38MHR
Outdoor Unit Single Zone Ductless System
Sizes 09 to 24
Service Manual
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL/SERIAL NUMBER NOMENCLATURES . . . . . . . . . 2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . 10
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
REFRIGERATION CYCLE DIAGRAMS . . . . . . . . . . . . . . . . 15
REFRIGERANT LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SYSTEM EVACUATION AND CHARGING . . . . . . . . . . . . . 17
ELECTRONIC FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 18
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
OUTDOOR UNIT DIAGNOSTIC GUIDES . . . . . . . . . . . . . . 23
PCB DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DIAGNOSIS AND SOLUTION . . . . . . . . . . . . . . . . . . . . . . . 26
DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 47
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air−conditioning equipment
can be hazardous due to system pressures, electrical components,
and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should
install, start−up, and service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning coils. All other operations should be performed by
trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep
quenching cloth and fire extinguisher nearby when brazing. Use
care in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety−alert symbol !! .
When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal
words: DANGER, WARNING, and CAUTION.
These words are used with the safety−alert symbol. DANGER
identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which may result in minor personal injury
or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
! WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
! WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
! CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start−up.
INTRODUCTION
This Service Manual provides the necessary information to service,
repair, and maintain the outdoor units. Section 2 of this manual has
an appendix with data required to perform troubleshooting. Use the
Table of Contents to locate a desired topic.
MODEL/SERIAL NUMBER NOMENCLATURES
Table 1—Unit Sizes
SYSTEM TONS BTUh VOLTAGE - PHASE OUTDOOR MODEL
0.75 9,000 115-1 38MHRC09A--1
1.00 12,000 115-1 38MHRC12A--1
Cooling Only 0.75 9,000 208/230-1 38MHRC09A--3
1.00 12,000 208/230-1 38MHRC12A--3
1.50 18,000 208/230-1 38MHRC18A--3
2.00 24,000 208/230-1 38MHRC24A--3
0.75 9,000 115-1 38MHRQ09A--1
1.00 12,000 115-1 38MHRQ12A--1
0.75 9,000 208/230-1 38MHRQ09A--3
Heating Pump
1.00 12,000 208/230-1 38MHRQ12A--3
1.50 18,000 208/230-1 38MHRQ18A--3
2.00 24,000 208/230-1 38MHRQ24A--3

OUTDOOR UNIT
38 MH R Q 09 A -- 3

38 = OUTDOOR UNIT

VOLTAGE
1 =115-1-60
3 = 208/230-1-60
MH = MODEL

UNIT TYPE
R = OUTDOOR UNIT

SYSTEM TYPE
C = COOLING ONLY
Q = HEAT PUMP NOT USED

NOMINAL CAPACITY
09 - 3/4 TON
12 - 1 TON
MAXIMUM NUMBER OF FAN COIL UNITS THAT
18 - 1-1/2 TONS
CAN BE CONNECTED TO THE OUTDOOR UNIT
24 - 2 TONS
A=1:1

01 17 V 10001

Week of Manufacture Sequential Serial Number

Year of Manufacture V = ALL MODELS

Use of the AHRI Certified

TM Mark indicates a
manufacturer’s
participation in the
program For verification
of certification for individual
products, go to
www.ahridirectory.org.

2
SPECIFICATIONS
Table 2—Specifications (Cooling Only)
Size 9 12 9 12 18 24
System
Outdoor Model 38MHRC09A--1 38MHRC12A--1 38MHRC09A--3 38MHRC12A--3 38MHRC18A--3 38MHRC24A--3
Voltage, Phase, Cycle V/Ph/Hz 115-1-60 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Electrical MCA A. 13 13 7 7 11 16
MOCP - Fuse Rating A. 20 20 15 15 15 25
Operating Cooling Outdoor DB 0~ 122 0~ 122 0~ 122 0~ 122 0~ 122 0~ 122
° F(° C)
Range Min - Max (-17~ 50) (-17~ 50) (-17~ 50) (-17~ 50) (-17~ 50) (-17~ 50)
Total Piping Length ft (m) 82 (25) 82 (25) 82 (25) 82 (25) 98 (30) 164 (50)
Piping Lift* ft (m) 32 (10) 32 (10) 32 (10) 32 (10) 65 (20) 65 (20)
Pipe Connection
Piping In.(mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52)
Size - Liquid
Pipe Connection
In.(mm) 3/8 (9.52) 1/2 (12.7) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7) 5/8 (16)
Size - Suction
Type R410A R410A R410A R410A R410A R410A
Refrigerant Charge lbs (kg) 1.06 (0.48) 1.30 (0.59) 1.06 (0.48) 1.30 (0.59) 2.09 (0.95) 2.64 (1.20)
Metering Device EEV EEV EEV EEV EEV EEV
Face Area Sq. Ft. 4.15 4.15 4.15 4.15 4.78 4.78
No. Rows 1 1 1 1 2 2
Outdoor Coil
Fins per inch 22 22 22 22 22 22
Circuits 2 2 2 2 4 6
Type Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter
Model ASN98D22UFZ ASN98D22UFZ ASN98D22UFZ ASN98D22UFZ ASM135D23UFZ ATF235D22UMT
Compressor Oil Type VG74 VG74 VG74 VG74 VG74 VG74
Oil Charge Fl. Oz. 13.0 13.0 13.0 13.0 13.0 23.6
Rated Current RLA 9.0 9.5 4.5 4.5 7.0 11.0
Unit Width In.(mm) 30.31(770) 30.31(770) 30.31(770) 30.31(770) 31.50(800) 33.27(845)
Unit Height In.(mm) 21.85(555) 21.85(555) 21.85(555) 21.85(555) 21.81(554) 27.64(702)
Unit Depth In.(mm) 11.81(300) 11.81(300) 11.81(300) 11.81(300) 13.11(333) 14.29(363)
Outdoor
Net Weight lbs (kg) 57.3(26) 57.8(26.2) 54.7(24.8) 53.8(24.4) 70.1(31.8) 88.6(40.2)
Airflow CFM 506 506 506 506 518 553
Sound Pressure dB(A) 50.5 52.0 53.0 54.0 57.0 59.5
* Condensing unit above or below the indoor unit

3
SPECIFICATIONS (CONT)
Table 3—Specifications (Heat Pump)
Size 9 12 9 12 18 24
System
Outdoor Model 38MHRQ09A--1 38MHRQ12A--1 38MHRQ09A--3 38MHRQ12A--3 38MHRQ18A--3 38MHRQ24A--3
Voltage, Phase, Cycle V/Ph/Hz 115-1-60 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Electrical MCA A. 13 13 8 10 15 18
MOCP - Fuse Rating A. 20 20 15 15 20 25
Cooling Outdoor DB 0~ 122 0~ 122 0~ 122 0~ 122 0~ 122 0~ 122
° F(° C)
Operating Min - Max (-17~ 50) (-17~ 50) (-17~ 50) (-17~ 50) (-17~ 50) (-17~ 50)
Range Heating Outdoor DB
° F(° C) 0~ 86 (-17~ 30) 0~ 86 (-17~ 30) 0~ 86 (-17~ 30) 0~ 86 (-17~ 30) 0~ 86 (-17~ 30) 0~ 86 (-17~ 30)
Min - Max
Total Piping Length ft (m) 82 (25) 82 (25) 82 (25) 82 (25) 98 (30) 164 (50)
Piping Lift* ft (m) 32 (10) 32 (10) 32 (10) 32 (10) 65 (20) 65 (20)
Pipe Connection
Piping In.(mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52)
Size - Liquid
Pipe Connection
In.(mm) 3/8 (9.52) 1/2 (12.7) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7) 5/8 (16)
Size - Suction
Type R410A R410A R410A R410A R410A R410A
Refrigerant Charge lbs (kg) 1.76 (0.80) 2.11 (0.96) 1.76 (0.80) 2.11 (0.96) 2.82 (1.28) 3.97 (1.80)
Metering Device EEV EEV EEV EEV EEV EEV
Face Area Sq. Ft. 4.1 4.1 4.1 4.1 4.7 5.3
Outdoor No. Rows 1 1.5 1 1.5 2 2
Coil Fins per inch 18 18 18 18 18 18
Circuits 2 4 2 4 4 4
Type Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter
Model ASN98D22UFZ ASN98D22UFZ ASN98D22UFZ ASN98D22UFZ ASM135D23UFZ ATF235D22UMT
Compressor Oil Type VG74 VG74 VG74 VG74 VG74 VG74
Oil Charge Fl. Oz. 13.0 13.0 13.0 13.0 15.8 23.6
Rated Current RLA 9.0 9.5 5.5 6.8 10.5 12.0
Unit Width In.(mm) 30.31(770) 30.31(770) 30.31(770) 30.31(770) 31.50(800) 33.27(845)
Unit Height In.(mm) 21.85(555) 21.85(555) 21.85(555) 21.85(555) 21.81(554) 27.64(702)
Unit Depth In.(mm) 11.81(300) 11.81(300) 11.81(300) 11.81(300) 13.11(333) 14.29(363)
Outdoor
Net Weight lbs (kg) 61.5(27.9) 65.0(29.5) 57.1(25.9) 60.6(27.5) 94.6 42.9 105.2 47.7)
Airflow CFM 506 506 506 506 518 553
Sound Pressure dB(A) 52.0 53.0 54.0 53.0 57.0 60.1
* Condensing unit above or below the indoor unit

