INSERTS

CONTENT PAGE
INSERTS [IN]

Thread Repair Inserts·························································································································· IN 1

Helicoil Thread Repair Kits 1

Re-Nu Thread Repair Inserts 5

Inserts for Plastics······························································································································· IN 8

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013
 INSERTS

HELICOIL® THREAD REPAIR KITS METRIC

Thread Repair B
Inserts
A E
Inserts for Plastics

C
Tapped Hole Insert (Fitted)
Unit : mm
Product Specifications

Tapped Hole Inserts Fitted

Size Drill Size C C Minor Dia.
A B
Class 5H Class 6H E
2.177 2.295 2.310
M2 x 0.4 2.1 2.520 1.567
2.087 2.260 2.260
2.397 2.532 2.547
M2.2 x 0.45 2.30 2.785 1.713
2.297 2.492 2.492
2.697 2.832 2.847
M2.5 x 0.45 2.60 3.085 2.013
2.597 2.792 2.792
3.220 3.367 3.384
M3 x 0.5 3.10 3.650 2.459
3.108 3.325 3.325
3.755 3.940 3.959
M3.5 x 0.6 3.60 4.279 2.850
3.630 3.890 3.890
4.292 4.509 4.529
M4 x 0.7 4.10 4.909 3.242
4.152 4.455 4.455
4.812 5.039 5.059
M4.5 x 0.75 4.70 5.474 3.688
4.662 4.987 4.987
5.333 5.577 5.597
M5 x 0.8 5.20 6.039 4.134
5.173 5.520 5.520
6.406 6.719 6.742
M6 x 1.0 6.20 7.299 4.917
6.216 6.650 6.650
7.406 7.719 7.742
M7 x 1.0 7.20 8.299 5.917
7.216 7.650 7.650
8.406 8.719 8.742
M8 x 1.0 8.20 9.299 6.917
8.216 8.650 8.650
8.483 8.886 8.912
M8 x 1.25 8.30 9.624 6.647
8.271 8.812 8.812
9.483 9.886 9.912
M9 x 1.25 9.30 10.624 7.647
9.271 9.812 9.812
10.483 10.886 10.912
M10 x 1.25 10.30 11.624 8.647
10.271 10.812 10.812
10.561 11.061 11.089
M10 x 1.5 10.30 11.949 8.376
10.325 10.974 10.974
12.483 12.061 12.089
M11 x 1.5 11.30 12.949 9.376
12.271 11.974 11.974
12.644 12.898 12.926
M12 x 1.25 12.30 13.624 10.647
12.379 12.812 12.812
14.561 13.236 13.271
M12 x 1.75 12.40 14.273 10.106
14.325 13.137 13.137
14.733 15.067 15.099
M14 x 1.5 14.30 15.949 12.376
14.433 14.974 14.974
14.896 15.406 15.444
M14 x 2.0 14.50 16.598 11.835
14.541 15.299 15.299
16.561 17.067 17.099
M16 x 1.5 16.25 17.949 14.376
16.325 16.974 16.974
16.733 17.406 17.444
M16 x 2.0 16.50 18.598 13.865
16.433 17.299 17.299
18.561 19.067 19.099
M18 x 1.5 18.25 19.949 16.376
18.325 18.974 18.974
18.733 19.406 19.444
M18 x 2.0 18.50 20.598 15.835
18.433 17.299 19.299
18.561 19.738 19.779
M18 x 2.5 18.50 21.248 15.294
18.325 19.624 19.624

NOTE : * - Refers to the tapped hole dimensions recommended for Helicoil Screw Lock Insert applications.
Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

IN 1 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013
 INSERTS

HELICOIL® THREAD REPAIR KITS METRIC

Thread Repair
B Inserts
A E Inserts for Plastics

C
Tapped Hole Insert (Fitted)

