valve assembly G.__ OnWater Boiler part number 400-000 1-103 and 400-001-109, remove tube assemblies (16, and 19) | 38-11-19 sooimor 028 AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENET MAINTENANCE MANUAL MODEL NO, 400-0001 ‘The following disassembly procedures in this step apply to Water Boiler part number 400- (0001-108 and 400-001-111 (1) Remove tube assembly (16A) from elbow (168) and male connector (17). (2) Remove tube assembly (16C) from male connectors (16D and 20). (3) Remove tube assembly (16E) from male connector (16F). (4) Remove tube assembly (16G) and male connector (16H). (5) Remove elbow (168) and male connectors (16D, 16F, and 16H) from adaptor (16P). (6) Remove screws (16K), lock washers (16L), and flat washers (16M). Remove grommet (16Q), thermometer (16N), and adaptor (16P) from panel assembly (8A). Separate adaptor (16P) from thermometer (16N). Remove nut (Ret. 6, IPL Fig. 3), lock washer (7), andknob assembly (5). Refer to paragraph 6 for disassembly of the knob assembly. Remove shaft assembly (14) from drain connection assembly (38). Refer to paragraph 9 for disassembly of the shaft assembly. Disconnect and remove tube assembly (22) from male connector (23) and drain connection assembly (38). Remove screws (39). lock washers (40), and drain connection assembly (38). Refer to paragraph 10 for disassembly of drain connection assembly. Remove male connector (23) from tank assembly (47). Remove screw (43), lock washer (44), flat washer (44A), shield (42), and plug assembly (41), Remove heater assemblies (46) from tank assembly (47). Remove and discard preformed packing (46 or 46A) from heater assemblies (45). Remove screws (7B and 70), nuts (7E), support (7A), and support assembly (70). Remove screws (48), lock washers (49), and flat washers (50). Lift tank assembly (47) out of panel assembly (8A). Remove screws (52), lock washers (53), flat washers (54), nuts (55), and bracket (51) from panel assembly (8A). Remove grommet (56) from bracket (51). Remove screws (58), lock washers (59), flat washers (60), nuts (61), and bracket (57) from panel assembly (8A). Refer to paragraph 7 for disassembly of the pane! assembly. Remove screws (63) and cover (69). Remove nuts (64) and buss bar (65) from terminals (68). Remove standoff (66) and thermostats (67) from tank (47), Page 302 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 3. Disassemble Power Control Module NOTE: Items 2, 3, A, 3B, 6A, 6B, and some of items 21 and 22 were removed in paragraph 2A. ‘A. Donot remove identification plate (Ref. 4, IPL Fig. 4) unless replacement is required, B. _Desolder wires from terminal block (5). Remove spacers (6) and terminal block (5). C. Remove relays (11). I D. _ Disassemble wire leads trom relay sockets (7 or 7A). Remove screws (8), flat washers (BA), nuts (8.0r 9A), socket plate (7B), and relay sockets (7 oF 7A) unless replacement s required E. _Desolder wires from connector (24). Remove screws (25) and connector (24), F, Remove remaining screws, lock washers (21), and terminals (22) from terminal blocks (17). Remove screws (18 or 18A), flat washers (19), nuts (20), terminal blocks (17), and instruction plate (23). G.__Cutand remove butt splice (45A) from lead of transformer assembly (12). Desolder wires from posts 1 through 4 on transformer assembly (12). Remove screws (13), lock nuts (148), flat ‘washers (15), and transformer assembly (12). H. Remove nuts (40 or 40), screws (41 or 41A), lock washers (42 or 42A), flat washers (434 or 43B), and terminals (39) from housing (50). 1. Remove guides (26) from housing (50). J. Desolder wires from transistor (27). Remove screws (37) and bracket assembly (36). Remove screws (28), flat washers (31), nuts (30 of 30A), insulators (32), terminal (33), heat sink assembly (35), Insulator (34), installed, and transistor (27) from bracket assembly (36). K. Remove clamp (45), cable clamp adaptors (44A and 448), and connector (44). Donotremove wires from connector (44) unless replacement is required. L. Remove grommet (48) from housing (50) 4. Disassemble Valve Assembly A Loosen lock nut (Ref. 6, IPL Fig. 34) and remove fitting assembly (2). B. Remove lock nut (6) spring (2), spring rest (4, and valve (5) Page 303 38-11-19 sisoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENET MAINTENANCE MANUAL MODEL NO. 400-0001 Disassemble Sensor Assembly ‘A. Remove nut (Ref. 3, IPL Fig. 3B), lock washer (4), flat washers (5), and wire lead assembly (2) from shaft (12), B. _ Donotremove terminals (6 and 7) rom wire lead assembly (2) unless replacement is required. ©. Remove nut (9), lock washer (10). flat washer (11), and shatt (12) from sleeve (18). D. Remove spacer (18), preformed packing (14 or 14A and 16 or 16A), and cap (13) from sleeve (18). E, Slide adaptor (17) from sleeve (18). Disassemble Knob Assembly ‘A. Remove rol pin (Ref. 3, IPL Fig. 5). B. Separate knob (2) from adaptor (4). Disassemble Panel Assembly ‘A. Remove nuts (Ret. 3, IPL Fig. 6), lock washers (4), adaptor assemblies (5), and faucet assemblies (2). Refer to paragraph 8 for disassembly of faucet assembly B. Remove switch assembly (20A) from front panel subassembly (24A). ©. Remove screws (26 and 26A), lock nuts (26), and front panel assembly (24A) from housing subassembly (32A). D. _ Donot remove rivets (7 of 7A) and instruction plate (6) from front panel assembly (24A) unless replacement is required. E. _ Donotremove rivets (13 or 19A) and instruction plate (12A) from front panel assembly (24A) unless replacement is required. F. Remove screws (28) and lock washers (29) from housing subassembly (32A), G. Remove screw (22), lock nut (23), and spring (21). H. OnWater Boller part number 400-001-105 only, remove screws (238), nuts (23C), and bracket (23A). |. Donot remove rivets (31) or nut plates (30) unless replacement is required. Page 304 38-11-19 ssooresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 8. Disassemble Faucet Assembly E Remove wing nut (Ref. 2, IPL Fig. 7) and wing nut washer (3). Remove aerator assembly (4) and washer (5) from body (17). Remove handle pin (7) and handle (6). Remove bonnet (8), gasket 8). preformed packing (10), stem guide (13), retainer washer (11), preformed packing washer (11A), and stem (16) from body (17) Remove screw (15) and seat washer (14) from stem (16). 9. Disassemble Shaft Assembly A B. c. D. Remove roll pin (Ref. 3, IPL Fig. 8) and stem assembly (consisting of items 4 through 7) Remove roll pin (5), tip (4), and preformed packing (6) from stem (7). Remove plug (8) from stem (7). Remove roll pin (11) and separate rod (10) from shaft (12). 10. Disassemble Drain Connection Assembly A ©. Remove fittings (Ref. 3, IPL Fig. 9) from drain connection (4). Remove male connector (2) from body assembly (5) Remove body assembly (6) from drain connection (4). 11. Disassemble Control Switch Assembly A Remove miniature ties (Ret. 12, IPL Fig. 10) from wire bundle. Desolder wires from switch (10) and indicators (11 or 11). Do not remove terminals (13) from. wires unless replacement is required. Remove switch caps (2, 3, and 4) and lamps (5 or 5A). Unscrew ring nuts (8) and remove switch (10) and indicators (11.0 11A). This willrelease housings (6), clips (7), and spacer (9) from trim-panel (15). Page 305 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENET MAINTENANCE MANUAL MODEL NO. 400-0001 ‘THIS PAGE INTENTIONALLY LEFT BLANK Page 306 38-11-19 scores‘AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 CLEANING Clean electrical parts with isopropyl alcohol, Federal Specification TT-1-795, or equivalent. Wash surtaces with a detergent, Federal Specification P-0-220, or equivalent. Rinse with clear water. Clean tube assemblies by running a flexible wire brush through the interior. Rinse with clear water Clean stained surfaces with cleaning compound, Federal Specification P-C-00495, or equivalent. Rinse with clear water. Flush tank assembly (Ref. 47, IPL Fig. 3) with clear water. To remove calcium deposits from tank assembly (47) and associated lines, proceed as follows: A 8. Drain the tank and refill with 6% solution of sulfamic acid crystals and water. ‘Apply 115 VAC, 400 Hz, 3 phase input power as shown in Figure 101, and allow tank heaters to ‘operate for 15 minutes. Draw off some water from the two faucet assemblies (Ret. 2, IPL Fig. 6) to clean water lines. ‘Turn off tank heaters. Drain the unit. Fill the tank with 29% solution of sodium carbonate (soda ash) to neutralize the sulfamic acid. Repeat steps 68 and 6C. Drain the unit of the sodium carbonate solution and repeat several of the above cycles using clear water to completely purge the tank and associated lines, Page 401 38-11-19 scoresAIRC=..FT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENET MAINTENANCE MANUAL, MODEL NO. 400-0001 THIS PAGE INTENTIONALLY LEFT BLANK Page 402 38-11-19 scoresAIRCRAFT PROC 7S DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 CHECK 1. Cover Assembly A ‘Check condition of pads (Ref. 6, IPL Fig. 1). Impressions are permissible as long as some cushioning still exists. tinstalled, check legibility of instruction plate (4). 2. Printed Circuit Board Assembiv. Visually check condition of printed circuit board assembly, part number 61-1162-1 or 3520- (0088-01, for cracks, chips, overheated or missing components, and defective workmanship. Refer to REPAIR section, paragraph 2, i any repair work is required. 