38MAQ
Outdoor Unit Single Zone Ductless System
Sizes 09 to 30
Service Manual
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MODEL/SERIAL NUMBER NOMENCLATURES . . . . . . . . . 2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONNECTION DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . 9
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FAN AND MOTOR SPECIFICATIONS . . . . . . . . . . . . . . . . . 15
REFRIGERANT COIL SPECIFICATIONS . . . . . . . . . . . . . . 16
REFRIGERATION CYCLE DIAGRAMS . . . . . . . . . . . . . . . . 17
REFRIGERANT LINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SYSTEM EVACUATION AND CHARGING . . . . . . . . . . . . . 19
ELECTRONIC FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 20
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
DIAGNOSTIC GUIDES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DIAGNOSIS AND SOLUTION . . . . . . . . . . . . . . . . . . . . . . . 29
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
DISASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 52
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air−conditioning equipment can
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should
install, start−up, and service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning coils. All other operations should be performed by
trained service personnel. When working on the equipment, observe
precautions in the literature and on tags, stickers, and labels attached
to the equipment. Follow all safety codes. Wear safety glasses and
work gloves. Keep quenching cloth and fire extinguisher nearby
when brazing. Use care in handling, rigging, and setting bulky
equipment. Read this manual thoroughly and follow all warnings or
cautions included in literature and attached to the unit. Consult local
building codes and National Electrical Code (NEC) for special
requirements. Recognize safety information. This is the safety−alert
symbol !! . When you see this symbol on the unit and in instructions
or manuals, be alert to the potential for personal injury. Understand
these signal words: DANGER, WARNING, and CAUTION.
These words are used with the safety−alert symbol. DANGER
identifies the most serious hazards which will result in severe personal
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which will
result in enhanced installation, reliability, or operation.
! WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
! WARNING
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
! CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start−up.
INTRODUCTION
This service manual provides the necessary information to service,
repair, and maintain the outdoor units. Section 2 of this manual has an
appendix with data required to perform troubleshooting. Use the Table
of Contents to locate a desired topic.
MODEL/SERIAL NUMBER NOMENCLATURES
Table 1—Unit Sizes
SYSTEM TONS VOLTAGE/PH/HZ OUTDOOR MODEL
9 38MAQB09---1
115/1/60
12 38MAQB12---1
9 38MAQB09---3
12 38MAQB12---3
18 208-230/1/60 38MAQB18---3
24 38MAQB24---3
30 38MAQB30---3

OUTDOOR UNIT
38 MA Q B 09 - -- 3

38 = OUTDOOR UNIT

VOLTAGE
1 =115-1-60
MA = MODEL 3 = 208/230-1-60

SYSTEM TYPE
Q = HEAT PUMP

MAXIMUM NUMBER OF FAN COIL UNITS THAT

CAN BE CONNECTED TO THE OUTDOOR UNIT
B=1:1 NOT USED

NOMINAL CAPACITY
09 - 3/4 TON
12 - 1 TON
UNIT TYPE
18 - 1-1/2 TONS
24 - 2 TONS - = OUTDOOR UNIT
30 - 2 -1/2 TONS

01 16 V 10001

Week of Manufacture Sequential Serial Number

Year of Manufacture V = ALL MODELS

Use of the AHRI Certified

TM Mark indicates a
manufacturer’s
participation in the
program For verification
of certification for individual
products, go to
www.ahridirectory.org.

2
SPECIFICATIONS
Table 2—Specifications
SIZE 9 12 9 12 18 24 30
System
Outdoor Model 38MAQB09---1 38MAQB12---1 38MAQB09---3 38MAQB12---3 38MAQB18---3 38MAQB24---3 38MAQB30---3
Voltage, Phase,
V/Ph/Hz 115-1-60 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Cycle
Electrical
MCA A. 15 15 15 15 13 15 20
MOCP - Fuse Rating A. 20 20 15 15 20 25 30
Cooling Outdoor DB
°F (°C) -4~122 (-20~50) -4~122 (-20~50) -4~122 (-20~50) -4~122 (-20~50) -4~122 (-20~50) -4~122 (-20~50) -4~122 (-20~50)
Operating Min - Max
Range Heating Outdoor DB
°F (°C) -4~86 (-20~30) -4~86 (-20~30) -4~86 (-20~30) -4~86 (-20~30) -4~86 (-20~30) -4~86 (-20~30) -4~86 (-20~30)
Min - Max
Total Piping Length ft (m) 82 (25) 82 (25) 82 (25) 82 (25) 98 (30) 98 (30) 164 (50)
Piping Lift* ft (m) 32 (10) 32 (10) 32 (10) 32 (10) 65 (20) 65 (20) 82 (25)
Piping Pipe Connection
in (mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52)
Size - Liquid
Pipe Connection
in (mm) 3/8 (9.52) 1/2 (12.7) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7) 5/8 (16) 5/8 (16)
Size - Suction
Type R410A R410A R410A R410A R410A R410A R410A
Refrigerant Charge lbs (kg) 2.76 (1.25) 2.76 (1.25) 2.76 (1.25) 2.76 (1.25) 4.19 (1.9) 5.18 (2.35) 6.62 (3.0)
Metering Device EEV EEV EEV EEV EEV Capillary Tube Capillary Tube
Face Area Sq. Ft. 9.2 9.2 9.2 9.2 16.0 21.1 17.2
Outdoor No. Rows 2 2 2 2 2 3 3
Coil Fins per inch 21 21 21 21 18 18 17
Circuits 4 4 4 4 6 8 6
Type Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter Rotary Inverter
Model ASM98D1UFZA ASM108D1UFZA ASM98D1UFZA ASM108D1UFZA ASM135D23UFZ DA250S2C-30MT TNB306FPGMC-L
Compressor Oil Type VG74 VG74 VG74 VG74 VG74 VG74 FV50S
Oil Charge Fl. Oz. 12.5 12.5 12.5 12.5 15.2 27.7 36.2
Rated Current RLA 5.3 5.7 5.3 5.7 7.3 8.8 13.5
Unit Width in (mm) 31.89 (810) 31.89 (810) 31.89 (810) 31.89 (810) 33.27 (845) 37.20 (945) 37.20 (945)
Unit Height in (mm) 21.97 (558) 21.97 (558) 21.97 (558) 21.97 (558) 27.56 (700) 31.89 (810) 31.89 (810)
Unit Depth in (mm) 12.2 (310) 12.2 (310) 12.2 (310) 12.2 (310) 12.60 (320) 15.55 (395) 15.55 (395)
Outdoor
Net Weight lbs (kg) 82.45 (37.4) 82.45 (37.4) 82.45 (37.4) 82.45 (37.4) 102.51 (46.5) 137.57 (62.4) 157.63 (71.5)
Airflow CFM 1,200 1,200 1,200 1,200 1,390 2,130 2,130
Sound Pressure dB(A) 55.5 56.0 55.5 56.0 59.0 60.0 63.0
* Condensing unit above or below indoor unit

