Professional Documents
Culture Documents
TABLE OF CONTENTS
Specifications ........................................................ 1-1 CBA Views and Test Points................................. 7-11
Important Safety Precautions................................ 2-1 Wave Forms .......................................................... 8-1
Standard Notes for Servicing ................................ 3-1 Wiring Diagram...................................................... 9-1
Disassembly Instructions ...................................... 4-1 IC Pin Function .................................................... 10-1
Electrical Adjustment Instructions ......................... 5-1 Cabinet Exploded View ....................................... 11-1
Block Diagram....................................................... 6-1 Packing Exploded View ....................................... 11-3
Schematic Diagram / CBA’s and Test Points........ 7-1 Mechanical Parts List .......................................... 12-1
Schematic Diagram............................................... 7-3 Electrical Parts List .............................................. 13-1
SPECIFICATIONS
<TUNER> ANT. Input ------------------- 75ohm Unbal., F type
Reference Level------------20Vp-p (CRT Green Cathode)
Test Input Signal -----------400Hz 30% modulation
Description Condition Unit Nominal Limit
1. Intermediate Freq. Picture MHz 45.75 -
Sound MHz 41.25 -
2. Peak Picture Sens VHF dBµv 15 30
CATV dBµv 15 30
UHF dBµv 15 40
3. AFT Pull In Range - MHz ±2.0 ±0.7
(10mV input)
<DEFLECTION>
Description Condition Unit Nominal Limit
1. Deflection Freq. Horizontal KHz 15.734 -
Vertical Hz 60 -
2. Linearity Horizontal % - ±15
Vertical % - ±10
3. Over Scan - % 10 -
4. High Voltage - KV 23 -
<AUDIO> All items are measured across 8Ω load at speaker output terminal.
Note:
Nominal specifications represent the design specifications. All units should be able to approximate
these. Some will exceed and some may drop slightly below these specifications. Limit specifications
represent the absolute worst condition that still might be considered acceptable. In no case should
a unit fail to meet limit specifications.
1-1 L6015SP
IMPORTANT SAFETY PRECAUTIONS
Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit age current tester or a metering system that com-
plies with American National Standards Institute
1. Before returning an instrument to the custom- (ANSI) C101.1 Leakage Current for Appliances
er, always make a safety check of the entire instru- and Underwriters Laboratories (UL) 1410, (50.7).
ment, including, but not limited to, the following With the instrument AC switch first in the on posi-
items: tion and then in the off position, measure from a
a. Be sure that no built-in protective devices are de- known earth ground (metal water pipe, conduit,
fective and have been defeated during servicing. etc.) to all exposed metal parts of the instrument
(1) Protective shields are provided on this chassis (antennas, handle brackets, metal cabinet, screw
to protect both the technician and the customer. heads, metallic overlays, control shafts, etc.), es-
Correctly replace all missing protective shields, in- pecially any exposed metal parts that offer an elec-
cluding any removed for servicing convenience. trical return path to the chassis. Any current
(2) When reinstalling the chassis and/or other as- measured must not exceed 0.5 milli-ampere. Re-
sembly in the cabinet, be sure to put back in place verse the instrument power cord plug in the outlet
all protective devices, including but not limited to, and repeat the test.
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and READING SHOULD
isolation resistor/capacitor networks. Do not oper- NOT BE ABOVE 0.5 mA
ate this instrument or permit it to be operated
without all protective devices correctly in- LEAKAGE
DEVICE CURRENT
stalled and functioning. Servicers who defeat TESTER
BEING
safety features or fail to perform safety checks TESTED _
+
may be liable for any resulting damage.
TEST ALL EXPOSED
b. Be sure that there are no cabinet openings through
METAL SURFACES
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spac-
ing between the picture tube and the cabinet ALSO TEST WITH
mask, (2) excessively wide cabinet ventilation PLUG REVERSED
slots, and (3) an improperly fitted and/or incorrectly USING AC
secured cabinet back cover. ADAPTER PLUG EARTH
c. Antenna Cold Check - With the instrument AC AS REQUIRED GROUND
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
Place the instrument AC switch in the on position.
SPECIFIED HEREIN INDICATE A POTENTIAL
Connect one lead of an ohmmeter to the AC plug
SHOCK HAZARD THAT MUST BE ELIMINATED
prongs tied together and touch the other ohmme- BEFORE RETURNING THE INSTRUMENT TO
ter lead in turn to each tuner antenna input ex- THE CUSTOMER OR BEFORE CONNECTING
posed terminal screw and, if applicable, to the THE ANTENNA OR ACCESSORIES.
coaxial connector. If the measured resistance is
less than 1.0 megohm or greater than 5.2 mego- e. X-Radiation and High Voltage Limits - Because
hm, an abnormality exists that must be corrected the picture tube is the primary potential source of
before the instrument is returned to the customer. X-radiation in solid-state TV receivers, it is special-
Repeat this test with the instrument AC switch in ly constructed to prohibit X-radiation emissions.
the off position. For continued X-radiation protection, the replace-
ment picture tube must be the same type as the
d. Leakage Current Hot Check - With the instru- original. Also, because the picture tube shields
ment completely reassembled, plug the AC line and mounting hardware perform an X-radiation
cord directly into a 120V AC outlet. (Do not use an protection function, they must be correctly in place.