4
DIMENSIONS
Table 4—Dimensions
System Size Height (H) in. (mm) Width (W) in. (mm) Depth (D) in. (mm) Weight-Net lbs. (kg)
9K (115) 21.85(555) 30.31(770) 11.81(300) 57.3(26)
12K (115V) 21.85(555) 30.31(770) 11.81(300) 57.8(26.2)
Cooling 9K (208/230V) 21.85(555) 30.31(770) 11.81(300) 54.7(24.8)
Only
12K (208/230V) 21.85(555) 30.31(770) 11.81(300) 53.8(24.4)
18K (208/230V) 21.81(554) 31.50(800) 13.11(333) 70.1(31.8)
24K (208/230V) 27.64(702) 33.27(845) 14.29(363) 88.6(40.2)
System Size Height (H) in. (mm) Width (W) in. (mm) Depth (D) in. (mm) Weight-Net lbs. (kg)
9K (115) 21.85(555) 30.31(770) 11.81(300) 61.5(27.9)
12K (115V) 21.85(555) 30.31(770) 11.81(300) 65.0(29.5)
Heat 9K (208/230V) 21.85(555) 30.31(770) 11.81(300) 57.1(25.9)
Pump
12K (208/230V) 21.85(555) 30.31(770) 11.81(300) 60.6(27.5)
18K (208/230V) 21.81(554) 31.50(800) 13.11(333) 94.6(42.9）
24K (208/230V) 27.64(702) 33.27(845) 14.29(363) 105.2(47.7)

30.66(779) W3
0.47(12) 21.85(555)

19.17(487) W1
11.81(300) D 30.31(770) W
3.54(90) B2

2.76(70) W
0.98(25) B1

D2 D3
11.26(286)

11.73(298)
13.07(322)

D1
2.36(60)

2.42(61.5) A2
H1

H2 Unit: inch(mm)
6)
4(
.2

0.47(12) A1
3.66(93)

R0

Fig. 1 – Sizes 9K and 12K

5
DIMENSIONS − OUTDOOR (CONT)

21.81 (554)
H

0.47 (1 2)
13.11 (333) 20.24 (514) W1

D 31.50 (800) 2.76 (7 0)

W W2

4.17 (1 06)
B2 2.43 (6 1.8)
B1
12.80 (325)

13.39 (340)
12.24 (311)

D2 D3 D1
2.36 (6 0)

H1

R0
. 79
(R 0.87 (2 2)
2 0) R 6)
A1 24 (
R 0.
3.37 (8 5.5)

H2

2.43 (6 1.6)
A2 Unit: inch(mm)
Fig. 2 – Size 18K

6
DIMENSIONS − OUTDOOR (CONT)

Unit: inch (mm)

Fig. 3 – Size 24K

7
CLEARANCES

A
Air-inlet

D B C

Air-outlet

A07894
Fig. 4 – Outdoor Unit Clearance

Table 5—Clearances
UNIT MINIMUM VALUE in. (mm)
A 24 (610)
B 24 (610)
C 24 (610)
D 4 (101)
E 4 (101)

NOTE: The outdoor unit must be mounted at least 2in. (50mm) above the maximum anticipated snow depth.

8
ELECTRICAL DATA
Table 6—Electrical Data (Cooling only)
Outdoor Unit Size 9K 12K 9K 12K 18K 24K
Volts-PH-Hz (115V) (115V) (208/230V) (208/230V) (208/230V) (208/230V)
Cooling Only
Max – Min*
127-104 127-104 253-187 253-187 253-187 253-187
Oper. Voltage
MCA 13 13 7 7 11 16
Power Supply
MOCP 20 20 15 15 15 25
Compressor RLA 9 9.5 4.5 4.5 7 11
FLA 0.6 0.6 0.4 0.4 0.5 0.6
Outdoor Fan Motor Rated HP 0.054 0.054 0.054 0.054 0.065 0.068
Output 40 40 40 40 48 45

Table 7—Electrical Data (Heating only)

Outdoor Unit Size 9K 12K 9K 12K 18K 24K
Volts-PH-Hz (115V) (115V) (208/230V) (208/230V) (208/230V) (208/230V)
Heat Pump
Max – Min*
127-104 127-104 253-187 253-187 253-187 253-187
Oper. Voltage
MCA 13 13 8 10 15 18
Power Supply
MOCP 20 20 15 15 20 25
Compressor RLA 9 9.5 5.5 6.8 10.5 12
FLA 0.7 0.7 0.4 0.4 0.6 0.6
Outdoor Fan Motor Rated HP 0.043 0.043 0.043 0.043 0.065 0.085
Output 32 32 32 32 48 63
*Permissible limits of the voltage range at which the unit will operate satisfactorily.
LEGEND
FLA - Full Load Amps
MCA - Minimum Circuit Amps
RLA - Rated Load Amps

WIRING
All wires must be sized per NEC (National Electrical Code) or
CEC (Canadian Electrical Code) and local codes. Use Electrical
Data table MCA (minimum circuit amps) and MOCP (maximum
over current protection) to correctly size the wires and the
disconnect fuse or breakers respectively.
Per the caution note, only stranded copper conductors with a 600
volt insulation rating wire must be used.
Recommended Connection Method for Power and
Communication Wiring:
The main power is supplied to the outdoor unit. The field supplied
14/3 stranded wire with ground with a 600 volt insulation rating,
power/communication wiring from the outdoor unit to indoor unit
consists of four (4) wires and provides the power for the indoor
unit. Two wires are line voltage AC power, one is communication
wiring (S) and the other is a ground wire. Wiring between indoor
and outdoor unit is polarity sensitive. The use of BX wire is NOT
recommended.
If installed in a high Electromagnetic field (EMF) area and
communication issues exists, a 14/2 stranded shielded wire can be
used to replace L2/N and (S) between outdoor unit and indoor unit
landing the shield onto ground in the outdoor unit only.
! CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
S Wires should be sized based on NEC and local codes.
S Use copper conductors only with a 600 volt insulation
rating wire.
! CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
SBe sure to comply with local codes while running wire from
the indoor unit to the outdoor unit.
SEvery wire must be connected firmly. Loose wiring may
cause the terminal to overheat or result in unit malfunction.
A fire hazard may also exist. Ensure all wiring is tightly
connected.
SNo wire should touch the refrigerant tubing, compressor or
any moving parts.
SDisconnecting means must be provided and shall be located
within sight and readily accessible from the air conditioner.
SConnecting cable with conduit shall be routed through the
hole in the conduit panel.

9
CONNECTION DIAGRAMS

115-1-60 208/230-1-60
FIELD POWER SUPPLY CONNECTING CABLE FIELD POWER SUPPLY
CONNECTING CABLE OUTDOOR TO INDOOR
OUTDOOR TO INDOOR

GND

GND L1 L2 S L1 L2
L N S L N L1 L2 S GND Main
L N S GND Power to Indoor
Power to Indoor Main Indoor Unit Indoor
Indoor Unit Indoor Indoor Unit Signal Power Supply
Indoor Unit Signal Power Supply Power Supply Signal Ground
Power Supply Signal Ground High High High
High 115-1-60 Voltage 115-1-60 208/230-1-60 Voltage 208/230-1-60
115-1-60 Voltage 208/230-1-60 Voltage

9K and 12K 115V Indoor Unit 9K and 12K 115V Outdoor Unit 9K to 24K 230V Indoor Unit 9K to 24K 230V Outdoor Unit
Fig. 5 – Connection Diagrams

Notes:
1. Do not use thermostat wire for any connection between indoor and outdoor units.
2. All connections between indoor and outdoor units must be as shown. The connections are sensitive to polarity and will result in a fault code.

10
WIRING DIAGRAMS

BROWN(BLACK)
BROWN(BLACK)
16022000B23477 YELLOW OR BLACK

CAPACITOR

B LU E

B LU E
RED
BLACK(BROWN)
Y/G Y/G

BROWN
BLACK(BROWN)
NOTE: The connection wires for the REACTOR
reactor and the capacitor should be L N S / N
Y/G
the same color; either black or brown.

BROWN BLACK GRAY

FAST JOINT
OPTIONAL
9$&
CN 1A
BROWN BLACK GRAY 32:(56833/<

CN4_3
CN4_1
CN4_2

CN4_4
Y/G 1 2 3

72,1'22581,7
OPTIONAL

CN 60
2 2
4-WAY

OPTIONAL

CN 17
BLUE CRANKCASE
3
CN 50

RED HEATER

BLACK

U V W OPTIONAL:
AC-FAN

AC -FAN
5 5
COMPRESSOR
CN 25 Y/G
Y/G CN 21 CN 7
Notes:
3 This symbol indicates the element
CONDENSER TEMP. SENSOR
DISCHARGE TEMP. SENSOR

AMBIENT TEMP. SENSOR

is optional, the actual shape shall

DC-FAN
prevail.
OPTIONAL:
DC-FAN
Y/G

&2'( 3$571$0( &2'( 3$571$0(

Input: 115V high voltage connector with
&1$ &1 Input: temperature acquisition (0~5VDC)
L/N/signal/ground
&1 Output: 0~320VDC to control DC FAN &1 Output: 0~115 VAC to control AC FAN
&1B&1B Output:115VAC High voltage connector for Connector for electronic expansion
&1B&1B power factor corrector(PFC) &1 valve(0-12VDC)
&1 Output: 115VAC to control crankcase heater &1 Output: 115 VAC to control 4-way valve

Fig. 6 – Wiring Diagram Sizes 09K−12K (115V)

11
WIRING DIAGRAMS (CONTINUED)

Notes: %
This symbol indicates the element Y/G YELLOW OR BLACK
BL UE BLUE OR BLACK
is optional, the actual shape shall Y/G
BROWN RED
prevail.
L1 L2 S / L2
Y/G
CN 1A
Y/G
INDOOR UNIT POWER SUPPLY
OPTIONAL
REACTOR CN 60
BLUE 4-WAY
1005AL
OPTIONAL
CN 17 CRANKCASE
CN 9 MAIN RED HEATER
BLUE
BOARD
CN 32

BLUE
OPTIONAL

CAPACITOR AC-FAN

OPTIONAL:
AC-FAN
BLUE
CN 50

CN 25 5
3
RED

3
Y/G
BLACK
CN 21 CN 7
U V W
COMPRESSOR 3
CONDENSER TEMP. SENSOR

AMBIENT TEMP. SENSOR

DISCHARGE TEMP. SENSOR

Y/G DC-FAN
OPTIONAL:
DC-FAN
Y/G

&2'( 3$571$0( &2'( 3$571$0(

Input: 220V high voltage connector with Input: temperature sensor connector (0~5V DC)
&1$ L/N/signal/ground &1
&1 Output: 0~320V DC to connect DC FAN &1 Output: 0~220V AC to connect AC FAN