Unit : mm
Product Specifications

Tapped Hole Inserts Fitted

Size Drill Size C C Minor Dia.
A B
Class 5H Class 6H E
20.561 21.067 21.099
M20 x 1.5 20.25 21.949 18.376
20.325 20.974 20.974
20.733 21.406 21.444
M20 x 2.0 20.50 22.598 17.835
20.433 21.299 21.299
20.896 21.738 21.378
M20 x 2.5 20.50 23.248 17.294
20.541 21.624 21.624
22.561 23.067 23.099
M22 x 1.5 22.50 23.949 20.376
22.325 22.974 22.974
22.733 23.406 23.444
M22 x 2.0 22.50 24.598 19.835
22.433 23.299 23.299
22.896 23.738 23.778
M22 x 2.5 22.50 25.248 19.294
22.541 23.624 23.624
24.561 25.414 25.454
M24 x 2.0 24.25 26.598 21.835
24.325 25.299 25.299
25.050 26.093 26.135
M24 x 3.0 24.75 27.897 20.752
24.650 25.949 25.949
28.050 29.093 29.135
M27 x 3.0 27.50 30.897 23.752
27.650 28.949 28.949
31.208 32.428 32.472
M30 x 3.5 30.50 34.547 26.211
30.758 32.273 32.273
34.208 35.428 35.472
M33 x 3.5 33.50 37.547 29.211
33.758 35.273 35.273
37.341 38.763 38.809
M36 x 4.0 36.50 41.196 31.670
36.866 38.598 38.598
40.341 41.763 41.809
M39 x 4.0 39.50 44.196 34.670
39.866 41.598 41.598

NOTE : * - Refers to the tapped hole dimensions recommended for Helicoil Screw Lock Insert applications.

Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013 IN 2
 INSERTS

HELICOIL® THREAD REPAIR KITS INCHES

Thread Repair
Inserts B
Inserts for Plastics A E

C
Tapped Hole Insert (Fitted)

Unit : inches
Product Specifications

Tapped Hole Inserts Fitted

Size T.P.I. Drill Size C C Minor Dia.
A B
Class 5H Class 6H E
.093 .9800 .0974
#2 64 2.3 .1063 .0691
.090 .0962 .0962
.106 .1126 .1119
#3 56 2.65 .1222 .0797
.103 .1106 .1106
.120 .1278 .1270
#4 48 3 .1391 .0894
.117 .1255 .1255
.134 .1422 .1414
#5 44 3.3 .1545 .1004
.130 .1398 .1398
.148 .1568 .1559
#6 40 3.7 .1705 .1109
.144 .1542 .1542
.174 .1848 .1839
#8 36 11/64 .2001 .1339
.170 .1820 .1820
.201 .2133 .2123
# 10 32 5.1 .2306 .1562
.197 .2103 .2103
.264 .2765 .2754
1/4 28 6.6 .2964 .2113
.258 .2732 .2732
.328 .3433 .3421
5/16 24 8.2 .3666 .2674
.322 .3395 .3395
.390 .4059 .4047
3/8 24 9.8 .4291 .3299
.384 .4020 .4020
.456 .4744 .4731
7/16 20 29/64 .5025 .3834
.449 .4700 .4700
.518 .5371 .5357
1/2 20 33/64 .5650 .4459
.511 .5325 .5325
.582 .6035 .6020
9/16 18 37/64 .6347 .5024
.575 .5986 .5986
.644 .6661 .6646
5/8 18 41/64 .6972 .5649
.637 .6611 .6611
.771 .7961 .7945
3/4 16 49/64 .8312 .6823
.764 .7906 .7906
.899 .9274 .9257
7/8 14 22.75 .9678 .7977
.891 .9214 .9214
1.028 1.0608 1.0589
1 12 26 1.1083 .9098
1.018 1.0541 1.0542
1.153 1.1860 1.1841
1-1/8 12 29.25 1.2333 1.0348
1.143 1.1792 1.1792
1.278 1.3112 1.3092
1-1/4 12 1-17/64 1.3583 1.1598
1.268 1.3042 1.3042
1.403 1.4364 1.4343
1-3/8 12 35.5 1.4833 1.2848
1.393 1.4292 1.4292
1.528 1.5615 1.5595
1-1/2 12 38.5 1.6083 1.4098
1.518 1.5542 1.5542

NOTE : * - Refers to the tapped hole dimensions recommended for Helicoil Screw Lock Insert applications.

Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

IN 3 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013
 INSERTS

HELICOIL® THREAD REPAIR KITS INCHES

Insall Insert 1/4 - 1/2 Thread Repair

pitch below surface Inserts
Inserts for Plastics

R Q T S

Tang removed

Min. Through Hole

Min. Blind Hole

Unit : inches
Product Specifications

Basic length of insert in terms of nominal diameter of screw “D”

Nom. Size 1D 1.5 D
Q R S T Q R S T
#2 -64 .086 .070 .156 .141 .129 .113 .199 .184
#3 -56 .099 .081 .179 .161 .148 .130 .228 .210
#4 -48 .112 .091 .206 .185 .168 .147 .262 .241
#5 -44 .125 .102 .227 .205 .188 .165 .290 .268
#6 -40 .138 .113 .250 .225 .207 .182 .319 .294
#8 -36 .164 .136 .289 .261 .246 .218 .371 .343
#10 -32 .190 .159 .331 .299 .285 .254 .426 .394
1/4 -28 .250 .214 .411 .375 .375 .339 .536 .500
5/16 -24 .312 .271 .500 .458 .469 .428 .656 .615
3/8 -24 .375 .333 .562 .521 .562 .521 .750 .708
7/16 -20 .437 .387 .662 .612 .656 .606 .881 .831
1/2 -20 .500 .450 .725 .675 .750 .700 .975 .925
9/16 -18 .562 .507 .812 .757 .844 .788 1.094 1.038
5/8 -18 .625 .569 .875 .819 .937 .882 1.187 1.132
3/4 -16 .750 .687 1.031 .969 1.125 1.062 1.406 1.344
7/8 -14 .875 .804 1.196 1.125 1.312 1.241 1.634 1.562
1 -12 1.000 .917 1.375 1.292 1.500 1.417 1.875 1.792
1-1/8 -12 1.125 1.042 1.500 1.417 1.687 1.604 2.062 1.979
1-1/4 -12 1.250 1.167 1.625 1.542 1.875 1.792 2.250 2.167
1-3/8 -12 1.375 1.292 1.750 1.667 2.062 1.979 2.437 2.354
1-1/2 -12 1.500 1.417 1.875 1.792 2.250 2.167 2.625 2.542

Basic length of insert in terms of nominal diameter of screw “D”

