(Operator's Manual Update - Outrigger Position Sensor Inspection & Verification Release date: MARCH 15, 2018 ‘ASSOCIATED MODELS RT130, QS1100,RT780, RT670,RTS55, RT230 For a complete list of affected serial numbers per crane model, see the last two pages of this Not ISSUE Terex is aware that if, during repair or maintenance of the crane models/serial numbers shown above, the rectangular rod (used in the outrigger position sensing system to detect the position of the outriggers) is disassembled, the operator's manual does not contain information for reassembly of the rod and vetification of system function, Ifthe rod used in the outrigger position sensing system is not reassembled properly, the outrigger position sensing system may display an incorrect outrigger position to the operator, ‘ACTION(S) | ‘As soon as possible, no later than 30 days from receipt ofthis bulletin, perform the following actions: + Remove all pages in the Operator's manual topic of "Outrigger Position Sensors” and replace with the new pages provided with this Notice. ‘+ Read and understand the content of the new pages provided with this Notice. ‘+ Should you have questions, please contact the Service Department-Phone: (910) 395-8501 CONTINUED USE INSTRUCTIONS ‘The machine can be used with the following restriction: + Inform all personnel performing maintenance or service on the equipment about the content of this Notice, (Onze the actions of this Notice are complete, the machine can be used without restriction CHECKS RELATED TO THE PERFORMANCE OR RELIABILITY OF OUR PRODUCT. A PRODUC’ _NOTICE IS NOT RELATED TO THE SAFE USE OF THE PRODUCT. Fer engaies comments bot Terex Cranes LLC 3147 South 17in St Wilmington NC 28412 THIS PRODUCT NOTICE CONTAINS INFORMATION ABOUT MANDATORY CHANGES OR | 1 Service Department Phone: (810) 305-8501; Fax (910) 385-055; em supp walgrex comLOCATION ON THE MACHINE TEREX. Insert all pages provided with this Notice into your Operator's Manual WORK INSTRUCTIONS New pages to be added to the Operator's Manual: WARRANTY REIMBURSMENT Does not apply to this bulletin CHECKS RELATED TO THE PERFORMANCE OR RELIABILITY OF OUR PRODUCT. A PRODUCT NOTICE |S NOT RELATED TO THE SAFE USE OF THE PRODUCT. For enguas or comments about gues or commons abou! Terex Cranes LLC 3147 South 17m St Wilmington NC 28412 THIS PRODUCT NOTICE CONTAINS INFORMATION ABOUT MANDATORY CHANGES OR i parimant Phono: (910) 305-6507 Fax: (G10) 35-8556;Completion form To enable a safe and efficient use of our product, TEREXs provides information about mandatory changes or checks. Please fill in and return this form to your TEREX. contact as soon as you have completed the work described in this bulletin. Your safely is of paramount importance to Teraxe- THANK YOU! Machine ee Type: : Kilometer Carrier: zs Hours Carrier: seer Hours Superstructure: eee — ‘Work Completion - Work required in this bulletin has been completed... |... on Date (Month DD, YYYY): a 7 ~~ by Company: ~~ by Responsible person: nae , Suggestion): Crane owner: Terex Service Partner: Signatures: Form to be returned by Email or Fax to your local Terex contact or via E-mail to: customersupport.wil@terex.com To be completed by TEREX Cranes a Warranty claim Number: CHECKS RELATED TO THE PERFORMANCE OR RELIABILITY OF OUR PRODUCT. A PRODU NOTICE IS NOT RELATED TO THE SAFE USE OF THE PRODUCT. Forenguveso-conments about Terex Cranes LLC 3147 South 17% St Wilmington NC 28412 THIS PRODUCT NOTICE CONTAINS INFORMATION ABOUT MANDATORY CHANGES OR i IcT| "Service Department Phone (610) 305-8501; Fax: (O10) 585-8588, Emad: cusiomersuppon witorex comts) TEREX. DEMAG. Reply form in case of owner change TEREX, offers service over the whole lifetime of your machine. Please fill in and return this form to your TEREXs contact if you are no longer the owner of this machine Your feedback will help you and Terexe - THANK YOU! Machine Serial Number: Type: Eg Previous owner ‘Company: Address: Zip code | City: Form to be returned by Email or Fax to your local Terex contact or via E-mail to: customersupport.wil@terex.com THIS PRODUCT NOTICE CONTAINS