&1~&1 To connect PFC reactor &1 Output: 0~320V AC to connect compressor

&1 Output: 220V AC to connect crankcase heater &1 Output: 0~220V AC to connect 4-way valve

Fig. 7 – Wiring Diagram − Sizes 09K, 12K (230V)

12
WIRING DIAGRAMS (CONTINUED)
Applicable to OUT DOOR Applicable to
OUT DOOR
Y/G DC FAN the units adopting the units adopting

CAPACITOR
AC FAN
DC motor only AC motor only

FAN
3
BLUE BROWN
CN414 CN5

HEATER 1 CN16
OPTIONAL:the electric CN13 BLUE
heating belt of compressor CN12
BLUE
4-WAY REACTOR
OPTIONAL˖
OUTDOOR
CN60
MAIN U
BLUE 1 BLUE
CN6-1 PCB CN30 V
RED 2 RED
W 3 BLACK
CN8 CN3
BLACK
BROWN

CN7 CN17
(RED)

BLUE (BLACK)
Y/G CN2 CN1 CN10 W V U
BLACK COMPRESSOR

BLACK
RE D
δYELLOWε WHITE

BLACK
OUTDOOR AMBIENT
RED TEMPERATURE SENSOR Y/G
BLACK(BLUE)
CONDENSER DISCHARGE SENSOR
L1 L2 S L1 L2 TEMPERATURE SENSOR

Y/G
L1 L2
72,1'22581,7 32:(56833/< OUTDOOR WIRING DIAGRAM
&2'( 3$571$0( &2'( 3$571$0(
Input: 230V high voltage connector with
&1 L1/L2/signal/ground &1 Output: 0~220VAC to control AC FAN
Output: PWM for UVW to control
&1 Compressor(0~320VAC) &1 Output: 220V AC to control crankcase heater

&1 Input: Temperature acquisition(0-5VDC) &1 Output: 0~220V AC to control 4-way valve

&1 Output: 0~320VDC to control DC FAN CN12/CN13 Output: Connection of the high voltage (REACTOR)

Fig. 8 – Wiring Diagram Sizes 18K − 24K (Heat Pump Units)

13
WIRING DIAGRAMS (CONTINUED)
16022000B23636 Y/G Y/G BLUE
BLACK
BLUE
According to the real objects BROWN RED

S
Y/G L1 L2 S L1 L2

CN 3
OPTIONAL L1 L2 Y/G
,1'22581,7
OPTIONAL 32:(56833/<

CN 60
Blue 4-WAY

OPTIONAL

CN 16
OUTDOOR Red CRANKCASE
BLUE HEATER
BLUE CN 29 MAIN
CN 21
RED CN 28
RED BLACK
CN 27 PCB
BLACK

CAPACITOR $&)$1

OPTIONAL:
AC-FAN
U V W
Yellow
COMPRESSOR 5

CN 5
3
Y/G

Y/G CN 17 CN 414
Notes:
This symbol indicates
CONDENSER TEMP. SENSOR

3
DISCHARGE TEMP. SENSOR

AMBIENT TEMP. SENSOR

the element is optional,

DC-FAN the actual shape shall
Y/G OPTIONAL: prevail.
7 DC-FAN
73 7
&2'( 3$571$0( &2'( 3$571$0(
Input: 220V high voltage connector with
&1 L1/L2/signal/ground &1 Output: 0~220VAC to control AC FAN
Output: PWM for UVW to control
&1 Compressor(0~320VAC) &1 Output: 220V AC to control crankcase heater

&1 Input: Temperature acquisition(0-5VDC) &1 Output: 0~220V AC to control 4-way valve

&1 Output: 0~320VDC to control DC FAN

Fig. 9 – Wiring Diagram Sizes 18K − 24K (Cooling Only Units)

14
REFRIGERATION CYCLE DIAGRAMS
INDOOR OUTDOOR

CHECK VALVE
LIQUID SIDE (Heating Model only)

2−WAY VALVE

CAPILIARY TUBE

HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
T1 Room temp.
sensor

T2 Evaporator
temp. sensor
GAS SIDE
4−WAY VALVE

3−WAY VALVE

ACCUMULATOR

COOLING
COMPRESSOR
HEATING

Fig. 10 – Heat Pumps

15
REFRIGERANT LINES
IMPORTANT: Both refrigerant lines must be insulated separately.

Table 8—Piping and Refrigerant Information

System Size 9K (115V) 12V (115V) 9K (208-230V) 12K (208-230V) 18 (208-230V) 24K (208-230V)
Min. Piping Length ft. (m) 10(3) 10(3) 10(3) 10(3) 10(3) 10(3)
Standard Piping Length ft. (m) 25(7.5) 25(7.5) 25(7.5) 25(7.5) 25(7.5) 25(7.5)
Max. outdoor-indoor
height difference (OU ft. (m) 33(10) 33(10) 33(10) 33(10) 33(10) 33(10)
higher than IU)
Max. outdoor-indoor
height difference (IU higher ft. (m) 33(10) 33(10) 33(10) 33(10) 33(10) 33(10)
than OU)
Max. Piping Length with
no additional refrigerant
ft. (m) 25(7.5) 25(7.5) 25(7.5) 25(7.5) 25(7.5) 25(7.5)
charge per System
Piping (Standard Piping length)
Total Max. Piping
ft. (m) 82(25) 82(25) 82(25) 82(25) 98(30) 164(50)
Length per system
Additional refrigerant
Oz/ft
charge (between Standard 0.16(15) 0.16(15) 0.16(15) 0.16(15) 0.16(15) 0.32(30)
(g/m)
– Max piping length)
Suction Pipe
In (mm) 3/8(9.52) 1/2(12.7) 3/8(9.52) 1/2(12.7) 1/2(12.7) 5/8(15.9)
(size - connection type)
Liquid Pipe
In (mm) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/4(6.35) 3/8(9.52)
(size - connection type)
Refrigerant Type Type R410A R410A R410A R410A R410A R410A
Cooling Only Models
Lbs (kg) 1.06(0.48) 1.30(0.59) 1.06(0.48) 1.30(0.59) 2.09(0.95) 2.65(1.2)
Charge Amount
Refrigerant
Heat Pump Models
Lbs (kg) 1.76(0.8) 2.12(0.96) 1.76(0.8) 2.12(0.96) 3.30(1.5) 3.968(1.8)
Charge Amount

S Above charge is for piping runs up to 25 ft. (7.6 m).

S For piping runs greater than 25 ft. (7.6 m), add refrigerant up to the allowable length as specified below.
S The outdoor unit has an electronic expansion valve to manage the refrigerant flow of the connected fan coil.
Long Line Applications,:
1 No change in line sizing is required.
2 Add refrigerant per Table 8.

16
SYSTEM EVACUATION AND Deep Vacuum Method
The deep vacuum method requires a vacuum pump capable of
CHARGING pulling a vacuum of 500 microns and a vacuum gage capable of
accurately measuring this vacuum depth. The deep vacuum method
! CAUTION is the most positive way of assuring a system is free of air and
liquid water (see Fig. 13).
UNIT DAMAGE HAZARD 5000
4500
Failure to follow this caution may result in equipment
damage or improper operation. 4000
3500 LEAK IN

MICRONS
Never use the system compressor as a vacuum pump. SYSTEM
3000
Refrigerant tubes and indoor coil should be evacuated using the 2500
recommended deep vacuum method of 500 microns. Always break 2000
a vacuum with dry nitrogen. 1500 VACUUM TIGHT
TOO WET
1000
System Vacuum and Charge TIGHT
500 DRY SYSTEM
Using Vacuum Pump
0 1 2 3 4 5 6 7
1 Completely tighten all flare nuts and connect manifold gage
MINUTES
charge hose to a charge port of the low side service valve
(see Fig. 11). Fig. 13 – Deep Vacuum Graph
2 Connect the charge hose to the vacuum pump.
Triple Evacuation Method
3 Fully open the low side of manifold gage (see Fig. 12).
The triple evacuation method should be used. Refer to Fig. 14 and
4 Start the vacuum pump
proceed as follows:
5 Evacuate using the triple evacuation method.
1 Pump system down to 500 MICRONS of mercury and
6 After evacuation is complete, fully close the low side of allow pump to continue operating for an additional 15
manifold gage and stop the vacuum pump operation. minutes.
7 The factory charge contained in the outdoor unit is good 2 Close the service valves and shut off the vacuum pump.
for up to 25 ft. (8 m) of line length. For refrigerant lines
3 Connect a nitrogen cylinder and regulator to the system and
longer than 25 ft. (8 m), add refrigerant as specified in the
open until the system pressure is 2 psig.
ADDITIONAL REFRIGERANT CHARGE table in this
document. 4 Close the service valve and allow the system to stand for 10
minutes. During this time, dry nitrogen will be able to
8 Disconnect the charge hose from the charge connection of
diffuse throughout the system absorbing moisture.
the low side service valve.
5 Repeat this procedure as indicated in Fig. 14. The system
9 Fully open service valves B and A.
will then be free of any contaminants and water vapor.
10 Securely tighten the service valves caps.
EVACUATE
Outdoor Unit Refrigerant Indoor Unit
BREAK VACUUM WITH DRY NITROGEN
A Low Side C
D WAIT
B High Side
EVACUATE
Service Valve BREAK VACUUM WITH DRY NITROGEN
Fig. 11 – Service Valve
WAIT

Manifold Gage EVACUATE

CHECK FOR TIGHT, DRY SYSTEM

(IF IT HOLDS DEEP VACUUM)
500 microns
RELEASE CHARGE INTO SYSTEM
Low side valve High side valve
Charge hose
Fig. 14 – Triple Evacuation Method
Charge hose
Final Tubing Check
Vacuum pump
IMPORTANT: Check to be certain factory tubing on both
indoor and outdoor unit has not shifted during shipment.
Ensure tubes are not rubbing against each other or any sheet
metal. Pay close attention to feeder tubes, making sure wire ties
Low side valve
on feeder tubes are secure and tight.
Fig. 12 – Manifold

