Professional Documents
Culture Documents
ICAA/EASA
Amman, May 2017
TE.GEN.00409‐001
Outline
INTRODUCTION
ISO 9001
o VERSION 2015 VS 2008
o STRUCTURE
QMS IN AVIATION ORGANIZATIONS
o ICAO STANDARDS
o PROCESSES
CONCLUSION
KEY ISSUES TO REMEMBER
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Introduction: History of Quality
• 13th century: Craftsmen began organizing into unions called guilds .
• Early 19th century: Factory system with emphasis on product inspection, started in UK in the
mid‐1750s and grew into the Industrial Revolution
• Early 20th century: Manufacturers began to include quality processes in quality practices
• World War II: Quality became a critical component (e.g: Bullets manufactured in one place
had to work in weapons made in another). To simplify and speed up this process without the
military began to use sampling techniques for inspection aided by the publication of military‐
specification standards.
• 1950s: Quality revolution in Japan. The Japanese welcomed the input of Joseph M.
Juran and W. Edwards Deming and rather than concentrating on inspection, focused on
improving all organizational processes through the people who used them.
• 1970s: U.S. response to Japan´s high‐quality competition. Emphasize not only statistics but
approaches for the entire organization (Total Quality Management).
• 2000+: New quality systems have evolved from the foundations. Quality has moved beyond
manufacturing into services (healthcare, education and government sectors).
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Introduction: History of Quality
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Introduction: Evolution of QM Standards
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Introduction: The Concept of Quality
• TRANSCENDENT: EXCELLENCE
• PRODUCT‐BASED: QUANTITIES OF PRODUCT ATTRIBUTES
• USER‐BASED: FITNESS FOR INTENDED USE. MEETING OR
EXCEEDING USER EXPECTATIONS
• VALUE‐BASED: QUALITY VS. PRICE
• MANUFACTURING: CONFORMANCE TO SPECIFICATIONS
ISO 9000:2000
DEGREE TO WHICH A SET OF INHERENT CHARACTERISTICS
FULFILS REQUIREMENTS
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Introduction: International Standard Organisation
• ISO: INDEPENDENT, NON‐GOVERNMENTAL INTERNATIONAL ORGANIZATION WITH A
MEMBERSHIP OF 163 NATIONAL STANDARDS BODIES.
POPULAR STANDARDS
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Introduction: Quality System
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Introduction: Quality System
QUALITY
MANAGEMENT
• PROVIDE THE
• LAY OUT OF THE RESPONSIBILITIES, • ADDRESS THE ASSESSMENT
CONFIDENCE (AND
RESOURCES, PROCEDURES, AND CONDUCTED DURING QUALITY
EVIDENCE) THAT THE
PROCESSES TO BE UTILIZED FOR QUALITY ASSURANCE FOR CORRECTIVE
STANDARDS WILL BE
CONTROL AND QUALITY ASSURANCE ACTIONS
MET
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ISO 9001: ISO 9001:2015 vs 9001:2008
REASONS BEHIND THE CHANGE FROM ISO 9001:2008 TO 9001:2015
• ISO 9001:2015 NOW FOLLOWS THE SAME OVERALL STRUCTURE AS OTHER ISO MANAGEMENT
SYSTEM STANDARDS (HIGH‐LEVEL STRUCTURE), MAKING IT EASIER FOR ANYONE USING MULTIPLE
MANAGEMENT SYSTEMS.