isolation transformer during this test.) Use a leak- High voltage must be measured each time servic-
2-1 L6115IMP
ing is performed that involves B+, horizontal de- earth ground. If a voltage reading in excess of 1.0V
flection or high voltage. Correct operation of the X- is obtained, remove and reinsert the AC power
radiation protection circuits also must be recon- plug in the opposite polarity and again measure
firmed each time they are serviced. (X-radiation the voltage potential between the chassis and a
protection circuits also may be called "horizontal known earth ground.
disable" or "hold down.") Read and apply the high b. Some TV receiver chassis normally have 85V
voltage limits and, if the chassis is so equipped, AC(RMS) between chassis and earth ground re-
the X-radiation protection circuit specifications giv- gardless of the AC plug polarity. This chassis can
en on instrument labels and in the Product Safety be safety-serviced only with an isolation transform-
& X-Radiation Warning note on the service data er inserted in the power line between the receiver
chassis schematic. High voltage is maintained and the AC power source, for both personnel and
within specified limits by close tolerance safety-re- test equipment protection.
lated components/adjustments in the high-voltage
c. Some TV receiver chassis have a secondary
circuit. If high voltage exceeds specified limits,
ground system in addition to the main chassis
check each component specified on the chassis
ground. This secondary ground system is not iso-
schematic and take corrective action.
lated from the AC power line. The two ground sys-
2. Read and comply with all caution and safety-relat- tems are electrically separated by insulation
ed notes on or inside the receiver cabinet, on the material that must not be defeated or altered.
receiver chassis, or on the picture tube.
6. Observe original lead dress. Take extra care to as-
3. Design Alteration Warning - Do not alter or add sure correct lead dress in the following areas:a.
to the mechanical or electrical design of this TV re- near sharp edges,b. near thermally hot parts-be
ceiver. Design alterations and additions, including, sure that leads and components do not touch ther-
but not limited to circuit modifications and the ad- mally hot parts,c. the AC supply,d. high voltage,
dition of items such as auxiliary audio and/or video and,e. antenna wiring. Always inspect in all areas
output connections, might alter the safety charac- for pinched, out of place, or frayed wiring. Check
teristics of this receiver and create a hazard to the AC power cord for damage.
user. Any design alterations or additions will void
7. Components, parts, and/or wiring that appear to
the manufacturer's warranty and may make you,
have overheated or are otherwise damaged
the servicer, responsible for personal injury or
should be replaced with components, parts, or wir-
property damage resulting therefrom.
ing that meet original specifications. Additionally,
4. Picture Tube Implosion Protection Warning - determine the cause of overheating and/or dam-
The picture tube in this receiver employs integral age and, if necessary, take corrective action to re-
implosion protection. For continued implosion pro- move any potential safety hazard.
tection, replace the picture tube only with one of
8. Product Safety Notice - Some electrical and me-
the same type number. Do not remove, install, or
chanical parts have special safety-related charac-
otherwise handle the picture tube in any manner
teristics which are often not evident from visual
without first putting on shatterproof goggles
inspection, nor can the protection they give neces-
equipped with side shields. People not so
sarily be obtained by replacing them with compo-
equipped must be kept safely away while picture
nents rated for higher voltage, wattage, etc.. Parts
tubes are handled. Keep the picture tube away
that have special safety characteristics are identi-
from your body. Do not handle the picture tube by
fied by a ( # ) on schematics and in parts lists. Use
its neck. Some "in-line" picture tubes are equipped
of a substitute replacement that does not have the
with a permanently attached deflection yoke; be-
same safety characteristics as the recommended
cause of potential hazard, do not try to remove
replacement part might create shock, fire, and/or
such "permanently attached" yokes from the pic-
other hazards. The product's safety is under re-
ture tube.
view continuously and new instructions are issued
5. Hot Chassis Warning - whenever appropriate. Prior to shipment from the
a. Some TV receiver chassis are electrically connect- factory, our products are strictly inspected to con-
ed directly to one conductor of the AC power cord firm they comply with the recognized product safe-
and maybe safety-serviced without an isolation ty and electrical codes of the countries in which
transformer only if the AC power plug is inserted they are to be sold. However, in order to maintain
so that the chassis is connected to the ground side such compliance, it is equally important to imple-
of the AC power source. To confirm that the AC ment the following precautions when a set is being
power plug is inserted correctly, with an AC volt- serviced.
meter, measure between the chassis and a known
2-2 L6115IMP
Precautions during Servicing 3) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
A. Parts identified by the ( # ) symbol are critical for
4) Use the crimping tool to crimp the metal sleeve at
safety.
the center position. Be sure to crimp fully to the
Replace only with part number specified.
complete closure of the tool.
B. In addition to safety, other parts and assemblies
L. When connecting or disconnecting the internal
are specified for conformance with regulations ap-
connectors, first, disconnect the AC plug from the
plying to spurious radiation. These must also be
AC supply outlet.
replaced only with specified replacements.