17
ELECTRONIC FUNCTIONS COOLING Mode
Compressor Running Rules:
Main Protection
S When T1*Ts < 28.4_F(*2_C), the compressor stops.
Three minute delay for compressor restart
Less than a 1 minute delay for the initial start*up and a 3 minute S When T1*TS > 31.1_F(*0.5_C), the compressor
delay for subsequent starts. activates.
Compressor top temperature protection S When the AC runs in the mute mode, the compressor
The unit stops working when the compressor top temperature runs with low frequency.
protector cuts off, and restarts after the compressor top temperatrue S When the current is more than setting value, the current
protector restarts. protection function activates, and the compressor stops.
Compressor discharge temperature protection Outdoor Fan Running Rules:
Compressor discharge temp. T5>239_F(115_C) for 5s, The outdoor unit runs at a different fan speed according to T4. For
compressor stops. different outdoor units, the fan speeds differ.
Fan Speed is Out of Control
When the indoor fan speed remains too low (300RPM) the unit
stops and the LED displays the failure.
Inverter module protection
The inverter module has a protection function for current, voltage
and temperature. If any of these protections engage, the
corresponding code displays on the indoor unit and the unit stops
working.
Compressor preheating functions
Preheating permitting condition: When the T4 (outdoor ambient
temperature)<37.4_F (3_C), the preheating function engages.
Zero Crossing Detection Error Protection
If the AC detects that the time interval is not correct for a continuous
period of 240s, the unit stops and the LED displays the failure. The Fig. 16 – Outdoor Fan Running Rules
correct zero crossing signal time interval should be between 6−13ms. The auto fan adheres to the following rules.
Sensor Protection at Open Circuit and Breaking Disconnection
When there is only one malfunctioning temperature sensor, the air
conditioner keeps working yet displays the error code, in case of
any emergency use. When there is more than one malfunctioning
temperature sensor, the air conditioner stops working.
Refrigerant leakage detection
This function is only active in the COOLING mode. The function
helps prevent the compressor from being damaged by a refrigerant
leakage or a compressor overload.
Open condition:
When the compressor is active, the evaporator T2 coil temperature
value has no or very little change.
Operation Modes and Functions
FAN Mode Fig. 17 – Auto Fan
1 Outdoor fan and compressor stop
2 Temperature setting function is disabled, and no setting
temperature is displayed.
3 Indoor fan can be set to high/med/low/auto
4 The louver operates the same in the COOLING mode.
5 Auto fan

Fig. 18 – Compressor Temperature Protection

When the condenser temperature temperature is higher than the

setting value, the compressor stops.

Fig. 15 – Auto Fan

18
Compressor Running Rules
When T1−Ts>−ΔT, the compressor stops, when
T1−TS<ΔT−1.5，the compressor will be on. ΔT is the
programmed parameter of temperature compensation. When the
AC run in mute mode, the compressor runs with low frequency.
When the current is more than setting value, the current protection
function is activated and the compressor stops.
Outdoor Fan Running Rules
The outdoor unit runs at different fan speed according to T4. For
different outdoor units, the fan speeds are different.
Fig. 19 – Outdoor Fan Running Rules
Auto Fan Action in HEATING Mode
T1
a ΔT＞2℃
b
c
d ΔT<-2℃
e
Fig. 20 – Auto Fan Action in HEATING Mode
DEFROST Mode
The air conditioner enters the DEFROST mode according to the
T3 temperature value and the T3 temperature change value range
plus the compressor running time.
During the DEFROST mode, the compressor continues to runs,
the indoor and outdoor motors stop, and the indoor unit defrost
lamp illuminates and appears.
If any one of the following items is satisfied, the defrosting finishes
and the machine reverts to the normal heating mode.
−−−−T3 rises to be higher than TCDE1_C.
−−−−T3 keeps to be higher than TCDE2_C for 80 seconds.
−−−−The machine has run for 15 minutes in defrosting mode.
Evaporator Coil Temperature Protection
T2
Off
TEstop
Decrease
TEdown
Hold
TEH2
Resume
Fig. 21 – Evaporator Coil Temperature Protection
NOTE: The following applies to Fig. 21:
S Off: Compressor stops
S Decrease: Decrease the running frequency to the lower
level
S Hold: Keep the current frequency
S Resume: No limitation for frequency
When the evaporator temperature is higher than the setting
protection value, the compressor stops.
Auto−Mode
This mode can be chosen with the remote controller and the setting
temperature can be changed between 62.6_F(17_C)~86_F(30_C).
In the AUTO mode, the machine chooses the COOLING,
HEATING or FAN−ONLY mode according to ΔT (ΔT =T1−Ts).
Table 9—Auto Mode
ΔT=T1-Ts Running mode
Cooling
-2≤ΔT≤2℃ Fan-only
Heating
The indoor fan runs under auto fan in the relevant mode. The
louver operates same as in relevant mode. If the machine switches
mode between HEATING and COOLING, the compressor stops
for 15 minutes and then chooses the mode according to T1−Ts. If
the setting temperature is modified, the machine chooses the
running function again.
DRY mode
Indoor fan speed is fixed at breeze and can not be changed.
The louver angle is the same as in the cooling mode.
Low indoor room temperature protection
In the DRYING mode, if the room temperature is lower than 50_F
(10_C), the compressor stops and does not resume until the room
temperature exceeds 53.6_F (12_C).
Evaporator anti*freezing protection, condenser high temperature
protection and outdoor unit frequency limit are active and are the
same as that in the cooling mode. The outdoor fan operates the
same as in cooling mode.
19
Forced Operation Function Refrigerant Leak Detection
S Enter forced operation function: When the machine is With this new technology, the display area displays “EC” when the
off, press Touch to engage the the Forced Auto Mode. outdoor unit detects a refrigerant leak. This function is only active
Press Touch again, within 5 seconds, to engage the in cooling mode. It can better prevent the compressor being
Forced Cooling Mode. In Forced Auto, forced cooling or damaged by refrigerant leakage or compressor overload.
any other operation mode, press the touch button to turn Open Condition: When the compressor is active, the value of the
off the unit. In the forced operation mode, all general Coil temperature of evaporator T2 has no change or very little
protections and remote control are available. change.
Operation rules: 46_F (8_C) Heating
S Forced cooling mode: The compressor runs at the F2 When the compressor is running, the indoor fan motor runs
frequency and the indoor fan runs as a breeze. After without the ANTI−COLD air function. When the compressor is
running for 30 minutes, the unit enters the auto mode as off, the indoor fan motor is off.
75.2_F (24_C) setting temperature.
S Forced auto mode: The forced auto mode is the same as
the normal auto mode with a 75.2_F (24_C) setting
temperature.
AUTO−RESTART Function
The indoor unit is equipped with the AUTO−RESTART
function, which is carried out through an auto−restart module. In
the event of a sudden power failure, the module memorizes the
setting conditions prior to the power failure. The unit resumes the
previous operation setting (not including the SWING function)
automatically three (3) minutes after the power returns.
If the memorization condition is the FORCED COOLING mode,
the unit will run in the COOLING mode for 30 minutes and turn
to the AUTO mode at the 75.2_F(24_C) setting temperature.
If the air conditioner is off before the power turns off and the air
conditioner is required to start up, the compressor delays start up
for 1 minute before powering on. In other instances, the
compressor waits three (3) minutes before restarts.

20
Point Check Function
Press the remote controller’s LED DISPLAY or LED or MUTE button three times, and then press the AIR DIRECTION or SWING
button three times in ten seconds, the buzzer rings for two seconds. The air conditioner enters into the information enquiry status.
Press the LED DISPLAY or AIR DIRECTION button to check the next or front item’s information.
When the air conditioner enters the information enquiry status, it displays the code name in 2 seconds (see Table 10).
Table 10—Information Enquiry
ENQUIRY INFORMATION DISPLAYING CODE MEANING
T1 T1 T1 temp.
T2 T2 T2 temp.
T3 T3 T3 temp.
T4 T4 T4 temp.
T2B Tb T2B temp.
TP TP TP temp.
TH TH TH temp.
Targeted Frequency FT Targeted Frequency
Actual Frequency Fr Actual Frequency
Indoor Fan Speed IF Indoor fan speed
Outdoor Fan Speed OF Outdoor fan speed
EXV Opening Angle LA EXV opening angle
Compressor continuous running time CT Compressor continuous running time
Compressor stop causes ST Compressor stop causes
Reserve A0
Reserve A1
Reserve b0
Reserve b1
Reserve b2
Reserve b3
Reserve b4
Reserve b5
Reserve b6
Reserve dL
Reserve Ac
Reserve Uo
Reserve Td
When the air conditioner enters the information enquiry status, it displays the code value for 25 seconds (see Table 11).

Table 11—Information Enquiry

ENQUIRY
DISPLAY VALUE MEANING REMARK
INFORMATION
-1F,-1E,-1d,-1c,
-25,-24,-23,-22,-21,-20
-1b,-1A
1. The displaying temperature is the actual value.
T1,T2,T3,T4,
-19—99 -19—99 2. The temperature is _C no matter what kind of remote
T2B,TP,TH, A0,A1,…A9 100,101,…109 controller is used.
Targeted b0,b1,…b9 110,111,…119 3. T1,T2,T3,T4,T2B display range:-25~70, TP display
Frequency, range:-20~130.
Actual c0,c1,…c9 120,121,…129
4. Frequency display range: 0~159HZ.
Frequency d0,d1,…d9 130,131,…139 5. If the actual value exceeds the range, it displays the
E0,E1,…E9 140,141,…149 maximum value or minimum value.
F0,F1,…F9 150,151,…159
0 OFF
Low speed, Medium speed, High
1,2,3,4 For some big capacity motors.
Indoor fan speed speed, Turbo
/Outdoor fan speed Actual fan speed = Display value For some small capacity motors, the display value is from 14-FF
14-FF turns to decimal value and then (hexadecimal), the corresponding fan speed range
multiply 10. The unit is RPM. is from 200-2550 RPM.
Actual EXV opening value =
EXV opening angle 0-FF Display value turns to decimal
value and then multiply 2.
Compressor
If the actual value exceeds the range, it displays the
continuous running 0-FF 0-255 minutes
maximum value or minimum value.
time
Compressor stop For the detailed meaning, please
0-99 Decimal display
causes consult with engineer
Reserve 0-FF

21
TROUBLESHOOTING
Safety
Electricity power is kept in capacitors even if the power supply is shut off.
NOTE: Remember to discharge the electricity power in capacitor.

Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
Fig. 22 – Electrolytic Capacitors
For other models, please connect discharge resistance (approximately 100Ω 40W) or a soldering iron (plug) between the +, − terminals of the
electrolytic capacitor on the contrary side of the outdoor PCB.

Fig. 23 – Discharge Position

NOTE: Fig. 23 is for reference only. The plug on your unit may differ.

22
OUTDOOR UNIT DIAGNOSTIC GUIDES
Table 12—Diagnostic Guides
OPERATION LAMP TIMER LAMP DISPLAY LED STATUS
☆1 time X E0 Indoor unit EEPROM parameter error
☆ 2 times X E1 Indoor / outdoor units communication error
☆ 3 times X E2 Zero-crossing signal detection error
☆ 4 times X E3 Indoor fan speed has been out of control
☆ 5 times X E4 Indoor room temperature sensor T1 open circuit or short circuit
☆ 6 times X E5 Evaporator coil temperature sensor T2 open circuit or short circuit
☆ 7 times X EC Refrigerant leakage detection
☆ 1 time O F0 Overload current protection
☆ 2 times O F1 Outdoor ambient temperature sensor T4 open circuit or short circuit
☆ 3 times O F2 Condenser coil temperature sensor T3 open circuit or short circuit
☆ 4 times O F3 Compressor discharge temperature sensor T5 open circuit or short circuit
☆ 5 times O F4 Outdoor unit EEPROM parameter error
☆ 6 times O F5 Outdoor fan speed has been out of control
☆ 1 time ☆ P0 IPM malfunction or IGBT over-strong current protection
☆ 2 times ☆ P1 Over voltage or over low voltage protection
☆ 3 times ☆ P2 High temperature protection of IPM module or compressor top
☆ 4 times ☆ P3* Outdoor ambient temperature too low.
☆ 5 times ☆ P4 Inverter compressor drive error
☆ 6 times ☆ P5 Indoor units mode conflict (multi-zone ONLY)

O（light） X（off） ☆（flash）

23
PCB DIAGRAMS
connect to PFC Capacitor
when is on, 100−130V AC
output

connect to reactor
when is on, 100−130V AC output

Earth
US− KFR− 35W/BP3N1− (115V+RX62T+41560).D.13.WP2− 1
CAP
C3 L5 L4 L3 L2
CN4_1CN4_2 CN4_3CN4_4

+
E2 C9A connect to

+
CN3
C1 Ground

N−IN
bridge AC C4 RY1 REACTOR connect to N−line
DSA1

BR1
ZR2
P CN1 (100−130VAC INPUT)

CN1A
ZR4
CN2

L−IN
AC
connect to L−line
ZR1
(100−130VAC INPUT)
ZR5 CN16

S
C2 T20A/250VAC
FUSE1
connect to indoor unit
C5

PTC1
R253 communication
0.75 ¦,/1W

HEAT1

N
L1

CN17
R254
0.75 ¦,/1W C11 C10 RC1
C7 R2 C6 D1
R21 R23 connect to compressor heater

+
E3 +
when is on, 100−130V AC output

4−WAY
E1 Comment +
D2
Comment

N
IC1
IC2 R1
connect to 4−way Valve

3W−10m¦,¡À1%

CN60
R195
Q101 RY5
R131 when is on, 100−130VAC OUTPUT

C110
R129
C122
R133
R132
R128R130

R606

CN25
RC2
R191 C16

ONSW2 RY2 N

AC−FAN
ON
IC404 R405
R408
C408 + R410 R401 RY4 AC fan motor
D610 + 13 4 2 IC401 H
DZ601 R403 D401 FAN Starting Capacitor

R157
5

R404
3 C401 IC105
R603
R604

R605 IC403
DZ303 DZ302
D406DZ301 E304 + R156
1 2 LED101
4 + C402 + 4 N line

IC603
DZ304 R618 C612 E109 R421 R406 E401 D402 RY3A 3
R616 C611C615 high speed

R621R620
E208 3W−10m¦,¡À1%R617 R155 C121 C412 L

SJ−S−112DMG
R154

R165C107R175
R176
E105 IN OUT 2
R602 IC601

C120C405 R407
low speed
E303

C601
C303

+
R615 +
R301 R152
+ ~ ~
C324R304 R607 1
E302

E300

R623 R305 R150 −+ AC FAN Starting Capacitor

R316
C319 C614 R409 C134

R185R186D103
E206
C624

R619
C124
C123
R612

7805

+
R611R610 E410

R182
R178
R174

C305
C119
R608
C306

C309
C308
C307

C125 + RY3 C8
C310

R626 C605

C613
C127 T401 IC104
R181
R180 C117 connect to chassis heater

IC602
C128

HEAT2

N
C126
C318

R188 when is on, 100−130VAC OUTPUT

R179
C316 C314 R187 C130 IC405

CN15
D104
C302 C129

C509
R513
C311 R303 C131
C322 E409 D404

C410
C312 R306 C606 + C513 C118
TP T4 CN21T3

R190
R314 + E106 E108 TP T4 T3

NTC2
+

R169

R170
R315 D407 pipe temp.sensor& room temp.

+
C132R523 654321

R171
E107

C133

R172
R173

R168

+
IC101 R149

RT
+5VDC
+5VDC
+5VDC
RT

RT
IPM for compressor R323 C112 R148 E102 C413 + sensor&Exaust temp. sensor

R101
E605 C409

R427
R429
R317 R601

R428
R426
R147 C404

D602
+

C275
R528
C508
C507
D403

C111
PMV

654321
+ 1 C116 DZ204 C274 CN31 +12V DC
E602 +12V DC
R103 R108C106 C135 C113 +12V DC pulse wave between (+4)−GND

R318
R321C320
+

C506
C505
C504
C503
R102 C101C618 R125 +12V DC pulse wave between (+2)−GND
R106 OSC101R124 +12V DC pulse wave between (+3)−GND
IPM301 R628 + +12V DC pulse wave between (+1)−GND

R320
R319
R127

+
C102 R126
W

IPM501
IC102 +
BLACK C321 IC301 R140
R142 +
+
E404 E283 connect to Electric Expansion Valve
CN28 C103 R143 E407

CN7
R322
R105 E101C115

external driver motor

R107C104 E405 R506 DZ203

C323
C105 R504 R508 +

R137
R138
R112
R111
R136
R135
+

R120
R121
R118
R115

R110
R114
C511C512 D101 R502 connect to DC Motor
Rdi W

C114
R519R521 E103R196 IC103 R516
R123 C271
RED

DC−FAN
DZ201 C272
R144 0VAC (standby)
V C273 V
R518
R517
R520
R522
CN29 1 +

CN50 R122 + E282 U 10− 230VAC¡¯ (running)

R116 +
+
R104
R117
CN507 CN505 1 1 E280 DZ202
+
U
CN30
CN6
TESTPORT C520 E281
BLUE 17122000019195
[1.6] 2015−09−30

connect to PC EEPROM Programmer Test Port IPM for DC FAN

W V U communication Port
10−230VAC¡¯(running)

compressor
connect to
0VAC(standby)

Fig. 24 – Sizes 09−12 115V

LED101 status light (Red) Connect to DR module

Connect to reactor slow flicker:standby（ 0.5Hz） FUSE1 20A/250VAC
quick flicker:error（ 2Hz ）
continuous light: normally running

power supply
C4 CN10 DR_N 17122000002718 CN1A
C9 L5L4L3L2 DAS1 CN3_1 connect to earth
Earth

C5 CN9 C1 ZR5

CN3
N−IN

BR1 ZR4 power supply

C2
208−230V AC
BR CN1 connect to the terminal
L−IN

ZR2
CN32 ZR1
connect to indoor unit communication
CN2 CN16
CN11
R695

DR_L S CN17
C696 R696 C3 C11 connect to compressor heater
L1
N

T20A/250VAC
HEAT1

L601 E1 C110 C6 when heater is ON, output 208−230V AC

IC1 FUSE1
CN17

R129 R3 R21R23
D601

C122
R133 RC1
FRD
C695

R2

D2 D1
C7

R189 PTC1 CN60

+12V DC pulse wave between (+4)−GND

+12V DC pulse wave between (+3)−GND
+12V DC pulse wave between (+2)−GND
+12V DC pulse wave between (+1)−GND
CN604−WAY

connect to 4−way valve

R128
R132

RY1
3W−10m1%

IC2 when 4−way is ON, output 208−230VAC

P R1
ZR3 R195 RY5
Q101
R131
R130
CN25

R606
IGBT E2 N C16 RC2 HEAT2
connect to chassis heater
Q601 ONSW2 RY2 RC3 HEAT2
when is on, 208−230VAC OUTPUT
CN15

R191 IC404 RY4

ON R408R405
C408 R410 R401 N

D610 1 2 3 4
R157

IC401 D401 C401 N ground

+12V DC
+12V DC

DZ601 R403
R602 IC601 R603
R604

R404
+

R605 3 IC403 + H
IC603

D406 C334 E208 E304 C333 1 2 LED101

4 C402 AC fan motor
DZ304 DZ303DZ302 DZ301 C612C615 E109 R156
R620

R618
C611
R616 R155 R421 R406 E401 D402
C121 RY3A H high speed
AC−FAN

3W− 10m|??¨¤1%
R175
C124 R176

R154
C601
C303

E105 C120
C405R407 L
R621

R617 T401 L low speed

C107

R301 R152
E302

E300

C324 R615
R623R305 R304 R150 C134
C309

R607 C614
C624

R619
R165
C123

E206
R316

R409 6 5 4 3 2 1
E303

R612
C330

C331

C332

C119
C305

R611
R610 E410
C306
C308
C307

R608 C412 IC105

C310

C613

R626C605 R174 C125 RY3

IC104 C8
C117
C319

IC602 R181 C127

R182
R178

180
C318

C128 connect to Electric Expansion Valve

R179R

C316 C314 C10 R188 C126

D104

D103 C606 C130

C509
R513

C302 R186 C129

C131 C118 CN31
R170PMV
C410

C311R303 R185 C322

R523

C312 C513 E409D404

R190

R306 R187 IC101 IC405 TP CN21T4 CN22

R314
C133

NTC2

R315 + D407
R169
R168
R171

C132 T3
R149 E102 7805
R101

E605 R323 C112 R148 C413

R429

R172

C409
D602

TP T4 T3
R317R601

R428
R426
R427

C275
R528
C508
C507

E106 E108
C111

R147 C404 D403 CN21/CN22

IPM for 1 C116 DZ204 C274 6543 21
C505
C504
C503

R173
C506

E602 R103
R318
C320

C106C135 C113 exhaust temp. sensor& pipe

R102 C618R108
C101 R125 E107
+5VDC

+5VDC
RT

+5VDC
RT
RT

R106 temp.sensor& room temp.