3
DIMENSIONS
=


+


' =

' =

=

%
% 

 '
' 



$
+

$

+


5 8QLWLQFKPP
5

Fig. 1 – Outdoor Unit 9K and 12K

Table 3—Outdoor Units

System Size 9K 12K 9K 12K
V-Ph-Hz 115-1-60 208/230-1-60
Height (H) in (mm) 21.97 (558) 21.97 (558) 21.97 (558) 21.97 (558)
Width (W) in (mm) 31.89 (810) 31.89 (810) 31.89 (810) 31.89 (810)
Depth (D) in (mm) 12.2 (310) 12.2 (310) 12.2 (310) 12.2 (310)
Weight-Net lbs (kg) 82.45 (37.4) 82.45 (37.4) 82.45 (37.4) 82.45 (37.4)

4
DIMENSIONS (CONT)



/
/


+



' =

:
' = 


%


' 
%

' 
$

$
8QLWLQFKPP

5 5


+

Fig. 2 – Outdoor Unit 18K

Table 4—Outdoor Units

System Size 18K
V-Ph-Hz 208/230-1-60
Height (H) in (mm) 27.56 (700)
Width (W) in (mm) 33.27 (845)
Depth (D) in (mm) 12.60 (320)
Weight-Net lbs (kg) 102.51 (46.5)

5
DIMENSIONS − OUTDOOR (CONTINUED)

2

+ 


:
'
:
' =

(

 %

 '
 '
 +
 +

'
'  8QLW LQFKPP
5 
  

 5

Fig. 3 – Outdoor Unit 24K & 30K

Table 5—Outdoor Units

System Size 24K 30K
V-Ph-Hz 208/230-1-60
Height (H) in (mm) 31.89 (810) 31.89 (810)
Width (W) in (mm) 37.20 (945) 37.20 (945)
Depth (D) in (mm) 15.55 (395) 15.55 (395)
Weight-Net lbs (kg) 137.57 (62.4) 157.63 (71.5)

6
CLEARANCES

A
Air-inlet

D B C

Air-outlet

Fig. 4 – Clearances Outdoor

Table 6—Clearances
MINIMUM VALUE
UNIT
in. (mm)
A 24 (609)
B 24 (609)
C 24 (609)
D 4 (101)
E 4 (101)

NOTE: The outdoor unit must be mounted at least 2in (50mm) above the maximum anticipated snow depth.

7
ELECTRICAL DATA
Table 7—Electrical Data
MAQ OUTDOOR UNIT SIZE 9K 12K 9K 12K 18K 24K 30K
Volts-PH-Hz 115-1-60 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Max – Min*
126-104 126-104 253-187 253-187 253-187 253-187 253-187
Power Oper. Voltage
Supply MCA 15 15 15 15 13 15 20
Max Fuse/
20 20 15 15 20 25 30
CB AMP
Volts-PH-Hz 115-1-60 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Compressor
RLA 5.3 5.7 5.3 5.7 7.3 8.8 13.5
Volts-PH-Hz 115-1-60 115-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60 208/230-1-60
Outdoor Fan FLA 0.14 0.14 0.42 0.42 0.95 0.47 1.21
Motor Rated HP 0.053 0.053 0.053 0.053 0.067 0.16 0.16
Output 40 40 40 40 50 120 120
*Permissible limits of the voltage range at which the unit will operate satisfactorily.
LEGEND
FLA - Full Load Amps
MCA - Minimum Circuit Amps
RLA - Rated Load Amps