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ISO 9001: ISO 9001:2015 vs 9001:2008
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ISO 9001: Structure
0. INTRODUCTION
0.3 PROCESS APPROACH
0.3.1 GENERAL
• UNDERSTANDING AND MANAGING INTERRELATED PROCESSES CONTRIBUTES TO THE ORGANIZATION´S EFFECTIVENESS IN
ACHIEVING ITS INTENDED RESULTS. THE APPLICATION OF A PROCESS APPROACH IN A QMS ENABLES:
o UNDERSTANDING AND CONSISTENCY IN MEETING REQUIREMENTS
o THE CONSIDERATION OF THE PROCESS IN TERMS OF ADDED VALUE
o THE ACHIEVEMENT OF EFFECTIVE PROCESS PERFORMANCE
o IMPROVEMENT OF PROCESSES BASED ON EVALUATION OF DATA AND INFORMATION
DETERMINE RELATIONSHIPS
ASSIGN RESPONSIBILITIES
IDENTIFY RISKS
DOCUMENT PROCESSES
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ISO 9001: Structure
0.3.2 PLAN‐DO‐CHECK‐ACT CYCLE
• THE PDCA CYCLE CAN BE APPLIED TO ALL PROCESSES AND TO THE QMS AS A WHOLE. IT CAN BE BRIEFLY DESCRIBED AS
FOLLOWS:
o PLAN: ESTABLISH THE OBJECTIVES OF THE SYSTEM AND ITS PROCESSES, AND THE RESOURCES NEEDED TO DELIVER RESULTS IN
ACCORDANCE WITH CUSTOMERS´ REQUIREMENTS AND THE ORGANIZATION´S POLICIES, AND IDENTIFY AND ADDRESS RISK AND
OPPORTUNITIES
o DO: IMPLEMENT WHAT WAS PLANNED
o CHECK: MONITOR AND (WHERE APPLICABLE) MEASURE PROCESSES AND THE RESULTING PRODUCTS AND SERVICES AGAINST POLICIES,
OBJECTIVES, REQUIREMENTS AND PLANNED ACTIVITIES, AND REPORT THE RESULTS
o ACT: TAKE ACTIONS TO IMPROVE PERFORMANCE AS NECESSARY
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ISO 9001: Structure
5. LEADERSHIP 9. PERFORMANCE EVALUATION
5.1. LEADERSHIP & COMMITMENT 9.1. MONITORING, MEASURING, ANALYSIS &
5.2. POLICY EVALUATION
5.3. ORGANIZATIONAL ROLES, RESPONSIBILITIES & AUTHORITIES 9.2. INTERNAL AUDIT
6. PLANNING 9.3. MANAGEMENT REVIEW
6.1. ACTIONS TO ADDRESS RISKS & OPPORTUNITIES 10. IMPROVEMENT
6.2. QUALITY OBJECTIVES & PLANNING TO ACHIEVE THEM 10.1. GENERAL
6.3. PLANNING OF CHANGES 10.2. NON CONFORMITY AND CORRECTIVE
7. SUPPORT ACTION
7.1. RESOURCES 10.3. CONTINUAL IMPROVEMENT
7.2. COMPETENCE
7.3. AWARENESS
7.4. DOCUMENTED INFORMATION
8. SUPPORT
8.1. OPERATIONAL PLANNING & CONTROL
8.2. REQUIREMENTS FOR PRODUCTS AND SERVICES
8.3. DESIGN & DEVELOPMENT OF PRODUCTS AND SERVICES
8.4. CONTROL OF EXTERNALLY PROVIDED PRODUCTS, PROCESSES & SERVICES
8.5. PRODUCTION AND SERVICE PROVISION
8.6. RELEASE OF PRODUCTS AND SERVICES
8.7. CONTROL OF NONCONFORMING OUTPUTS
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QMS in Aviation: Quality in ICAO Standards
DEFINITIONS The totality of features and characteristics of a product or service that
Quality •
bear on its ability to satisfy stated or implied needs
Quality • A system for verifying and maintaining a desired level of quality in a product,
service or process through the effective implementation of documented
control inspection and testing procedures
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QMS in Aviation: Quality in ICAO Standards
SAFETY OVERSIGHT MANUAL (ICAO DOC. 9734 PART A)
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QMS in Aviation: Quality in ICAO Standards
ANNEX 8 (INITIAL AIRWORTHINESS)
2.4 PRODUCTION APPROVAL
2.4.1 WHEN APPROVING PRODUCTION OF AIRCRAFT OR
AIRCRAFT PARTS, THE CONTRACTING STATE SHALL:
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QMS in Aviation: Quality in ICAO Standards
ANNEX 6 (CONTINUOUS AIRWORTHINESS)
8.7.4 MAINTENANCE PROCEDURES AND QUALITY
ASSURANCE SYSTEM
8.7.4.1 THE MAINTENANCE ORGANIZATION SHALL ESTABLISH
PROCEDURES, ACCEPTABLE TO THE STATE GRANTING
THE APPROVAL, WHICH ENSURE GOOD
MAINTENANCE PRACTICES AND COMPLIANCE WITH
ALL RELEVANT REQUIREMENTS OF THIS CHAPTER.
8.7.4.2 THE MAINTENANCE ORGANIZATION SHALL ENSURE
COMPLIANCE WITH 8.7.4.1 BY EITHER
ESTABLISHING AN INDEPENDENT QUALITY
ASSURANCE SYSTEM TO MONITOR COMPLIANCE
WITH AND ADEQUACY OF THE PROCEDURES, OR BY
PROVIDING A SYSTEM OF INSPECTION TO ENSURE
THAT ALL MAINTENANCE IS PROPERLY PERFORMED.
