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Actuator Catalogue Complete PDF
Actuator Catalogue Complete PDF
Contents Contents
Introduction 2 General 29
Data Sheets
Applications 3
Technical Data Open-Close Duty 30-31
Type Designation 4 Electrical Data Open-Close Duty 32-33
Multi-turn Actuators 5 Technical Data Regulating Duty 34
Electrical Data Regulating Duty 35
Design Principle 6-7
Dimension Sheet, Norm 36
Functions 8 Dimension Sheet, Compact 37
Open-Close Duty 8 Dimension Sheet, E-pac 38
Regulating Duty 8 Output Drives 39
Limit Switching 9 Linear Thrust Unit 40
Torque Switching 10 Terminal Plan (Norm) 41
Wiring Diagram (Integral Starter) 42
Control Equipment 11
Legend - Integral Starter 43
Micro Switches 11
Reduction Gear Unit 12
Position Indicators 12
Intermediate Switch 13
Manual Operation 13
Top Bevel Gear Set 13
Space Heater 13 Introduction
Motors 14-15
In the course of ever increasing demand for
Actuators for Regulating Duty 16-20 automation in all sectors of industries, electric
Actuator Types 21 actuators for process control and regulation
have become more and more important. For
Auma Norm Actuators 21 more than 30 years, Auma concentrates on
Auma Integral Starter Actuators 21 design, development and manufacturing of
Control Versions 22 electric actuators. During this period, Auma
has acquired a know-how in this field that can
Auma Compact 22
hardly be surpassed. Auma today is one of the
Auma e-pac 23 leading manufacturers of electric actuators in
the world.
Interface 24
Valve Attachment 24 Auma India (Ltd.,) is now a subsidiary of
Auma Werner Riester Gmbh & Co. KG,
Output Drives 24 Germany manufacturing electric actuators
Electrical Connection 25 under brand name . Auma (India) Ltd.,
Actuator Gearbox Combination 26 started its operations in the year 1985 with HQ
and sophisticated manufacturing base at
Service Conditions 27 Bangalore.
Enclosure Protection 27 Sales support and after sales service are
Ambient Temperature 27 provided by network consisting of regional
Explosion Proof 28 offices & service centers.
2
Applications
Energy
Power Plants
Air Pollution Control
District Heating
Pipelines
Chemical Industry
Petro-chemical
Chemical
Pharmaceutical
Others
Air Conditioning
Steel Mills
Ship Building
Cement Plants
Food Industry
3
Type Designation
SA 12 A 22
4
Multi-turn Actuators
Multi-turn Actuator
Flame Proof / Explosion Proof
5
Design Principle
Manual Operation
Motor
Reduction Gearing
Valve Attachment
Switch Compartment
6
Design Principle
Motor Terminal Compartment
Especially high starting torque is frequently All electrical connections are terminated inside
required to unseat valves from end positions. the terminal compartment. Screw type terminals
The motors developed by Auma fulfil this are provided for easy connections. Multi-pin
basic requirement. plug-socket connector can be provided for ease
of connections & maintenance.
Auma actuators are driven by special The mounting flange is according to ISO 5210 /
combination of gears which are outside the DIN 3210. Various output drives are available
grease filled housing & require no lubrication. for adaption to various types of valves.
If required, output speed can be easily altered
by changing the gear pair and / or motor at
site.
Switch Compartment
7
Functions
Open Close Duty
8
Functions
Limit Switching
The limit switching enables to switch off the switching points operate the electrical limit
actuator when reaching defined valve switches by cams. The setting accuracy is 1/10 of
position, usually end positions. The valve a turn of actuator output shaft.
travel is measured by mechanical counter gear
mechanism which when reaching the set In limit switching, two train counter gear and
four train counter gear versions are available :
If limit switching is required at two end The accuracy of setting is 1/10 of a turn of
positions only, two train counter gear is used. actuator output shaft. For four train counter
However, if two additional intermediate gear, 4 limit switches of 1 NO + 1 NC or 2 NO
switching positions are desired, Four Train + 2 NC contacts are provided.