WIRING
All wires must be sized per NEC (National Electrical Code) or
CEC (Canadian Electrical Code) and local codes. Use the Electrical
Data table MCA (minimum circuit amps) and MOCP (maximum
over current protection) to correctly size the wires and the
disconnect fuse or breakers respectively.
Per the caution note, only stranded copper conductors with a 600
volt rating and double insulated copper wire must be used. The use
of BX cable is not recommended.
Recommended Connection Method for Power and
Communication Wiring −
Power and Communication Wiring:
The main power is supplied to the outdoor unit. The field supplied
14/3 power/communication wiring from the outdoor unit to the
indoor unit consists of four (4) wires and provides the power for
the indoor unit. Two wires are high voltage AC power, one is
communication wiring and the other is a ground wire.
Recommended Connection Method for Power and
Communication Wiring (To minimize communication
wiring interference)
Power Wiring:
The main power is supplied to the outdoor unit. The field supplied
power wiring from the outdoor unit to the indoor unit consists of
three (3) wires and provides the power for the indoor unit. Two
wires are high voltage AC power and one is a ground wire. To
minimize voltage drop, the factory recommended wire size is 14/2
stranded with a ground.
Communication Wiring:
A separate shielded stranded copper conductor only, with a 600
volt rating and double insulated copper wire, must be used as the
communication wire from the outdoor unit to the indoor unit.
Please use a separate shielded 16GA stranded control wire.
! CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
S Wires should be sized based on NEC and local codes.
S Use copper conductors only with a minimum 600 volt
rating and double insulated copper wire.
! CAUTION
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment damage
or improper operation.
SBe sure to comply with local codes while running wire from
the indoor unit to the outdoor unit.
SEvery wire must be connected firmly. Loose wiring may
cause the terminal to overheat or result in unit malfunction.
A fire hazard may also exist. Therefore, ensure all wiring is
tightly connected.
SNo wire should be allowed to touch the refrigerant tubing,
compressor or any moving parts.
SDisconnecting means must be provided and shall be located
within sight and readily accessible from the air conditioner.
SConnecting cable with conduit shall be routed through a hole
in the conduit panel.

8
CONNECTION DIAGRAMS
115-1-60
FIELD POWER SUPPLY
CONNECTING CABLE
OUTDOOR TO INDOOR

GND
L N S L N
L N S GND
Power to Indoor Main
Indoor Unit Indoor Indoor Unit Signal Power Supply
Power Supply Signal Ground High
High 115-1-60 Voltage 115-1-60
115-1-60 Voltage

9K and 12K 115V Indoor Unit 9K and 12K 115V Outdoor Unit
Fig. 5 – 9K (115V), 12K (115V)

208/230-1-60
CONNECTING CABLE FIELD POWER SUPPLY
OUTDOOR TO INDOOR

GND

L1 L2 S L1 L2
L1 L2 S GND Main
Power to Indoor
Indoor Unit Indoor Indoor Unit Signal Power Supply
Power Supply Signal Ground High
High
208/230-1-60 Voltage 208/230-1-60
208/230-1-60 Voltage

9K to 30K 230V Indoor Unit 9K to 30K 230V Outdoor Unit

Fig. 6 – 9K (208/230V), 12K (208/230V), 18K, 24K, 30K

Notes:
1. Do not use thermostat wire for any connection between indoor and outdoor units.
2. All connections between indoor and outdoor units must be as shown. The connections are sensitive to polarity and will result in a fault code.

9
WIRING DIAGRAMS
+($7(;&+$1*(56(1625
%/$&.
EXPANSIVE VALVE $0%,(176(1625
:+,7(

6(5)

CN16 CN15 CN31 BLACK

CN1 HEATER, CRANKCASE
',6&+$5*(6(1625 CN32 RED
CN33 BLACK
U BLUE U CN34 RED
HEATER, CRANKCASE

V
W
RED V
W 287'225
Dashed frame
BLACK CN28
:$< parts only for heat
0$,1 CN26 pump model.

3&% RY3

L2
&2035(6625 CS
CN7 YELLOW

CN5 BLUE
4 %/8(
Y/G CN4 BROWN
5('

BLUE N-A
CN6
/ 1 6 / 1

Y/G
N-B CN10(CN19) Y/G
N
L-A(CN37) L-B(CN36) CN8 CN9 L
Power Input

BLACK BLACK RED RED

Y/G
5
L N S GND

5($&725 287'225
&$3$&,725 )$1

287'225:,5,1*',$*5$0

Fig. 7 – Wiring Diagram for 9K & 12K 115V

Table 8—Outdoor Unit Control Board

CODE PART NAME
CN1 Output: Pin 5&6 (12V) Pin 1-Pin 4: Pulse waveform, (0-12V)
CN15 Input: Pin 1-Pin 2 (0-1.8V)
CN16 Input: Pin1,Pin3 ,Pin4,Pin5 (0-1.8V)
CN19 Output: Pin 1-Pin 5 (0-115V High voltage)
CN31,CN33 Output: 115VAC High voltage
CN32,CN34 Output: 115 VAC High voltage
CN26,CN28 Output: 115 VAC for 4-way control
CN4 Input: 115 VAC High voltage
CN5 Input: 115 VAC High voltage
CN6 Connection to the earth
CN7 Output: Connection of the high voltage
CN8,CN9 Output: High voltage
CN36,CN37 Output: High voltage
N-B Output: High voltage
UV W Output: Pulse (0-320VDC)