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QMS in Aviation: Quality in ICAO Standards
AIRWORTHINESS MANUAL (ICAO DOC. 9760)
10.5.2 QUALITY MANAGEMENT
10.5.2.1 …. THE MAINTENANCE ORGANIZATION ENSURE COMPLIANCE
BY EITHER ESTABLISHING AN INDEPENDENT QUALITY
ASSURANCE SYSTEM TO MONITOR COMPLIANCE WITH OR
ADEQUACY OF THE PROCEDURES, OR BY PROVIDING A SYSTEM
OF INSPECTION TO ENSURE THAT ALL MAINTENANCE IS
PROPERLY PERFORMED.
10.5.2.2 TO FUNCTION EFFECTIVELY, IT IS ESSENTIAL FOR THE
MANAGER OF THE QUALITY DEPARTMENT TO HAVE DIRECT
ACCESS TO THE ACCOUNTABLE EXECUTIVE ON QUALITY ISSUES.
10.5.2.3 NO SYSTEM OF QUALITY MANAGEMENT IS COMPLETE
WITHOUT AN ELEMENT OF QUALITY ASSURANCE. THIS
PROVIDES, THROUGH AN INDEPENDENT AUDIT SYSTEM, THE
NECESSARY FEEDBACK TO THE MANAGEMENT OF THE
APPROVED ORGANIZATION
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QMS in Aviation: Quality in ICAO Standards
ANNEX 1 (PERSONNEL LICENSING)
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QMS in Aviation: Quality in ICAO Standards
MANUAL OF PROCEDURES FOR ESTABLISHMENT AND MANAGEMENT OF A STATE´S
PERSONNEL LICENSING SYSTEM (ICAO DOC. 9760)
7.2 REQUIREMENT FOR QUALITY ASSURANCE (QA)
AND SAFETY MANAGEMENT SYSTEMS (SMS)
7.2.1 APPENDIX 2 TO ANNEX 1, PARAGRAPH 5, REQUIRES
THE TRAINING ORGANIZATION TO ESTABLISH A
QUALITY ASSURANCE SYSTEM, ACCEPTABLE TO THE
LICENSING AUTHORITY GRANTING THE APPROVAL,
WHICH ENSURES THAT TRAINING AND
INSTRUCTIONAL PRACTICES COMPLY WITH ALL
RELEVANT REQUIREMENTS. THE STRUCTURE AND
FUNCTIONALITY OF THIS QUALITY ASSURANCE
SYSTEM IS COVERED IN SOME DEPTH IN DOC 9841
(MANUAL ON THE APPROVAL OF FLIGHT CREW
TRAINING ORGANIZATIONS), WITH DETAILED
GUIDANCE PROVIDED IN ITS APPENDIX B.
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QMS in Aviation: Quality in ICAO Standards
ANNEX 6 (AIR OPERATORS)
NO EXPLICIT REQUIREMENTS FOR QMS IMPLEMENTATION. ONLY IMPLICIT
RECOMMENDATIONS IN ANNEX 6 ATTACHMENT G AND DOC. 8335)
ATTACHMENT G. FLIGHT SAFETY DOCUMENTS
SYSTEM
SUPPLEMENTARY TO CHAPTER 3, 3.3
4. DESIGN
…
4.5 A FLIGHT SAFETY DOCUMENTS SYSTEM SHOULD
COMPLY WITH THE REQUIREMENTS OF THE
OPERATOR’S QUALITY SYSTEM, IF APPLICABLE.
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QMS in Aviation: Quality in ICAO Standards
MANUAL OF PROCEDURES FOR OPERATIONS, INSPECTION, CERTIFICATION AND CONTINUED
SURVEILLANCE (ICAO DOC. 8335)
3.2.4 MANAGEMENT STRUCTURE AND KEY STAFF MEMBERS.
THE CAA REGULATIONS SHOULD ESTABLISH BASIC
MANAGEMENT POSITIONS AND THE QUALIFICATIONS
FOR THESE POSITIONS, WITH SOME VARIATION IN THE
REQUIREMENT DEPENDENT UPON THE COMPLEXITY OF
THE PROPOSED OPERATION. THE REQUIREMENTS
SHOULD COVER THE FOLLOWING POSITIONS:
CHIEF EXECUTIVE OFFICER OR GENERAL MANAGER;
OPERATIONS MANAGER; CHIEF PILOT; FLEET
MANAGER(S); CABIN CREW MANAGER; SAFETY
MANAGER; TRAINING MANAGER; MAINTENANCE
MANAGER; GROUND SERVICES MANAGER; SECURITY
MANAGER; AND QUALITY MANAGER.