INFORMATION ABOUT MANDATORY CHANGES OR CHECKS RELATED TO THE PERFORMANCE OR RELIABILITY OF OUR PRODUCT. A PRODUCT! NOTICE IS NOT RELATED TO THE SAFE USE OF THE PRODUCT. Forenquties orconments abot Terex Cranes LLC 3147 South 17m St Wilmington NC 28412 This note, please contact, ‘Service Daparment Phone: (O70) Ema: evstomersuppon wleterex con‘AFFECTED SERIAL NUMBERS PER MODEL RT130: 161321; 161736; 161778; 161798; 161799; 161815; 161832; 161854; 161924; 161967: 161975; 162014; 162076; 162115; 162148; 262226. QS1100: 161494; 161615; 161633; 161638; 161643; 161648; 161649; 161650; 161651; 161652; 161668; 161677; 161680; 161698; 161704; 161705; 161708; 161718; 161735; 161737; 161738; 161749; 161774; 161775; 161776; 161777; 161780; 161808; 161833; 161834; 161910; 161939: 161959; 161984; 161997; 162005; 162091; 162095; 162108; 162127; 162134; 162142; 162153; 162155; 162161; 162173; 162176; 162189; 262178; 262184; 262188; 262207; 262218; 262220. RT780: 161436; 161469; 161502; 161537; 161540; 161542; 161546; 161548; 161550; 161551; 161553; 161554; 161560; 161564; 161572; 161574; 161576; 161887; 161591; 161605; 161610; 161612; 161614; 161622; 161626; 161640; 161647; 161657; 161666; 161667; 161672: 161678; 161685; 161688; 161689; 161693; 161697; 161703; 161707; 161715; 161719; 161724: 161728, 161731; 161739; 161740; 161746; 161785; 161758; 161765; 161770; 161779; 161781; 161786; 161789; 161791; 161796; 161802; 161804; 161807; 161812; 161818; 161827; 161831: 161835: 161841; 161850; 161856; 161859; 161861; 161863; 161865; 161866; 161867; 161874: 161877; 161878; 161883; 161884; 161885; 161892; 161906; 161909; 161912; 161921; 161926; 161931: 161933; 161937; 161941; 161943; 161945; 161949; 161951; 161955; 161960; 161981; 161992; 161993; 161995; 161998; 162002; 162004; 162009; 162016; 162020; 162027; 162029, 162031; 162033; 162042; 162043; 162045; 162046; 162048; 162051; 162059; 162061; 162068; 162071: 162072; 162074; 162083; 162085; 162089; 162093; 162104; 162109; 162118; 162129; 162133: 162135; 162140; 162144; 162149; 162150; 162152; 162157; 162159; 162169; 162172; 162174; 162175; 162183; 262195; 262204; 262221; 262222; 262223; 262231; 262233; 262236. RT670: 161508; 161608; 161617; 161619; 161630; 161635; 161626; 161642; 161654; 161658; 161660; 161661; 161664; 161671; 161675; 161679; 161684; 161686; 161690; 161695; 161700; 161708; 161709; 161716; 161721; 161723; 161734; 161747; 161756; 161773; 161782: 161790: 161801; 161809; 161814; 161821; 161825; 161829; 161846; 161851; 161853; 161868; 161888, 161916; 161918; 161928; 161930; 161935; 161947; 161962; 161964; 161990; 162000; 162007: 162011; 162013; 162022; 162032; 162038; 162052; 162054; 162064; 162066; 162070; 162077: 162081; 162092; 162096; 162098; 162099; 162102; 162107; 162116; 162120; 162122; 162124: 162126; 162131; 162137; 162146; 162167; 162168; 162170; 162179; 162181; 262192: 262200: 262206; 262210. RT555 : 161727; 161733; 161741; 161742; 161743; 161744; 161745; 161748; 161751; 161753; 161757; 161759; 161760; 161761: 161762; 161763; 161766; 161767; 161768; 161769; 161771; 161784; 161785; 161787; 161788; 161792; 161793; 161794; 161795; 161800, 161803; 161805; 161806; 161810; 161811; 161819; 161816; 161819; 161820; 161822; 161823; 161826; 161828; 161830; 161836; 161837: 161838; 161839; 161840; 161842: 161843; 161844: 161845; 161847; 161848; 161849; 161852: 161855; 161857; 161858; 161860; 161862; 161869. 161870; 161871; 161872; 161873; 161875; 161876; 161880; 161881; 161882; 161886, 161887: 161889; 161890, 161891; 161893: 161895; 161896; 161897; 161898; 161899; 161900; 161901; 161902; CHECKS RELATED TO THE PERFORMANCE OR RELIABILITY OF OUR PRODUCT. A PRODUCT NOTICE IS NOT RELATED TO THE SAFE USE OF THE PRODUCT. or engi 0 comments bout 7 Forenauteso comments boat Terex Cranes LLC 3147 South 17in St Wilmington NC 28412 THIS PRODUCT NOTICE CONTAINS INFORMATION ABOUT MANDATORY CHANGES OR “Service f Pana 010) 305-8501; Fax (910) 305 8550, Ema cusiomarsuppet wlgterex con161903; 161904; 161905; 161907; 161908; 161911; 161914, 161916, 161917; 161919; 161920; 161922; 161923; 161925; 161927; 161929; 