3. Water Boller Subassembly mm x9 Visually inspect that all parts are present and secure. Check aerator assembly (Ref. 4, IPL Fig. 7) for clogged screen. Inspect tube assemblies (Ref. 16, 16A, 16C, 16E, 16G, 19, 22, 31, 32, and 34, IPL Fig. 3}tor cracks and kinks. Refer to TESTING section and check sensor assembly (30) for proper operation. ‘Check tank assembly (47) for cracks and corrosion. Inspect shaft assembly (Ref. 14, IPL Fig. 3) for corrosion. Check connector (Ref. 44, IPL Fig. 4) for damaged pins. Check transformer assembly (12) for evidence of overheating. Inspect relay sockets (7 or 7A) for corrosion and burned or overheated wires. Check faucet assemblies (Ref. 2, IPL Fig. 6) for proper operation. Inspect caps (Ret. 2, 3, and 4, IPL Fig. 10) for cracks and illegible nomenciature. Inspect switch assembly (10) and indicator assemblies (11) for corroded or damaged contacts and terminals. Check all electric wires for damaged insulation. Check wire routing. All wires shall be secured and out of the way as much as possible. Inspect all metal parts for damage and distortion. Page 501 38-11-19 scoresAIRCRAFT 7RODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENET MAINTENANCE MANUAL MODEL NO. 400-0001 THIS PAGE INTENTIONALLY LEFT BLANK Page 502 38-11-19 ssorie0AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 REPAIR AIRCRAFT PRODUCTS DIVISION/FL AEROSPACE CORPORATION DOES NOT RECOMMEND ‘THE FOLLOWING PROCEDURES BE UTILIZED BY OTHER THAN THE MANUFACTURER. THE FOLLOWING INFORMATION IS SUPPLIED AT THE REQUEST OF OPERATING CUSTOMERS. IT IS RECOMMENDED THAT MATERIAL REQUIRING THIS LEVEL OF REPAIR BE RETURNED TO THE FACTORY. AIRCRAFT PRODUCTS DIVISION/FL AEROSPACE CORPORATION ACCEPTS NO LIABILITY FOR THE PERFORMANCE OF THE EQUIPMENT WHEN REPAIRS ‘ARE EFFECTED BY THE CUSTOMER UTILIZING THIS INFORMATION. General ‘A. All plastic and rubber parts are non-repairable and should be replaced it defective 8. Aluminum castings may be welded by any of the inert gas shielded systems using filler ‘material of part number 5356 rod, per Federal Specification Q9-5-566A, or MIL-E-16053-1 Fluxes should be avoided as contaminated metal results from their use. The material specifications for castings are as follows: (1) Module Bracket part number 400-0630-1 Amalloy per Federal Specification QQ-A-601, Class 26 (2) Front Bracket part number 400-0640-3 Amalloy per Federal Specification QQ-A-601, Class 26 (3) Frame Assembly part number 400-0644-3 ‘Amalloy per Federal Specification QQ-A-601, Class 26 C. Stainless steel parts can be welded. It is recommended that stainless stee! filer wire, per Federal Specification QQ-W-423, Type 304, be used with heliarc or tungsten inert gas process. The material specifications for steel parts are as follows: (1) Tube Assembly part number 400-0554-1 (Ret. 16C, IPL Fig. 3) 304 stalniess steel per AMS5566-D, Type 304 (2) Tube Assembly part number 400-0562-1 (Ref, 16E, IPL Fig. 3) 304 stainless steel per AMSSSE6-D, Type 304 (3) Tube Assembly part number 400-0569-1 (Ref. 16G, IPL Fig. 3) 304 stainless steel per AMS5566-D, Type 304 Page 601 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENET MAINTENANCE MANUAL MODEL NO, 400-0001 (4) Tube Assembly part number 400-0571-1 (Ret. 16A, IPL Fig. 3) 304 stainless steel per AMS5566-D, Type 304 (5) Tube Assembly part number 400-0634-1 (Ref. 31, IPL Fig. 3) 304 stainless steel per AMS5566-D, Type 304 (6) Tube Assembly part number 400-0672-1 (Ret. 22, IPL Fig. 3) 304 stainless steel per AMS5566-D, Type 304 (7) Tube Assembly part number 400-0673-1 (Ret. 32, IPLFig. 3) 304 stainless steel per AMS5566-D, Type 304 (8) Tube Assembly part number 400-0674-1 (Ref. 34, IPLFig. 3) 304 stainless steel per AMSS5E6-D, Type 304 (9) Tube Assembly part number 400-0675-1 (Ref. 19, IPL Fig. 3) 306 stainless steel per AMSS5E6-D, Type 304 (10) Tube Assembly part number 400-0677-1 (Ref. 16, IPL Fig. 3) 304 stainless steel per AMS5566-D, Type 304 (11) Shaft part number 400-0620-1 (Ret. 12, IPL Fig. 8) 304 stainless steel per SAE 30304 (12) Front Pane! part number 400-0651-1 (Ref. 24, IPL Fig. 6) ‘904 stainless steel, per Federal Specification QQ-S-763, Class 304, Cond. A (13) Trim part number 400-0652-1 (Ref. 15, IPL Fig. 10) 304 stainless steel, per Federal Specification QQ-S-763, Class 304, Cond. A (14) Front Panel part number 400-0851-5 (Ref. 24A, IPL Fig. 6) ‘304 stainless steel, per Federal Specification QQ-S-763, Class 304, Cond. A. All anodized parts can be refinished by iridlting per Federal Specification MIL-C-5541, and painting with flat black paint per Federal Specification MIL-E-5557, Type 3. ‘Threaded inserts can be replaced as follows: (1) Free top end of the insert by bending towards center of hole with a sharp instrument. (2) Grasp free end with needle nosed pliers and extract insert by turning counterclockwise. Page 602 38-11-19 susore0AIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 (3) Replacement inserts are as follows: ‘Component Part Number Insect Housing Assembly 400-0609-1 Ms21209C0615 Housing Assembly 400-0609-1 ‘M821209C0420 Support 400-0830-1 MS21209C0815 Printed Circuit Board Assembly ‘A. Use assuitable heat sink when soldering solid state components, After soldering, clean printed circuit board with Alpha soldering chemical, part number 810T and apply a uniform (0.001 to (0.006-inch thick) coating of Hysol PC-18 Standard to repaired surface. WARNING: REPLACEMENT OF ELECTRONIC COMPONENTS ON PRINTED CIRCUIT BOARD ASSEMBLY PART NUMBER 61-1162-1 OR 3520-0068-01 WILL REQUIRE FUNCTIONAL TEST AND POSSIBLE RE-CALIBRATION. SEE TESTING SECTION. WATER BOILER COULD OVERHEAT AND CAUSE INJURY IF INSTRUCTIONS ARE NOT COMPLIED WITH. B. For Water Boilers with printed circuit board part number 61-1 162-1, if handle (Ref. 36, IPL Fig. 2) \s detective, remove attaching handle (35). Attach new handle (35) with new rivets (36).~ ©. For Water Boilers with printed circuit board part number 3520-0068-01, if handle (Ref. 39, IPL Fig. 2A) is defective, remove rivets (40) and handle (39). Attach new handle (39) with new rivets (40) Page 603 38-11-19 scoresAIR. -FT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENET MAINTENANCE MANUAL MODEL NO. 400-0001 ‘THIS PAGE INTENTIONALLY LEFT BLANK Page 604 38-11-19 scoresAlp 734°T PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ASSEMBLY 1. Refer to Figure 701 for materials required for assembly. NOMENCLATURE DESCRIPTION SOURCE Tubing, teflon 5/16 inch ID x 0.090 inch Polymer Corporation thick wall Reading, PA or equivalent Tubing, heat shrinkable 3025-010 Minnesota Mining and Manufacturing Co, ‘St Paul, MN ‘or equivalent Tubing, heat shrinkable Kynar PVE2 Raychem Corporation Menlo Park, CA or equivalent Thread sealing tape Strip-Teeze Granada Valve Ft Lauderdale, FL ~ ‘or equivalent Cement 404 Loctite Corporation Newington, CT ‘or equivalent Heat sink compound 340 Dow Corning Corporation Midland, Mi or equivalent Wire, electric. Refer to Wire Charts Figures MIL.W-22759/11 108 and 108 for color and gauge. Materials List Figure 701 Page 701 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ‘Assemble Drain Connection Assembly NOTE: Wrap all male pipe threads with two complete turns of 1/4-inch wide thread-sealing tape before assembly. Direction of wrap should be clockwise when viewing open end of fitting A. Install male connector (Ref. 2, IPL Fig. 9) on body assembly (6). B. Install body assembly (5) on drain connection (4) C. Install fittings (8) on drain connection (4). Assemble Shaft Assembly ‘A. Install preformed packing (Ref. 6, IPL Fig. 8) on stem (7). B. Position tip (4) on stem (7) and secure with rol pin (6), ©. Install plug (8) on stem (7). D. Insert rod (10) into shaft (12) and secure with roll pin (11). Silde the other end of shaft (12) ‘over stem (7) and secure with roll pin (3). Assemble Faucet Assembly ‘A, Attach seat washer (Ref. 14, IPL Fig. 7) to the bottom of stem (16) with screw (15). 8. Install spring (12), preformed packing washer (11A), retainer washer (11), preformed packing (10), stem guide (13), gasket (9), and bonnet (8) on stem (16). C. Push down on bonnet (8) to compress spring (12). Position handle (6) on stem (16) and secure with handle pin (7), D. _Asanassembly, insert the above items into the top of body (17). Secure by screwing bonnet (8) onto body (17). E. Install washer (5) and aerator assembly (4) on body (17) F. Install wing nut washer (3) and wing nut (2) on body (17). ‘Reassemble Control Switch Assembly ‘A. Install housings (Ret. 6, IPL Fig. 10) and clips (7) on trim panel (15), B. Slip threaded shaft of switch assembly (10) through spacer (8) and into housing (6). Install indicator assemblies (11 or 11A) in housings (6). Secure switch assembly (10) and indicator assembles (11 of 11) with nuts (8) Page 702 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ©. Refer to wire chart (Figure 109) and electrical schematic (Figure 106) and solder wires to switch (10) and indicators (11 or 11) accordingly. D. Insert lamps (6 or SA) into switch caps (2, 3, and 4) and install caps into housings. mble Pi m ‘A. If previously removed, attach nut plates (Ref. 30, IPL Fig. 6) to housing subassembly (32A) with rivets (31). B. Install screws (28) and lock washers (29) on housing subassembly (32A). C. _Ifpreviously removed, attach replacement instruction plates (6, 10, and 12 or 12A) to front panel assembly (24 or 24A) with rivets (7A, 11A, and 13A) respectively. D. Attach front pane! assembly (24A) to housing subassembly (32A) with screws (25 and 26A) and lock nuts (26). E. Install spring (21) and secure with screw (22) and lock nut (23). F. Install switch assembly (20A) on front panel assembly (24A). G._Onwater boiler part number 400-001-108 only, install bracket (23A) on housing subassembly (32A) and secure with screws (238) and nuts (23C). H. Install adapters (5) on faucet assemblies (2). insert the adapters through the front pane! assembly (24A) and secure with lock washers (4), nuts (3), and wing nut (Ref. 2, IPL Fig. 7). Assemble Knob Assembly ‘A. Position knob (Ret. 2, IPL Fig. 5) on adaptor (4) and secure with roll pin (3) Assemble Power Control Module ‘A. Install grommet (46) on housing (50). B. _ Install a 20-inch length of number 3025-080 tubing on the wires from connector (44). Install clamp (45) and cable clamp adapters (4A and 448) on connector (44) and insert the wires through grommet (46). NOTE: Apply part number 340 heat sink compound to transistor (27) before installation. C. Attach transistor (27), insulators (92 and 34), and terminal (33) to bracket assembly (36) with ‘screws (28), flat washers (31), and nuts (30 or 30A). Secure bracket assembly (36) to housing (60) with screws (27) Page 703 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION (COMPONENT MAINTENANCE MANUAL, ‘MODEL NO. 400-0001 D. Install guides (26) on housing (50). E. Attach connector (24) to housing (50) with screws (25). F, Attach instruction plate (23) and terminal blocks (17) to housing (50) with screws (18 or 18A), flat washers (19), and nuts (20) NOTE: installa one-inch length of Kynar PVE2 heat shrinkable tubing on butt splice (45), G. Crimp a replacement butt splice (48A) on the ends of wires 24 and 34 to provide continuity from pin 7 of connector (44) to terminal 2 of transformer assembly (12). Install transformer assembly (12) and secure with screws (13), flat washers (15), and lock nuts (14B). H._Ifcontact (10) was removed during disassembly, install replacement contact in relay sockets (70r 7A). |. Install relay sockets (7 or 7A) and secure with screws (8). flat washers (8A), and nuts (9 or 9A) J. Insert relays (11) into relay sockets (7 or 7A). K. _Ifillegible, replace identification plate (4). L. Install spacers (6) and terminal block (8). NOTE: Refer to wiring schematic (Figure 106, Page 110) and wire chart (Figure 107. Page 111) for wire color, gauges, and routing. insulate all solder joints at transistor (Ret. 27, IPL Fig. 4) and transformer (12) and all non-insulated terminals (22) with a 3/8-inch long piece of number 3025-010 heat-shrinkable tubing. M. Attach terminals (38) to housing (50) with screws (41 or 41A), lock washers (42 or 42A), flat washers (43 and 43A or 43B), and nuts (40 or 40), N. Attach terminals (22) to terminal blocks (17) with screws and lock washers (21). NOTE: Items 2 or 2A, 3, 3A, 3B, 6A, and 68 willbe installed at final assembly, 9. Assemble Valve Assembly ‘Screw lock nut (Ref. 6, IPL Fig. 3A) onto valve body (7). Install spring (3), spring rest (4), valve (6), and fitting assembly (2) on valve body (7). Secure by tightening lock nut (6). Page 704 38-11-19 scoresAIRC> 4FT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 10. Assemble Sensor Assembly 1" A 8. c o. E. Slide adaptor (Ref. 17, IPL Fig. 3B) onto sleeve (18). Install cap (13), preformed packing (14 oF 144 and 16 oF 16A) and spacer (15) on sleeve (18). Insert shaft (12) into sleeve (18) and secure with flat washer (11), lock washer (10). and nut (9). It previously removed, crimp replacement terminals (6 and 7) on wire lead assembly (2) ‘Attach terminal (7) on shaft (12) with flat washers (5), lock washer (4), and nut (3). Assemble Water Boiler Subassembly A Install tank assembly (Ref. 47, IPL Fig. 3) on panel assembly (8A) and secure with screws (48), lock washers (48), and flat washers (50) CAUTION: TORQUE REQUIRED TO INSTALL HEATER ASSEMBLIES (45) NOT TO EXCEED 10 FOOT POUNDS. Install thermostats (67) in tank (47). Install standoff (66), buss bar (65), and cover (69) with screws (63), and nuts (64). Place a preformed packing (46 or 46A) on each of the heater assemblies (45). Install the six heater assemblies (45) in tank assembly (47). Install plug assembly (41) and shield (42). Secure with screw (43), lock washer (44), and flat washer (44A). Install drain connection assembly (38) and secure with screws (39) and lock washers (40), Install fitting assembly (35) and secure with screws (36) and lock washers (37). NOTE: Wrap thread sealing tape on threads of all male fittings, including plug (28) and sensor assemblies (29A and 30). Install elbow (62) In fitting assembly (35). Install tube assembly (34) on elbow (62). instal check valve assembly (33) on tube assembly (34). Install tube assembly (31) on tank assembly (47). Connect tube assembly (32) between check valve assembly (33) and tube assembly (31). Install plug (28) and sensor assemblies (29A and 30) on tank assembly (47). Install thermostat (24). Secure with lock nuts (25). Page 705 38-11-19 scoresAIRCR:.*~ ®RODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 If terminals (27) were removed during disassembly, crimp replacement terminals on thermostat leads. Install male connector (23). Connect tube assembly (22) between drain connection assembly (38) and male connector (23). Install one valve assembly (18) and male connector (17) on tank assembly (47). Attach a 13. 1/2:inch length of teflon tubing to the valve assembly. Install remaining valve assembly (18) ‘and male connector (20) on tank assembly (47). Attach a 19-inch length of teflon tubing to this, valve assembly. ‘On Water Boiler part number 400-001-103 and 400-001-109, install tube assembly (16) on male connector (17) on the right side. Install tube assembly (19) on male connector (20) on the left side. ‘The following assembly procedures in this step apply to Water Boiler part number 400-0001- 108 and 400-001-111 (1) Wrap thread sealing tape around the threads of thermometer (16N) and install thermometer (16N) on adaptor (16P). Install grommet (16Q) and thermometer assembly (16J) on panel assembly (BA) and secure with screws (16K), lock washers (161), and flat washers (16M). Install elbow (168) and male connectors (16D, 16F, and 16H) on adaptor (16P). . (2) Install tube assembly (16A) between male connector (17) and elbow (168). (3) _ Install tube assembly (16C) between male connector (20) and male connector (16D) (4) Install tube assembly (16E) between male connector (16F) and elbow (15) on the left side. (5) Install tube assembly (16G) between male connector (16H) and elbow (15) on the right side. ‘Attach shaft assembly (14) to drain connection assembly (38). Insert knob assembly (5) through panel assembly (8A) and secure to shaft assembly (14) with lock washer (7) and nut (6). Install support assembly (7C) and support (7A). Secure with screws (7B and 7D) and nuts (7E). Attach bracket (51) to panel assembly (8A) and secure with screws (52), lock washers (53) flat washers (54), and nuts (58). Install grommet (56) on bracket (51). Page 706 38-11-19 sucoresx. ‘A .CRAFT PRODUCTS C”.'7!2N FLAEROSPACE CORPORATION (COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 Install power contro! module (2) and secure with lock washers (4), flat washers (3A and 4B), and screws (9 and 4A), Refer ta electrical schematic diagram, Figure 106, and connect terminals (Ret. 19, IPL Fig. 10), attached to wires 45 through 60, to terminal blocks (Ref. 17, IPL Fig. 4) with lock washers (21) ‘and screws supplied with the terminal blocks, Connect heater wires, 61 through 72, to terminal block (5) with flat washers (6A), lock washers (68), and screws supplied with the terminal block Position cover (2 or 2A) on spacers (6) and secure with screws (3 or 3C). flat washers (3A), and. lock washers (3B). Connect end of wire 73 to jiffy junction connector (81). Install bracket (Ref. 57, IPL Fig. 3) on panel assembly (8A) and secure with screws (58), lock washers (59), flat washers (60), and nuts (61). Install miniature ties (9) on wiring harness. Install clamps (10) and secure with screws (12 and 12A), washers (11), lock washers (11A), and nuts (13). ‘Attach clamp (9A) to bracket (57) with screw (SD), washer (9B). lock washer (8C), and nut (98). 12. Assemble Water Boller A Insert printed circuit board assembly (Ret. 8 or €A, IPL Fig. 1) nto connector (Ret. 24, IPL Fig 4. . Htpads (Ref. 6, IPL Fig. 1) were removed, coat one side of replacement pads with cement, Loctite 404, and secure pads (6) to cover (7). Install cover assembly consisting of tems 6 and 7) on Water Boller subassembly (9,10, 11, oF 12) and secure with screws (3) Refer to the TESTING section and perform the bench test procedures. Page 707 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 THIS PAGE INTENTIONALLY LEFT BLANK Page 708 38-11-19 susoresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION, COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 STORAGE INSTRUCTIONS NOTE: Prior towrapping the Water Boller for storage, it should be clean and dry. ‘Wrap the Water Boiler with cushioning material, Military Specification MIL-C-81013, Enclose the assembly and desiccant, Miltary Specification MIL-D-3464, in heat sealable film, Miltary Specification MIL-F-22191, and seal the film using a sealing ron, Miltary Specification MIL-S-43336. Store the assembly in an area with a temperature range of -65° F to +160" F. Page 901 38-11-19 sisorr0sAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 THIS PAGE INTENTIONALLY LEFT BLANK Page 902 38-11-19 ssore0‘CRAFT PRODUCTS DIVISION AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL ‘MODEL NO. 400-0001 ‘SPECIAL TOOLS, FIXTURES, AND EQUIPMENT 1. Refer to Figure 1001 for special equipment. NOMENCLATURE DESCRIPTION SOURCE, Card Extension Adaptor 60-2944-1 FL Aerospace Corp. (See Figure 1002) Delray Beach, FL. 33444 Heli Coil Installation Toots 7851-06 and 7551-2 Heli Coil Corporation Danbury, CT 06813, Potentiometer 37018-1-103 Bourns inc. Riverside, CA 92507 Special Equipment Figure 1001 Page 1001 38-11-19 scoresAIRCRAFT PRODUCTS DIVISiCN FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 Glo passassasessany 8] Psaunegzee SE PIN HBe3650 ei 1 @ i socker 1 1 PIN MDGAB23 5 ss) ® Card Extension Adaptor Part Number 60-2344-1 Figure 1002 Page 1002 38-11-19 sucore01 2 3 AIRCRAFT PRODUCTS DIVISION. FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 LIGHT OVERHAUL Pertorm all procedures in TESTING section. Clean tank assembly (Ref. 47, IPL Fig. 3) and tubing Clean aerator assembly (Ref. 4, IPL Fig. 7). Page 1003, 38-11-19 ricorvesAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 THIS PAGE INTENTIONALLY LEFT BLANK Page 1004 38-11-19 rucoriesAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL ‘MODEL NO. 400-0001 ILLUSTRATED PARTS LIST Introduction A. Purpose This iltustrated Parts List includes Water Boiler, Electric, 4-Gallon, part number 400-001-103, - 4105, -109, and -111, and Is used to order, store, issue, and identify the parts and assemblies used in the Water Boiler. Abbreviations inthis lilustrated Parts List are in accordance withthe requirement of ATA Specification 200. B. Howto Use Use the Illustrated Parts List to identity a part or subassembly whose part number is either known or unknown. (1) Tofind an unknown part number for a part or subassembly, use