Examples: RF converters, RF cables, noise block-
ing capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before solder-
ing.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fus-
ible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I. Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
K. Crimp type wire connector
The power transformer uses crimp type connec-
tors which connect the power cord and the primary
side of the transformer. When replacing the trans-
former, follow these steps carefully and precisely
to prevent shock hazards.
Replacement procedure
1) Remove the old connector by cutting the wires at
a point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
2-3 L6115IMP
Safety Check after Servicing
Examine the area surrounding the repaired location
for damage or deterioration. Observe that screws, Chassis or Secondary Conductor
parts and wires have been returned to original posi-
tions. Afterwards, perform the following tests and con- Primary Circuit Terminals
firm the specified values in order to verify compliance
with safety standards. d' d
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between sol-
dered terminals, and between terminals and surround-
ing metallic parts. (See Fig. 1)
Note: This table is unofficial and for reference only. Exposed Accessible Part
Be sure to confirm the precise values.
Z
2. Leakage Current Test
Confirm the specified (or lower) leakage current be-
tween B (earth ground, power cord plug prongs) and AC Voltmeter
1.5kΩ (High Impedance)
externally exposed accessible parts (RF terminals, 0.15µF
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
B Earth Ground
Measuring Method : (Power ON) Power Cord Plug Prongs Fig. 2
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of
load Z. See Fig. 2 and following table.
2-4 L6115IMP
STANDARD NOTES FOR SERVICING
Circuit Board Indications (2) Remove the flat pack-IC with tweezers while ap-
plying the hot air.
a. The output pin of the 3 pin Regulator ICs is indicat-
(3) Bottom of the flat pack-IC is fixed with glue to the
ed as shown.
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
Top View Bottom View up. Then remove (glue will be melted). (Fig. S-1-6)
Input (4) Release the flat pack-IC from the CBA using twee-
Out In
zers. (Fig. S-1-6)
Caution:
b. For other ICs, pin 1 and every fifth pin are indicat-
1. Do not supply hot air to the chip parts around the
ed as shown.
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
5 around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
Pin 1
2. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when remov-
10 ing it.
Fig. S-1-1
3-1 L6115STA
With Soldering Iron: soldering iron to center of the flat pack-IC and heat
(1) Using desoldering braid, remove the solder from up. Then remove (glue will be melted). (Fig. S-1-6)
all pins of the flat pack-IC. When you use solder (5) Release the flat pack-IC from the CBA using twee-
flux which is applied to all pins of the flat pack-IC, zers. (Fig. S-1-6)
you can remove it easily. (Fig. S-1-3)
Note:
When using a soldering iron, care must be taken to
Flat Pack-IC Desoldering Braid ensure that the flat pack-IC is not being held by
glue. When the flat pack-IC is removed from the
CBA, handle it gently because it may be damaged
if force is applied.
To Solid
Mounting Point
Fig. S-1-5
Sharp
Pin Fine Tip
CBA Soldering Iron
Fine Tip
Soldering Iron Fig. S-1-4
3-2 L6115STA
2. Installation Instructions for Handling
(1) Using desoldering braid, remove the solder from Semiconductors
the foil of each pin of the flat pack-IC on the CBA
Electrostatic breakdown of the semiconductors may
so you can install a replacement flat pack-IC more
occur due to a potential difference caused by electro-
easily.
static charge during unpacking or repair work.
(2) The "I" mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1 1. Ground for Human Body
on the PCB when positioning for installation. Then Be sure to wear a grounding band (1MΩ) that is prop-
pre- solder the four corners of the flat pack-IC. erly grounded to remove any static electricity that may
(See Fig. S-1-8.) be charged on the body.
(3) Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges. 2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the workbench or
Example : other surface, where the semiconductors are to be
placed. Because the static electricity charge on cloth-
ing will not escape through the body grounding band,
be careful to avoid contacting semiconductors with
your clothing.
<Incorrect>
Presolder
CBA
CBA
Fig. S-1-8
1MΩ
CBA
1MΩ
Conductive Sheet or
Copper Plate
3-3 L6115STA
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart Note :
(1) Order of steps in procedure. When reassembling,
This flowchart indicates the disassembly steps for the follow the steps in reverse order. These numbers
cabinet parts, and the CBA in order to gain access to are also used as the Identification (location) No. of
item(s) to be serviced. When reassembling, follow the parts in figures.
steps in reverse order. Bend, route and dress the
(2) Parts to be removed or installed.
cables as they were.
(3) Fig. No. showing procedure of part location
Caution !
(4) Identification of part to be removed, unhooked, un-
When removing the CRT, be sure to discharge the locked, released, unplugged, unclamped, or
Anode Lead of the CRT with the CRT Ground Wire desoldered.
before removing the Anode Cap.
S=Screw, P=Spring, L=Locking Tab, CN=Con-
[1] Rear Cabinet nector, *=Unhook, Unlock, Release, Unplug, or
Desolder
2(S-2) = two Screws (S-2)
[2] Jack A CBA [3] Jack B CBA (5) Refer to the following "Reference Notes in the
Table.