161932; 161934; 161938; 161940; 161942; 161944: 161946; 161948; 161950; 161952; 161953; 161954; 161956; 161958; 161961; 161963; 161965, 161966; 161968; 161969; 161970; 161972; 161973; 161974; 161976; 161977: 161978; 161979: 161980; 161982; 161983; 161986; 161986; 161987; 161988; 161989; 161991; 161994; 161996; 161999; 162001; 162003; 162006; 162008; 162010; 162012; 162015; 162017: 162018; 162023; 162024; 162026; 162026; 162030; 162034; 162035; 162036; 162037; 162039; 162041; 162044; 162047; 162050; 162055; 162058; 162060; 162062; 162063; 162085; 162067; 162060, 162073; 162075; 162078; 162080; 162082; 162084; 162086, 162088, 162094; 162100; 162101; 162103; 162105; 162108; 162110; 162113; 162117; 162119; 162123; 162128; 162130; 162136; 162138; 162139; 162141; 162143; 162145; 162147; 162151; 162154; 162156; 162158; 162160; 162162; 162166; 162171; 162177; 162180; 162182; 162185; 262187; 262191; 262194; 262196; 262199; 262201; 262202; 262205; 262209. RT230 : 161682; 161717; 161722; 161754; 161764; 161772; 161783; 161797; 161817; 161824; 161864; 161879; 161913; 161957; 161971; 162019; 162021; 162028; 162040; 162049: 162053: 162086; 162057; 162079; 162087; 162090; 162097; 162111; 162112; 162114; 162121: 162125; 162132; 162186; 262190; 262198; 262214. CHECKS RELATED TO THE PERFORMANCE OR RELIABILITY OF OUR PRODUCT. A PRODUC _ NOTICE IS NOT RELATED TO THE SAFE USE OF THE PRODUCT. Forenaieso comments aout Terex Cranes LLG 3147 South 17 St Wilmington NC 28412 THIS PRODUCT NOTICE CONTAINS INFORMATION ABOUT MANDATORY CHANGES OR i + “Service Dapar 2 (810) OSES, Fax (10) ERGRT130 Service / Parts Outrigger Position Sensors Each outrigger beam will contain (2) two proximity sensors (items 5 & 6) for determining the location of outrigger beams at mid extend position and full extension, Each sensor has an air gap to maintain to operate properly and send signals to the Rated Capacity Indicator (RCI) of Rated Capacity Limiter (RCL). Visually inspect sensors for damage, the condition of related wiring harness connections and dirt / debris that could inhibit the sensor signal or ee ee PROXIMITY SENSOR (4 PIN MICRO DC CONNECTOR) SENSOR CHARACTERISTICS & SETTING |OUTPUT TYPE NORMALLY CLOSED |SENSING RANGE 15 MM MINIMUM OPERATING VOLTAGE 6 VDC MAXIMUM OPERATING VOLTAGE 48 VOLTS MINIMUM OPERATING TEMPERATURE __|-40C. MAXIMUM OPERATING TEMPERATURE _|+70C MINIMUM LOAD CURRENT. 200 MA AIR GAP SETTING 0.12" (3.2 mm) Outrigger Beam Assembly (Fig. 1) P/N 12261-727 REVISED: December 2017TEREX. Outer Section of Outrigger Beam (Fig. 2) ITEM NO. DESCRIPTION 1 Rectangular Rod 2 [Channel 3 [Outrigger Extend Cylinder 4 Outrigger Beam 5 [Outrigger Position Sensor (outer) 6 [Outrigger Position Sensor (inner) 2 6 4 3 41 Inner Section of Outrigger Beam (Fig. 3) Inspection & Assembly Check If the rectangular rod (item 1) shown in Fig. 2 & Fig. 3 is removed when doing any repair to the outrigger, it must be installed back in the channel (item 2) on the bottom of the beam extend cylinder (tem 3). If the rod is not properly assembled, the operator could get a false ORPS (Outrigger Position Sensing) signal and a green light on the Greer display (Fig. 5 & Fig 6). Follow steps 1 thru 7 to verify proper assembly of the rod. PIN 12261-727 REVISED: December 2017 Ghesta anc RR RA LRA ARS RTARTA RT130 Service / Parts Fully extend all (4) outrigger beams. Set the Greer display to full outrigger position. (See Fig. 4) ‘The green indicator light should illuminate at full outrigger extension (item 2) on the Greer display. (See Fig. 5 or Fig. 6 depending on your Greer display installed). Retract the outrigger beam that was disassembled, When the beam starts to move inward, the green light should change to red and the alarm should go off. If you continue to get a green light, the rod is not in the correct position. 6. If more than one beam was disassembled, fully extend the beam you just checked. 