10
WIRING DIAGRAMS (CONTINUED)
COMPRESSOR
&21'(16(5

DISCHARGE SENSOR
7(03(5$785(6(1625

AMBIENT SENSOR
BLACK

BLUE
RED
(/(&7521,&

(;3$16,9(
9$/9(
HEATER, CRANKCASE

CN33
CN28 CN29 CN30 CN22 CN21 CN31 HEATER, CRANKCASE

:$<
OPTIONAL:
CN26 :$<

CN27

CN16 YELLOW
%/8(
CN1
BLUE
CN9-1 CN32-1 BROWN
CN7 CN3 CN2 RED

 L1 L2 S L1 L2
WHITE WHITE
Y/G
DC-FAN Y/G
L2
L1
REACTOR Power Input

Y/G
L1 L2 S GND

Fig. 8 – Wiring Diagram for 9K & 12K 208/230V

Table 9—Outdoor Unit Control Board

CODE INPUT or OUTPUT VALUE
CN31 Output: Pin 5&6 (12V) Pin 1-Pin 4:Pulse waveform, (0-12V)
CN21 Input: Pin3-4 (3.3V) Pin 2 (0V),Pin 1,Pin 5 (0-3.3V)
CN22 Input: Pin1 (3.3V) Pin 2 (0-3.3V)
CN37 Output: 230 VAC High voltage
CN9-1,CN32-1 Output: Connection of the high voltage
CN1 Input: 230 VAC High voltage
CN2 Input: 230 VAC High voltage
CN3 Connection to the earth
CN16 Output: Connection of the high voltage
CN26,CN27 Output: High voltage for 4-way control
CN7 Output: Pulse (0-320 VDC) for DC FAN
UVW Output: Pulse (0-320 VDC) for COMPRESSOR

11
WIRING DIAGRAMS (CONTINUED)
OUT DOOR
FAN

HEATER 1 CN414

&1 +($7 CN15

HEATER 2 L-OUT
BLUE
CN13
RY1 CN12 BLUE

4-WAY
CN3 5($&725
BLUE
CN4 1
OUTDOOR
BLUE U RED
CN14
RED V 2
RED CN8 MAIN BLACK
BLACK
PCB BLACK W 3
CN7
YELLOW CN2
CN6 CN6-1 CN18 CN1 CN10 W V U
COMPRESSOR

6 WHITE BLACK
Y/G
Y/G
RED &21'(16(5 Y/G
OUTDOORAMBIENT 7(03(5$785(6(1625
',6&+$5*(6(1625
BLUE ELECTRONIC
EXPANSIVE
VALVE
TEMPERATURE SENSOR

/ / 6 / /
Y/G
/ /
72,1'22581,7 32:(56833/<

Fig. 9 – Wiring Diagram for 18K 208/230V

Table 10—Outdoor Unit Control Board

CODE INPUT or OUTPUT VALUE
CN7、CN8 Input: 230V High voltage
CN2 Output: Connection of the high voltage
CN3、CN4 Output: High voltage for 4-way control
CN11、CN16 Output: 230V High voltage for HEATER
CN5 Output: Pulse (0-320V) for DC FAN
CN12、CN13 Output: Connection of the high voltage
UVW Output: Pulse (0-320V) for compressor
CN10 Input: Pin 1 (5V) Pin 2 (0-5V)
CN1 Input: Pin 3-4 (5V) Pin 2 (0V),Pin 1,Pin 5 (0-5V)
CN18 Output: Pin 5&6 (12V) Pin 1-Pin 4:Pulse waveform, (0-12V)

12
WIRING DIAGRAMS (CONTINUED)
%/8(

5('

287'225$0%,(17

&1 &1
7 7(03(5$785(6(1625
&7 7 &21'(16(5
1287 7(03(5$785(6(1625
L-OUT

&1 &1 ,30%2$5' 21

',6&+$5*(6(1625
&20
0$,1%2$5'
a a 5< 

&1
 '&)$1

&1
&1
&1 &1 
2

&1
&1
5('
&1
%/8(

&1
%/8( %/8( &1
8 9 :

*1' /,1 1,1 S

%/8( 5(' %/$&. 3 &1 &1 CN10
:$< +($7 +($7
&1 &1 &1 &1 &1 &1
RED BLACK

YELLOW
5($&725 Y/G
RED
96 :& BLACK

+($7(5

+($7(5
85

:$<
/ / 6 / /
&2035(6625

Y/G / / S / /
<* 72,1'22581,7 32:(56833/<

Fig. 10 – Wiring Diagram for 24K 208/230V

Table 11—Outdoor Unit Control Board

CODE INPUT or OUTPUT VALUE
L_IN Power Voltage：AC 230V
CN11 Power Voltage：AC 230V
CN16 Relative to the N terminal voltage：DC24V
CN15 Maximum voltage：DC 5V
CN6 Maximum output voltage：AC230V
CN4 Indoor fan interface, Maximum voltage：DC310V
CN5 Stepper motor interface, Maximum voltage between the lines：DC12V
P_1 Ground
CN8 Room temperature sensor interface, maximum voltage：DC 5V
CN9 Pipe temperature sensor interface, maximum voltage：DC 5V
CN10A Display interface, maximum voltage between the lines DC5V
CN14 Stepper motor interface (optional), maximum voltage between the lines：DC12V