↓ ↓ ↓ ↓ ↓
(1) (2) (3) (4) (5)
4-1 L6310DC
S-1 [1] REAR CABINET
S-2 S-3
S-1 Fig. 1
S-1
S-1
[4] FUNCTION
CBA
Fig. 2
4-2 L6310DC
[3] MAIN CBA
Front Cabinet
Fig. 3
S-2
Front Cabinet
S-2
Degaussing Coil
S-2
[4] CRT
Fig. 4
4-3 L6310DC
TV Cable Wiring Diagram
SP802
FUNCTION CBA
SP801
CN101B
JACK B CBA
MAIN CBA
CN812B CN802A
JACK A CBA
CN812A
CN801A
CN101A CN811B
CN811A
CN691
CN301A
AC601
AC CORD FLYBACK TU1
TRANSFORMER TUNER
CN571
CN581A
CRT CBA
ANODE SCREEN
Fig. 5
4-4 L6310DC
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note: 4. When CPU version is 054-0.13: Check the display
"CBA" is abbreviation for "Circuit Board Assem- on the lower left is "00" and if it is not "00", set it at
bly". "00" according to "3-1 FRENCH, ACCESS CODE,
NOTE: VIDEO TONE".
Electrical adjustments are required after replacing When CPU version is 200-0.07: Confirm that the
circuit components and certain mechanical parts. character of U ( U.S.A. model ) is indicated on the
It is important to perform these adjustments only bottom left of the CRT. If the character of C ( CAN-
after all repairs and replacements have been com- ADA model ) is indicated, perform "3-1 Setting for
pleted. FRENCH data Values".
Also, do not attempt these adjustments unless the
proper equipment is available. 1. DC 105V Adjustment
Purpose: To obtain correct operation.
Test Equipment Required Symptom of Misadjustment: The picture is dark and
1. NTSC Pattern Generator (Color Bar W/White the unit does not operate correctly.
Window, Red Color, Dot Pattern, Gray
Scale, Monoscope, Multi-Burst) Test Point Adj. Point Mode Input
2. DC Voltmeter TP601
3. Oscilloscope: Dual-trace with 10:1 probe, TP300 VR661 --- ---
V-Range: 0.001~50V/Div, (GND)
F-Range: DC~AC-60MHz
Tape M. EQ. Spec.
4. Plastic Tip Driver
--- DC Voltmeter +105±0.5V DC.
5. Remote control unit:Part No. N0121UD or N0134UD
6. DC power supply 13.2V/5A Note: TP601, TP300(GND), VR661 --- Main CBA
How to make Service remote control unit: 1. Connect DC Volt Meter to TP601 and TP300(GND).
1. Prepare normal remote control unit. (Part No. 2. Adjust VR661 so that the voltage of TP601 becomes
N0121UD or N0134UD) Remove 3 Screws from +105±0.5V DC.
the back lid. (Fig. 1-1)
2. Black Stretch Control Adjustment
2. Add J1 (Jumper Wire) to the remote control CBA.
Purpose: To show the fine black color.
(Fig. 1-2)
Symptom of Misadjustment: Black color will not
SCREW appear correctly.
Note: Use Service remote control unit.
1. Enter the Service mode. (See page 5-1)
2. Press "6" button on the Service remote control
REMOTE CONTROL UNIT Fig. 1-1 unit. "B-S" is indicated.
3. Press "CHo / p" buttons on the Service remote con-
trol unit so that display will change " OFF ", "0", " 1 ",
" 2 " and " 3 ". Then choose " B-S OFF ".
J1
5-1 L6310EA
3-1. Setting for 7F and FRENCH 3-2. Setting for CONTRAST,
data Values COLOR, TINT, V-TINT and
General SHARP data Values
1. Enter the Service mode. (See page 5-1) General
2. Press "VOL p" button on the Service remote con- 1. Enter the Service mode. (See page 5-1)
trol unit. Display changes " C/D ", " VCO ", " 7F ", 2. Press " MENU " button on the Service remote control
" FRENCH ", " ACCESS CODE ", " STEREO ", unit. Display changes " BRIGHT ", " CONTRAST ", "
" VIDEO TONE ", " FM-MODE " and " AV-OUT " cy- COLOR ", " TINT ", " V-TINT " and " SHARP " cyclical-
clically when "VOL p" button is pressed. ly when " MENU " button is pressed.
7F CONTRAST (CNT)
1. Press " VOL p " button on the Service remote 1. Press " MENU " button on the Service remote con-
control unit. Then select 7F display. trol unit. Then select " CONTRAST " (CNT) display.
2. Press "CH o / p" buttons on the Service remote 2. Press "CH o / p" buttons on the Service remote
control unit. Then choose 7F=FF. control unit so that the value of " CONTRAST "
FRENCH (CNT) becomes 78.
1. Press "VOL p" button on the Service remote con- COLOR (CLR)
trol unit. Then select FRENCH display. 1. Press " MENU " button on the Service remote con-
2. Press "CH o / p" buttons on the Service remote trol unit. Then select " COLOR " (CLR) display.
control unit. Then choose FRENCH=OFF. 2. Press "CH o / p" buttons on the Service remote
control unit so that the value of " COLOR " (CLR)
becomes 58.
When CPU version is 053-0.11, perform the follow-
ing settings: TINT (TNT)
ACCESS CODE ---- set to OFF 1. Press " MENU " button on the Service remote con-
VIDEO TONE ---- set to OFF trol unit. Then select " TINT " (TNT) display.