7. Repeat steps 4, 5 and 6 until you have checked all disassembled beams. Greer Element VGA Screen You may have two (2) different screen views available depending if you have an early or later version of Greer display. Element VGA Screen Configuration Display (Fig. 4) ‘The CONFIGURATION display represents the current setup of the system with green indicators. Each area contains a group of one or more green indicators and button to change the setup selection. Select item 1 Outrigger button. ‘The Outrigger button contains three green indicators. They indicate full, intermediate, or retracted outriggers. Choose the outrigger selection from the configuration display. ‘The operator will be warned if the selected outrigger posi position from the outrigger position sensors (ORPS). In does not match the detected Correct Selection: The selection will have a solid green indicator, when the selected Position and detected outrigger positions match. Incorrect Selection: The detected position will flash a red indicator and the selected position will be a solid yellow indicator. On the main screen, an audible alarm will sound if the selected position is greater than the detected position. The alarm will sound if the PIN 12261-727 REVISED: December 2017TEREX. ‘operator has selected fully extended outriggers, but the outriggers are in the intermediate or fully retracted position. x Outrigger Fully Extended (Fig. 6) Outrigger Fully Extended (Fig. 6) P/N 12261-727 REVISED: December 2017 iQUADSTAR_1100 Service / Parts Outrigger Position Sensors Each outrigger beam will contain (2) two proximity sensors (items 5 & 6) for determining the location of outrigger beams at mid extend position and full extension, Each sensor has an air gap to maintain to operate properly and send signals to the Rated Capacity Indicator (RC!) or Rated Capacity Limiter (RCL). Visually inspect sensors for damage, the condition of related wiring hamess connections and dirt / debris that could inhibit the sensor signal or proper air gap. exe AUD ‘airetee peony smtcn dicate PROXIMITY SENSOR (4 PIN MICRO DC CONNECTOR) SENSOR CHARACTERISTICS & SETTING JOUTPUT TYPE NORMALLY CLOSED. ISENSING RANGE 15MM MINIMUM OPERATING VOLTAGE 16 VDC. MAXIMUM OPERATING VOLTAGE 48 VOLTS MINIMUM OPERATING TEMPERATURE —_|-40C MAXIMUM OPERATING TEMPERATURE _|+70C MINIMUM LOAD CURRENT 200 MA AIR GAP SETTING [0.12 (8.2 mm) Outrigger Beam Assembly (Fig. 1) PIN 12261-751 REVISED: December 2017TEREX. Outer Section of Outrigger Beam (Fig. 2) ITEM NO. DESCRIPTION [Rectangular Rod [Channel [Outrigger Extend Cylinder [Outrigger Beam BTS]S]= a [Outrigger Position Sensor (outer) 6 [Outrigger Position Sensor (inner) & 6 4 3 1 Inner Section of Outrigger Beam (Fig. 3) Inspection & Assembly Check If the rectangular rod (item 1) shown in Fig. 2 & Fig. 3 is removed when doing any repair to ‘the outrigger, it must be installed back in the channel (item 2) on the bottom of the beam extend cylinder (item 3). If the rod is not properly assembled, the operator could get a false ORPS (Outrigger Position Sensing) signal and a green light on the Greer display (Fig. 5 & Fig 6). Follow steps 1 thru 7 to verify proper assembly of the rod, P/N 12261-751 REVISED: December 2017QUADSTAR_1100 Service / Parts se tah et SSS eC LSS Fully extend all (4) outrigger beams, 2. Set the Greer display to full outrigger position. (See Fig. 4) 3. The green indicator light should illuminate at full outrigger extension (item 2) on the Greer display. (See Fig. 5 or Fig. 6 depending on your Greer display installed), Retract the outrigger beam that was disassembled. When the beam starts to move inward, the green light should change to red and the alarm should go off. If you continue to get a green light, the rod is not in the correct position, 6. If more than one beam was disassembled, fully extend the beam you just checked. 