the following procedure: Refer to the figure for the assembly that shows the part or subassembly. (b) Locate the part or subassembly in the figure and note the iter: number. (c) Refer to the item number in the detailed parts list that follows the figure. Theitem number shows the required part number, and any other information that is needed in order to requisition the part or subassembly. (2) Toldentity the part or subassembly when the part number is known, use the following procedure (a) Find the part number in the numerical index of part numbers and note the figure and item number. (b) Find the noted figure and item number in the detailed parts list following the figure to get the information you need. (c) _ {tanillustration of the part or subassembly is required, refer to the noted figure and Item number in the figure. (3) Figure and item Column ‘This column identifies the figure number of the illustration and the item number of the parts and assemblies in the figure Page 1101 38-11-19 scores(4) @) (6) AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 Part Number Column ‘This column gives the part number assigned to each part or assembly by the design activity or the manufacture. Airline Part Number Column ‘This column leaves a space for the future addition of airline part numbers that contain up to eleven characters. Nomenclature Column fa) (b) (e) ‘This column gives the name of the part or assembly. It shows the relationship of ‘each part or assembly to other parts and assemblies by indenting the names under the assembly. The vendor codes are listed when they apply. Numbered columns on the left side of the main nomenclature column show, by indenting the part name, how the various parts bulld into subassemblies, subassemblies into assemblies, and soon, to make up the complete assembly listed at the beginning of the breakdown. Each detail part of an assembly is listed in order of disassembly, except where the order of disassembly is not a relevant factor. Attaching parts are listed immediately following and with the same indentation as the parts or assemblies they attach. This ilustrated parts list is not intended for use as an authority for assembly or disassembly procedures. Nomenclature of all vendor's parts is followed by the vendor code in parentheses. ‘The codes are in accordance with the Federal Supply Code for Manufacturers, Cataloging Handbook H4-1. See paragraph 1..C. of this Introduction for a complete list of all vendor codes used in this illustrated parts list. Page 1102 38-11-19 scoresAIRCAFT PRODUCT: >!ViSION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, ‘MODEL NO. 400-0001 2. Vendor Code List A CODE voo779 vo2231 vo2570 vos713 voss97 voo214 vo9s23, voss22 v10709, ‘The following is a list of the vendor codes with the names and addresses of suppliers used in this illustrated parts list for purchased parts, NAME AND ADDRESS CODE NAME AND ADDRESS ANP Inc. V11199 Deutsch Co. £2800 Fling Mill The Electronic Components P.O. Box 3608 Division Harrisburg, PA 17105 700 South Hathaway Municipal Airport ‘Anchor Rubber Co. Banning, CA $2220 £840 South Patterson Blvd. P.O. Box 832 ¥13103Thermalloy Company, Inc. Dayton, OH 45401 2021 West Valley View Lane P.O. Box 810839 Crawford Fitting Co. Dallas, TX 75381 29500 Solon Road Solon, OH 44139 14099 Semtech Corporation 652 Mitchell Road Motorola inc. Newbury Park, CA 91320-2211 ‘Semiconductor Products - ‘Sector 14604 Elmwood Sensors Inc. 5005 East McDowell Road '500 Narragansett Park Drive Phoenix, AZ 85008 P.O. Box 2325 Pawtucket, Rl 02861-4325 Union Carbide Corporation Material System Division 14726 Interconnection Products Inc. 11901 Madison Avenue 1601 North Powerline Road Cleveland, OH 44101 Pompano Beach, FL 33069-1622 General Electric Co. 15653 Kaynar Microdot Aerospace Seml-Conductor Division Fastening Systems West Genesee Street P.O. Box 3001 ‘Auburn, NY 1302 ‘800 South State College Boulevard Parker Hannifin Corporation Fullerton, CA 92634 Gas Turbine Full Systems Div 17325 Euclid Avenue \V1F788 — Midland-Ross Corporation Cleveland, OH 44112-1209 Cambion Division : 185 Alpha Park Burndy Corporation Cleveland, OH 44143-2209 Richards Avenue Norwalk, CT 06856 24444 General Semiconductor Industries inc. Stanley Electric Sub of Square D Co. Manufacturing Co. 2001 West 10th Place 1620 W. Hunting Park Avenue Philadelphia, PA 19140-2910 Tempe, AZ 85281 Page 1103 38-11-19 scoresssACRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL ‘MODEL NO. 400-0001 CODE = NAMEAND ADDRESS CODE v27264 Molex Inc. 222 Wellington Court Lisle, iL 60532 v29238 Oak Industries Inc. Switch Division Elkhorn, WI 30161 Aavid Engineering inc. ‘One Kool Path P.O. Box 400 Laconia, NH 03247 30780 Parker-Hannifin Corp. Tube Fittings Division 9885 Gateway Boulevard ‘Columbus, OH 43228 vo2997 —Bourns Inc. Trimpot Division 1200 Columbia Avenue Riverside, CA 92507-2114 vae428 — McMaster-Carr Supply Co. P.O. Box 4355 Chicago, IL 60680-4355 40551 Milford Rivet and Machine Co. 857 Bridgeport Avenue Milfor, CT 06460-3139 v4a990 _C.A. Norgren Co., Inc. 5400 South Delaware Street Littleton, CO 80120 v4ua13 —Parker-Hannifin Corporation Seal Group-O-Ring Division 2360 Palumbo Drive P.O, Box 11751 Lexington, KY 40512 vs0984 Rivet Cutting Gun Co. Cincinnati, OH 51406 vs2196 vs6289 vs6a78 62703 v70495 v71s90 v72619 72962 NAME AND ADDRESS: Murata Erie North ‘America inc. Georgia Operations 2200 Lake Park Drive ‘Smyrna, GA 30080 Caton Connector Corp. Jones River Industrial Park 20 Wapping Road Route 106 Kingston, MA 02364-1333 Sprague Electric Co. World Headquarters, 92 Hayden Avenue Lexington, MA 02173-7929 $PS Technologies inc. ‘Aerospace and industrial Products Division Highland Avenue = Jenkintown, PA 19046 Varo Quality ‘Semiconductor Inc. 1000 North Shiloh Road P.O. Box 469013 Garland, TX 75046 Atlantic India Rubber Works Inc. 871 West Polk Street Chicago, IL 60607 CAL Components inc. Highway 20 W_ P.O. Box 858 Ft. Dodge, 1A 50501 Dialight Division ‘Amperex Electronic Corp. 203 Harrison Place Brooklyn, NY 11237-1510 ESNA Division of ‘Amerace Corporation. 2330 Vauxhall Road Union, NJ 07083 Page 1104 38-11-19 scoresCODE v72982 v7a168 73631 v75915 vre8s4 v77342 78189 veo740 vas259 ve3330 AIRCRAFT PRC2'CTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 NAME AND ADDRESS Replaced by V51406 CODE - vas480 Fenwal inc. Division of Kidde inc. 400 Main Street Ashland, MA 01721-2150 Curtis industries inc. 7400 West Douglas Avenue P.O. Box 18699 Miwaukee, WI 53218 vozte2 Littelfuse Tracor Sub of Tracor Inc. 800 East Northwest Highway Des Plaines, IL 60016 v9s272 ak Switch Systems Inc. ‘Sub of Oak Technology Inc. 100 South Main Street P.O. Box 517 Crystal Lake, IL 60014 AMF Inc. Potter and Brumfield Division 200 Richland Creek Drive Princeton, IN 47671 Itinois Too! Works Inc. Shakeproot Division St. Charles Road Elgin, iL 60120 Beckman Instruments Inc. 2500 Harbor Blvd Fullerton, CA 92694 Parker-Hannifin Corp. (O'Seal Division . 10587 Jefferson Bivd Culver City, CA 90232 Kutka Smith, inc. ‘AN. American Phillips Co. 1913 Atlantic Avenue Manasquan, NJ 08736 NAME AND ADDRESS Brady W. H. Co. Corporation HQ Industrial Products Div 2221 W. Camden Road P.O. Box 2131 Milwaukee, WI 53201 Pipe Fittings Inc. 20884 State Route 58 P.O. Box 238 Wellington, OH 44090-9401 ‘Sargent Industries Inc. Stillman Seal Div. 6020 Avenida Encinas P.O. Box 2000 Carlsbad, CA 92008 Page 1105 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, ‘MODEL NO. 400-0001 EQUIPMENT DESIGNATOR INDEX EQUIPMENT : EQUIPMENT EQUIPMENT DESIGNATOR| FIG. ITEM DESIGNATOR| FIG. ITEM DESIGNATOR] FIG. ITEM pst-pss_ | 10- 5 R5,R6,RI6 | 2- 5 ft 2A 14 HAI-HRE | 3- 45 Rie-A2t, P2 2A. at 2 4 24 R28, R29 a 2A. 94 K1,K2 on R7,R9 28 2,03 2A- 93 41a RB,RI2, | 2-12 Ri 2A- 18 pt 444 R14, R17, Re 2A. 19 a7 427 R22-R24, Ra,A13, | 2A- 20 RT 3 30 R97 Roe si 3 24 R10 213 Ra 2a-17 82 10-10 A13 a Rs 2A- 22 $3, $4 10-11 RIS 214 Re 2A. 23 10-114 R25,R26 | 2- 3A R7 2A. 24 uw 412 R26 23 Re 2A. 21 7e1,7B2 | 4 17 R27 26 Re 2A- 31 7B3 5 2 6A 2A. SIA wer 3 298 Roz 2-15 RIO,RI4 | 2A: 25 R35 210 R15, R18 R98,R39 | 2- 22 Rit 2A- 26 PCB P/N61-1162-1 R40 2-32 Ri2 2A- 27 ut, U2 2-16 Rie,A17, [24-28 vat 221 R19 c1,c2 2 29 Rie,RI7— |2A- 28A 3 217 R19 G4,c8,08 2 30 PCB P/N 3620-0068-01 R20,R21, | 2A- 29 c7 2 31 R23 cricra = |2- 18 Ree 2A- 90 crs.cri1 |2 2 ct 2a. 2 R25,R26|2A- 31A FI 2 19 2A 28 ur 2A- 36 ct 2 4 ce 2A. 3 u2 2A. 37 OA1,0A2 [2+ -16A ¢s,c8 2m 4 us 2A- 38 a1,03,05, |2- 24 4,8 2A 5 06 cs 2a 6 a2 2 26 c7 2-7 as 2 28 D1 2A. 9 Ri 29 207,016, | 2A- 19 R2, Ra, 27 D701, | 2A 12 R11, A30, Di2,D16 R91, R33, pa.010 | 2k 1 a4, R36 Do 2A- 18 R3,R5 2 10 Dis 2A 18 014,015 | 2A. 8 Page 1106 38-1 1-1 9 ‘Aug 01/89AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 NUMERICAL INDEX PARTNUMBER | AIRLINE PART NO. FIGURE, iTem__| Tm REQ ‘AN960-10 SUPERSEDED ‘AN960-10L 4 428 2 ‘AN9B0C4 4 8A 4 4 31 4 ‘AN9B0C6 3B 5 2 38 " 1 AN960D10 SUPERSEDED ‘ANQBOD10L 4 438 4 ‘A006TH1 167 SUPERSEDED ‘AQ06TH1217 98 148 1 AO10TH1 167 SUPERSEDED AQI0TH1217 38 16A 1 AN16TH1 167 SUPERSEDED AN16TH1217 a 468 6 BB-839-06 a 68 2 B40678N a 72 a 4 458 1 DELETED COMMERCIAL DELETED 4 18a 8 6 26A 3 ESAA3431 20 1" 2 ESBA3431 2A 13 1 Fo2A250V1A 4 54 1 FaNY375NA 3 10 ry GTFX12 4 5 1 Hi2SHBL 9 3A H14L06 DELETED ‘SUPERSEDED KeReJa5K 2 7 1 KR14DGE24v0C. ‘SUPERSEDED KR-90693-1 4 11a 2 LS10215R16-10PN 4 44 1 Lsiz6a6Rt6 4 45 1 MDG3650 2 23 1 2A 41 1 MDG4823 4 24 1 MILFA1070A SUPERSEDED SUPERSEDED SUPERSEDED MS15795-804 4 57 1 Page 1107 38-11-19 us 0100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ‘NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE rem_| TRLREQ MS15795-805 3 oF 1 3 16M 3 3 60 2 4 3A 2 4 eA 12 4 15 2 4 19 8 MS15795-807 3 3A 3 3 54 2 MS15795-808 3 48 2 3 “4A 1 3 50 a DELETED Ms18209-987 ‘SUPERSEDED 1MS20426AD3-4 4 59 2 1MS20426AD3-6 6 31 8 1MS20470AD3-4 2 36 2 2A 40 2 MS20470A2-3 DELETED MS20470A9-3. 