13
WIRING DIAGRAMS (CONTINUED)

BLACK
W
RED
COMP V TP
BLUE Applicable to the units
U adopting DC motor only
Y/G

Y/G FM1


 

CN55
7

CN19
CN33 CN12 CN11

WAY1
BLACK CN3
V
SV
RED YELLOW
CN4 S
U
DRIVER BOARD BLUE
HEAT1 CN2
BLACK
RED CN10
CN54
The electric heating CN22
belt of compressor CN1
BLUE RED
CN51 CN40
CN44
BLACK
CN53 HEAT2 The electric heating

BLUE
belt of chassis
MAIN BOARD P-1
CN52 Y/G
T3

CN8
T4
H-PRO

CN9
BLACK
CN5
L-PRO

CN7
CN6
YELLOW YELLOW 7 RED

5('
%/$&.

CODE PART NAME <(//2:

COMP COMPRESSOR %/$&.

5('
FM1 OUTDOOR DC FAN
-;, / L2 S L1 L2
HEAT CRANKCASE HEATING

H-PRO HIGH PRESSURE SWITCH

<* 72,1'22581,7 32:(56833/<
L PFC INDUCTOR
L-PRO LOW PRESSURE SWITCH
SV 4-WAY VALVE
TP EXHAUST
TEMPERATURE SENSOR

T3 CONDENSER
TEMPERATURE SENSOR

OUTDOOR AMBIENT
T4 TEMPERATURE SENSOR

Fig. 11 – Wiring Diagram for 30K 208/230V

Table 12—Outdoor Unit Control Board

CODE INPUT or OUTPUT VALUE
CN1、CN2 Input: 230V High voltage
S Output: Connection of the high voltage
CN11、CN12 Output: Pulse (0-320V) for DC FAN
CN33 Input: Pin 1 (5V) Pin 2 (0-5V)
CN3、CN22 Output: High voltage for 4-way control
CN4、CN40 Output: 230V High voltage for HEATER 1
CN10、CN44 Output: 230V High voltage for HEATER 2
CN8 Input:Pin 3-4 (5V) Pin 2 (0V),Pin 1,Pin 5 (0-5V)
CN9 Input:Pin 1~3 (0V) Pin 2~4 (0-5V)
CN51 CN52 Output: Connection of the high voltage
U V W Output: Pulse (0-380V) for compressor

14
FAN AND MOTOR SPECIFICATIONS
Table 13—Fan and Motor Specifications
System Size 9K 12K 9K 12K 18K 24K 30K
V-Ph-Hz 115-1-60 208/230-1-60
Material -- AS AS AS AS AS AS AS
Outdoor Type -- ZL-421*117*8-3K ZL-421*117*8-3K ZL-421*117*8-3K ZL-421*117*8-3K ZL-460*180*10-3N ZL-560*139*12-3KN ZL-560*139*12-3KN
Fan
Propeller Diameter in 16.6 16.6 16.6 16.6 18.1 22.0 22.0
Height in 4.6 4.6 4.6 4.6 7.1 5.5 5.5
Model -- WZDK40-38G-1 WZDK40-38G-1 WZDK40-38G-W-1 WZDK40-38G-W-1 ZKFN-50-8-2 WZDK120-38G-1 WZDK120-38G-W
Phase -- 3 3 3 3 3 3 3
FLA A 0.14 0.14 0.42 0.42 0.95 0.47 1.21
Type -- DC DC DC DC DC DC DC
Insulation Class -- E E E E E E E
Safe Class -- IPX0 IPX0 IPX0 IPX0 IPX0 IPX0 IPX0
Input Power W 42 42 46 46 116 145 150
Outdoor
Fan Output Power W 40 40 40 40 50 120 120
Motor Range of Current A 0.14±10% 0.14±10% 0.42±10% 0.42±10% 0.95±10% 0.47±10% 1.21±10%
Rated Current A 0.14 0.14 0.42 0.42 0.95 0.47 1.21
Rated HP HP 0.053 0.053 0.053 0.053 0.067 0.16 0.16
rev/
Speed 800/700/600 800/700/600 800/700/600 800/700/600 800/700/600 850/750/700 850/800/750
min
rev/
Rated RPM 900 900 900 900 900 1050 1050
min
Max. Input Power W 42 42 46 46 116 145 150