7. Repeat steps 4, 5 and 6 until you have checked all disassembled beams. Greer Element VGA Screen You may have two (2) different screen views available depending if you have an early or later version of Greer display. Element VGA Screen Configuration Display (Fig. 4) ‘The CONFIGURATION display represents the current setup of the system with green indicators. Each area contains a group of one or more green indicators and button to change the setup selection. Select item 1 Outrigger button. ‘The Outrigger button contains three green indicators. They indicate full, intermediate, or retracted outriggers. Choose the outrigger selection from the configuration display. ‘The operator will be warned if the selected outrigger position does not match the detected position from the outrigger position sensors (ORPS). Correct Selection: The selection will have a solid green indicator, when the selected position and detected outrigger positions match. Incorrect Selection: The detected position will flash a red indicator and the selected position will be a solid yellow indicator. On the main screen, an audible alarm will sound if the selected position is greater than the detected position. The alarm will sound if the 1 P/N 1261-751 REVISED: December 2017TEREX. operator has selected fully extended outriggers, but the outriggers are in the intermediate or fully retracted position. 2 Outrigger Fully Extended (Fig. 5) Outrigger Fully Extended (Fig. 6) P/N 12261-751 REVISED: December 2017 €&Outrigger Position Sensors Each outrigger beam will contain (2) two proxit TEREX. ity sensors (items 5 & 6) for determining the location of outrigger beams at mid extend position and full extension. Each sensor has an air gap to maintain to operate properly and send signals to the Rated Capacity Indicator (RCI) or Rated Capacity Limiter (RCL). Visually inspect sensors for damage, the condition of related wiring harness connections and dirt / debris that could inhibit the sensor signal or proper alr gap. Shrew proxnuy sen -zmsseR0 06 connecron PROXIMITY SENSOR (4 PIN MIGRO DC CONNECTOR) SENSOR CHARACTERISTICS & SETTING OUTPUT TYPE NORMALLY CLOSED ‘SENSING RANGE 15MM MINIMUM OPERATING VOLTAGE (6 VC MAXIMUM OPERATING VOLTAGE 48 VOLTS MINIMUM OPERATING TEMPERATURE __|-40G MAXIMUM OPERATING TEMPERATURE [+700 MINIMUM LOAD CURRENT 200 MA AIR GAP SETTING 0.12" 8.2 mm) Outrigger Beam Assembly (Fig. 1) P/N 12261-741 REVISED: December 2017 8RT780 Service / Parts Outer Section of Outrigger Beam (Fig. 2) ITEM NO. DESCRIPTION Rectangular Rod [Channel [Outrigger Extend Gylinder Outrigger Beam Se] =]= [Outrigger Position Sensor (outer) [Outrigger Position Sensor (inner) ole 2 6 4 3 A Inner Section of Outrigger Beam (Fig. 3) Inspection & Assembly Check If the rectangular rod (item 1) shown in Fig. 2 & Fig. 3 is removed when doing any repair to ‘the outrigger, it must be installed back in the channel (item 2) on the bottom of the beam extend cylinder (item 3). If the rod is not properly assembled, the operator could get a false ORPS (Outrigger Position Sensing) signal and a green light on the Greer display (Fig. 5 & Fig 6). Follow steps 1 thru 7 to verify proper assembly of the rod. PIN 12261-741 REVISED: December 2017TEREX. Fully extend all (4) outrigger beams, Set the Greer display to full outrigger position. (See Fig. 4) The green indicator light should illuminate at full outrigger extension (item 2) on the Greer display. (See Fig. 5 or Fig. 6 depending on your Greer display installed). Retract the outrigger beam that was disassembled. When the beam starts to move inward, the green light should change to red and the alarm should go off. If you continue to get a green light, the rod is not in the correct position. 6. _ If more than one beam was disassembled, fully extend the beam you just checked. 7. Repeat steps 4, 5 and 6 until you have checked all disassembled beams. Greer Element VGA Screen You may have two (2) different screen views available depending if you have an early or later version of Greer display. Element VGA Screen Configuration Display (Fig. 4) ‘The CONFIGURATION display represents the current setup of the system with green indicators. Each area contains a group of one or more green indicators and button to change the setup selection. Select item 1 Outrigger button, ‘The Outrigger button contains three green indicators. They indicate full, intermediate, or retracted outriggers. Choose the outrigger selection from the configuration display. The operator will be wamed if the selected outrigger position does