R321
R320
R319

R628 OSC101
R124
compressor IPM301 R127
BLACK

C102 R126 E407 sensor

IPM501

IC102
CN28

C321 IC301 R140 E283

C103 R142 E404
R322

E101 R143
DC−FAN CN7

R105 R107C104
C323

C115 Rdi Low−FreR504 R506

W D101 C105 Have NO R508
R136
R135
R137
R138
R120
R121
R118
R115

R110
R114

C511
C512 No YES R502
C114

E405 Rdi R516 DZ203

CN29
RED

R519
R521 R123IC103 C271
V R144 CN6 R112 DZ201 C272
R518
R517
R520
R522

E103 R196 TESTPORT

R111 C273
CN50 1 1 +
External driver motor
U R122
R104
R117
R116

+ DZ202 + + E282
CN507 CN505 W
E281 connect to DC Motor
CN30 KFR−35W/BP3N1−(RX62T+41560).D.13.WP2−1 C520 E280
BLUE [1.8] 2015−12−31 V
0VAC (standby)
U
10−200VAC¡¯ (running)

Connect to PC EEPROM Programmer Port Test Port

communication

connect to the DC compressor W

0VAC (standby) V

10−200VAC¡¯ (running) U

Fig. 25 – Sizes 09−12 208−230V

24
PCB DIAGRAMS (CONT)

Fig. 26 – Sizes 18−24 208−230V

NOTE: After power on, LED3(Green color) and LED2(Red color) will flash if the unit has some problems.

Table 13—LED Codes

LED3 LED2
No. Problems IU display
(Green) (Red)
1 standby for normal O X
2 Operation normally X O
3 IPM malfunction or IGBT over-strong current protection ☆ X P0
4 Over voltage or too low voltage protection O O P1
5 EEPROM parameter error O ☆ E5
6 Inverter compressor drive error X ☆ P4
7 Inverter compressor drive error ☆ O P4
8 Inverter compressor drive error ☆ ☆ P4

O(light) X(off) ☆(2.5Hz flash)

25
DIAGNOSIS AND SOLUTION
EEPROM Parameter Error Diagnosis and Solution (E0/F4)
Error Code E0/F4
Malfunction decision conditions Indoor or outdoor PCB main chip does not receive feedback from the EEPROM chip.

S Installation mistake
Supposed causes
S PCB faulty

Troubleshooting

Power off, then restart the

unit 2 minutes later.

Yes

Replace the indoor/outdoor

main PCB.

EEPROM: A read−only memory whose contents can be erased and reprogrammed using a pulsed voltage. For the EEPROM chip location,
please refer to Fig 27 and Fig. 28.

Fig. 27 – Indoor PCB

Fig. 28 – Outdoor PCB

NOTE: The two pictures above are for reference only and they may differ from the actual unit.

26
DIAGNOSIS AND SOLUTION (CONT)
Indoor / outdoor unit’s communication diagnosis and solution (E1)
Error Code E1
Indoor unit does not receive the feedback from outdoor unit during 110 seconds and this condition
Malfunction Decision Conditions
happens four times continuously.

S Wiring mistake
Supposed Causes
S Indoor or outdoor PCB faulty

Troubleshooting

Power off, then restart the unit 2 minutes later

Yes

Measure Vs., is it a positive fluctuation?

(Vs represents the voltage S and N of the No
outdoor unit. Red pan-S, Black pan-N)

Yes

Check the outdoor wiring connection

Yes Check the indoor wiring connection

Yes
Check whether the
Replace the reactor No
reactor is normal Replace the indoor main PCB.
Power on. Is the error resolved?

Yes
No

Replace the outdoor main PCB.

Power on. Is the error resolved? Replace the outdoor main PCB.

No

Replace the indoor main PCB

27
DIAGNOSIS AND SOLUTION (CONT)

Fig. 29 – Test the DC Voltage

Use a multimeter to test the DC voltage between L2 port and S port of the outdoor unit. The red pin of the multimeter connects with the L2
port while the black pin is for the S port. When air conditioner is running normal, the voltage moves alternately between −50V to 50V. If the
outdoor unit has a malfunction, the voltage will move alternately with positive value. If the indoor unit has malfunction, the voltage will have
a certain value.

Fig. 30 – Test the Reactor Resistance

Use a multimeter to test the resistance of the reactor which does not connect with the capacitor. The normal value should be around zero (0)
ohm. Otherwise, the reactor has a malfunction and needs to be replaced.

28
DIAGNOSIS AND SOLUTION (CONT)
Zero crossing detection error diagnosis and solution (E2)
Error Code E2
When the PCB does not receive a zero crossing signal feedback for 4 minutes or the zero crossing
Malfunction decision conditions
signal time interval is abnormal.
S Connection mistake
Supposed causes
S PCB faulty

Troubleshooting

Check if the connections and Correct the connections. Turn on the

No
power supply are normal. unit when the power supply is good.

Yes

Indoor main PCB is

defective. Replace indoor
main PCB.

29
DIAGNOSIS AND SOLUTION (CONT)
Fan speed has been out of control diagnosis and solution (E3/F5)
Error Code
Malfunction decision conditions
Supposed causes
E3/F5
When indoor fan speed remains too low (300RPM) for certain time, the unit stops and the LED
displays the failure.
S Wiring mistake
S Fan assembly faulty
S Fan motor faulty
S PCB faulty

Troubleshooting

Power off, then restart the

No The unit operates normally.
unit 2 minutes later

Yes

Shut off the power supply,

No Find the cause and resolve it.
Rotate the fan by hand.

Yes

Check the fan motor wiring No Correct the connections.

Yes

Measure the voltage for the

fan motor from the main No Replace the main PCB
PCB

Yes

Replace the fan motor No

30
DIAGNOSIS AND SOLUTION (CONT)
Index 1
1 Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
S Power on and when the unit is in standby, measure the voltage of pin1−pin3, pin4−pin3 in fan motor connector. If the voltage value
is not in the range shown in Table 14 or Table 15, the PCB has an issue and needs to be replaced.

Fig. 31 – Motor Connector

Table 14—DC motor voltage input and output (voltage: 220−240V~)

NO. COLOR SIGNAL VOLTAGE
1 Red Vs/Vm 280V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

Table 15—DC motor voltage input and output (voltage : 115V~)

NO. COLOR SIGNAL VOLTAGE
1 Red Vs/Vm 140V~190V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

2 . Outdoor DC Fan Motor (control chip is in the outdoor PCB)

S Power on the unit and check if the fan runs normally. If the fan runs normally, the PCB has an issue and needs to be replaced. If the
fan does not run normally, measure the resistance of each two pins. If the resistance is not equal to each other, the fan motor has an
issue and needs to be replaced, otherwise the PCB has an issue and needs to be replaced.
3 Indoor AC Fan Motor
S Power on the unit and set the unit in FAN mode at the high fan speed. Run for 15 seconds then measure the voltage of pin1 and
pin2. If the voltage value is less than 100V(208~240V power supply) or 50V(115V power supply), the PCB has an issue and needs
to be replaced.

31
DIAGNOSIS AND SOLUTION (CONT)
Open circuit or short circuit of temperature sensor diagnosis and solution (E4/E5/F1/F2/F3)
Error Code E4/E5/F1/F2/F3
Malfunction decision conditions If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure.
S Wiring mistake
Supposed causes S Sensor faulty
S PCB faulty

Troubleshooting

Check the connection

between the temperature No Correct the connection
sensor and PCB.

Yes

Measure the resistance

value of the sensor No Replace the sensor

Yes

Replace indoor or outdoor

main PCB

Fig. 32 – Check the connection

32
DIAGNOSIS AND SOLUTION (CONT)
Refrigerant Leakage Detection diagnosis and solution (EC)
Error Code EC
Define the evaporator coil temp.T2 of the compressor. It starts running in Tcool.
At first, 5 minutes after the compressor starts up, if T2 ＜Tcool－35.6_F (Tcool－2 _C) does not
Malfunction decision conditions
run for 4 seconds and this situation occurs 3 times, the display area displays“EC”and the air
conditioner will turn off.

S T2 sensor faulty
Supposed causes S Indoor PCB faulty
S System problems, such as leakage or blocking.

Troubleshooting

Power off, then restart the

unit 2 minutes later.

Yes

Check cool air blowing out

Yes Check the T2 sensor
from indoor air outlet

No Yes

Check for system leaks Replace indoor PCB.

No Yes
Repair the leakage and
recharge the refrigerant.
Check for system blocking and
clear the block

33
DIAGNOSIS AND SOLUTION (CONT)
Overload current protection diagnosis and solution (F0)
Error Code F0
Malfunction decision conditions An abnormal current rise is detected by checking the specified current detection circuit.

S Power supply problems

S System blockage
Supposed causes S PCB faulty
S Wiring mistake
S Compressor malfunction

Troubleshooting

Check the power supply No Stop the unit

Yes

Check for system blockage No Clear the blockage

Yes

Check the compressor

No Replace the compressor
resistance values

Yes

Check the connections and Correct the connections or

No
wires replace the wires.

Yes

Check the reactor No Replace outdoor main PCB

Yes

Replace the outdoor unit

34
DIAGNOSIS AND SOLUTION (CONT)
IPM malfunction or IGBT over−strong current protection diagnosis and solution (P0)
Error Code P0
When the voltage signal, that the IPM sends to the compressor drive chip is abnormal, the display
Malfunction decision conditions
LED displays P0”and the air conditioner turns off.