FM-MODE ---- set to ON 2. Press "CH o / p" buttons on the Service remote
AV-OUT ---- set to OFF control unit so that the value of " TINT " (TNT) be-
STEREO ---- set to OFF comes 60.
Note: C/D and VCO data values do not need to be V-TINT (V-TNT)
adjusted at this moment. 1. Press " MENU " button on the Service remote con-
trol unit. Then select " V-TINT " (V-TNT) display.
2. Press "CH o / p" buttons on the Service remote
control unit so that the value of " V-TINT " (V-TNT)
becomes 62.
SHARP (SHARP)
1. Press " MENU " button on the Service remote con-
trol unit. Then select " SHARP " (SHARP) display.
2. Press "CH o / p" buttons on the Service remote
control unit and select " SHARP OFF ".
Note: BRIGHT data value does not need to be adjust-
ed at this moment.
5-2 L6310EA
4. H fo Adjustment 6-1. AGC Adjustment
Purpose: To get correct horizontal frequency. Purpose: Set AGC (Auto Gain Control) Level.
Symptom of Misadjustment: . If H f0 adjustment is in Symptom of Misadjustment: AGC does not syn-
correct, skew distortion will appear on the screen. chronize correctly when RF input level is too weak and
picture distortion may occur if it is too strong.
Test Point Adj. Point Mode Input
Test Point Adj. Point Mode Input
CHo / p button
R583 ["H-ADJ"] --- Color Bar
CHo / p
MODE TP301 RF 67.25MHz
buttons
60dBµV
Tape M. EQ. Spec.
Tape M. EQ. Spec.
Frequency
--- 15.734kHz±300Hz Pattern
Counter
--- Generator DC +2.7±0.1VDC
Note: R583 --- Main CBA Volt Meter
Use Service remote control unit. Notes: TP301 --- Main CBA
1. Connect Frequency Counter to R583 and ground. Use Service remote control unit.
2. Set the unit to the VIDEO mode which is located 1. Enter the Service mode. (See Page 5-1) Then
before CH2 and no input is necessary. Enter the press number " 2 " button on the Service remote
Service mode. (See Page 5-1) control unit.
3. Operate the unit for at least 20 minutes. 2. Receive the Color Bar signal for channel 4
4. Press " 2 " button on the Service remote control (67.25MHz). (RF Input Level: 60dBµV)
unit and select H-ADJ Mode. (By pressing " 2 " but- 3. Press "CH o / p" buttons so that the voltage of
ton the display will change from TV AGC to H-ADJ) TP301 becomes +2.7±0.1V DC.
5. Press "CH o / p" button on the Service remote 4. Turn the Power off and on again. (Main power but-
control unit so that the display will change "0" ~ " 7 ". ton on the TV unit.)
At this moment, Choose display one of them from
"0" ~ " 7 " when the Frequency Counter shows 6-2. FM AGC Adjustment
15.734 kHz±300Hz or closer. 1. Enter the Service mode. (See page 5-1.) Then
6. Turn the power off and on again. (Main Power but- press number "2" button twice on the remote con-
ton on the TV unit.) trol unit.
2. Press CH.o / p buttons so that the FM AGC
5. VCO Adjustment (MAX) level is 127.
Purpose: To operate VCO correctly.
Symptom of Misadjustment: VCO does not work 7. Black Level Adjustment
correctly and/or synchronization is faulty. Purpose: Set Sub-bright Level
Symptom of Misadjustment: If Sub-brightness is
Test Point Adj. Point Mode Input
incorrect, Proper brightness can not be obtained by
No adjusting the Brightness Control.
--- ---
signal Note: TP300 (GND), D316 (Cathode) --- MAIN CBA
Tape M. EQ. Spec. 1. Enter the Service mode. (See page 5-1).
--- --- --- 2. Press " MENU " button on the Service remote con-
trol unit and select " BRT " mode. (Display chang-
Note: Use service remote control unit. es " BRT ", " CNT ", " CLR " and " TNT " cyclically
1. Disconnect the RF input and set the unit to Channel 4. when MENU button is pressed).
2. Enter the Service mode. (See Page 5-1) 3. Press "CH o / p" buttons on the Service remote
3. Press " 3 " button on the Service remote control control unit so that the value of " BRT " becomes
unit. The Auto VCO adjustment is started. 128.
4. If the display color is changed from red to green, 4. Turn the power off and on again. (Main power but-
This adjustment is done. ton on the TV unit.)
5. Turn the Power off and on again. (Main power but-
ton on the TV unit.)
5-3 L6310EA
8. C-Trap Adjustment 5. Press "CH o / p" buttons on the Service remote
control unit so that the monoscope pattern will be
Purpose: To get minimum leakage of the color signal carrier. 90±5% of display size and the circle is round.
Symptom of Misadjustment: If C-Trap Adjustment is 6. Turn the power off and on again. (Main power but-
incorrect, stripes will appears on the screen. ton on the TV unit.)
Note: TP300 (GND), D316 (Cathode) --- MAIN CBA --- Screen Control RF Mono-
Use Service remote control unit. CHo / p scope
buttons [ V-P ]
1. Connect Oscilloscope to D316 (Cathode) and
Mode
TP300 (GND).