not match the detected position from the outrigger position sensors (ORPS).. Correct Selection: The selection will have a solid green indicator, when the selected Position and detected outrigger positions match. Incorrect Selection: The detected position will flash a red indicator and the selected position will be a solid yellow indicator. On the main screen, an audible alarm will sound if the selected position is greater than the detected position. The alarm will sound if the P/N 12261-741 REVISED: December 2017RT780 Service / Parts oma ESET POR St SRE OSES operator has selected fully extended outriggers, but the outriggers are in the intermediate or fully retracted position. 2 Outrigger Fully Extended (Fig. 5) Outrigger Fully Extended (Fig. 6) a PIN 12261-741 REVISED: December 2017Outrigger Position Sensors TEREX. Each outrigger beam will contain (2) two proximity sensors (items 5 & 6) for determining the location of outrigger beams at mid extend position and full extension. Each sensor has an air gap to maintain to operate properly and send signals to the Rated Capacity Indicator (RC) or Rated Capacity Limiter (RCL). Visually inspect sensors for damage, the condition of related wiring harness connections and dirt / debris that could inhibit the sensor signal or proper air gap. Pg a PROMITY SUTCH “4PrimicRo oc conecToR PROXIMITY SENSOR (4 PIN MICRO DC CONNECTOR) ‘SENSOR CHARACTERISTICS & SETTING [OUTPUT TYPE, NORMALLY CLOSED SENSING RANGE 15 MM MINIMUM OPERATING VOLTAGE 6 voc MAXIMUM OPERATING VOLTAGE 48 VOLTS: MINIMUM OPERATING TEMPERATURE —_|-40C MAXIMUM OPERATING TEMPERATURE |+70C MINIMUM LOAD GURRENT 200 MA |AIR GAP SETTING 0.12" (3.2 mm) ‘Outrigger Beam Assembly (Fig. 1) P/N 12261-731 REVISED: December 2017RI670 Service / Parts Outer Section of Outrigger Beam (Fig. 2) ITEM NO. DESCRIPTION : Rectangular Rod 2 [Channel 3 (Outrigger Extend Cylinder 4 (Outrigger Beam (Outrigger Position Sensor (outer) (Outrigger Position Sensor (inner) 2 6 4 3 4 Inner Section of Outrigger Beam (Fig. 3) Inspection & Assembly Check If the rectangular rod (item 1) shown in Fig. 2 & Fig. 3 is removed when doing any repair to the outrigger, it must be installed back in the channel (item 2) on the bottom of the beam extend cylinder (item 3). Ifthe rod is not properly assembled, the operator could get a false ORPS (Outrigger Position Sensing) signal and a green light on the Greer display (Fig. 5 & Fig 6). Follow steps 1 thru 7 to verify proper assembly of the rod. P/N 12261-7381 REVISED: December 2017ti] TEREX. 1. Fully extend all (4) outrigger beams. Sot the Greer cisplay to full outrigger position. (See Fig. 4) The green indicator light should illuminate at full outrigger extension (item 2) on the Greer display. (See Fig. 5 or Fig. 6 depending on your Greer display installed). Retract the outrigger beam that was disassembled. When the beam starts to move inward, the green light should change to red and the alarm should go off. If you continue to get a green light, the rod is not in the correct position. 6. If more than one beam was disassembled, fully extend the beam you just checked. 7. Repeat steps 4, 5 and 6 until you have checked all disassembled beams. Greer Element VGA Screen You may have two (2) different screen views available depending if you have an early or later version of Greer display. Element VA Screen Configuration Display (Fig. 4) ‘The CONFIGURATION display represents the current setup of the system with green indicators. Each area contains a group of one or more green indicators and button to change the setup selection. Select item 1 Outrigger button. ‘The Outrigger button contains three green indicators. They indicate ful, intermediate, or retracted outriggers. Choose the outrigger selection from the configuration display. ‘The operator will be warned if the selected outrigger po position from the outrigger position sensors (ORPS). ion does not match the detected Correct Selection: The selection will have a solid green indicator, when the selected position and detected outrigger positions match. Incorrect Selection: The detected position