Counter Gear is required. This limit switching
has 4 counter gears and 4 micro switches. Two
counter gears are used to switch off at end
positions as in Two Train Counter Gear. The
other two are available for setting any desired
intermediate positions between end positions.
After cam actuation, the switches remain
actuated till reaching end of valve travel.
Examples of such application are :
9
Functions
Torque Switching
Running Indication
10
Control Equipment
Micro Switches
With the help of micro switches, mechanical Limit switches are tripped when an end position
parameters such as travel & torque are is reached and torque switches are tripped when
converted into electrical signals for actuator the set tripping torque is exceeded.
control. There are four switches in the basic
version : The micro switches are sealed to enclosure
One limit switch each for the end protection class IP66, as per IS 13947. The micro
positions OPEN and CLOSE switches have double break change over
One torque switch each for the potential free contacts. The circuit is interrupted
directions OPEN and CLOSE. simultaneously at two points. The basic versions
of the switch contacts are of silver. For low
current ratings, micro switches with gold plated
contacts are available.
Limit and Torque Switches are available in Switching another circuit also with
single or tandem versions. different voltage & current
Safety function, to operate with single
switch
Multiplying the available contacts,
example for signalization.
11
Control Equipment
Reduction Gear Unit
A reduction gear unit (RGU) in the actuator is at site, variable ratio RGU is available which
used for mechanical position indication, allows simple modification at site depending
remote position indication & for operation of upon number of turns of output shaft for full
intermediate switches. The output shaft of the stroke of valve.
actuator drives final output shaft of RGU
through a series of reduction gears and final
o
shaft turns by approximately 270 while
actuator output shaft performs full number of
turns as set on two train or four train counter
gear unit. The reduction gear ratio needed for
each particular case is fitted at works if the
ratio is known. For this purpose fixed RGU
is supplied. If the ratio needs to be altered
Reduction Gear Unit (RGU)
Position Indicators
The position of the valve can be transmitted as read off continuously on position meter
a continuous signal for remote indication. A calibrated & mounted on control panel.
potentiometer mounted on RGU is used for
this purpose. A power supply unit provides Technical Data
necessary voltage to the potentiometer. The Std: 220 ohms, 3W, Linearity + 3%
o
potentiometer rotates through 270 for one full Optional : 100, 560, 1000 ohms,
stroke of valve & output signal from Potentiometer 3W, Linearity + 3%
potentiometer is proportional to valve travel. Precision : 200, 500, 1000 ohms,
Thus the actual position of the valve can be 1W, Linearity + 0.5%
Power PS01, input 220V, 50Hz, output
Supply Unit 24V DC
Position 0 - 100% in various sizes
Meter
12
Control Equipment
Intermediate Switches
Intermediate Switches
Manual Operation
Space Heater
13
Control Equipment
Motors
Technical Data
14
Control Equipment
Motor Protection
Output Speeds
With large range of available output speeds, exchanging the change wheels and or motor at
almost every required operating time can be site. The grease filled housing need not be
achieved with Auma actuators. opened for this purpose. The torque switch
setting & limit switch setting remains the same.
The actuator output speed is determined by For actuators with output drive A (Stem nut),
the motor speed, change gears and reduction max. permissible stem velocity must be
gear ratio of worm / worm wheel. observed:
- for gate valves max. 500 mm/min
The output speeds are available from 4 - 180 - for globe valves max. 250 mm/min
rpm in geometric progression of 1: 1.4.
For higher velocities it is recommended to use
During trial run, if found necessary, the
spring loaded stem nut type AF (special design).
output speed can be easily changed by
Self Locking
15
Actuators for Regulating Duty
Description of Regulating Duty
Auma actuators of type SAR are suitable for - Max. No. of starts
Regulating duty / Modulating duty. SAR 1200 cycles / hour with motor power upto
actuator operates between two set bands in 0.55 kW & 600 cycles / hour with motor
closed loop and the motor is started, stopped power above 0.55 kW.