Nom. Size 2D 2.5 D 3D
Q R S T Q R S T Q R S T
#2 -64 .172 .156 .242 .227 .215 .199 .285 .270 .258 .242 .328 .313
#3 -56 .198 .180 .278 .260 .248 .230 .328 .310 .297 .297 .377 .359
#4 -48 .224 .203 .318 .297 .280 .259 .374 .353 .336 .336 .430 .409
#5 -44 .250 .227 .352 .330 .312 .289 .414 .392 .375 .375 .477 .455
#6 -40 .276 .251 .388 .363 .345 .32 .457 .432 .414 .414 .526 .501
#8 -36 .328 .300 .453 .425 .410 .382 .535 .507 .492 .492 .617 .589
#10 -32 .380 .349 .521 .489 .475 .444 .616 .587 .570 .570 .711 .67
1/4 -28 .500 .464 .661 .625 .625 .589 .786 .750 .750 .750 .911 .875
5/16 -24 .625 .583 .812 .771 .781 .740 .969 .927 .937 .937 1.125 1.083
3/8 -24 .750 .708 .937 .896 .937 .896 1.125 1.083 1.125 1.125 1.312 1.271
7/16 -20 .875 .825 1.100 1.050 1.094 1.044 1.319 1.269 1.312 1.312 1.537 1.488
1/2 -20 1.000 .950 1.225 1.175 1.250 1.200 1.475 1.425 1.500 1.500 1.725 1.675
9/16 -18 1.125 1.068 1.375 1.319 1.406 1.351 1.656 1.601 1.687 1.687 1.937 1.882
5/8 -18 1.250 1.194 1.500 1.444 1562 1.507 1.812 1.757 1.875 1.875 2.125 2.069
3/4 -16 1.500 1.437 1.781 1.719 1.875 1.812 2.156 2.094 2.250 2.250 2.531 2.469
7/8 -14 1.750 1.679 2.071 2.000 2.187 2.116 2.509 2.437 2.625 2.625 2.946 2.875
1 -12 2.000 1.917 2.375 2.292 2.500 2.417 2.875 3.292 3.000 3.000 3.375 3.292
1-1/8 -12 2.250 2.167 2.675 2.542 2.812 2.729 3.187 3.104 3.375 3.375 3.750 3.667
1-1/4 -12 2.500 2.417 2.875 2.792 3.125 3.042 3.500 3.417 3.750 3.750 4.125 4.042
1-3/8 -12 2.750 2.667 3.125 3.042 3.437 3.354 3.812 3.729 4.125 4.125 4.500 4.417
1-1/2 -12 3.000 2.917 3.375 3.292 3.750 3.667 4.125 4.042 4.500 4.500 4.875 4.792
NOTE : Q – Full tapped thread length (Min.) R – Entering portion of screw (Max.) if Tang is not removed.
S – Drill depth (Min.) – Excluding point. T – Tap depth (Min.) – including 3.5 threads chamfer of plug tap.

Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013 IN 4
 INSERTS

RE-NU THREAD REPAIR INSERTS Steel – Black Oxide Finish or Stainless

Nylon Pallet Locking Element
Thread Repair
Inserts
Inserts for Plastics External Thread
Internal Thread

Locking Element

Unit : mm
Product Specifications

Part No. Internal Thread External Thread Length Tap Drill Size
Stainless
Steel 6H (2B) 6G (2A) mm In. mm *
Steel

KS-29201 KS-29221 M3 x 0.5 M6 x 1.0 6.5 0.256 5.0 #9

KS-29202 KS-29222 M4 x 0.7 M8 x 1.25 7.5 0.296 6.75 H

KS-29203 KS-29223 M5 x 0.8 M8 x 1.25 7.5 0.296 6.75 H

KS-29204 KS-29224 M6 x 1.0 M10 x 1.5 10.5 0.414 8.5 Q

KS-29205 KS-29225 M8 x 1.25 M12 x 1.75 12.5 0.493 10.0 Y

KS-29206 KS-29226 M10 x 1.5 M16 x 2.0 17.0 0.670 14.0 35/64

KS-29207 KS-29227 M12 x 1.75 M16 x 2.0 17.0 0.670 14.0 35/64

KS-29208 - M14 x 2.0 M20 x 2.5 18.0 0.709 17.5 11/16

KS-29209 KS-29229 M16 x 2.0 M24 x 3.0 20.0 0.788 21.0 53/64

NOTE : * — Closest inch drill approx. 75% thread

Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

IN 5 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013
 INSERTS

RE-NU THREAD REPAIR INSERTS Steel – Black Oxide Finish

Nylon Pallet Locking Element
Thread Repair
Inserts
External Thread Inserts for Plastics

Internal Thread

Locking Element

Unit : mm
Product Specifications

Internal Thread
Part No. External Thread Length Tap Drill Size
6H (2B)