will flash a red indicator and the selected position will be a solid yellow indicator. On the main screen, an audible alarm will sound if the selected position is greater than the detected position. The alarm will sound if the P/N 12261-7381 REVISED: December 2017RT670 Service / Parts eR SRE SR SOR SS NS AE operator has selected fully extended outriggers, but the outriggers are in the intermediate or fully retracted position 2 Outrigger Fully Extended (Fig. 5) Outrigger Fully Extended (Fig. 6) P/N 12261-731 REVISED: December 2017RTS55 Service / Parts 2 ss RLS SR a RL ESN Outrigger Position Sensors Each outrigger beam will contain (2) two proximity sensors (items 5 & 6) for determining the location of outrigger beams at mid extend position and full extension. Each sensor has an air gap to maintain to operate properly and send signals to the Rated Capacity Indicator (AC!) oF Rated Capacity Limiter (RCL). Visually inspect sensors for damage, the condition of related wiring harness connections and dirt / debris that could inhibit the sensor signal or proper air gap. wo rocnes Given, proxi stent “tpn mone oe comneron PROXIMITY SENSOR (4 PIN MICRO DC CONNECTOR) ‘SENSOR CHARACTERISTICS & SETTING |OUTPUT TYPE NORMALLY CLOSED: |SENSING RANGE 15MM MINIMUM OPERATING VOLTAGE l6voc | MAXIMUM OPERATING VOLTAGE }48 VOLTS MINIMUM OPERATING TEMPERATURE —_|-40C MAXIMUM OPERATING TEMPERATURE _[+70C. MINIMUM LOAD CURRENT. 200 MA [AIR GAP SETTING 0.12" (3.2 mm) Outrigger Beam Assembly (Fig. 1) ee PIN 12261-835 REVISED: December 2017‘Outer Section of Outrigger Beam (Fig. 2) ITEM NO. DESCRIPTION Rectangular Rod [Channel [Outrigger Extend Cylinder [Outrigger Beam [Outrigger Position Sensor (outer) [Outrigger Position Sensor (inner) Inner Section of Outrigger Beam (Fig. 3) Inspection & Assembly Check Ifthe rectangular rod (tem 1) shown in Fig, 2 & Fig. 3 is removed when doing any repair to the outrigger, it must be installed back in the channel (item 2) on the bottom of the beam extend oylinder (tem 3). If the rod is not properly assembled, the operator could get a falso ORPS (Outrigger Position Sensing) signal and a green light on the Greer display (Fig. 5 & Fig 6). Follow steps 1 thru 7 to verify proper assembly of the rod. PIN 12261-835 REVISED: December 2017RT555, Service / Parts ‘RUE A ST SST STEPS 1. Fully extend all (4) outrigger beams. 2. Set the Greer display to full outrigger position. (See Fig. 4) 3. The green indicator light should illurninate at full outrigger extension {item 2) on the Greer display. (See Fig. 5 or Fig. 6 depending on your Greer display installed). Retract the outrigger beam that was disassembled. When the beam starts to move inward, the green light should change to red and the alarm should go off. If you continue to get a green light, the rod is not in the correct position. 6. If more than one beam was disassembled, fully extend the beam you just checked. 7. Repeat steps 4, 5 and 6 until you have checked all disassembled beams. Greer Element VGA Screen You may have two (2) different screen views avallable depending if you have an early or later version of Greer display. " Element VGA Screen Configuration Display (Fig. 4) The CONFIGURATION display represents the current setup of the system with green indicators. Each area contains a group of one or more green indicators and button to change the setup selection. Select item 1 Outrigger button. ‘The Outrigger button contains three green indicators. They indicate full, intermediate, or retracted outriggers. Choose the outrigger selection from the configuration display. ‘The operator will be warmed if the selected outrigger position does not match the detected position from the outrigger position sensors (ORPS).. Correct Selection: The selection will have a solid green indicator, when the selected position and detected outrigger positions match. Incorrect Selection: The detected position will flash a red indicator and the selected position will be a solid yellow indicator. On the main screen, an audible alarm will sound if the selected position is greater than the detected position. The alarm will sound if the P/N 12261-835 REVISED: December 2017TEREX. operator has selected fully extended outriggers, but the outrigger are in the intermediate or fully retracted position. 