15
REFRIGERANT COIL SPECIFICATIONS
Table 14—Outdoor Coil
SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K
V-Ph-Hz 115-1-60 208/230-1-60
#of Rows -- 2 2 2 2 2 3 3
Tube Pitch(a) x in 0.83x0.75 0.83x0.75 0.83x0.75 0.83x0.75 0.83x0.53 0.83x0.53 1.0x0.87
Row Pitch(b) mm 21x19.05 21x19.05 21x19.05 21x19.05 21x13.37 21x13.37 25.4x22
FPI 21 21 21 21 18 18 17
Fin Spacing
mm 1.2 1.2 1.2 1.2 1.4 1.4 1.5
Fin Type -- Plate Plate Plate Plate Louvered Louvered Plate
Fin Material -- Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum Aluminum
Tube Outside in 0.275 0.275 0.275 0.275 0.275 0.275 0.375
Diameter mm 7 7 7 7 7 7 9.52
Nominal
mm 0.24 0.24 0.24 0.24 0.24 0.24 0.27
Tube Wall
Tube
Enhancement -- Yes, inner groove Yes, inner groove Yes, inner groove Yes, inner groove Yes, inner groove Yes, inner groove Yes, inner groove
(Yes/No)
Tube Material -- Copper Copper Copper Copper Copper Copper Copper
Coil length x inch 66.73x19.84x1.50 66.73x19.84x1.50 66.73x19.84x1.50 66.73x19.84x1.50 89.96x25.63x1.57 102.28x29.76x1.57 99.69x24.80x2.60
height x width mm 1695x504x38 1695x504x38 1695x504x38 1695x504x38 2285x651x40 2598x756x40 2532x630x66
Face Area ft2 9.2 9.2 9.2 9.2 16.0 21.1 17.2
# of Circuits -- 4 4 4 4 6 8 6
Capillary Outer
Diameter x in φ3.2*1.9*500+ φ3.6*2.4*800+
EXV EXV EXV EXV EXV
Inner Diameter (mm) φ3.2*1.9*650 φ3.6*2.1*300
x Length
High Burst Psi
609.2(4.2) 609.2(4.2) 609.2(4.2) 609.2(4.2) 609.2(4.2) 609.2(4.2) 609.2(4.2)
Pressure (MPa)

16
REFRIGERATION CYCLE DIAGRAMS

Fig. 12 – Refrigerant Cycle Diagram Heat Pumps

17
REFRIGERANT LINES
General Refrigerant Line Sizing: 4 Both lines must be insulated. Use a minimum of 1/2−in.
(12.7 mm) thick insulation. Closed−cell insulation is
1 The outdoor units are shipped with a full charge of R410A
recommended in all long−line applications.
refrigerant. All charges, line sizing, and capacities are based
on runs of 25 ft. (7.6 m). For runs over 25 ft. (7.6 m) 5 Special consideration should be given to isolating
consult long−line section for proper charge adjustments. interconnecting tubing from the building structure. Isolate
the tubing so that vibration or noise is not transmitted into
2 Minimum refrigerant line length between the indoor and
the structure.
outdoor units is 10 ft. (3 m).
3 Refrigerant lines should not be buried in the ground. If it is
necessary to bury the lines, not more than 36−in (914 mm)
should be buried. Provide a minimum 6−in (152 mm)
vertical rise to the service valves to prevent refrigerant
migration.

IMPORTANT: Both refrigerant lines must be insulated separately.

Table 15 lists the maximum lengths allowed.

Table 15—Piping and Refrigerant Information

SYSTEM SIZE 9K 12K 9K 12K 18K 24K 30K
V-Ph-Hz 115-1-60 208/230-1-60
Min. Piping Length ft(m) 10(3) 10(3) 10(3) 10(3) 10(3) 10(3) 10(3)
Standard Piping Length ft(m) 25(7.5) 25(7.5) 25(7.5) 25(7.5) 25(7.5) 25(7.5) 25(7.5)
Max. outdoor-indoor
ft(m) 32(10) 32(10) 32(10) 32(10) 65(20) 65(20) 82(25)
height difference
Max. Piping Length with
no additional refrigerant ft(m) 26(8) 26(8) 26(8) 26(8) 26(8) 26(8) 26(8)
charge
Piping Max. Piping Length ft(m) 82(25) 82(25) 82(25) 82(25) 98(30) 98(30) 164(50)
Additional refrigerant
charge (between Standard Oz/ft(g/m) 0.16(15) 0.16(15) 0.16(15) 0.16(15) 0.16(15) 0.32(30) 0.32(30)
– Max piping length)
Gas Pipe
in(mm) 3/8(9.52) 1/2(12.7) 3/8(9.52) 1/2(12.7) 1/2(12.7) 5/8(16) 5/8(16)
(size - connection type)
Liquid Pipe
in(mm) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/4(6.35) 1/4(6.35) 3/8(9.52) 3/8(9.52)
(size - connection type)
Refrigerant Type -- R410A R410A R410A R410A R410A R410A R410A
Refrigerant
Charge Amount Lbs(kg) 2.76(1.25) 2.76(1.25) 2.76(1.25) 2.76(1.25) 4.19(1.90) 5.18(2.35) 6.62(3.00)

S The above charge is for piping runs up to 25 ft. (7.6 m).

S For piping runs greater than 25 ft. (7.6 m), add refrigerant up to the allowable length as specified below.
S The outdoor unit has an electronic expansion valve to manage the refrigerant flow of the connected fan coil.

