Product Line Matrix For Modulator

S. No. Part Name Part No. Line1 Line2 Qty

1 Ashok leyland F448000010 √ 2100
2 Cooper F448000013 √ 0
3 Fiat F448000008 √ 0
4 Force F448000000 √ 1000
5 Greeves Cotton F448000012 √ 1500
6 Mahindra F448000003 √ 21000
7 Marut F448000011 √ 1200
8 Tata-1 F448000002 √ 4250
9 Tata-2 F448000008 √ 900
10 Tata-3 F448000006 √ 3800
11 Tata-4 F448000009 √ 1200
12 Tafe F448000008 √ 0
13 VE Commercial F448000000 √ 100
14 Hyundai F518000000 √ 4000
15 Hyundai F518000001 √ 18000
Qty
2100
0
0
1000
1500
21000
1200
4250
900
3800
1200
0
100
4000
18000
 Product -Quantty(PQ Analysis)
S. No. Part Name Part No. Monthly Qty
1 Mahindra F448000003 21000 Large Volume Produce Daily
2 Tata-1 F448000002 4250 Medium Volume Produce
3 Tata-3 F448000006 3800 alternate day
4 Ashok leyland F448000010 2100
Medium Volume Produce
5 Tata-4 F448000009 1200 twice in a week
6 Force F448000000 1000
7 Tata-2 F448000008 900 Low Volume Produce once in a
8 VE Commercial F448000000 100 week
9 Cooper F448000013 0
10 Fiat F448000008 0
11 Tafe F448000008 0
Total 34350
28
 Product -Quantty(PQ Analysis)
S. No. Part Name Part No. Qty
1 Hyundai F518000001 18000
Hyundai F518000000 4000
2

Greeves Cotton F448000012

3 1500
Marut F448000011
4 1200
Total 24700
alysis)
37
Large Volume Produce Daily
Medium Volume Produce
alternate day
Medium Volume Produce twice
in a week
Low Volume Produce once in a
week
 Producton Cycle Patteren Frame
Part Name Part No. Qty D1 D2 D3 D4
Mahindra F448000003 21000
Tata-1 F448000002 4250
Tata-3 F448000006 3800
Ashok leyland F448000010 2100
Tata-4 F448000009 1200
Force F448000000 1000
Tata-2 F448000008 900
VE Commercial F448000000 100
Cooper F448000013 0
Fiat F448000008 0
Tafe F448000008 0
Total 34350
No. Of C/O 2 2 2 3
D5 D6

2 3
 Producton Cycle Patteren Frame
Part Name Part No. Qty D1 D2 D3 D4 D5
Hyundai F518000001 18000
Hyundai F518000000 4000
Greeves Cotton F448000012 1500
Marut F448000011 1200
Total 24700
No. Of C/O 1 1 1 1 1
D6

1
 Producton Cycle Patteren Frame
Part Name Part No. Qty(Monthly) Qty(Weekly) D1 D2 D3
Mahindra F448000003 21000 5250 875 875 875
Tata-1 F448000002 4250 1063 354 354
Tata-3 F448000006 3800 950 317
Ashok leyland F448000010 2100 525 263
Tata-4 F448000009 1200 300 150
Force F448000000 1000 250 125
Tata-2 F448000008 900 225
VE Commercial F448000000 100 25
Cooper F448000013 0 0
Fiat F448000008 0 0
Tafe F448000008 0 0
Total 34350 8588
No. Of C/O 2 2 2
e
D4 D5 D6
875 875 875 Producton Cycle 1-1 875
354 1062.5
Producton Cycle 2-1
317 317
263
150 Producton Cycle 3-1
125
225
Producton Cycle 6-1
25

2 2 3
 Producton Cycle Patteren Frame
Part Name Part No. Qty(Monthly) Qty(Weekly) D1 D2 D3

Hyundai F518000001 18000 4500 750 750 750

Hyundai F518000000 4000 1000 334 334
Greeves Cotton F448000012 1500 375 188
Marut F448000011 1200 300
Total 24700 6175
No. Of C/O 1 1 1
e
D4 D5 D6

750 750 750 Producton Cycle 1-1

334 Producton Cycle 2-1

188 Producton Cycle 3-1 750

300 Producton Cycle 6-1 333.3333

250
1 1 1
 Work Load Calculatons
Plan Of Output Reqd Net Processing Tim
Part Name Part No. Producton Cycle
Reqd/Month Reqd/Day BCT
Mahindra F448000003 1'-1 10000 455 28
Tata-1 F448000002 2'-1 4250 193 28
Tata-3 F448000006 2'-1 3800 173 28
Ashok leyland F448000010 3'-1 2100 95 28
Tata-4 F448000009 3'-1 1200 55 28
Force F448000000 3'-1 1000 45 28
Tata-2 F448000008 6'-1 900 41 28
VE Commercial F448000000 6'-1 100 5 28
Cooper F448000013 - 0 0 28
Fiat F448000008 - 0 0 28
Tafe F448000008 - 0 0 28
Total 23350 1061.36363636

Reqd Time(min) 495

Line Efficiemncy % 85
Reqd Hours 583
Avl Hours 540
Loading Ratio 1.0790915693
Estimated loss 87
Planned CO Time
Estd Unscheduled
Loss 87
Reqd Net Processing Time

Reqd proc tme

212
90
81
45
25
21
19
2
0
0
0
495
 Work Load Calculatons
Plan Of Output
Part Name Part No. Producton Cycle
Reqd/Month Reqd/Day
Hyundai F518000001 1'-1 18000 750
Hyundai F518000000 2'-1 4000 334
Greeves Cotton F448000012 3'-1 1500 188
Marut F448000011 6'-1 1200 300
Total 24700 1572

Reqd Time(min) 969

Line Efficiemncy % 85
Reqd Hours 1140
Avl Hours
Loading Ratio #DIV/0!
Estimated loss 171
Planned CO Time
Estd Unscheduled Loss 171
ns
Reqd Net Processing Time
BCT Reqd proc tme
37 463
37 206
37 116
37 185
969

0.85
 Premilanry Notce (Mon
Part Name Part No. D1 D2 D3 D4 D5 D6 D7 D8 D9

Threade Bush 448400200

Adjustng Screw 448400600

Plunger 448400300

Plunger 448400301

Plunger 448400301
nry Notce (Month October)
D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21
D22 D23 D24 D25 D26 D27 D28 D29 D30 D31