2 Outrigger Fully Extended (Fig. 6) Outrigger Fully Extended (Fig. 6) PIN 12261-835 REVISED: December 2017 eyService / Parts TEREX. Outrigger Position Sensors Each outrigger beam will contain (2) two proximity sensors (items 5 & 6) for determining the location of outrigger beams at mid extend position and full extension. Each sensor has an air gap to maintain to operate properly and send signals to the Rated Capacity Indicator (RCI or Rated Capacity Limiter (RCL). Visually inspect sensors for damage, the condition of related wiring harness connections and dirt / debris that could inhibit the sensor signal or proper air gap. PROXIMITY SENSOR (4 PIN MICRO DC CONNECTOR) ‘SENSOR CHARACTERISTICS & SETTING OUTPUT TYPE, NORMALLY GLOSED SENSING RANGE 15 MM MINIMUM OPERATING VOLTAGE 6 VOC MAXIMUM OPERATING VOLTAGE [48 VOLTS. MINIMUM OPERATING TEMPERATURE _|-40C MAXIMUM OPERATING TEMPERATURE —_|+70C MINIMUM LOAD CURRENT 200 MA, AIR GAP SETTING 0.12" (3.2 mm) Outrigger Bearn Assembly (Fig. 1) P/N 12261-8319 REVISED: December 2017RT230 Service / Parts Outer Section of Outrigger Beam (Fig. 2) ITEM NO. DESCRIPTION Rectangular Rod) [Channel [Outrigger Extend Cylinder [Outrigger Beam [Outrigger Position Sensor (outer) ‘Outrigger Position Sensor (inner) x 6 4 Inner Section of Outrigger Beam (Fig. 3) Inspection & Assembly Check If the rectangular rod (item 1) shown in Fig. 2 & Fig. 3 is removed when doing any repair to the outrigger, it must be installed back in the channel (item 2) on the bottom of the beam extend cylinder (item 3). If the rod is not properly assembled, the operator could get a false ORPS (Outrigger Position Sensing) signal and a green light on the Greer display (Fig. 5 & Fig 6), Follow steps 1 thru 7 to verify proper assembly of the rod. P/N 12261-319 REVISED: December 2017TEREX. 1, Fully extend all (4) outrigger beams. Set the Greer display to full outrigger position. (See Fig. 4) 3. The green indicator light should illuminate at full outrigger extension (item 2) on the Greer display. (See Fig. 5 or Fig. 6 depending on your Greer display installed), 4, Retract the outrigger beam that was disassembled. When the beam starts to move inward, the green light should change to red and the alarm should go off. If you continue to get a green light, the rod is not in the correct position. 6. If more than one beam was disassembled, fully extend the beam you just checked. 7. Repeat steps 4, 5 and 6 until you have checked all disassembled beams. Greer Element VGA Screen You may have two (2) different screen views available depending if later version of Greer display. ou have an early or Element VGA Screen Configuration Display (Fig. 4) The CONFIGURATION display represents the current setup of the system with green indicators. Each area contains a group of one or more green indicators and button to change the setup selection. Select item 1 Outrigger button. The Outrigger button contains three green indicators. They indicate full, intermediate, or retracted outriggers. Choose the outrigger selection from the configuration display. The operator will be warned if the selected outrigger position does not match the detected Position from the outrigger position sensors (ORPS). Correct Selection: The selection will have a solid green indicator, when the selected position and detected outrigger positions match. Incorrect Selection: The detected position will ash a red indicator and the selected Position will be a solid yellow indicator. On the main screen, an audible alarm will sound if the selected position is greater than the detected position, The alarm will sound if the P/N 12261-319 REVISED: December 2017RT230 Service / Parts sn RE COI UN RE operator has selected fully extended outriggers, but the outriggers are in the intermediate or fully retracted position. 2 Outrigger Fully Extended (Fig. 5) Outrigger Fully Extended (Fig. 6) u PIN 12261-319 REVISED: December 2017