2. Enter the Service mode. (See Page 5-1) Receive Tape M. EQ. Spec.
color bar signal from RF Input. --- Monoscope 90±5%
3. Press "0" button on the Service remote control unit
and select C-TRP Mode. Note: Use Service remote control unit
4. Press "CH o / p" buttons on the Service remote con- 1. Operate the unit for at least 20 minutes.
trol unit so that the display will change "0", " 1 ", " 2 " 2. Enter the Service Mode. (See page 5-1)
and " 3 ". Choose display "0", " 1 ", " 2 " or " 3 " when 3. Receive the Monoscope Pattern.
B-Out (3.58MHz) value becomes minimum on the os- 4. Press " 9 " button on the Service remote control unit
cilloscope reading. and select " V-P " mode. (Display change " V-S " and
5. Turn the power off and on again. (Main power but- " V-P " cyclically when " 9 " button is pressed).
ton on the TV unit.) 5. Press "CH o / p" buttons on the Service remote
control unit so that the top and bottom of the mono-
9. V. Size Adjustment scope pattern will be equal of each other.
Purpose: To obtain correct vertical width of screen image. 6. Turn the Power off and on again. (Main power but-
Symptom of Misadjustment: If V.Size is incorrect, vertical ton on the TV unit.)
size of image on the screen may not be properly displayed.
5-4 L6310EA
11. H. Position Adjustment 12. Cut-off Adjustment
Purpose: To obtain correct horizontal position of Purpose: To adjust the beam current of R, G, B, and
screen image. screen voltage.
Symptom of Misadjustment: If H. Position is incor- Symptom of Misadjustment: White color may be
rect, horizontal position of image on the screen may reddish, greenish or bluish.
not be properly displayed.
Test Point Adj. Point Mode Input
Test Point Adj. Point Mode Input
Screen-Control
Screen Control Black
--- CHo / p RF
CHo / p Mono- Raster
--- RF buttons
buttons [ H-P ] scope
Mode Tape M. EQ. Spec.
5-5 L6310EA
13. White Balance Adjustment 14. Sub-Brightness Adjustment
Purpose: To mix red, green and blue beams correctly Purpose: To get proper brightness.
for pure white. Symptom of Misadjustment: If Sub-Brightness is
Symptom of Misadjustment: White becomes bluish incorrect, proper brightness cannot be obtained by
or reddish. adjusting the Brightness Control.
Test Point Adj. Point Mode Input Test Point Adj. Point Mode Input
White CHo / p
Screen-Control --- RF IQW
Raster buttons
Screen CHo / p RF
(APL Tape M. EQ. Spec.
buttons
100%)
Pattern
Tape M. EQ. Spec. --- See below
Generator
Pattern Figure
Generator, See below
Color analyzer
Figure White
Black
This bar
just
visible
Fig. 4
5-6 L6310EA
The following 2 adjustments normally are not 17. Convergence Adjustment
attempted in the field. Only when replacing the
Purpose: To obtain proper convergence of red, green
CRT then adjust as a preparation.
and blue beams.
16. Purity Adjustment Symptom of Misadjustment: If Convergence Adjust-
ment is incorrect, the edge of white letters may have
Purpose: To obtain pure color.
color edges.
Symptom of Misadjustment: If Color Purity Adjust-
ment is incorrect, large areas of color may not be Test
Adj. Point Mode Input
properly displayed. Point
Test Point Adj. Point Mode Input C.P. Magnet (RB), Dot Pattern
--- C.P. Magnet (RB-G), --- or
Deflection Deflection Yoke Crosshatch
Red
--- Yoke Purity ---
Color Tape M. EQ. Spec.
Magnet
Tape M. EQ. Spec. Pattern
--- See below.