Long Line Applications,:

1 No change in line sizing is required.
2 Add refrigerant per Table 16.

Table 16—Additional Charge Table

Total Line Length Ft (m) Additional Charge, oz/ft. Ft (m)
Unit Size 10-25 >25-82 >82-98 >98-164
Min. Max.
(3-8) (8-25) (25-30) (30-50)
9
82 (25)
12 0.16
18 10 (3) None 0.16
98 (30)
24
0.32 0.32
30 164 (50) 0.32

18
SYSTEM EVACUATION AND CHARGING
Deep Vacuum Method
! CAUTION The deep vacuum method requires a vacuum pump capable of
pulling a vacuum of 500 microns and a vacuum gage capable of
UNIT DAMAGE HAZARD accurately measuring the vacuum depth. The deep vacuum method
Failure to follow this caution may result in equipment is the most positive way of assuring a system is free of air and
damage or improper operation. liquid water (see Fig. 15).
Never use the system compressor as a vacuum pump. 5000
4500
Refrigerant tubes and indoor coil should be evacuated using the 4000
recommended deep vacuum method of 500 microns. The alternate 3500 LEAK IN

MICRONS
SYSTEM
triple evacuation method may be used if the following procedure is 3000
followed. Always break a vacuum with dry nitrogen.
2500
2000
System Vacuum and Charge 1500 VACUUM TIGHT
TOO WET
Using Vacuum Pump 1000
1 Completely tighten all flare nuts and connect manifold gage TIGHT
500 DRY SYSTEM
charge hose to a charge port of the low side service valve
(see Fig. 13). 0 1 2 3 4 5 6 7
2 Connect the charge hose to the vacuum pump. MINUTES
3 Fully open the low side of the manifold gage (see Fig. 14). Fig. 15 – Deep Vacuum Graph
4 Start the vacuum pump.
Triple Evacuation Method
5 Evacuate using the triple evacuation method.
The triple evacuation method should be used. Refer to Fig. 16 and
6 After evacuation is complete, fully close the low side of
proceed as follows:
manifold gage and stop the vacuum pump operation.
1 Pump system down to 500 MICRONS of mercury and
7 The factory charge contained in the outdoor unit is good for
allow the pump to continue operating for an additional 15
up to 25ft. (8 m) of line length.
minutes. Unit must maintain 500 microns or less for 30
8 Disconnect the charge hose from the charge connection of minutes or more to ensure a dry system.
the low side service valve.
2 Close the service valves and shut off the vacuum pump.
9 Securely tighten the service valves caps.
3 Connect a nitrogen cylinder and regulator to system and
Outdoor Unit Refrigerant Indoor Unit open until the system pressure is 2 psig.
A Low Side C 4 Close the service valve and allow the system to stand for 10
D
minutes. During this time, dry nitrogen will be able to
B High Side diffuse throughout the system absorbing moisture.
5 Repeat this procedure as indicated in Fig. 16. The system
Service Valve will then be free of any contaminants and water vapor.
Fig. 13 – Service Valve EVACUATE

BREAK VACUUM WITH DRY NITROGEN

Manifold Gage
WAIT

EVACUATE
500 microns
Low side valve High side valve
BREAK VACUUM WITH DRY NITROGEN

Charge hose Charge hose

WAIT

Vacuum pump EVACUATE

CHECK FOR TIGHT, DRY SYSTEM

(IF IT HOLDS DEEP VACUUM)

Low side valve RELEASE CHARGE INTO SYSTEM

Fig. 14 – Manifold Fig. 16 – Triple Evacuation Method

Final Tubing Check
IMPORTANT: Check to be certain factory tubing on both
indoor and outdoor unit has not shifted during shipment.
Ensure tubes are not rubbing against each other or any sheet
metal. Pay close attention to feeder tubes, making sure wire ties
on feeder tubes are secure and tight.

19
ELECTRONIC FUNCTION Cooling Mode
Compressor Running Rules
Main Protection
When T1−Ts<28.4_F(−2_C), the compressor stops, when
Three Minute Delay for Compressor Restart
T1—TS>31.1_F(−0.5_C), the compressor activates. When the AC
Less than a one minute delay for the first time start−up and a three runs in the MUTE mode, the compressor runs with low a
minute delay for subsequent start−ups. frequency. When the current is more than setting value, the current
Compressor Top Temperature Protection protection function activates, and the compressor stops.
The unit stops working when the compressor top temp. protector Outdoor Fan Running Rules
cuts off, and restarts after the compressor top temp. protector The outdoor unit runs at a different fan speed according to T4. For
restarts. different outdoor units, the fan speeds differ.
Compressor Discharge Temperature Protection T4
Compressor discharge temp. T5>239_F(115_C) for 5s, compressor
A+
stops.
Fan Speed is out of Control
A
When the indoor fan speed remains too low (300RPM) for a
certain time, the unit stops and the LED displays the failure. B
Inverter Module Protection
The inverter module has a protection function for the current, C
voltage and temperature. If these protections trigger, the
corresponding code displays on the indoor unit and the unit stops D
working.
E
Indoor Fan Delayed Open Function
When the unit starts up, the louver becomes active immediately
and the indoor fan open 10 seconds later. If the unit runs in the Fig. 18 – Outdoor Fan Running Rules
HEATING mode, the anti−cold wind function will control the Condenser Temperature Protection
indoor fan.
Compressor Preheating Functions T3
Preheating Permitting Condition:
When T4 (outdoor ambient temperature)<37.4_F(3_C), the Off
preheating function activates.
Decrease
Sensor Protection at Open Circuit and Breaking Disconnection
When there is only one malfunctioning temperature sensor, the air
Hold
conditioner keeps working however displays a error code, in case
of any emergency use. When there is more than one Resume
malfunctioning temperature sensor, the air conditioner stops
working.
Operation Modes and Functions
Fan Mode Fig. 19 – Condenser Temperature Protection
1 Outdoor fan and compressor stop. When the condenser temperature temp. is more than setting value,
2 Temperature setting function is disabled, and no setting the compressor stops.
temperature is displayed. Evaporator Temperature Protection
3 Indoor fan can be set to high/med/low/auto. When the evaporator temperature temp. is less than the setting
4 The louver operates same as in cooling mode. value, the compressor stops.
5 Auto Fan
T1