S Wiring mistake
S IPM malfunction
Supposed causes S Outdoor fan assembly faulty
S Compressor malfunction
S Outdoor PCB faulty

Troubleshooting

Check the wiring between main the Correct the connection or replace
Yes
PCB and the compressor the wires and connectors.

No

Check the IPM No Replace the IPM board or replace

the main PCB

Yes

Please refer to the solution of ǏFan

Check the outdoor fan and the
No Speed Has Been Out Of Controlǐ
outdoor unit ventilation
malfunction

Yes

Check the compressor resistance

No Replace the compressor.
values

Yes

Replace the outdoor main PCB

35
DIAGNOSIS AND SOLUTION (CONT)

Fig. 33 – P−U

Fig. 34 – P−V

36
DIAGNOSIS AND SOLUTION (CONT)

Fig. 35 – P−W

Fig. 36 – N−U

37
DIAGNOSIS AND SOLUTION (CONT)

Fig. 37 – N−V

Fig. 38 – N−W

38
DIAGNOSIS AND SOLUTION (CONT)
Over voltage or too low voltage protection diagnosis and solution (P1)
Error Code P1
Malfunction decision conditions An abnormal voltage rise or drop is detected by checking the specified voltage detection circuit.

S Power supply problems

Supposed causes S System leakage or block
S PCB faulty
Troubleshooting

Check the power supply No Stop the unit

Yes

Check the connections and Correct the connections or

No
wires replace the wires.

Yes

Check the voltage between P

No Replace the IPM board
and N

Yes

Check the reactor No Replace outdoor main PCB

Yes

Replace the reactor

Fig. 39 – Test
NOTE: Measure the DC voltage between the P and N port. The normal value should be around 310V.

39
DIAGNOSIS AND SOLUTION (CONT)
High temperature protection of compressor top diagnosis and solution (P2)
Error Code P2
Malfunction decision conditions If the sampling voltage is not 5V, the LED displays the failure.

S Power supply problems

Supposed causes S System leakage or block
S PCB faulty

Troubleshooting

Check if the Fastening screws

on the PCB and IPM radiator Yes
are fixed tightly.

No

Tighten the screws and apply Replace the outdoor control PCB.
silicon grease.

For other models,

40
DIAGNOSIS AND SOLUTION (CONT)
Inverter compressor drive error diagnosis and solution (P4)
Error Code P4
An abnormal inverter compressor drive is detected by a special detection circuit, including
Malfunction decision conditions
communication signal detection, voltage detection, compressor rotation speed signal detection, etc.

S Wiring mistake
S IPM malfunction
Supposed causes S Outdoor fan assembly faulty
S Compressor malfunction
S Outdoor PCB faulty

Troubleshooting

Check the wiring between main PCB Correct the connection or replace
Yes
and compressor the wires and connectors.

No

Check the IPM No Replace the IPM board or replace

the main PCB

Yes

Please refer to the solution of ǏFan

Check the outdoor fan and the
No Speed Has Been Out Of Controlǐ
outdoor unit ventilation
malfunction

Yes

Check the compressor resistance

No Replace the compressor.
values

Yes

Replace the outdoor main PCB

41
DIAGNOSIS AND SOLUTION (CONT)
Main Parts Check
Temperature Sensor Checking
Disconnect the temperature sensor from the PCB, measure the resistance value with a tester.

Fig. 40 – Tester
Temperature sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi−meter.

42
DIAGNOSIS AND SOLUTION (CONT)
Compressor Checking
Measure the resistance value of each winding by using the tester.

Fig. 41 – Tester

Table 16—Compressor Checking

Position Resistance Value
ASN98D22UFZ ASM135D23UFZ ATF235D22UMT ATF250D22UMT
Blue - Red
Blue - Black 1.57Ω 1.75 Ω 0.75 Ω 0.75 Ω
Red - Blue

Fig. 42 – Compressor Checking

43
DIAGNOSIS AND SOLUTION (CONT)
IPM Continuity Check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure
the resistance between P and UVWN; UVW and N.

Table 17—IPM Continuity Check

Digital Tester Normal Resistance Value Digital Tester Normal Resistance Value
(+)Red (-)Black (+)Red (-)Black
N U
U
∞ V
∞
P (Several MΩ) N (Several MΩ)
V W
W (+)Red

Fan Motor
Measure the resistance value of each winding by using the tester.

Table 18—Fan Motor

Model YKT-32-6-202L YKT-32-6-3L YKT-48-6-206 YKT-63-6-200L
Brand Tongde Welling Welling Welling
Black – Red
Main
Ω 86 213 152 88.5
Blue –Black
AUX
Ω 64 156 142 138

44
Pressure on Service Port

Table 19—Cooling Chart

ODT 75 85 95 105 115
°F (°C ) IDT (23.89) (29.44) (35) (40.56) (46.11)
BAR 70/59 8.2 7.8 8.1 8.6 10.1
BAR 75/63 8.6 8.3 8.7 9.1 10.7
BAR 80/67 9.3 8.9 9.1 9.6 11.2

ODT 75 85 95 105 115

°F (°C ) IDT (23.89) (29.44) (35) (40.56) (46.11)
PSI 70/59 119 113 117 125 147
PSI 75/63 124 120 126 132 155
PSI 80/67 135 129 132 140 162

ODT 75 85 95 105 115

°F (°C ) IDT (23.89) (29.44) (35) (40.56) (46.11)
MPA 70/59 0.82 0.78 0.81 0.86 1.01
MPA 75/63 0.86 0.83 0.87 0.91 1.07
MPA 80/67 0.93 0.89 0.91 0.96 1.12

Fig. 43 – Cooling Chart

45
Pressure on Service Port (Cont)

Table 20—Heating Chart

ODT 57/53 47/43 37/33 27/23 17/13
°F (°C ) IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
BAR 55 30.3 28.5 25.3 22.8 20.8
BAR 65 32.5 30.0 26.6 25.4 23.3
BAR 75 33.8 31.5 27.8 26.3 24.9

ODT 57/53 47/43 37/33 27/23 17/13

°F (°C ) IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
PSI 55 439 413 367 330 302
PSI 65 471 435 386 368 339
PSI 75 489 457 403 381 362

ODT 57/53 47/43 37/33 27/23 17/13

°F (°C ) IDT (13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
MPA 55 3.03 2.85 2.53 2.28 2.08
MPA 65 3.25 3.00 2.66 2.54 2.33
MPA 75 3.38 3.15 2.78 2.63 2.49

Fig. 44 – Heating Chart

46
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (115V)
1 Panel plate How to remove the panel
plate. Top panel screws (3), 1 screws is under the big handle

1. Stop the air conditioner

and turn “OFF” the Big handle
power breaker. (3 screws)

2. Remove the big handle

first, and then remove
the top cover (3
screws).

3. Remove the front panel

screws (7).

Front panel screws (7)

ƻ
2

4. Remove the right side

panel screws (11).

ƻ
4

ƻ
3

ƻ
3

47
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (115V) (CONT)
2 Fan How to remove the fan ƻ
2

assembly assembly.

1) Remove the nut

securing the fan, and
remove the fan.

2) After removing the top

cover, release the
hooks and open the
electronic control box
cover.

ƻ
3

3) Disconnect the fan

motor connector from
the electronic control
board.

T3, T4, T5 sensor Electronic expansion valve

Compressor Motor
4 way valve

48
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (115V) (CONT)

ĺ
4) Remove the fan motor
screws (4) then remove ƻ
5

the motor.

49
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (115V) (CONT)
3 Electrical How to remove the
parts electrical parts.
1) After you complete the
steps in item 1 and 2,
remove the compressor
connector.

2) Pull out the two blue

wires connected to the
four way valve. ƻ
1

3) Pull out connectors of

the condenser coil ƻ
2

temp. sensor (T3), ƻ

3

outdoor ambient temp.

sensor (T4) and
discharge temp. sensor
(T5).

50
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (115V) (CONT)
4) Disconnect the
electronic expansion
valve wire from the
ĺ
control board.

5) Remove the ground

wires.
6) Remove the wires
(1,2,3).
7) Remove the electronic
control box.
ƻ
5
ƻ
6

51
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (115V) (CONT)

4 Four-way How to remove the

valve four-way valve. The picture of four-way valve may be different from
1) Perform the work of your actual valve.
sections 1 and 3. ĺ
ƻ
3

2) Recover refrigerant
from the refrigerant
circuit.

3) Remove the coil screw

then remove the coil.

4) Detach the welded

parts of the four-way
valve and pipe.

5) Remove the four-way

valve assembly.

5 Compressor How to remove the

ƻ
2
compressor.
1) Complete the work of
sections1 and 3.
Recover the refrigerant
from the refrigerant
circuit.

2) Remove the discharge

and suction pipes with
a burner.

3) Remove the hex nuts

and washers securing
the compressor on the ƻ
3
bottom plate.

4) Lift the compressor

from the base pan
assembly.

52
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (208−230V)
No. Part name Procedures Remarks
1 Panel plate How to remove the panel
plate.
Top panel screws (3 screws, 1 screw is under the big handle)
1) Stop the air conditioner
and turn “OFF” the
Big
power breaker.
Handler screws (3)

Front panel screws (6)

ƻ
2

2) Remove the big handle

first, then remove the

ƻ
4

top panel (3 screws).

3) Remove the front

ƻ
3
panel screws (6).

4) Remove the right side

panel screws (8).

53
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (208−230V) (CONT)
2 Fan How to remove the fan ƻ
1

assembly assembly.

1) After removing the

panel plate using

section 1, remove the

hex nut securing the

fan then remove the

fan.
ƻ
2

2) Release the hooks

and open the

Compressor T3, T4, T5 sensor
electronic control box

cover.

4 way valve
Motor Electronic expansion valve

54
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (208−230V) (CONT)
3) Disconnect the fan
ƻ
3
motor connector and

from the electronic

control board.

4) Remove the fan motor ƻ

4

screws (4). Then

remove the fan motor.