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QMS in Aviation: Processes
QUALITY
ASSURANCE
AUDITS
SURVEYS
QUALITY
IMPROVEMENT
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QMS in Aviation: Audits
AUDITS ARE ASSESSMENTS OF ORGANIZATIONAL PROCESSES THAT MAY BE CONDUCTED BY ENTITIES THAT ARE
EXTERNAL TO THE SERVICE PROVIDER OR INTERNALLY, HAVING THE NECESSARY POLICIES AND PROCEDURES TO
ENSURE ITS INDEPENDENCE AND OBJECTIVITY.
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QMS in Aviation: Audits
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QMS in Aviation: Audits
ACCOMPLISHMENT
OF THE AUDIT DRAFTING AUDIT
IDENTIFICATION OF FINDINGS
PLAN BY THE FINDINGS IN A
AREAS OF THE APPEALING BY THE
AUDIT TEAM IN WAY THAT
ORGANIZATION TO AUDITED
ACCORDANCE CAPTURES THE
BE AUDITED ORGANISATION
WITH TIME FACTS
REVIEW OF ALLOCATED
MANAGEMENT
DOCUMENTATION AUDIT REPORT
REVIEW OR
GATHERING THE
PREPARATION OF DEVIATION FROM
DETAILS OF THE DEVELOPMENT OF
PROTOCOL THE PLAN, IF THE
AUDIT AND CORRECTIVE
QUESTIONS AND AUDIT
FORWARDED TO ACTION PLAN
CHECKLISTS INVESTIGATION
THE RESPONSIBLE
JUSTIFIES IT
PARTY
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QMS in Aviation: Audits
COMPLIANCE VS PERFORMANCE AUDITS
• CONFORMANCE AUDITING APPROACH THAT VERIFIES COMPLIANCE TO REQUIREMENTS. THE VALUE IN
THIS TYPE OF AUDITING TECHNIQUE IS THE DIRECT LINKAGE TO LICENSE, CERTIFICATE OR REGULATORY
REQUIREMENTS.
• THIS TECHNIQUE ENSURES THAT PEOPLE ARE AWARE OF THE REQUIREMENTS AND THE ORGANIZATION IS
ADHERING TO THEM.
• PROCESS A SET OF INTERRELATED OR INTERACTING ACTIVITIES THAT TRANSFORMS INPUTS INTO OUTPUTS.
(ISO 9000, QUALITY MANAGEMENT SYSTEMS—FUNDAMENTALS AND VOCABULARY, THIRD EDITION,
2005, CLAUSE 3.4.)
• PROCESS AUDITING APPROACH TO DEMONSTRATE THAT A PROCESS IS BEING CORRECTLY UNDERTAKEN
AND IS PROVIDING THE REQUIRED OUTPUT
• PROCESS AUDITING PROVIDE AN ADDED VALUE TO PERFORMANCE BASED SYSTEMS SUCH AS SMS
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QMS in Aviation: Audits
HOW TO PERFORM PROCESS AUDITS
• THE SAME STEPS THAN FOR COMPLIANCE AUDITS APPLY (CHECKLISTS, AUDIT PLAN, FINDINGS
REPORT ETC.)
o THE SIMPLEST ONE IS TO TALK TO THOSE WHO HAVE A GOOD KNOWLEDGE OF THE
PROCESS OR A DEEP TECHNICAL UNDERSTANDING
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QMS in Aviation: Audits
HOW TO PERFORM PROCESS AUDITS
• Operations
Unit
• Engineering
•Unit
• Training
•Unit
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QMS in Aviation: Audits
CHECKLISTS
THE NEXT STEP IS TO PRODUCE A CHECKLIST CONTAINING A LIST OF QUESTIONS THAT THE AUDITOR WILL WISH
TO SEEK ANSWERS TO DURING THE AUDIT. THERE ARE SEVERAL APPROACHES TO THE DEVELOPMENT OF A
CHECKLIST FOR A PROCESS AUDIT:
o SIMPLY BRAINSTORM A LIST OF QUESTIONS STEMMING FROM CONCERNS THAN THE AUDITOR MAY
HAVE ABOUT THE PROCESS
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QMS in Aviation: Surveys
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Conclusion: Key Points to Remember
KEY POINTS TO REMEMBER
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End slide