Generator
Pattern
--- See below. Figure
Generator
CRT
Figure
COIL SCREW PURITY RB RB-G
RING LOCK
SCREW
5-7 L6310EA
BLOCK DIAGRAMS
IF/Video/System Control Block Diagram
TP301 TP300
AGC GND IC301 (VIDEO/AUDIO/CHROMA/DEFLECTION)
TU1
CN391 SD 5 WF1
(NO CONNECTION) SYNC
SEPA 36
SD 1
HPF
I2C-OPEN 2 38 I2C-OPEN CVIN 22 EQ V-SYNC 34 JK701
SDA 4 37 SDA ELIMINATE TRIG. ACC VIDEO-IN
SCL 5 39 SCL (FRONT)
CHROMA CHROMA
CN391 is used for BPF TRAP
adjustment at factory JK703
VIDEO-IN
H.COINCIDENCE (FRONT)
SCL
FROM/TO SDA KEY-IN ACC KILLER
AFC-1 DET DET
AUDIO/POWER
P-ON-H 35 P-ON-H
CONTROL BLOCK
RESET 30 RESET CHROMA TRAP
APC DET SW 6 FBP
FROM/TO
AFC-2 7 H-DRIVE
RCV101 CRT/H.V. BLOCK
BGP ACL/ABL
REMOTE 15 RCV-IN GENE. DEMODULATOR
SENSOR DELAY
AUDIO SIGNAL
MAIN CBA
IC301 VIDEO/AUDIO/CHROMA/DEFLECTION/IF
JK703
AUDIO-IN TO IF/VIDEO/ SP802
(REAR) RESET 42 RESET SYSTEM CONTROL SPEAKER
BLOCK
SP801
SPEAKER
JACK-A CBA
JACK-B CBA
HV ANODE
F
S
X-RAY
J121 J122 1 11
FOCUS
SCREEN
3 8
10
5
7 ANODE
SCREEN VR
4 9
JK501
FOCUS
SCREEN
WF3 7
WF15 WF4 WF14 GND
TO CN301A CN301B Q501 4
Q502
FROM IF/VIDEO RED 3 RED AMP 8 V501
/SYSTEM CONTROL Q503 R
GREEN 4 GREEN AMP 6 CRT
BLOCK G
BLUE 5 BLUE AMP 11
B
10
WF5 WF13 HEATER
9
CN501
GND
CRT CBA
4A/125V
HOT COLD TP601
+B
F601 L601 D605 - D608 T601
4A/125V
AC601 LINE BRIDGE
6 7 +B
AC CORD FILTER RECTIFIER
AL+33V
CN691 10 DEF +B
DG691
DEGAUSSING
COIL
PS691 JS601 BACK-UP
8
+5V CTRL2
4 Q121
Q671 (FROM PIN41 OF IC301)
+5V
SWITCHING SWITCHING AL+5V
Q351
+9V
SWITCHING AL+9V
Q601
SWITCHING 2 12 AL+12V
Q681
+8V P-ON+8V
Q602 SWITCHING
LIMITER 1 11 +8V CTRL
(FROM PIN33 OF IC301)
MAIN CBA
Note:
1. Do not use the part number shown on these drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since these drawings were prepared.
2. All resistance values are indicated in ohms (K=103, M=106).
3. Resistor wattages are 1/4W or 1/6W unless otherwise specified.
4. All capacitance values are indicated in µF (P=10-6µF).
5. All voltages are DC voltages unless otherwise specified.
Note of Capacitors:
ML --- Mylar Cap. PP --- Metallized Film Cap. SC --- Semiconductor Cap. L --- Low Leakage type
Note of Resistors:
CEM --- Cement Res. MTL --- Metal Res. F --- Fuse Res.
(Bottom View)
Transistor or Digital Transistor
E C B
(Top View) (Top View)
ECB ECB
(Top View) (Top View)
ECB ECB
7-1 L13SC
LIST OF CAUTION, NOTES, AND SYMBOLS USED IN THE SCHEMATIC DIAGRAMS ON
THE FOLLOWING PAGES:
1. CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME
TYPE_A,_V FUSE.
ATTENTION: UTILISER UN FUSIBLE DE RECHANGE DE MÊME TYPE DE_A,_V.
2. CAUTION:
Fixed Voltage (or Auto voltage selectable) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, first check to see that all components in the power supply circuit are not defective
before you connect the AC plug to the AC power supply. Otherwise it may cause some components in the pow-
er supply circuit to fail.
3. Note:
(1) Do not use the part number shown on the drawings for ordering. The correct part number is shown in the
parts list, and may be slightly different or amended since the drawings were prepared.
(2) To maintain original function and reliability of repaired units, use only original replacement parts which are
listed with their part numbers in the parts list section of the service manual.
4. Wire Connectors
(1) Prefix symbol "CN" means "connector" (can disconnect and reconnect).
(2) Prefix symbol "CL" means "wire-solder holes of the PCB" (wire is soldered directly).
5. Note: Mark "I" is a leadless (chip) component.
6. Voltage indications on the schematics are as shown below:
Plug the TV power cord into a standard AC outlet.:
1 2 3
5.0 5.0 Power on mode
(3.0) (3.0) Power off mode
Voltage
Indicates that the voltage Unit: Volts
is not consistent here.
: Indicates a test point with a jumper wire across a hole in the PCB.
: Used to indicate a test point with a component lead on foil side.
: Used to indicate a test point with no test pin.
: Used to indicate a test point with a test pin.
7-2 L13SC
Main 1/4 Schematic Diagram
IF SIGNAL
VIDEO SIGNAL
AUDIO SIGNAL
A4 B4 C4 D4 E4 F4
MAIN 1/4
Ref No. Position
ICS
IC101 C-3
IC151 C-4
IC801 D-1
A3 B3 C3 D3 E3 F3 TRANSISTOR
Q121 E-4
CONNECTORS
CN391 A-4
CN101A D-4
CN801A E-1
CN802A E-2
CN811A E-1
CN812A E-1
TEST POINTS
TP300 B-2
TP301 A-2
A2 B2 C2 D2 E2 F2
A1 B1 C1 D1 E1 F1
IF SIGNAL
VIDEO SIGNAL
AUDIO SIGNAL
G4 H4 I4 J4 K4 L4
MAIN 2/4
Ref No. Position
IC
IC301 H-2
TRANSISTOR
Q321 K-1
G3 H3 I3 J3 K3 L3 Q351 G-3
G2 H2 I2 J2 K2 L2
G1 H1 I1 J1 K1 L1
M2 N2 O2 P2 Q2
M1 N1 O1 P1 Q1
VIDEO SIGNAL
R3 S3 T3 U3 V3 W3
R2 S2 T2 U2 V2 W2
R1 S1 T1 U1 V1 W1
WF8
Q571
Base
WF7
Q572
Collector
WF9
PIN 1
OF CN571
WF12
PIN 4
OF CN571
WF10
PIN 3
OF CN581A
WF11
PIN 7
OF IC551
WF1
PIN 36
OF IC301
WF16
PIN 8
OF TU1
WF6
PIN 50
OF IC301
WF2
PIN 40
OF IC301
CRT CBA
Ref No. Position
TRANSISTORS
Q501 B-1
Q502 B-1
Q503 A-1
CONNECTORS
CN501 A-1
CN301B B-1
CN581B A-1
TEST POINTS
TP501 B-1
TP502 B-1
BL6310F01021-1
BL6310F01021-3
BL6310F01021-4
7-17 7-18
WAVEFORMS
Input: NTSC Color Bar Signal (with 1kHz Audio Signal)
INITIAL POSITION: Unplug unit from AC outlet for at least 5 minutes.