6 rN 2 6 118 5 6 198 2 Ms20604AD3C3 3 71 2 Ms21042.3 4 40A 2 MS21043-04 SUPERSEDED SUPERSEDED 4 58 1 1Ms21049-08 2A 46 1 3 6 28 4 148 1 4 208 8 Ms21043-08 3 TE 2 DELETED 6 2ac 2 Ms21060-3 6 30 4 Ms21208C0420 DELETED MS21208C0615 DELETED Ms24693C3, 2 34 2 20 3 2 4 58 1 msza69oCa SUPERSEDED 4 a7 ‘4 Page 1108 38-11-19 us or00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ‘NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE iem_| TL REQ IMszas93c50 3 7 2 DELETED 6 238 2) IMsz4e93c6 ‘SUPERSEDED 4 88 4 6 22 1 6 25 7 MS25036-103 4 398 3 MS25237-387 10 5A 3 MS3367-4-9 3 9 25 10 12 5 MS3420-12 4 48 1 MS3420-8 4 44a 1 MS35338-195 3 1A 3 MS35338-196 3 9c 1 3 tL 3 3 37 2 3 40 2 3 59 2 38 4 1 38 10 1 4 38 2 4 6B 12 4 21 36 DELETED DELETED Ms95338-137 3 4 3 3 “4 1 3 53 2 6 29 5 Msg5338-198 3 49 8 ‘SUPERSEDED Ms95338-199 3 7 1 MS35489-40 4 46 1 Ms35649-244 7 3 13 3 s95649-264 3 SE 1 3 6 2 38 3 1 38 9 4 s3s649-284 3 55 2 MS35650-304 ‘SUPERSEDED MS35691-410 3 6 1 Page 1109 38-11-19 ss 010AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE trem | TTL REQ ss1859-3 2a 45 1 MS51957-13, 1 3 4 MS51957-15, 3a 126 2 (MS51957-17 3 128 3 SUPERSEDED SUPERSEDED 4 208 1 MS51957-18 4 28A 1 MS51957-26 3 63. 16 4 ac 2 MS51957-27 4 3 2 MS51957-28 2A 44 1 4 13 2 MS51957-29 3 9D 1 3 16K 3 3 36 2 3 39 2 3 58 2 MS51957-31 ‘SUPERSEDED MS51957-43, 3 3 3 3 43 1 MS51957-44 3 52 2 MS51957-45 3 7B 2 (MS51957-46 6 28 5 MS51958-63 SUPERSEDED MS51958-64 a 4A 2 3 48 8 1M515795-804 3 250 2 NAS1801-3-8 4 ata 2 Ra10sseT 38 6A 1 4 224 21 10 194 10 4 55 3 $8400-1-2 3 16D 1 3 16F 1 a 16H 1 “3 7 1 3 20 1 3 23 1 SUPERSEDED $$400-2-2 3 15 2 3 168 1 $$600-2-4 3 62 1 Page 1110 38-11-19 0 01/00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE tem__| Tm REQ TSE20-01 DELETED E47 2a 9 1 WA-120 3 9B 1 3 cf 5 XR1885SNT 3B 7A 1 4 33 1 YAE18G43 3 73 2 02-09-1202 4 108 4 02-09-1206 4 528 12 067010000 10 7A 3 1610Z8U103M050B 2A 6 1 1N4005 2A 2 4 1N4148, ‘SUPERSEDED 1NS552 2 18 4 1N752A 2a 8 2 1NO6SB 2 21 1 1-4-4-128 3 9A 1 1-5KE47A 2a 16 1 1232-04 6 4 2 125HBL4-2 SUPERSEDED 1410-01 3A 3 1 141201 SUPERSEDED 1497-03 3A 5 1 180D476x9035S2 2 31 1 1534-01 3A 4 1 16-004-002 DELETED 16-1162-21 SUPERSEDED 2N2222 2 24 4 2N4236 2 268 1 2a 34 1 2N4237 2A 33 2 2N4905 4 27 1 2-011N398-7 SUPERSEDED 2-01 1N674-7 a 6A 1 2040-0001-03. DELETED 21517. SUPERSEDED 230 3 56 1 275002 2 19 1 275003 2a “4 1 3-3767-607 10 6 3 3-4675-310 SUPERSEDED 3-5118-306 10 9 1 Page 1111 38-11-19 as o100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE em__| TL REQ 3-5231-701 10 8 3 322787 3 27 2 ‘SUPERSEDED SUPERSEDED SUPERSEDED 32400 DELETED 32410-2 SUPERSEDED 326839 SUPERSEDED 3299W1-109 24 26 1 340 DELETED '3520-0068-01 1 aA 1 2A 1 RF 3520-0148.01 3 74 1 387001 4 53 1 3575-0018-01 4 3 2 3875-0150-01 2A 47 1 3875-0926-01 4 2a 1 3875-0347-01 3 70 1 3575-0379-01 3 66 2 3575-0380-01 3 69 1 3875-0382-01 3 65 1 3875-0984-01 3 248 1 3 er 7 36151 SUPERSEDED ‘SUPERSEDED 36153 ‘SUPERSEDED 380695-1 2 20 2 2a 45 2 3969K16 3 16N 1 490-001-103 1 1 RF 400-001-105 1 1A RE 400-001-109 1 18 RF 400-001-111 1 1c RF 400-0032-1 6 20a 1 10 1 RF 400-0376-1 3 160 13 400-0549-1 6 124 1 400-0854-1 3 16C 1 400-0562-1 3 18E 1 400-0569-1 3 166 1 400-0571-1 3 16A 1 400-0579-1 6 20A 1 400-0581-1 3 16P 1 Page 1112 38-11-19 su 0100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ‘NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE TTL REQ 400-0599-1 400-0599-3 400-0599-5 400-0600-1 400-0603-1 400-0603-11 400-0603-13 400-0603-15 400-0603-17 400-0603-19 400-0603-21 400-0603-23 400-0803-25 400-0603-27 400-0803-29 400-0603-3 400-0603-31 400-0803-33 400-0603-39 400-0803-5 400-0603-7 400-0803-9 ‘400-0605-1 400-0606-1 -400-0606-3 400-0807-1 -400-0609-1 400-0609-3 400-0612-1 400-0813-1 400-0614-1 400-0615-3 400-0815-5 400-0815-9 10 DELETED 10 DELETED 10 DELETED 6 =O 00820 MONA AAAS al & SUPERSEDED 1 SUPERSEDED 1 3 BRworFonorea waavdhs 10 1" 1B BER SOOO TIL) Page 1113 38-11-19 so or00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION (COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 NUMERICAL INDEX | pant NUMBER AIRLINE PART NO. FIGURE iem_| TTLREQ 400-0615-11 1 12 1 3 1c RF 400-0616-1 DELETED DELETED Er 2 1 400-0617-1 9 5 1 400-0618-1 8 7 1 400-0619-1 a 4 1 400-0620-1 8 12 1 400-0622-1 8 2 1 400-0623-1 a 10 1 400-0625-1 3 14 1 8 1 RF 400-0633-1 6 21 1 400-0634-1 3 34 1 400-0837-1 5 4 1 400-0699-1 5 2 1 400-0641-1 3 5 1 5 1 RF 400-0842-1 8 9 1 400-0851-1 6 24 1 400-0651-5 6 248 1 400-0652-1 DELETED 10 18 1 400-0660-1 ‘SUPERSEDED 400-0660-5 3 47K 1 400-0663-1 3 42 1 400-0665-1 3 30 1 400-0868-1 3 38, 1 9 1 RF 400-0669-3 6 aa 1 400-0669-5 6 32 il 400-0669-7 6 27A 1 400-0669-9 6 324 1 400-0870-1 3 a 1 6 1 RF 400-0870-3 “3 8A 1 6 1A RF 400-0672-1 3 22 1 400-0673-1 3 32 1 400-0874-1 3 34 1 400-0875-1 3 19 1 400-0677-1 3 16 1 Page 1114 38-11-19 us 01108AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE ttem__| mL REQ 400-0678-1 3 18 2 DELETED 3A 1 RF 400-0679-1 DELETED 4400-0680-1 DELETED 400-0681-1 DELETED 400-0726-1 3 16d 1 400-0744-1 6 12 1 400-0890-1 3 7A 1 400-0836-1 3 7 1 400-0843-1 3 33 1 400-0982-1 3 57 1 400-0985-1 3 51 1 411-0910-5 ‘SUPERSEDED 4-2-FBZ-SS-C 9 2A 1 43-03-1 4 34 1 444-854SS 3 28 1 445-0908-1 38 18 1 445-0909-1 38 12 1 445-0910-5 3 298 1 38 1 RF 448-0910-7 38 2 1 445-0910-9 38 8 1 445-0912-1 38 7 1 445-0915-1 38 15 1 448-0916-1 38 13 1 450-0802-1 3 45 6 450-0649-1 3 at 1 45507. ‘SUPERSEDED 5C028224X0500C5 DELETED SOFA440 4 94 4 4 308 2 6 23 1 6 26 7 ‘SOFK632 ‘SUPERSEDED '501D107M063NP 2A 2A 1 501D226MO3SLL 24 7 1 593-0601 10 110 2 534 SUPERSEDED 55-0009-1025C 2A 20 3 55-0018-7 2 2 7 §5-0022-51015C 2 5 9 Page 1115 38-11-19 sus 100AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 ‘NUMERICAL INDEX PART NUMBER AIRLINE PART NO. FIGURE trem | TL REQ 55-0225-10015C 2a 7 1 55-0225-20003F ‘SUPERSEDED 5-0227-1021C 2A 18 1 $5-0227-14321C 2a 23 1 88-0227-21021C 2a 29 3 $5-0227-22005E 2 3A 2 2a 31a 2 '§5-0227-99231C 2a 24 1 §5-0227-42211C 2A 22 1 5-0227-61015D 2 6A 1 85-0227-51121C 2a 30 1 85-0227-80611C 2a 19 1 55-0290-9-21 2 4 1 55-0382-1021DS. ‘SUPERSEDED 55-0382-1031CS, 2 7 8 55-0382-1042CS. 2 8 2 '55-0382-1051CS. 2 9 1 55-0982-1831CS, 2 " 1 85-0982-2221CS. 2 10 2 $5-0382-4711CS, 2 14 1 55-0382-4721CS. 2 12 8 $5-0382-4731CS. 2 13 1 55-0382-4741CS. 2 32 1 55-0382-6831CS. 2 15 1 55-0443-5, DELETED 55-0478-18 2A 98 1 55-0478.9 2 16 2 55-0879-1051AF 2 30 3 2a 4 2 55-0912-1 2 28 1 '55-1037-101AE09 SUPERSEDED 550-0004-14 2A 37 1 550-0004-3, 2A 36 1 380-0009-1026D 2a 21 1 850-0009-1035C 2A 25 4 §50-0009-2025D 2A 3A 1 550-0009-2225D ‘SUPERSEDED '550-0009-3355C. 2A 27 1 '550-0009-4725D 2A 28A 3 550-0009-5125C. ‘SUPERSEDED 872 ‘SUPERSEDED 5720 10 108 1 87728 20 35 1 Page 1116 38-1 1-19 ‘Aug 01/89AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 NUMERICAL INDEX PARTNUMBER _| AIRLINE PART NO. FIGURE trem_| Tr REQ 60-0093-5 4 32 2 60-1867-1 2 33 2 2a a2 2 60-2397-1 2 a7 2 60-2477-3 3 2 1 4 1 ‘RF 60-2477-5 SUPERSEDED 4 ‘a RF 60-2485-1 4 6 2 600A ‘4 7 2 61-0780-1 4 12 1 61-0813-1 2 35 1 2A 39 1 61-0814-1 4 26 2 61-0819-1 1 6 2 61-1162-1 SUPERSEDED ‘SUPERSEDED 61-1163-1 2 38 1 erti7i 4 4 1 6111734 4 23 1 ert 174-4 1 2 1 61-1174 1 7 1 6111784 DELETED 61F24AC104 2 29 2 62.0223-11 3A 7 4 62.0223-9, 3A 6 1 665-0423-3 4 7A 2 665-0486-1 2 168 2 72PMR2SK 2 22 2 7717-4304P 2 25 4 TIN7-79N 2 27 2 2A 32 3 79-012-062-0375 5 3 1 8 5 1 a " 1 79-022-094-0562 8 3 1 79LH1660-40 3 8 2 81-1316-1 4 36 1 £8191-080-651-104M 2a 8 2 8131-050-651-224M 2A 3 ) 8352 4 60 1 917940111 4 28 2 Page 1117 38-11-19 1s 0120A AFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 Water Boiler - Exploded View Figure 1 Page 1118 38-11-19 suc oresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 DETAILED PARTS LIST UNITS) FIG. AIRLINE NOMENCLATURE EFFECT | PER item | PARTNUMBER | PART NO. | 1294567 CODE | Assy 1-1 | 400-001-103 WATER BOILER, ELECTRIC A RF - 4 GALLON -1A | 400-001-105 WATER BOILER, ELECTRIC 8 RF - 4 GALLON 1B | 400-001-109 WATER BOILER, ELECTRIC c AF - 4 GALLON 1¢| 400-001-111 WATER BOILER, ELECTRIC D AF - 4 GALLON 2 | 61-1174-1 COVER ASSEMBLY 1 (ATTACHING PARTS) 3 | Mss1957-13 ‘SCREW, MACHINE 4 <4 | 61-1784 DELETED -8 | MS20470A2-3 DELETED 6 | 61-0819-1 PAD 2 7 | 61-1743 COVER 1 8 | 61-1162-1 PRINTED CIRCUIT BOARD ap | 1 ‘ASSEMBLY (SEE IPL FIG. 2 FOR DETAILS) (SUPSD BY ITEM 8A PER TIL 10022) -BA | 3520-0068-01 PRINTED CIRCUIT BOARD ' ‘ASSEMBLY (SEE IPL FIG. 2 FOR DETAILS) (SUPSDS ITEM PER TIL 10022) 9 | 400-0618-3, WATER BOILER SUBASSEMBLY A 1 (SEE IPL FIG. 3 FOR DETAILS) -10 | 400-0615-5 WATER BOILER SUBASSEMBLY 8 1 (SEE IPL FIG. 3 FOR DETAILS) -11 | 400-0615-9 WATER BOILER SUBASSEMBLY c 1 (SEE IPL FIG. 3 FOR DETAILS) -12 | 400-0615-11 . WATER BOILER SUBASSEMBLY D 1 (SEE IPL FIG. 3 FOR DETAILS) = ITEM NOT ILLUSTRATED Page 1119 38-11-19 as oreoAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 22 2 15 38 23 36 35 20 6 18 Printed Circult Board Assembly - Pictorial View Figure 2 Page 1120 38-11-19 auc oresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 FIG. ITEM PART NUMBER AIRLINE NOMENCLATURE PART NO. | 1234567 EFFECT | PER CODE | Assy | UNITS} 3A 61-1162-1 55-0018-7 '55-0225-20003F 56-0227-22005E 55-0290.9-21 58-0022-51015C. 85-0382-1021DS $5-0227-51015D '85-0382-1031CS 85-0382-10420S 85-0382-1051CS PRINTED CIRCUIT BOARD ASSEMBLY (SEE IPL FIG. 1 FOR NHA) (SUPSD BY IPL FIG. 24 PER TIL 10022) DIODE (CRS-CR11) RESISTOR, FIXED, WIRE BOUND 200 OHM, 3%, 3 WATT (R26) (SUPSD BY ITEM 3A) RESISTOR, FIXED, WIRE BOUND ‘200 OHM, 3%, 3 WATT (R25, R26) (SUPSDS ITEM 3) QUAD PACK (IC1) RESISTOR, FIXED, CARBON COMP, 1K OHM, 10%, 1/4 WATT (RS, RG, R16, R1B-R21, R28, R29) (R6 ADDED PER $B 400-0001-25-039) RESISTOR, FIXED, CARBON COMP, 4. OHM, 10%, 1/2 WATT (R27 ADDED PER SB 400-0001-25-039) (SUPSD BY ITEM 6A) RESISTOR, FIXED, CARBON COMP, 11K OHM, 10%, 1/2 WATT (R27 ADDED PER SB 400-001-25-039) (SUPSDS ITEM 6) - RESISTOR, FIXED, CARBON COMP, 10 K OHM, 10%, 1/4 WATT (R2, R4, R11, RO, R31, R33, R34, R36) RESISTOR, FIXED, CARBON COMP, 100 K OHM, 10%, 1/4 WATT (R7, RO} RESISTOR, FIXED, CARBON COMP, 1 MEGOHM, 10%, 1/4 WATT (R1) AB RF - ITEM NOT ILLUSTRATED Page 1121 38-11-19 aus 0:00AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 FIG. ITEM PART NUMBER AIRLINE, PART NO. NOMENCLATURE 1294567 EFFECT CODE unt 2 10 " 12 13 “4 15 16 7 18 