Professional Documents
Culture Documents
Abstract
To reduce friction drag with bionic method in a more feasible way, the surface microstructure of fish scales was analyzed
attempting to reveal the biologic features responding to skin friction drag reduction. Then comparable bionic surface mimicking
fish scales was fabricated through coating technology for drag reduction. The paint mixture was coated on a substrate through a
self-developed spray-painting apparatus. The bionic surface with micron-scale caves formed spontaneously due to the interfa-
cial convection and deformation driven by interfacial tension gradient in the presence of solvent evaporation. Comparative
experiments between bionic surface and smooth surface were performed in a water tunnel to evaluate the effect of bionic surface
on drag reduction, and visible drag reduction efficiency was obtained. Numerical simulation results show that gas phase de-
velops in solid-liquid interface of bionic surface with the effect of surface topography and partially replaces the solid-liquid
shear force with gas-liquid shear force, hence reducing the skin friction drag effectively. Therefore, with remarkable drag re-
duction performance and simple fabrication technology, the proposed drag reduction technique shows the promise for practical
applications.
Keywords: drag reduction, micro-structured bionic surface, fish scales, polymer coating, interfacial convection and deformation
Copyright © 2012, Jilin University. Published by Elsevier Limited and Science Press. All rights reserved.
doi: 10.1016/S1672-6529(11)60140-6
application.
1 Introduction
Nevertheless, the designed micro-structured sur-
Skin friction drag reduction has been re- empha- face are mostly fabricated with traditional mechanical
sized in the last decades due to the practical values in methods, such as milling, turning and rolling or with
engineering applications, including vehicles, aircraft, films, which are generally limited to small size and have
ships, and fuel pipelines. Many control methods and hampered the implementation in the industries. Actually,
technologies have been suggested to reduce the friction an interfacial instability theory may provide us a novel
drag, but most of them are active ones which require and feasible method for the fabrication of mi-
additional power input and complicate the devices[1,2]. cro-structured surface. Applications of interfacial con-
Actually, to explore the underlying drag reduction vection and deformation are numerous, especially in
mechanism and to further reveal the exceptional features chemical engineering and material processing[8]. In the
of animals in nature would provide us a novel approach last several years, interfacial convection and deforma-
for friction drag reduction. Along with the rigorous se- tion in the presence of solvent evaporation has been a
lection process of evolution, survived living organisms subject with increasing investigation because of its im-
have successfully developed extraordinary abilities to portant role in thin-polymer-film engineering during the
adapt to the environment, and offer multiple examples of solidification process[9], and a few applications in mi-
surfaces that are optimized to control friction[3,4]. Based cro-structured surface fabrication have been reported in
on bionics theories, many drag reduction devices such as the literature[10,11].
micro-structured bionic surface like riblet[5,6] and other In the present study, the surface microstructure of
non-smooth surfaces[7] have been developed and re- fish scales was analyzed attempting to reveal the bio-
garded as a most portable way to be implemented in real logic features responding to skin friction drag reduction.
Then micro-structured bionic surface mimicking fish detected caves. For all the parameters above, counts
scales was fabricated through coating technology for were based on the mean of forty-five measurements,
drag reduction. Comparative experiments between bi- three detected areas from each of the fifteen scale sam-
onic surface and smooth surface were performed in a ples.
water tunnel to evaluate the effect of bionic surface on
drag reduction. The effect mechanism was also nu-
merically analyzed by means of computational fluid
dynamic methods.
by trapping air within its skin. These hypotheses have Fig. 3 Schematic diagram of the spray-painting apparatus.
been suggested to explain the fast swimming ability of
Table 2 Parameters and values for spray-painting
fish, but not yet been proven.
Parameters Values
The surface microstructure analysis of fish scales
Muzzle caliber of spray gun (mm) 1.1 – 1.5
may help us to reveal the biologic features responding to Spray-painting pressure (MPa) 0.4 0.6
skin friction reduction and explore the underlying drag Spray-painting distance (mm) 150 – 250
reduction mechanism. Furthermore, the fabrication of Coating thickness (m) 50 – 100
micro-structured bionic surface imitating fish scales Spray-painting temperature (C) 15 – 25
with a simple method may provide us a novel approach Spray-painting humidity (%) < 60
onic surface and of smooth samples with roughness Root well with those of fish scales. The comparability of
Mean Square (RMS) less than 1.6 m was measured surface topography between fabricated bionic surface
utilizing the water tunnel at flow speed ranging from 6.5 and fish scales makes it possible to investigate the effi-
m·s1 to 13.1 m·s1 with water temperature of 21.5C. ciency and effect mechanism of fish scales on drag re-
The drag reduction percentage of bionic surface com- duction with a bionic method.
pared to smooth surface was defined as
Fs Fc
64.2
O u100%, (1)
Fs
Y Range: 128 m
where is the drag reduction percentage of bionic sur-
face, FS is the skin friction drag of smooth surface, and
FC is the skin friction drag of bionic surface.