3 Electrical How to remove the

parts electrical parts. ƻ
1

1) After completing the

work in sections 1 and
2, remove the
compressor
connectors.

2) Pull out the two blue ƻ

2

wires connected with

the four way valve.

ƻ
3

55
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (208−230V) (CONT)
3) Pull out connectors of
the condenser coil
temp. sensor
(T3),outdoor ambient
temp. sensor (T4) and
discharge temp.
sensor (T5).

4) Disconnect the

electronic expansion ƻ
4

valve wire.

5) Remove the

grounding screw.

6) Remove the wires (1, ƻ

5 ƻ
6

2, 3). Then remove

the electronic control

box.

56
DISASSEMBLY INSTRUCTIONS SIZES 9−12K (208−230V) (CONT)
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may differ from your
1) Complete the steps in actual valve.
sections 1, 3. ƻ3 ƻ4

2) Recover refrigerant
from the refrigerant
circuit.
3) Remove the coil
screw then remove
the coil.
4) Detach the welded
parts of the four-way
valve and pipe.
5) Remove the four-way
valve assembly.

5 Compressor How to remove the ƻ

2

compressor.
1) Complete steps in
sections 1, 3.
2) Recover refrigerant
from the refrigerant
circuit.
3) Remove the
4) discharge and suction
pipes with a burner.
5) Remove the hex nuts
and washers securing
the compressor on ƻ
3

the bottom plate.

6) Lift the compressor
from the base pan
assembly.

57
DISASSEMBLY INSTRUCTIONS SIZES 18K (208−230V)
No. Part name Procedures Remarks
1 Panel plate How to remove the panel
plate.
1) Stop the air
conditioner and turn Top panel screws (3)
ĀOFFā the power
breaker.
Big handle

screws (3)

Front panel screws (9)

2) Remove the top panel

screws (3).

ƻ
2
3) Remove the front ƻ
4
panel screws (9).

4) Remove the right side

panel screws (8).

ƻ
3

58
DISASSEMBLY INSTRUCTIONS SIZES 18K (208−230V) (CONT)
2 Fan How to remove the fan
assembly assembly.
ƻ
1

1) After removing the

panel plate using
section 1, remove the
hex nut securing the
fan then remove the
fan.

2) After removing the top

cover, release the
ƻ
2
hooks then open the
electronic control box
cover.

T3, T4, T5 sensor Compressor wire

Motor wire Electronic

expansion valve

4 way valve wire Electric pipe heater and Crankcase

electric heater

59
DISASSEMBLY INSTRUCTIONS SIZES 18K (208−230V) (CONT)
3) Disconnect the
connector for fan ƻ
3
motor from the
electronic control
board.

4) Remove the fan motor ƻ

4
screws. Then remove
the fan motor.

3 Electrical How to remove the

parts electrical parts. ƻ
1

1) Complete the work of

items 1 and 2, then
remove the
compressor and
reactor connectors.

60
DISASSEMBLY INSTRUCTIONS SIZES 18K (208−230V) (CONT)
2) Pull out the two blue ƻ
2
wires connected to the
four way valve.

ƻ
3

ƻ
3

3) Remove the
connectors of the
condenser coil temp.
sensor (T3),outdoor
ambient temp. sensor
(T4) and discharge
temp. sensor (T5).

4) Disconnect the
electronic expansion
valve wire.
ƻ
4

61
DISASSEMBLY INSTRUCTIONS SIZES 18K (208−230V) (CONT)
5) Remove the electric
heaters.

ƻ
5

6) Remove the grounding

screw.
7) Remove the wires (1,
2, 3 or L1, L2, S). Then
remove the electronic
control box.

ƻ
7

62
DISASSEMBLY INSTRUCTIONS SIZES 18K (208−230V) (CONT)
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may differ from your
1) Complete the steps in actual valve.
sections 1, 3.
ĺ
2) Recover refrigerant ƻ
3

from the refrigerant

circuit.
3) Remove the coil screw
then remove the coil.
4) Detach the welded
parts of four-way valve
and pipe.
5) Remove the four-way
valve assembly.

5 Compressor How to remove the ƻ

2

compressor.
1) After completing steps
in sections 1, 3,
recover refrigerant
from the refrigerant
circuit.
2) Remove the discharge
and suction pipes with
a burner.
3) Remove the hex nuts
and washers securing
the compressor on the
bottom plate.
5) Lift the compressor
from the base pan
assembly.

ƻ
3

63
DISASSEMBLY INSTRUCTIONS SIZES 24K (208−230V)
No. Part name Procedures Remarks
1 Panel plate How to remove the panel
Big handle screws (4)
plate.
1) Stop the air Top panel screws (3), 1 screw is under the big handle)
conditioner and turn
“OFF” the power
breaker.

2) Remove the big

handle first, then
remove the top cover
(7 screws).
Front panel screws (11)

3) Remove the front

panel screws (11).
ƻ
2

4) Remove the right side

panel screws (13).
ƻ
4

ƻ
3

64
DISASSEMBLY INSTRUCTIONS SIZES 24K (208−230V) (CONT)
2 Fan How to remove the fan
assembly assembly.
Fan Electronic control box

1) Remove the panel

plate using the steps in
section 1.

2) Remove the nut

securing the fan, then
remove the fan.

Compressor

ƻ
2

3) Release the hooks and

remove the screws.
Open the electronic
control box cover.

ƻ
3

65
DISASSEMBLY INSTRUCTIONS SIZES 24K (208−230V) (CONT)

Compressor
T3, T4, T5, sensor Pressure switch
wire

4) Disconnect the fan ƻ

5

motor connector from

the electronic control
board.

5) Remove the fan motor

screws (4) of the fan Electronic expansion 4 way valve Motor wire

motor, then remove

the motor.
ƻ
4

ƻ
5

66
DISASSEMBLY INSTRUCTIONS SIZES 24K (208−230V) (CONT)
3 Electrical How to remove the
parts electrical parts. ƻ
1

1) After completing the

work in sections 1 and
2, remove the
compressor connector.

2) Pull out the two blue

3) wires connected with
the four way valve. ƻ
2

4) Pull out connectors of

the condenser coil
temp. sensor (T3),
outdoor ambient temp.
sensor (T4) and
discharge temp.
sensor (T5).

ƻ
3

67
DISASSEMBLY INSTRUCTIONS SIZES 24K (208−230V) (CONT)

5) Disconnect the
pressure switch ƻ
4
connector.

6) Disconnect the
electronic expansion
valve wire from the ƻ
5

control board.

ƻ
6
ƻ
7

7) Remove the ground

wires.
8) Remove the wires (1,
2, 3 or L1, L2, S). Then
remove the electronic
control box.

68
DISASSEMBLY INSTRUCTIONS SIZES 24K (208−230V) (CONT)
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may differ from your
1) Complete the steps in actual valve.
sections 1, 3.
2) Recover the refrigerant
from the refrigerant
circuit.
3) Remove the coil screw
and then remove the
coil.
4) Detach the welded
parts of four-way valve
and pipe.
5) Remove the four-way
valve assembly.

ƻ
3 ƻ
4

5 Compressor How to remove the ƻ

2

compressor.
1) Complete steps in
sections 1, 3. Recover
refrigerant from the
refrigerant circuit.
2) Remove the discharge
and suction pipes with
a burner.
3) Remove the hex nuts
and washers securing
the compressor to the
bottom plate.
4) Lift the compressor
from the base pan
assembly.
Ĺ

69
APPENDIX 1
Table 21—Temperature Sensor Resistance Value Table for T1, T2, T3, T4 (°C−−K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231

70
APPENDIX 2
Table 22—Temperature Sensor Resistance Value Table for T5 (°C−−K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812

71
 APPENDIX 3
Table 23—ΔT(°F)=9ΔT(°C)/5
°C °F °C °F °C °F °C °F °C °F
-5 23 21 69.8 51 123.8 82 179.6 113 235.4
-4 24.8 22 71.6 52 125.6 83 181.4 114 237.2
-3 26.6 23 73.4 53 127.4 84 183.2 115 239
-2 28.4 24 75.2 54 129.2 85 185 116 240.8
-1 30.2 25 77 55 131 86 186.8 117 242.6
0 32 25.5 77.9 56 132.8 87 188.6 118 244.4
0.5 32.9 26 78.8 57 134.6 88 190.4 119 246.2
1 33.8 27 80.6 58 136.4 89 192.2 120 248
1.5 34.7 28 82.4 59 138.2 90 194 121 249.8
2 35.6 29 84.2 60 140 91 195.8 122 251.6
2.5 36.5 30 86 61 141.8 92 197.6 123 253.4
3 37.4 31 87.8 62 143.6 93 199.4 124 255.2
3.5 38.3 32 89.6 63 145.4 94 201.2 125 257
4 39.2 33 91.4 64 147.2 95 203 126 258.8
4.5 40.1 34 93.2 65 149 96 204.8 127 260.6
5 41 35 95 66 150.8 97 206.6 128 262.4
6 42.8 36 96.8 67 152.6 98 208.4 129 264.2
7 44.6 37 98.6 68 154.4 99 210.2 130 266
8 46.4 38 100.4 69 156.2 100 212 131 267.8
9 48.2 39 102.2 70 158 101 213.8 132 269.6
10 50 40 104 71 159.8 102 215.6 133 271.4
11 51.8 41 105.8 72 161.6 103 217.4 134 273.2
12 53.6 42 107.6 73 163.4 104 219.2 135 275
13 55.4 43 109.4 74 165.2 105 221 136 276.8
14 57.2 44 111.2 75 167 106 222.8 137 278.6
15 59 45 113 76 168.8 107 224.6 138 280.4
16 60.8 46 114.8 77 170.6 108 226.4 139 282.2
17 62.6 47 116.6 78 172.4 109 228.2 140 284
18 64.4 48 118.4 79 174.2 110 230 141 285.8
19 66.2 49 120.2 80 176 111 231.8 142 287.6
20 68 50 122 81 177.8 112 233.6 143 289.4

Copyright 2017 CAC/BDP. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 03/17 Catalog No. SG-38MHR-01
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: NEW

72