19 20 a 22 56-0382-2221CS §6-0382-1831CS 85-0382-4721CS 85-0382-4731CS 85-0382-4711CS 85-0382-6831CS 55-0478-9 665-0486-1 KeReJ35K 1Ns852 275002 80636-1 1No6s8 72PMR25K RESISTOR, FIXED, CARBON COMP, 2.2 K OHM, 10%, 1/4 WATT (R3, R95) RESISTOR, FIXED, CARBON COMP, 18 K OHM, 10%, 1/4 WATT (R13) RESISTOR, FIXED, CARBON COMP, 4.7 K OHM, 10%, 1/4 WATT (Re, R12, R14, RA7, R22-R24, R37) RESISTOR, FIXED, CARBON COMP, 47 K OHM, 10%, 1/4 WATT (R10) RESISTOR, FIXED, CARBON COMP, 470 OHM,, 10%, 1/4 WATT (R18) RESISTOR, FIXED, CARBON COMP, 68 K OHM, 10%, 1/4 WATT (R32) . AMPLIFIER, DUAL OPERATIONAL (U1, U2) (PRE $B 400-001-38-25) AMPLIFIER, DUAL OPERATIONAL (OA1, 042) (POST $B 400-0005-38-25) ‘CAPACITOR, 6.8 MFD, 35 V, 10% (V05397) (C3) (APD STOCK CODE CA-489) DIODE (V14098) (CR1-CR4) {APD STOCK CODE RC-474) . FUSE 2 AMP (V75915) (F1) (APD STOCK CODE FU-154) CONNECTOR (V00779) (APD STOCK CODE TE-760) . DIODE, ZENER 15 V 400 MW (v71590) (VA1) (APD STOCK CODE RC-6583) POTENTIOMETER,25 K OHM, 0.5 W (80740) (R38, 39) (APD STOCK CODE RH-157) - ITEM NOT ILLUSTRATED Page 1122 38-11-19 rus ore0AIRCH RAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 UNiTs| FIG. AIRLINE NOMENCLATURE EFFECT! PER 'TeM | PARTNUMBER | PART NO. | 1234567 CODE | Assy 2 23 | MDG3650 CONNECTOR (vo9922) 1 (APD STOCK CODE CO-6612) 24 | anzz22 TRANSISTOR, NPN (V04713) 4 (Q1,03,05,06) (APD STOCK CODE TR-115) 2s | 7717-49DAP PAD, CONVERSION (V13103) 4 (APD STOCK CODE TR-345) 26 | 2na2a6 . TRANSISTOR, PNP (V04713) (2) 1 (APD STOCK CODE TR-232) 27 | 7717-79N PAD, MOUNTING (V13103) 2 (APD STOCK CODE TR-300) 28 | 55.0912-1 TRANSISTOR, NPN (24) 1 29 | 61F24acios CAPACITOR, 0.1 MFD, 100 VOC, 2 5% (Vo9214) (C1,C2) (APD STOCK CODE CA-314) 30 | §5-0679-1051AF CAPACITOR, 1 MFD, 50 VOC, 10% 3 (C4, C5, C6) 31 | 1s0D47exa035s2 CAPACITOR, 47 MFD, 35 VDC, 10% 1 (v56289) (C7) (APD STOCK CODE CA-660) 32 | 55-0382-4741C8 . RESISTOR, FIXED, CARBON COMP 1 470 OHM, 10%, 1/4 W (R40) 33 | 60-1867-1 ‘SPACER 2 (ATTACHING PARTS) 34 | MS2469363 SCREW, MACHINE 2 38 | 61-0813-1 ~ HANDLE 1 (ATTACHING PARTS) 36 | ms20470A03-4 RIVET 2 37 | 60-2997-1 INSULATOR 2 38 | 61-1163-1 BOARD, PRINTED CIRCUIT 1 - ITEM NOT ILLUSTRATED Page 1123 38-11-19 as or00| AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 QB BTW VW BIOs ONT 4 MMW Bs w Bottom View 54 RE RT OB ~ 4548 516 02 1918 Printed Circuit Board Assembly - Pictorial View Figure 2A Page 1124 | 38-11-19 soresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, ‘MODEL NO. 400-0001 FIG. ITEM PART NUMBER AIRLINE PART NO. NOMENCLATURE 1294567 UNITS| EFFECT| PER CODE | Assy 2a-1 10 " 12 3520-0068-01 56-1037-101AE09 501D107MO63NP 8131-050-651-224M| 55-0679-1051AF 8131-050-651-104M| 1€1025U103M0508| 501D226M035LL 1N752A ves 1N4148 ESAA3431 ‘1N4o0S PRINTED CIRCUIT BOARD ASSEMBLY (SEE IPLFIG. 1 FOR NHA) (SUPSDS IPLFIG. 2 PER TIL 10022) CAPACITOR, 100 MFD, 50 (C1) (SUPSD BY ITEM 2A) CAPACITOR, 100 MFD, 63 (V56289) (C1) {APD STOCK CODE CA-50025) (SUPSDS ITEM 2) ‘CAPACITOR, 0.22 MFD (V72982) (C2) (APD STOCK CODE CA-326) CAPACITOR, 1 MFO (C3, C8) CAPACITOR, 0.1 MFD (V72982) (C4, C6) (APD STOCK CODE CA-306) CAPACITOR, 0.01 MFD (V56289) (C5) (APD STOCK CODE CA-50009) CAPACITOR 22 MFO (V56289) (C7) (APD STOCK CODE CA-50004) - DIODE, ZENER, 5.6 (04713) (014, D15) (APD STOCK CODE RC-629) BRIDGE RECTIFIER (62703) (D1) (APD STOCK CODE RC-50053) - DIODE (02-07, D16) (ADDED PER $B 400-0001-38-028) (APD STOCK CODE RC-090) (07, 016 SUPSD BY ITEM 12 PER SB 400-0001-38-36) LED, YELLOW (v10709) (D8, 010) (APD STOCK CODE LP-50002) - DIODE (D7, 011, 12, D16 (v04713) (APD STOCK CODE RC-50105) (07 AND D16 ADDED PER SB 400-0001-38-36, SUPSDS ITEM 10) RE - ITEM NOT ILLUSTRATED Page 1125 38-11-19 ssorreoAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL. MODEL NO. 400-0001 UNITs| FIG. AIRLINE NOMENCLATURE EFFECT | PER mem | pant NUMBER | PART NO. _| 1204567 CODE | ASSY 2A 13 | ESBR3431 LED, RED (v10709) (D9) 1 (APD STOCK CODE LP-50016) 14 | 278003 FUSE, 3 AMP (V75915) (F1) 1 {APD STOCK CODE FU-193) 15 | 980635-1 CONNECTOR, FUSE (V00779) 2 (APD STOCK CODE TE-760) 16 | 1-SKE47A TRANSORB (V24444) (013) 1 (APD STOCK CODE RC-886) 17 | 88-0225-10015C . RESISTOR, 1 K OHM, 2 WATT, 1 4% (RA) 18 | 58-0227-10216 _ RESISTOR, 1 K OHM, 0.25 WATT, 1 1% (Rt) 19 | 58-0227-806116 RESISTOR, 8.06 K OHM, 1 0.25 WATT, 1% (R2) 20 | $5-0009-1025C RESISTOR, 1 K OHM, 0.25 WATT, 3 +£5% (R9, R19, R24) 21 | $50-0009-1026D RESISTOR, 1 K OHM, 0.50 WATT, 1 £5% (RB) 22 | $5-0227-42211C . RESISTOR, 4.22 K OHM, 1 0.25 WATT, #1% (RS) 23 | 86-0227-14921C RESISTOR, 14.3 K OHM, 1 0.25 WATT, 21% (R6) 24 | §5-0227-992916 RESISTOR, 332 K OHM, 1 0.25 WATT, 1% (R7) 28 | $50-0009-1035C _ RESISTOR, 10 K OHM, 0.25 WATT, 4 £5% (R10, R14, R15, R18) 26 | s299W1-103 RESISTOR, 10 K OHM, VARIABLE 1 (v32997) (R11) (APD STOCK CODE RH-50003) 27 | $50-0009-3355C RESISTOR, 33 MEGOHM, 1 0.25 WATT, #5% (R12) 28 | 650-009-2250 RESISTOR, 2.2 K OHM, 0.50 WATT 3 5% (R16, R17, R19) (CHANGED PER SB 400-0001-25-039) (SUPSD BY ITEM 28A) 28a) §50-0009-4725D RESISTOR, 22 K OHM, 0.50 3 WATT, 45% (Rt6, R17, R19) (CHANGED. PER SB 400-0001-25-039) (SUPSDS ITEM 28) - ITEM NOT ILLUSTRATED Page 1126 38-11-19 suc 0100pana AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 - UNITS| Fria. AIRLINE NOMENCLATURE EFFECT| PER liem__| PARTNUMBER | PART NO. | 1234567 CODE | Assy 2A 29 | §5:0227-210216 RESISTOR, 21 K OHM, 0.25 WATT, 3 ++ 1% (R20, R21, R23) 30 | $5-0227-511216 RESISTOR, 61.1 K OHM, 1 (0.25 WATT. £1% (R22) 31 | 550-0009-5125C RESISTOR, 5.1 K OHM, 1 0.25 WATT, 45% (R9) (SUPSD BY ITEM 314) -31A] $50-0009-2025D RESISTOR, 20 K OHM, 0.5 WATT, 1 +£5% (RQ) (SUPSDS ITEM 31) 31B| 88-0227-22005E RESISTOR (R25, R26) 2 (ADDED PER SB 400-0001-25-038) 32. | 717-79N MOUNTING PAD, TRANSISTOR 3 (v13103) {APD STOCK CODE TR-300) 33 | 2N4297 TRANSISTOR (2, Q3) (V04713) 2 (APD STOCK CODE TR-50008) 34 | 2Na236 ‘TRANSISTOR (@1) (VO4718) 1 (APD STOCK CODE TR-50007) 35 | 57728 HEAT SINK (V30161) 1 (APD STOCK CODE TR-50001) 38 | 550-0004-3 VOLTAGE REGULATOR (U1) 1 37 | §50-0004-14 | INTEGRATED CIRCUIT, LIQUID 1 LEVEL DETECTOR (U2) 38 | 55-0478-18 INTEGRATED CIRCUIT, QUAD 1 ‘AMPLIFIER (U4) 39 | 61-0813-1 HANDLE 1 (ATTACHING PARTS) 40 | MS20470AD3-4 RIVET 2 41 |MOG3650 CONNECTOR (v09922) (P2) 1 (APD STOCK CODE CO-6612) 42 | 60-1867-1 ‘SPACER 2 43, | MS24693C3 SCREW 2 44 |MS51957-28 SCREW . 1 45 |Ms51859-3 WASHER, FLAT 1 46 |MS21043-06 NUT, STOP 1 47_ | 3875-0180-01 BOARD, PRINTED WIRING 1 ~ ITEM NOT ILLUSTRATED Page 1127 38-11-19 nc 0100FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, | ‘AIRCRAFT PRODUCTS DIVISION MODEL NO. 400-0001 ‘8 ‘\ Water Boiler Subassembly - Exploded View Figure 3 Page 1128 | 38-11-19 sucorvesAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION (COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 units} FIG. AIRLINE NOMENCLATURE EFFECT| PER ITEM | PARTNUMBER | _PARTNO. | 1234567 CODE | ASsY 3-1 | 400-0615-9 WATER BOILER SUBASSEMBLY A RF (SEE IPLFIG. 1 FOR NHA) (SUPSD BY ITEM 1B PER SB 400-0001-38-35) -18 | 400-0615-5 WATER BOILER SUBASSEMBLY 8 RF (SEE IPLFIG. 1 FOR NHA) (SUPSD BY ITEM 1C PER $B 400-0001-38-35) 18 | 400-0615-9 WATER BOILER SUBASSENBLY Ac | RF (SEE IPLFIG. 1 FOR NHA) (SUPSDS ITEM 1) 1¢ | 400-0615-11 WATER BOILER SUBASSEMBLY BO | AF (SEE IPLFIG. 1 FOR NHA) (SUPSDS ITEM 1A) 2 | 60-2479 MODULE, POWER CONTROL ap |1 (SEE IPL FIG, 4 FOR DETAILS) 2m | 60-2477-5 MODULE, POWER CONTROL co | 4 (SEE IPL FIG. 4 FOR DETAILS) (ATTACHING PARTS) 3. | ms51957-43 SCREW, MACHINE 3 3A | MS15795-807 “WASHER, FLAT 3 4 | Ms95g38-137 WASHER, LOCK 3 4a | M851958-64 "SCREW, MACHINE 2 48 | MS18795-808 WASHER, FLAT 2 5 | 400-0641-1 KNOB ASSEMBLY 1 (SEE IPL FIG. 5 FOR DETAILS) (ATTACHING PARTS) 6 | Msas691-410 NUT, HEX 1 7| M8Q5338-139 WASHER, LOCK 1 7A | 400-0830-1 SUPPORT 1 (ATTACHING PARTS) 78 | MS51957-45 ‘SCREW, MACHINE 2 7¢ | 400-0636-1 ‘SUPPORT ASSEMBLY 1 {ATTACHING PARTS) 7D | Ms24683C50 ‘SCREW, MACHINE 2 - ITEM NOT ILLUSTRATED Page 1129 38-11-19 susore0AIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 PEE UNITS FG. AIRLINE NOMENCLATURE, EFFECT | PER (Tem | PARTNUMBER | PARTNO. | 1294567 Cope _| assy 3 76 | Ms21043-08 NUT, HEX 2 +8 | 400-0670-1 PANEL ASSEMBLY ac | 4 8A | 400-0670-3 PANEL ASSEMBLY Bo | 1 (SEE IPLFIG. 6 FOR DETAILS) 9 |Ms3367-4-9 TIE, MINIATURE 25 9A | 1-44-128 CLAMP (v95987) 1 (APD STOCK CODE CL-3201) (ATTACHING PARTS) 98 | WA-120 WASHER, ‘D* 1 9C | MS9sa36-136 WASHER, LOCK 1 90 | Ms51957-29 SCREW, MACHINE 1 gE | ms3s649-264 NUT, HEX 1 9F | MS18795-805 WASHER, FLAT 1 10. | FANY375NA CLAMP (v85480) 5 (APD STOCK CODE CL-325) (ATTACHING PARTS) 11 | WA-120 - WASHER, ‘D* 5 411A | MS35338-195 WASHER, LOCK 3 12 | MS24693C6 SCREW, MACHINE 3 (SUPSD BY ITEM 128) 12a | MS24699C4 ‘SCREW, MACHINE 2 (SUPSD BY ITEM 12C) -128 | MS51987-17 SCREW 3 (SUPSDS ITEM 12) -12C] MS51987-15 SCREW 2 (SUPSDS ITEM 12A) 19 | Msase4o.244 NUT, HEX 3 -13A] MS24693C50 DELETED 198 | MS21043-08 DELETED 14 | 400-0626-1 ‘SHAFT ASSEMBLY 1 (SEE IPLFIG. 8 FOR DETAILS) 15. | $$400-2-2 ELBOW (02570) 2 (APD STOCK CODE PF-102) 16 | 400-0877-1 TUBE ASSEMBLY clea 416A | 400-0571-1 “TUBE ASSEMBLY Bo | 1 168 | $3400-2-2 ELBOW (V02570) Bo | 1 (APD STOCK CODE PF-102) 16C | 400-0554-1 TUBE ASSEMBLY. so |1 - ITEM NOT ILLUSTRATED Page 1130 38-11-19 scorepr D 2a AIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 UNITS| FIG. AIRLINE NOMENCLATURE EFFECT | PER ITEM_|PARTNUMBER | PARTNO._| 1234567 CODE _| ASSY 3 160 | $s400-1-2 . CONNECTOR, MALE (V02570) Bp | 4 (APD STOCK CODE PF-110) 16€ | 400-0562-1 - TUBE ASSEMBLY Bo | 4 16F | $$400-1-2 CONNECTOR, MALE (02570) Bo | 1 {APD STOCK CODE PF-110) 166 | 400-0569-1 ‘TUBE ASSEMBLY BD | 1 16H | SS400-1-2 ‘CONNECTOR, MALE (V02570) Bo | 4 (APD STOCK CODE PF-110) -164 | 400-0726-1 ‘THERMOMETER ASSEMBLY Bo | 4 (ATTACHING PARTS) 16k | ms51957-29 ‘SCREW, MACHINE Bo | 3 tel | MS95338-126 WASHER, LOCK Bo | 3 16M| MS15795-805 WASHER, FLAT Bo | 3 16N | 3989K16 ‘THERMOMETER (V39428) Bo |4 (APD STOCK CODE MISC-791) 16P | 400-0581-1 ADAPTER ao | 1 160 | 400-0976-1 "GROMMET. Bo | 13 17 | $400-1-2 CONNECTOR, MALE (02570) 1 (APD STOCK CODE PF-110) 18 | 400-0678-1 VALVE ASSEMBLY (SEE IPL 2 FIG. 3A FOR DETAILS) -18A|| 400-0616-1 DELETED -18B | 16-004-002 DELETED 19 | 400-0675-1 - TUBE ASSEMBLY ac | 4 20 | sS400-1-2 CONNECTOR, MALE (V02570) 1 (APD STOCK CODE PF-110) -21_| 400-0678-1 DELETED -21A| 400-0616-1 DELETED 22 | 400-0672-1 ‘TUBE ASSEMBLY 1 23 | ss4o0-1-2 CONNECTOR, MALE (02570) 1 (APD STOCK CODE PF-110) 24 | s2410-2 . THERMOSTAT (V73168) (St) ap | 4 {APD STOCK CODE TS-113) (SUPSD BY ITEM 24A) (ATTACHING PARTS) 24a | 4944-144 ‘THERMOSTAT (V82647) 1 (APD STOCK CODE TS-50042) (SUPSDS ITEM 24) 28 | 79LH1660-40 - NUT, LOCK (V72962) AB | 2 (APD STOCK CODE SN-485) - ITEM NOT ILLUSTRATED Page 1131 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 . UNITS Fi. AIRLINE | _ NOMENCLATURE EFFECT| PER ITEM _| PART NUMBER PART NO. 1234567 CODE | ASSY 3. 