64.2
(a)
Fig. 4 Schematic diagrams of the water tunnel. (a) Flow circula- (b)
tion system; (b) test section for skin friction drag measurement. 60.0
40.0
4 Results and discussion
20.0
4.1 Surface topography characteristics of bionic 0.0
20.0
surface
40.0 z (m)
The surface microstructure of polymer coating 60.0 0.0
1.0
samples was observed with a surface profiler Mi- 75.0 50.0 25.0 0.0 25.0 50.0 75.0
croXAMTM. As shown in Fig. 5, micron-scale caves x (m)
caves were shaped truncated cones with a diameter of 5 Fig. 5 Micron-scale caves on bionic surface (MicroXAM™). (a)
2D image of caves, the size and color of segments in the image
m –10 m and a depth of 1 m – 3 m. Here, the defi-
corresponding to the size and depth of caves; (b) cross-section
nitions of diameter and depth were similar to those of profile of caves; (c) 3D view.
micron-scale caves on fish scale surface. For all the
parameters, values are the mean of nine counts, three 4.2 Formation mechanism analysis of bionic surface
detected areas from each of the three coating samples. The surface topography of polymer coating sam-
According to the measurements, the surface to- ples was also analyzed with a Confocal Laser Scanning
pographical characteristics of bionic surface coincide Microscope (CLSM). As shown in Fig. 6, at the bottom
Dou et al.: Bionic Research on Fish Scales for Drag Reduction 461
of each cave, a micron-scale particle exists, and the subsidence hardens and fixes, result in the formation of
caves are similar in size and shape to the particles below. micron-scale caves on bionic surface.
The corresponding relationship between caves and par-
ticles indicates that the particles in coating mixture may
play an important role in the formation of micron-scale
caves. To further investigate the formation mechanism
of micron-scale caves on bionic surface, thermographic
observation are performed and theoretically analyzed.
The temperature change of wet coating film on
plane substrate during the solidification was thermo-
graphically measured using the infrared thermometer
SC660 (FLIR Systems, Inc. USA). According to the
measurement, the average temperature of surface layer
was 22C, while the temperature at bottom adhering to
the substrate was 23.7C, which means the temperature (b)
flow speed, about 10% of drag reduction (according to of the caves of the fish scales, it is assumed that air is
Eq. (1)) was observed at the flow speed of 13.1 m·s1, as entrapped in the caves, so air phase establishes and
shown in Fig. 8b. settles steadily in micro-scale coaves of hydrophobic
solid surface[18]. Here we consider a two-phase flow
model, formed from a liquid phase in main flow channel
Skin friction drag (N)
Fig. 8 The drag reduction efficiency of bionic surface in variation Gas phase
with flow speed. (a) Friction drag of smooth surface and bionic Wall with bionic surface
surface in variation with flow speed; (b) the friction drag differ-
ence between smooth surface and bionic surface. Fig. 9 Schematic diagram of the computational model.
Series E: Technological Sciences, 2009, 52, 273–284. [11] Srinivasarao M, Collings D, Philips A, Patel S.
[4] Scherge M, Gorb S N. Microtribology of biological materi- Three-dimensionally ordered array of air bubbles in a
als. Tribology Letters, 2000, 8, 1–7. polymer Film. Science, 2001, 292, 79–83.
[5] Walsh M J. Riblets as a viscous drag reduction technique. [12] Videler J. Body surface adaptations to boundary-layer dy-
American Institute of Aeronautics and Astronautics(AIAA) namics. Symposia of the Society for Experimental Biology,
Journal, 1983, 21, 485–486. 1995, 49, 1–20.
[6] Bechert D W, Bruse M, Hage W, Meyer R. Fluid mechanics [13] Videler J. Extreme drag reducing adaptations in the Sword-
of biological surfaces and their technological application. fish Xiphias gladius. Comparative Biochemistry and Physi-
Naturwissenschaften, 2000, 87, 157–171. ology A, 2007.
[7] Tian L, Ren L, Han Z, Zhang S. Experiment about drag [14] Ovchinnikov V V. Swordfishes and Billfishes in the Atlantic
reduction of bionic non-smooth surface in low speed wind Ocean: Ecology and Functional Morphology. Atlantic Sci-
tunnel. Journal of Bionic Engineering, 2005, 2, 15–24. ence Research Institute of Fisheries and Oceanography
[8] Johnson D, Narayanan R. Marangoni convection in multiple Report, Kalingrad, USSR, 1971. (translated from Russian)
bounded fluid layers and its application to materials proc- [15] Borciaa R, Bestehorn M. Phase-field simulations for
essing. Philosophical Transactions of the Royal Society A, evaporation with convection in liquid-vapor systems. The
1998, 356, 885–898. European Physics Journal B: Condensed Matter and Com-
[9] Jukes P C, Heriot S Y, Sharp J S, Jones R A L. Time- re- plex Systems, 2005, 44, 101–108.
solved light scattering studies of phase separation in thin [16] Souche M, Clarke N. Interfacial instability in bilayer films
film semiconducting polymer blends during spin-coating. due to solvent evaporation. The European Physics Journal E:
Macromolecules, 2005, 38, 2030–2032. Soft Matter and Biological Physics, 2009, 28, 47–55.
[10] Charon D, Mondange M, Pons J F, Le Blay K, Chaby R, [17] Ozen O, Johnson D, Narayanan R. Observations on interfa-
Maruyama N, Karthaus O, Ijiro K, Shimomura M, Koito T, cial convection in multiple layers without and with evapo-
Nishimura S, Sawadaishi T, Nishi N, Tokura S. Mesoscopic ration. Lecture Notes in Physics, 2003, 628, 59–77.
pattern formation of nanostructured polymer assemblies. [18] Knapp R T, Daily J W, Hammitt F G. Cavitation, McGraw-
Supramolecular Science, 1998, 5, 331–336. Hill, New York, USA, 1970.