KS-29301 M3 x 0.5 #12 – 24 1/4 #16

KS-29302 M4 x 0.7 1/4 - 28 9/32 #3

KS-29303 M5 x 0.8 5/16 - 18 5/16 F

KS-29304 M6 x 1.0 3/8 – 16 13/32 5/16

KS-29305 M8 x 1.25 1/2 -13 31/64 27/64

KS-29306 M10 x 1.5 9/16 – 12 33/64 31/64

KS-29307 M12 x 1.75 3/4 – 10 21/32 21/32

KS-29308 M14 x 2.0 7/8 - 9 11/16 49/64

KS-29309 M16 x 2.0 1” – 8 25/32 7/8

KS-29310 M11 x 1.5 5/8 – 11 19/32 17/32

KS-29016 M14 x 1.25 7/8 – 14 11/16 13/16

KS-29017 M18 x 1.5 1” - 14 25/32 15/16

Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013 IN 6
 INSERTS

RE-NU THREAD REPAIR INSERTS Type 303

Nylon Patch Locking Element
Thread Repair
Inserts
Inserts for Plastics External Thread
Internal Thread

Locking Element

Unit : inches
Product Specifications

Part No. Internal Thread External Thread Length Tap Drill Size

KS-29101 # 4 – 40 # 10 - 32 7/32 #21

KS-29102 # 6 – 32 # 12 – 28 1/4 #14
KS-29103 # 8 – 32 1/4 – 28 9/32 #3
KS-29104 # 10 – 24 5/16 - 24 5/16 I
KS-29105 # 10 - 32 5/16 - 24 5/16 I
KS-29106 1/4 – 20 3/8 – 24 3/8 Q
KS-29107 1/4 – 28 3/8 – 24 3/8 Q
KS-29108 5/16 - 18 7/16 – 20 7/16 25/64
KS-29109 5/16 – 24 7/16 – 20 7/16 25/64
KS-29110 3/8 – 16 1/2 – 20 15/32 29/64
KS-29111 3/8 – 24 1/2 – 20 15/32 29/64
KS-29112 7/16 – 14 9/16 – 18 17/32 33/64
KS-29113 7/16 – 20 9/16 – 18 17/32 33/64
KS-29114 1/2 – 13 5/8 – 18 19/32 37/64
KS-29115 1/2 – 20 5/8 - 18 19/32 37/64
KS-29116 5/8 – 11 3/4 – 16 11/16 11/16
KS-29117 5/8 - 18 3/4 - 16 11/16 11/16

Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

IN 7 Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013
 INSERTS

Inserts for Plastics

Thread Repair Inserts

Insert Types Application Inserts for

Plastics

Offers ease of installation without the typical high

screw installation torque and its plain and knurled
vanes offer the levels of pull-out and torque
resistance usually expected only of heat-installed
inserts.

Ideal for use in hard thermosetting plastics,

BancLok are press-in expansion inserts which, due to
their diamond knurl pattern, give minimum
penetration of the sides of the hole without
sacrificing pull-out resistance.

A blind-ended threaded insert which has been

introduced to meet the needs of those moulders
who, for a variety of reasons, prefer to mould-in.
The unique design of three opposed helical knurl
bands combined with the included recesses give
extremely high levels of performance in both pullout
and torque tests.

Designed for installation into notch sensitive

amorphous thermoplastics by heat. It features
rounded knurls, avoiding the stress raising sharp
crests and roots which typify knurls used on most
inserts.

A self-tapping insert suitable for installation into a

wide range of thermoplastic and thermosetting
plastic materials. They are particularly suitable for
applications involving high jack-out loading and
materials with low core strengths.

Has been designed for rapid installation into

thermoplastics using heat or ultrasonic. It features
opposed helical knurl bands to provide a
combination of high torque and pull out resistance.

Please contact us to order the above inserts.

The specifications contained here-in are for references only, and we are not liable for errors in this catalogue.

Tel: (65) 6291 1177 . Fax: (65) 6297 2714 . Email: sales@kiansoon.com.sg . www.kiansoon.com.sg . KIAN SOON © 2013 IN 8