25a) M515795-¢04 WASHER, FLAT (ADDED PER ap | 2 ‘SB 400-0001-38-35) 26 | s2400 DELETED 27 | 322797 TERMINAL (V00779) AB 2 (APD STOCK CODE TE-097) 26 | 444-854SS PLUG (V92192) 1 (APD STOCK CODE PF-295) +29 | 411-0910-5 SENSOR ASSEMBLY 1 (SUPSO BY ITEM 208) 29A| 445-0910-5 ‘SENSOR ASSEMBLY (WP1) 1 (SEE IPL FIG. 38 FOR DETAILS) (SUPSDS ITEM 29) 30 | 400-0665-1 SENSOR ASSEMBLY (RT1) 1 31 | 400-0634-1 ‘TUBE ASSEMBLY 1 32 | 400-0673-1 TUBE ASSEMBLY 1 33 | 400-0843-1 (CHECK VALVE ASSEMBLY 1 34 | 400-0674-1 TUBE ASSEMBLY 1 35 | 400-0605-1 FITTING ASSEMBLY 1 (ATTACHING PARTS) 36 | s51987-29 SCREW, MACHINE 2 37 | MS35338-136 WASHER, LOCK 2 38 | 400-0668-1 . DRAIN CONNECTION ASSEMBLY 1 (GEE IPL FIG. 9 FOR DETAILS) 1 (ATTACHING PARTS) 39 | MS51957-29 ‘SCREW, MACHINE 2 40 | MS35338-136 WASHER, LOCK 2 41 | 450-0643-1 PLUG ASSEMBLY 1 42 | 400-0669-1 SHIELD 1 (ATTACHING PARTS) 43 | MS51957-43. ‘SCREW, MACHINE 1 44 | MS35338-137 WASHER, LOCK 1 44A| MS15795-808 WASHER, FLAT 1 4s | 450-0602-1 HEATER ASSEMBLY 6 (HRY - HRS) 46 | arteTH1167 PACKING, PREFORMED (V95272) 6 (APD STOCK CODE OR0-941) (SUPSD BY ITEM 46A) “ITEM NOT ILLUSTRATED Page 1192 38-11-19 scores» p2D AIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 UNITs| FIG. AIRLINE NOMENCLATURE EFFECT| PER rem | PARTNUMBER | _PARTNO. | 1234567 CODE _| Assy 3 -46A| A116TH1217 - PACKING, PREFORMED (V95272) 6 {APD STOCK CODE OR0-941) (SUPSDS ITEM 46) 47 | 400-0660-1 TANK ASSEMBLY ag | 4 (SUPSD BY ITEM 47A PER SB 400-0001-38-35) 47A| 400-0660-5 TANK ASSEMBLY 1 (SUPSDS ITEM 47) (ATTACHING PARTS) 48. | Ms51958-64 - SCREW, MACHINE 8 4g | MS35338-138 “WASHER, LOCK 8 50 | MS15795-808 “WASHER, FLAT 8 51 | 400-0965-1 BRACKET 1 {ATTACHING PARTS) 52 | MS51957-44 ‘SCREW, MACHINE 2 53. | MS35398-137 WASHER, LOCK 2 54 | MS18795-807 “WASHER, FLAT 2 55 | MS95649-284 NUT, HEX 2 56 | 230 GROMMET (V70485) 1 (APD STOCK CODE GR-110) 87 | 400-0982-1 BRACKET 1 (ATTACHING PARTS) 88 | MS51957-29 ‘SCREW, MACHINE 2 59 | MS35998-136 WASHER, LOCK 2 60 | MS15795-805 WASHER, FLAT 2 61 | Ms3s649-264 NUT, HEX 2 62 | ss6o0-2-4 ELBOW (V02570) 1 (APD STOCK CODE PF-103) -62A| 2040-0001-03, DELETED -628 | COMMERCIAL DELETED 63 | mss1957-26 - SCREW 16 (ADDED BY $8 400-0001-98-35) 4 | ms21049-06 = NUT, LOCK 28 (ADDED BY $B 400-0001-38-35) es | 9575-0982-01 BUSS BAR 1 (ADDED BY SB 400-0001-98-35) - ITEM NOT ILLUSTRATED Page 1133 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 UNITS) FIG AIRLINE | NOMENCLATURE EFFECT| PER ITEM _| PARTNUMBER PARTNO. | 1234567 CODE | ASSY 3 -66 | 3575-0379-01 STANDOFF 2 (ADDED BY $8 400-0001-98-25) 67 | 3575-0384-01 . THERMOSTAT 7 (ADDED BY $B 400-0001-38-35) 68 | 28-229.06 TERMINAL 2 (APD STOCK CODE TE-1905) (ADDED BY SB 400-0001-38-35) 69 | 9575-0380-01 COVER 1 (ADDED BY $B 400-0001-38-35) 70 | 3875-0347-01 . PLACARD 1 (ADDED BY $B 400-0001-38-35) 71 | MS20604AD3C3 RIVET a (ADDED BY SB 400-0001-38-35) -72 | B4067BN BUTT SPLICE (V1F758) 7 (APD STOCK CODE TE-280) (ADDED BY SB 400-0001-38-35) -73 | YAE18G43 . TERMINAL (V09922) 2 (APD STOCK CODE TE-096) (ADDED BY $8 400-0001-26-35) 74 | 3520-0148-01 MOUNTING PLATE 1 (ADDED BY SB 400-0001-38-35) - ITEM NOT ILLUSTRATED Page 1194 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 Valve Assembly - Exploded View Figure 3A, UNITS) FIG. AIRLINE NOMENCLATURE EFFECT| PER ITEM | PARTNUMBER | PARTNO. | 1234567 CODE _| Assy 3a-1 | 400-0678-1 VALVE ASSEMBLY AF (SEE IPL FIG. 3 FOR NHA) 2 | 400-0616-1 FITTING ASSEMBLY 1 3 | 1410-01 SPRING (V43990) 1 (APD STOCK CODE VA-1004) 4 | 1534-01 ‘SPRING REST (V43990) 1 {APD STOCK CODE VA-1003) 5 | 1497-03 VALVE (V43990) 1 (APD STOCK CODE VA-1031) 6 | 62-0220-9 LOCKNUT 1 7 | 62-0220-11 = VALVE BODY 1 = ITEM NOT ILLUSTRATED Page 1195 38-11-19 aucoresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL. MODEL NO. 400-0001 Sensor Assembly - Exploded View Figure 38 Page 1136 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 UNITS| Fi. AIRLINE NOMENCLATURE EFFECT | PER ITEM | PARTNUMBER | PARTNO. | 1294567 CODE _| Assy 3B-1| 445-0910-5 SENSOR ASSEMBLY RF (SEE IPLFIG. 3 for NHA) 2 | 445-0910-7 WIRE LEAD ASSEMBLY 1 (ATTACHING PARTS) 3 | Msase49-264 NUT, HEX 1 4 | msg5338-136 WASHER, LOCK 1 5 | ANg60ce WASHER, FLAT 2 6 | s22797 ‘TERMINAL (VOO778) 1 {APD STOCK CODE TE-097) (SUPSD BY ITEM 6A) -6A} RA105S8T TERMINAL, RING (V14726) 1 (APD STOCK CODE TE-097) (SUPSDS ITEM 6) 7 | 36181 TERMINAL (VO0779) 1 (APD STOCK CODE TE-096) (SUPSD BY ITEM 7A) -TA|_ XR1885SNT ‘TERMINAL, RING (V14726) 1 {APD STOCK CODE TE-096) (SUPSDS ITEM 7) -8 | 445-0910-9 SENSOR ASSEMBLY 1 9 | Ms3s649-264 NUT, HEX 1 to | Ms35338-136 WASHER, LOCK 1 11 | ANa60cs WASHER, FLAT 1 12] 445-0909-1 SHAFT 1 13 | 445-0916-1 CAP 1 14 | AooeTH1167 PACKING, PREFORMED (V95272) 1 (APD STOCK CODE OF-0361) (SUPSD BY ITEM 144) -148) AOO6TH1217 PACKING, PREFORMED (V95272) 1 (APD STOCK CODE OF-0361) (SUPSDS ITEM 14) 15 | 445-0915-1 SPACER 1 16 | Ao1oTH1167 PACKING, PREFORMED (V95272) 1 {APD STOCK CODE OF-0571) (SUPSD BY ITEM 16A) -164 AO1OTH1217 . PACKING, PREFORMED (V95272) 1 (APD STOCK CODE OR-0571) (SUPSDS ITEM 16) 17 | 445-0912-1 ‘ADAPTER 1 18 | 445-0908-1 SLEEVE 1 - ITEM NOT ILLUSTRATED Page 1197 38-11-19 acosoFL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, | AIRCRAFT PRODUCTS DIVISION MODEL NO. 400-0001 Power Control Module - Exploded View igure 4 | 38-11-19 ameAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 uNiTs| Fic. AIRLINE NOMENCLATURE EFFECT| PER ITEM | PARTNUMBER | PARTNO. | 1234567 Cope _| assy 4-1 | 60-2677-3 POWER CONTROL MODULE A RF (SEE IPL FIG. 3 FOR NHA) 1A | 60-2477-5 POWER CONTROL MODULE 8 RF (SEE IPL FIG. 3 FOR NHA) 2 | 16-1162-21 ‘COVER (SUPSD BY ITEM 2A) 1 -2n | 3575-0926-01 COVER, TERMINAL BOARD 1 (SUPSDS ITEM 2) (ATTACHING PARTS) 3 | Mss1957-27 » SCREW, MACHINE 2 3a | MS18795-805 WASHER, FLAT 2 3B | MS35998-136 WASHER; LOCK 2 -ac | Mss1957-26 DELETED 4 | etar7e-1 PLATE, IDENTIFICATION 1 8 | atexi2 BLOCK, TERMINAL (V73631) (TB3) 1 (APD STOCK CODE TE-6991) (ATTACHING PARTS) 6 | 60-2405-1 «SPACER 2 6a | MS15795-805 - WASHER, FLAT 12 68 | Msa5aae-196 WASHER, LOCK 12 7 | sa1201 SOCKET, RELAY (V27264) 2 (APD STOCK CODE AL.288) (SUPSD BY ITEM 7A) 7A | 665-0423-3 ‘SOCKET ASSEMBLY, RELAY 2 (SUPSDS ITEM 7) 78 | 3575-0018-01 PLATE, SOCKET 2 (ATTACHING PARTS) 8 | Mss1987-17 ‘SCREW, MACHINE 4 (SUPSD BY ITEM 8B) aa | ANo60CS - WASHER, FLAT 4 -88 | MS24699C6 ‘SCREW, MACHINE 4 (SUPSDS ITEM 8) 9 | Ms21049-04 NUT, HEX (SUPSD BY ITEM SA) 4 -on | S0FA440 NUT, HEX (V56878) 4 (APD STOCK CODE SN-424) (SUPSDS ITEM 9) to | 215m. CONTACT (27264) 4 {APD STOCK CODE CO-818) (SUPSD BY ITEM 108) - ITEM NOT ILLUSTRATED Page 1139 38-11-19 soresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 UNITS| FIG. -| AIRLINE. NOMENCLATURE EFFECT| PER imem_| PARTNUMBER | PARTNO.|_ 1234567 CODE _| ASSY 4 -10a] 02-09-1202 CONTACT (v27284) 4 (APD STOCK CODE CO-818) (SUPSDS ITEM 10) 11 | KRt4DGE24v0C RELAY (V77342) (K1, K2) 2 {APD STOCK CODE RL-119) (SUPSD BY ITEM 11A) -11A| KR-90699-1 RELAY (V77342) (K1, K2) 2 (APO STOCK CODE RL-119) (SUPSDS ITEM 11) 12 | 61-0780-1 . TRANSFORMER ASSEMBLY (T1) 1 (ATTACHING PARTS) 13 | MS51957-28 SCREW, MACHINE 2 14 | soFKes2 NUT, LOCK (56878) 1 (APD STOCK CODE SN-428) (UPSD BY ITEM 148) -14A} H14L06 DELETED -14B| MS21043-06 NUT, HEX 1 (SUPSDS ITEM 14) 18 | ms15795-805 WASHER, FLAT 2 -16 | 5C023224x05005| DELETED 17 | 600AJ9 BLOCK, TERMINAL (V75382) 2 (181, 82) (APD STOCK CODE TE-6977) (ATTACHING PARTS) 18 | MS51957-31 ‘SCREW, MACHINE 8 (SUPSD BY ITEM 18A) -18A| COMMERCIAL « SCREW, 6-32 11/16 INLG, 8 ‘TRUSS HD, PHILLIPS, SST (APD STOCK CODE SC-50109) (SUPSDS ITEM 18) 19 | MS15795-805 WASHER, FLAT 8 20 | H14Lo6 NUT, HEX (V15653) 8 (APD STOCK CODE SN-490) (SUPSD BY ITEM 20A) -20a| MS21043-06 NUT, HEX 8 (SUPSDS ITEM20) 21 | Ms9s9ge-106 WASHER, LOCK 36 22 | 922797 TERMINAL (VO0779) 24 (APD STOCK CODE TE-097) (SUPSD BY ITEM 22A) = ITEM NOT ILLUSTRATED. Page 1140 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 UNITs| FIG. : AIRLINE NOMENCLATURE EFFECT| PER ITEM_| PARTNUMBER | __PARTNO. | 1294567 CODE _| ASSY 4-224) R4105SBT - TERMINAL, RING (V14726) 2 (APD STOCK CODE TE-097) (SUPSDS ITEM 22) 23. | 61-1173-1 PLATE, INSTRUCTION 1 24 | MDG4823, CONNECTOR (V52196) (J2) 1 (APD STOCK CODE CO-6622) (ATTACHING PARTS) 25 | 9179a0111 ‘SCREW, MACHINE (V39428) 2 (APD STOCK CODE SC-194) 26 | 61-0814-1 GUIDE 2 27 | 2Nag08 TRANSISTOR (V04713) (Q7) 1 (APD STOCK CODE TR.075) (ATTACHING PARTS) 28 | MS51957-17 - SCREW, MACHINE 2 (SUPSD BY ITEM 28) -28A| MS51957-18 ‘SCREW, MACHINE 1 (SUPSDS ITEM 28) -288| ms51957-17 - SCREW, MACHINE 1 -29 | MS35338-136 DELETED 30. | MS21043-04 NUT, HEX (SUPSD BY ITEM 30A) 2 -30A | 50FA440 “NUT, HEX (V56878) 2 (APD STOCK CODE SN-424) (SUPSDS ITEM 30) 31 | ANo6ocs WASHER, FLAT 4 32 | 60-0093-5 INSULATOR 2 33 | 36151 “TERMINAL (V00779) 1 (APD STOCK CODE TE-096) (SUPSD BY ITEM 334) 389A | XR1885SNT . TERMINAL, RING (V14726) 1 (APD STOCK CODE TE-096) (SUPSDS ITEM 33) 34 | 43-09-1 INSULATOR (00778) 1 (APD STOCK CODE TR-310) -35 | 340 DELETED 36 | 81-1316-1 BRACKET ASSEMBLY 1 (ATTACHING PARTS) 37 | Mszaeesc4 ‘SCREW, MACHINE 4 -38 | MS35998-196 DELETED - ITEM NOT ILLUSTRATED Page 1141 38-11-19 sucose0AIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 | uNITs| Fic. AIRLINE NOMENCLATURE EFFECT| PER eM _| PARTNUMBER _| PARTNO._| 1294567 CODE _| Assy 499 | 36153 ‘TERMINAL (00779) 5 (APD STOCK CODE TE-142) (SUPSD BY ITEM 39A) -99A | MS25036-103 TERMINAL, 3 (SUPSDS ITEM 39) (ATTACHING PARTS) 40. | MS38650-904 . NUT, HEX (SUPSD BY ITEM 404) 2 -40A] MS21042L3 NUT, HEX (SUPSDS ITEM 40) 2 41 | Ms51958-69, SCREW, MACHINE 2 (SUPSD BY ITEM 41A) 418} NAS1801-9-8 ‘SCREW, MACHINE 2 (SUPSDS ITEM 41) 42 | msasooe-138 WASHER, LOCK 2 (SUPSD BY ITEM 42A) -42A] ANSEO-10, WASHER, SPLIT 2 (SUPSDS ITEM 42) (SUPSD BY ITEM 428) -428 | AN960-10L. WASHER, FLAT. 2 (SUPSDS ITEM 40A) 43. | MS15795-808 DELETED 43a | AN60D10 WASHER, FLAT 2 (SUPSD BY ITEM 438) -438| ANS60D10L, WASHER, FLAT 4 (SUPSDS ITEM 43) 44 | Ls10216R16-10PN| CONNECTOR (V11139) (P1) 1 (APD STOCK CODE CO-384) {ATTACHING PARTS) 44a | MS3420-8 - GROMMET 1 448 | MS3420-12 = GROMMET 1 45 | Ls12686R16 ‘CLAMP (V11138) 1 (APD STOCK CODE CO-807) 4A | 326899 SPLICE, BUTT (V00779) (TE-1) A 1 (APD STOCK CODE TE-280) (SUPSD BY ITEM 45B) -488 | B4067BN SPLICE, BUTT (V1F758) A 1 (APD STOCK CODE TE-260) (SUPSDS ITEM 45A) 48 | Msa5489-40 GROMMET 1 -47 | 400-0608-1 HOUSING ASSEMBLY 1 -48_| ms21209C0420 DELETED - ITEM NOT ILLUSTRATED Page 1142 38-11-19 soresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 unirs| FIG. . AIRLINE: NOMENCLATURE EFFECT] PER ITEM | paRTNuMBER | PARTNO. | 1294567 Cove _| Assy 4-49 | s2120900615 DELETED 50 | 400-0609-3 HOUSING 1 51 | TSE20-01 DELETED -$2 | 4550TL TERMINAL (V27264) 12 (APD STOCK CODE TE-260) (SUPSD BY ITEM 52A) -52A) 02-09-1208 TERMINAL (V27264) 12 (APD STOCK CODE TE-380) (SUPSDS ITEM 52) 59 | 957001 FUSE HOLDER (V75915) 1 (APD STOCK CODE FU-470) (ADDED BY $8 400-0001-38-061) s4_ | Fooazsovia FUSE 1 AMP (V75915) 1 (APD STOCK CODE FU-100) (ADDED BY SB 400-0001-38-041) -85 | R4105SBT RING TERMINAL (V14726) 3 (APD STOCK CODE TE-097) (ADDED BY SB 400-0001-38-041) 56 | MS24693C3 SCREW SST = (ADDED BY SB 400-0001-38-041) 57 | Ms15796-806 WASHER, FLAT 1 (ADDED BY SB 400-0001-38-041) 58 | MS21043-04 LOCKNUT 1 (ADDED BY SB 400-0001-38-041) +59 | MS20426AD3-4 RIVET ALUM. 100 CSK 7 (ADDED BY SB 400-0001-38-041) 60 | 8352 GROMMET (V02231) 1 (APD STOCK CODE GR-100) = ITEM NOT ILLUSTRATED Page 1143, 38-11-19 soosAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ‘THIS PAGE INTENTIONALLY LEFT BLANK Page 1144 38-11-19 susoresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION (COMPONENT MAINTENANCE MANUAL, ‘MODEL NO. 400-0001 4 Knob Assembly - Exploded View Figure 5 units| Fic. AIRLINE NOMENCLATURE, EFFECT| PER ITEM | PARTNUMBER | PARTNO. | 1234567 CODE | ASSY 5-1 | 400-0641-1 KNOB ASSEMBLY RF (SEE IPLFIG. 3 FOR NHA) 2 | 400-0639-1 KNOB, 1 (ATTACHING PARTS) 3 | 79-012-062-0375 PIN, ROLL (V72962) 1 (APD STOCK CODE PN-150) 4 | 400-0637-1 ADAPTER 1 - ITEM NOT ILLUSTRATED Page 1145 38-11-19 ssore0AIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION (COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 Panel Assembly - Exploded View Figure 6 Page 1146 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 UNITs| FIG. AIRLINE NOMENCLATURE EFFECT| PER ITeM_| PARTNUMBER | __PARTNO. | 1234567 CODE _| ASsY 6-1 | 400-0670-1 PANEL ASSEMBLY A RE (SEE IPL FIG. 3 FOR NHA) -1A | 400-0670-3 PANEL ASSEMBLY 8 RF (SEE IPL FIG. 3 FOR NHA) 2 | 400-0603-1 FAUCET ASSEMBLY 2 (SEE IPLFIG. 7 FOR DETAILS) (ATTACHING PARTS) 3 | 400-0612-1 - NUT, HEX 2 4 | 1232.04 WASHER, LOCK (V78189) 2 (APD STOCK CODE LW-190) 5 | 400-0600-1 ADAPTER ASSEMBLY 2 6 | 400-0613-1 PLATE, INSTRUCTION 1 (ATTACHING PARTS) 7 | MILFA1070A RIVET (40551) 2 (APD STOCK CODE RV-142) (SUPSD BY ITEM 7A) -7A | MS20470A3-3 RIVET (SUPSDS ITEM 7) 2 8 DELETED 9 DELETED 10 | 400-0606-1 PLATE, INSTRUCTION 1 -10A] 400-0606-3 DELETED (ATTACHING PARTS) 11 | MILFA10704 - RIVET (V40551) 5 (APD STOCK CODE RV-142) (SUPSD BY ITEM 11A) -11A] MS2047043-3 - RIVET (SUPSDS ITEM 11) 5 -12 | 400-0744-1 PLATE, INSTRUCTION A 1 12A| 400-0549-1 PLATE, INSTRUCTION B 1 (ATTACHING PARTS) 13 | MILFA1070A RIVET (V40551) 2 (APD STOCK CODE RV-142) (SUPSD BY ITEM 13A) -43A) M$20470A3-3 RIVET (SUPSDS ITEM 13) 2 -14 | 490-0599-1 DELETED -15 | 400-0599-3 DELETED -16 | 400-0599-5 DELETED -17 | 400-0681-1 DELETED -18 | 400-0680-1 DELETED - ITEM NOT ILLUSTRATED. Page 1147 38-11-19 ssoorresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 unre Fig. AIRLINE NOMENCLATURE EFFECT | PER ITEM_| PARTNUMBER | _PARTNO. | 1234567 CODE _| Assy 6 -19 | 400-0679-1 DELETED -20 | 400-0652-1 DELETED -20A| 400-0032-1 ‘SWITCH ASSEMBLY 1 (SEE IPLFIG. 10 FOR DETAILS) 21 | 400-0633-1 - SPRING 1 (ATTACHING PARTS) 22 | Ms2aeg9c6 - SCREW, MACHINE 1 23 | SOFA440 NUT, LOCK (V56878) 1 (APD STOCK CODE SN-424) 23) 400-0579-1 - BRACKET. 8 1 (ATTACHING PARTS) 238 | Ms24693C50 - SCREW, MACHINE 8 2 23C| MS21043-08 NUT, HEX B 2 -24 | 400-0651-1 PANEL ASSEMBLY A 1 24h) 400-0651-5 PANEL ASSEMBLY 8 1 (ATTACHING PARTS) 25 | MS24693C6 ‘SCREW, MACHINE o 26 | SOFAS40 NUT, LOCK (V56878) 7 (APD STOCK CODE SN-424) 264) COMMERCIAL ‘SCREW, MACHINE, 3 6-32x3/8N, LG, TRUSS HD,SLOT, CRES (APD STOCK CODE $C-270) -27 | 400-0669-3 HOUSING ASSEMBLY A 1 -27A| 400-0669-7 - HOUSING ASSEMBLY 8 1 28 | MS51957-46 - SCREW, MACHINE 5 29 | Ms35398-197 = WASHER, LOCK 5 30 | Ms21060-3, NUT PLATE 4 (ATTACHING PARTS) 31 | MS20426AD3-6 RIVET 8 32 | 400-0669-5 HOUSING SUBASSEMBLY A 1 32A) 400-0669-9 - HOUSING SUBASSEMBLY B 1 - TEM NOT ILLUSTRATED Page 1148 38-11-19 suaorieoAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 ‘THIS PAGE INTENTIONALLY LEFT BLANK Page 1149 38-11-19 soooAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 Faucet Assembly - Exploded View Figure 7 Page 1150 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 units FIG. ‘AIRLINE NOMENCLATURE EFFECT| PER tem [PARTNUMBER | _PARTNO. | 1294567 CODE | Assy 7-1 | 400-0603-1 FAUCET ASSEMBLY RF (SEE IPLFIG. 6 FOR NHA) 2. | 400-0603-31 NUT, WING 1 3. | 400-0606-33 "WASHER, WING NUT 1 4 | 400-0603-28 ‘AERATOR ASSEMBLY 1 5 | 400-0603-27 “WASHER, 1 6 | 400-0603-3, HANDLE, RED 1 (ATTACHING PARTS) 7 | 400-0609-5 - PIN, HANDLE 1 8 | 400-0803-7 - BONNET 1 9 | 400-0603-9 GASKET 1 10 | 400-0603-11 “PACKING, PREFORMED 2 11. | 400-0603-13 WASHER, RETAINER 4 11A| 400-0603-39 WASHER, PREFORMED PACKING 1 42 | 400-0603-15 SPRING 1 13. | 400-0603-17 GUIDE, STEM 1 14 | 400-0603-21 WASHER, SEAT 1 (ATTACHING PARTS) 18 | 400-060-283 SCREW 1 16 | 400-0603-19 _ STEM 1 17 | 400-0603-25 BODY 1 < ITEM NOT ILLUSTRATED Page 1181 38-11-19 rscosse0AIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 Shaft Assembly - Exploded View Figures 38-11-19 vinAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 UNITS FIG. - AIRLINE NOMENCLATURE EFFECT | PER TEM | PARTNUMBER | PARTNO. | 1234567 CODE _| ASSY 8-1 | 400-0625-1 SHAFT ASSEMBLY RF (SEE IPLFIG. 3 FOR NHA) -2 | 400-0622-1 STEM ASSEMBLY 1 (ATTACHING PARTS) 3 | 79-022-094-0562 PIN, ROLL (V72962) 1 (APD STOCK CODE PN-280) 4 | 400-0619-1 TIP 1 {ATTACHING PARTS) 8 | 79-012-062-0975 PIN, ROLL (V72962) 1 (APD STOCK CODE PN-150) 6 | 2011N398-7 - PACKING, PREFORMED (V83259) 1 (APD STOCK CODE ORO-66 7 (SUPSD BY ITEM 6A) 2-011N674-7 “O" RING (V4u413) 1 (APD STOCK CODE OR-066) (SUPSDS ITEM 6) 7 | 400-0618-1 -STEM 1 8 | 400-0614. PLUG 1 9 | 400-0842-1 SHAFT ASSEMBLY 1 10 | 400-0623-1 ROD 1 (ATTACHING PARTS) 11 | 79-012-062-0975 PIN, ROLL (V72962) 1 (APD STOCK CODE PN-150) 12 | 400-0620-1 SHAFT 1 = ITEM NOT ILLUSTRATED Page 1153 38-11-19 ascoriesAIRCRAFT PRODUCTS DIVISION FL AEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 Drain Connection Assembly - Exploded View Figure 9 Page 1154 38-11-19 sisorreoAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 unirs| Fi. : AIRLINE NOMENCLATURE EFFECT| PER ITEM | PARTNUMBER | __PARTNO. | 1294567 CODE _| ASSY 9-1 | 400-0668-1 DRAIN CONNECTION ASSEMBLY RF (SEE IPLFIG. 9 FOR NHA) 2 | ssao0-1-2 CONNECTOR, MALE (V02570) 1 (APD STOCK CODE PF-110) (SUPSD BY ITEM 2A) 2A) 4-2-FB2-8S-C CONNECTOR, MALE (V50984) 1 (APD STOCK CODE PF-110) (SUPSDS ITEM 2) 3 | 125HBLe-2 FITTING (V30780) 2 (APD STOCK CODE PF-191) (SUPSD BY ITEM 3A) “A | H125HBL FITTING (vo9523) 2 (APO STOCK CODE PF-191) (SUPSDS ITEM 3) 4 | 400-0607-1 - DRAIN CONNECTION ASSEMBLY 1 5 | 400-0617-1 BODY ASSEMBLY 1 = ITEM NOT ILLUSTRATED Page 1155 38-11-19 scoresAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 15 13 ‘Switch Assembly - Exploded View Figure 10 Page 1156 38-11-19 nsorvesAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL MODEL NO. 400-0001 units FIG. : AIRLINE NOMENCLATURE EFFECT| PER tem | PARTNUMBER | _PARTNO.| 1234567 Cove | assy 10-1 | 400-0032-1 ‘SWITCH ASSEMBLY RF (SEE IPL FIG. 6 FOR NHA) 2 | 400-0809-5 CAP, SWITCH (ON/OFF) 1 3 | 400-0599-3, GAP, SWITCH (WATER HOT) 1 4 | 400-0599-1 GAP, SWITCH (NO WATER) 1 5 | mSt8209-387 LAMP, 28 V, 0.04 AMP (DS1-DS3) 3 {SUPSD BY ITEM 5A) -sa | MS25297-987 LAMP (SUPSDS ITEM 5) 3 6 | 3-3767-607 HOUSING (V78854) 3 (APD STOCK CODE $W-50001) 7 | 3-4675-310 LIP (v76854) 3 (APD STOCK CODE SW-50002) (SUPSD BY ITEM 7A) -7A | 087010000 - CLIP (V76854) 3 (APD STOCK CODE SW-50002) (SuPSDS ITEM 7) @ | 3-8231-701 NUT (V76854) 3 (APD STOCK CODE SW-50004) 9 | o-5118-306 ‘SPACER (V76854) 1 (APD STOCK CODE SW-50003) 10 | 872 ‘SWITCH ASSEMBLY (V76854) (S2) 1 {APD STOCK CODE SW.6406) (PER $8 400-0001-38.021D) (SUPSD BY ITEM 10A) 10a) 5720 SWITCH ASSEMBLY (V29238) 1 (APD STOCK CODE SW-50087) (SUPSDS ITEM 10 PER SB 400-0001-38-043) 11 | 534 INDICATOR ASSEMBLY (V76854) 2 (83, $4) (APD STOCK CODE DA-165) (UPSD BY ITEM 11) 114} §39-0601 INDICATOR (V72619) ($3, $4) 2 (APD STOCK CODE SW-50152) (SUPSDS ITEM 11) 12 | mss67-4-9 TIE, MINIATURE 5 13 | 322797 "TERMINAL, RING (VO0779) 1" (APD STOCK CODE TE-097) (SUPSO BY ITEM 134) -13a} R4105SBT ‘TERMINAL, RING (V14726) 10 (APD STOCK CODE TE-097) (SUPSDS ITEM 13) - ITEM NOT ILLUSTRATED Page 1157 38-11-19 rscoreeAIRCRAFT PRODUCTS DIVISION FLAEROSPACE CORPORATION COMPONENT MAINTENANCE MANUAL, MODEL NO. 400-0001 UNITS FIG. ~ AIRLINE NOMENCLATURE EFFECT | PER ITEM | PARTNUMBER | _PARTNO. | 1294567 CODE _| Assy 1014 | 55-0443-5 DELETED 15 | 400-0652-1 - PANEL, TRIM 1 - ITEM NOT ILLUSTRATED Page 1158 38-11-19 nsores

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