reconnect to AC outlet and then turn power on.
WF1 ~ WF16 = Waveforms to be observed at
(Brightness---Center Color---Center Tint --- Center Contrast---Approx 70%)
Waveform check points.
(Shown in Schematic Diagram.)
GND GND
GND
WF1 1DIV: 0.5V 20µsec WF5 1DIV: 2V 20µsec WF9 1DIV: 200V 20µsec WF13 1DIV: 20V 20µsec
IC 301 Pin 36 Q 503 Base CN 571 Pin 1 Q503 Collector
GND
WF2 1DIV: 0.5V 20µsec WF6 1DIV: 0.2V 20msec WF10 1DIV: 5V 20µsec WF14 1DIV: 20V 20µsec
IC 301 Pin 40 IC 301 Pin 50 CN581A Pin 3 Q 502 Collector
GND GND
WF3 1DIV: 2V 20µsec WF7 1DIV: 10V 20µsec WF11 1DIV: 2V 5msec WF15 1DIV: 20V 20µsec
Q501 Base Q 572 Collector IC 551 Pin 7 Q 501 Collector
GND
10 V 5 ms
WF4 1DIV: 2V 20µsec WF8 1DIV: 5V 20µsec WF12 1DIV: 10V 5msec WF16 1DIV: 0.2V 20µsec
Q 502 Base Q 571 Base CN 571 Pin 4 TU 1 Pin 8
CN801A
CLN801
SP801 1 SP-AUDIO
SPEAKER 2 SP-GND
CN802A
CLN802
SP802 1 SP-AUDIO
SPEAKER 2 SP-AUDIO
CN691
TU1 TUNER UNIT
1
CLN551 2
GND
CN501 FOCUS
T571
FBT
SCREEN MAIN CBA
CN811A CN811B
BL6310F01011-1 TO
1 SP-AUDIO 1
EXTERNAL
CN301B CN301A 2 GND 2 JK811 SPEAKER
CLN301
+8V 1 1 +8V 3 SP-AUDIO 3 (SP811)
GND 2 2 GND
RED 3 3 RED
GREEN 4 4 GREEN JACK-A CBA
BLUE 5 5 BLUE BL6310F01021-3
WH581B CN581A
CLN501
+160V 1 1 +160V
CRT CBA GND 2 2 GND
BL6310F01021-2
HEATER 3 3 HEATER
CN812A CN812B
1 SP-AUDIO 1 TO
EXTERNAL
2 SP-AUDIO 2 JK812 SPEAKER
3 SP-AUDIO 3 (SP812)
DY551
D.Y. CN571 (NO CONNECTION)
CN391 JACK-B CBA
1 BL6310F01021-4
1 SD
HD 2
2 I2C-OPEN
3
3 GND
4
VD 4 SDA
5
5 SCL
CN391 IS USED FOR
ADJUSTMENT AT
FACTORY
AC601
10-1 L6310PIN
EXPLODED VIEWS
Cabinet SHINWHA
TAPE SGT-730 V501-1
(BLACK)
SP811 B-9
SHINWHA
Details for DY551 TAPE SGT-730 CLN811
and surrounding parts (WHITE) DY551 SP812
V501-2 B-9
ANODE CAP
Part of Flyback
CLN551 Transformer
B-2
A-17 L-2 CLN812
DG691 L-7 A-18
B-8
L-8 L-2 A-13
CRT CBA
DY551
B-2 B-2 L-1
B-6 L-3
SCOTCH
TAPE #880 L-4
CLN801 B-7 B-5
B-8
L-5 L-1
SP801 B-1
MAIN CBA
A-15 L-1 L-1
B-2
A-16 B-3 L-2
JACK A CBA
L-1
A-3
A-14
L-5
A-12 A-15
A-16
A-8 SP802
L-1 CLN802
A-1
A-6 A-9
A-4
L-1
A-7
B-8
Tape
X-6
Tape
X-5
Tape
X-4
S-6
S-4
S-1
S-3
Packing Tape
S-3
FRO
NT
Packing Tape
S-5
2003-03-03 HO
Printed in Japan