& reversed at short intervals to correct the - Output speed of actuator max. 45 rpm.
deviation from the set value. SAR actuators - Torque for regulating duty should not exceed
differ from SA actuators in several respects : 50% of max. torque of actuator.
- Max. torque of actuator can be used for
- 4 pole motors are used to reduce overshoot seating & unseating of the valve.
- Worm with high quality finish on flanks for - For reversing service, duration of impulse
better efficiency should be minimum of 50 ms.
- Disc springs on worm shaft are pre - Electronic position transducer or precision
compressed to reduce dead band when potentiometer should be used for remote
reversing. position indication.
- The motor should be short time duty
While selecting Auma actuators for regulating class S4 - 25%.
duty applications, following points should be
The SAR actuator basically consists of
noted :
control units as explained in following
diagram.
Principle of Operation
16
Actuators for Regulating Duty
Description of Electronic Units
IWG 1003 is similar to IWG 1002 however with Technical Data - IWG 1003
3 wire system.
Configuration 3 Wire
24V DC
Supply Voltage
+ 15% regulated
Output Current 0 / 4-20 mA
Resistance max. 600 ohms
Displacement of zero
+ 25%
position, max.
Displacement of end
position, max. 60 to 100%
Temp. drift 0.4% / 10oC
Linearity (not
considering LVDT) < 0.3%
IWG 1003
The electronic positioner CU01 is designed as a closing) depends upon the plus or minus sign of
three level positioner for regulating of actuator. the deviation. Thus the regulating signal
By comparing two input signals (reference generated by potentiometer or LVDT changes &
signal W & regulating signal X), the positioner when the regulating signal & reference signal
determines the difference. In case this exceeds a become equal, the actuator stops as long as no
certain value, the actuator is switched on by new correction is required.
relays. The direction of rotation (opening or
Technical Data
Input WE1 0-20 mA (4-20 mA)
XE2 0-20 mA (4-20 mA)
or 0-Uref
Time delay 0.5-15 secs.
Adjustment of zero 0 - 20%
point
Adjustment of end
position 60 to 100%
Sensitivity (dead 1% - 2.5%
band)
Relay output (max. 230V, 10A
resistive load
CU 01
19
Actuators for Regulating Duty
Description of Electronic Units
Signal Isolator
This unit gives 24V DC power supply for Version II : For remote position indication with
regulating system (example : for CU01) & for potentiometer 220 ohms as position transmitter :
remote position indication (example : by a In this two additional potentiometers P1 and P2
voltmeter suitably calibrated). There are two are provided for positions zero and maximum.
versions available:
Version I : For regulating application with
CU01 :
The output voltage Uo & Uc require no trimming
potentiometer. The voltage Uc is diverted from
voltage Uo, thus Uc can serve as common
reference potential for whole regulating system.
This version is suitable for IWG 1003 or
RWG 1001.
Supply voltage to PS01 is 220V or 110V + Version II
15%, 50 Hz
The maximum output voltage is Technical Data - PS01
Uo = 24V + 1 V DC
Supply voltage and 220V or 115V (+ 15%)
Uc = 5.5V + 0.5V DC
frequency 50 Hz or 60 Hz
Power drawn 9 VA
Output voltage 24V +1V DC
max.
Mounting Snap on type for DIN
rail 46277
Version I
20
Actuator Types
Auma Norm Actuators
The purpose of offering Integral motor controls - Several actuators can be connected to common
for the actuator is to enable the customer to save supply cable using isolating switch for each
high installation costs for external controls. actuator.
Actuators with integral controls include control - Actuator signals are processed in the controls,
& switching elements and are supplied only feed back to process control system is
ready for use. necessary.
- Integral starter housing can be easily
All electrical components such as limit, torque, exchanged due to multi pin plug connector
thermo switches, all monitoring elements & between actuator & integral starter unit.
position transmitter are integrated into modern - Actuator can be operated from Local or
controls.This results in following simplification.
Remote position by means of selector switch
- No extensive wiring in the external control on the integral starter unit.
cabinet
21
Actuator Types
Control Versions of Integral Starter Units
Auma Compact
22