a
b
c
d
e

Fig. 17 – Auto Fan

20
Heating Mode
Compressor Running Rules
When T1−Ts>−ΔT, the compressor stops, when T1−TS<ΔT−1.5,
the compressor turns on. ΔT is the programmed parameter of
temperature compensation.
When the AC runs in the MUTE mode, the compressor runs in a
low frequency. When the current is more than setting value, the
current protection function triggers and the compressor stops.
Outdoor Fan Running Rules
The outdoor unit runs at a different fan speed according to T4. For
different outdoor units, the fan speeds are differ.
T4
E Recommended Steps:
D
C
B service, the systems are equipped with a diagnostic code
A outdoor diagnostic display is on the outdoor unit board and
A+
Fig. 20 – Outdoor Fan Running Rules
Defrosting Mode
The air conditioner enters the DEFROSTING mode according to
the T3 temp. value and the T3 value range temp. change and the
compressor running time. During the DEFROSTING mode, the
compressor continues to run, and the indoor and outdoor motors
stop. The indoor unit defrost lamp displays “ .”
Evaporator Coil Temperature Protection
Off
Decrease
Hold
Resume
Fig. 21 – Evaporator Coil Temperature Protection
When the evaporator temperature temp. is greater than the setting
protection value, the compressor stops.
Refrigerant Leakage Detection
This function is only active in COOLING mode. The function can
prevent the compressor from being damaged by a refrigerant leak
or compressor overload.
Open Condition
When the compressor is active, the coil temperature value of
evaporator T2 either changes very little or not at all.
TROUBLESHOOTING
This section provides the required flow charts to troubleshoot
problems that may arise.
NOTE: Information required in the diagnoses can be found
either on the wiring diagrams or in the appendix.
Required Tools:
The following tools are needed when diagnosing the units:
S Digital multimeter
S Screw drivers (Phillips and straight head)
S Needle−nose pliers
S Refrigeration gauges
1 Refer to the diagnostic hierarchy charts below and
determine the problem at hand.
2 Go to the chart listed in the diagnostic hierarchy and follow
the steps in the chart for the selected problem. For ease of
display LED on both the indoor and outdoor units. The
is limited to a few errors. The indoor diagnostic display is a
combination of flashing LEDs on the display panel on the
front of the unit. If possible, always check the diagnostic
codes displayed on the indoor unit first. The diagnostic
codes for the indoor and outdoor units are listed in the
appendix. Problems may arise that are not covered by a
diagnostic code, however are covered by the diagnostic
flow charts. These problems are typical air conditioning
mechanical or electrical issues that can be corrected using
standard air conditioning repair techniques. For problems
requiring measurements at the control boards, note the
following:
(1.) Always disconnect the main power.
(2.) When possible check the outdoor board first.
(3.) Start by removing the outdoor unit top cover.
(4.) Reconnect the main power.
(5.) Probe the outdoor board inputs and outputs with a
digital multi−meter referring to the wiring
diagrams.
(6.) Connect the red probe to the hot signal and the
black probe to the ground or negative.
(7.) Note that some of the DC voltage signals are
pulsating voltages for signal. this pulse should be
rapidly moving at all times when there is a signal
present.
(8.) If it is necessary to check the indoor unit board you
must start by disconnecting the main power.
(9.) Remove the front cover of the unit and then
control box cover.
(10.) Carefully remove the indoor board from the control
box, place it face up on a plastic surface (not
metal).
(11.) Reconnect the main power and repeat steps 5, 6,
and 7.
(12.) Disconnect main power before reinstalling board to
avoid shock hazard and board damage.
21
Electric power remains in the capacitors even the power supply is shut off. Do not forget to discharge the electricity power in the capacitor.

Electric Capacitors
(HIGH VOLTAGE! CAUTION!)
Fig. 22 – Electrolytic Capacitors
For other models, please connect discharge resistance (approx.100Ω 40W) or soldering iron (plug) between +, − terminals of the electrolytic
capacitor on the contrary side of the outdoor PCB.

Fig. 23 – Discharging Position

NOTE: Fig 23 is for reference only. The plug associated with your unit may differ.

22
DIAGNOSTIC GUIDES
Table 17—Diagnostic Guides Indoor Units
OPERATION LAMP TIMER LAMP DISPLAY LED STATUS
H 1 time X E0 Indoor unit EEPROM parameter error
H 2 times X E1 Indoor / outdoor units communication error
H 4 times X E3 Indoor fan speed has been out of control
H 5 times X E4 Indoor room temperature sensor T1 open circuit or short circuit
H 6 times X E5 Evaporator coil temperature sensor T2 open circuit or short circuit
H 7 times X EC Refrigerant leakage detection
H 1 time O F0 Overload current protection
H 2 times O F1 Outdoor ambient temperature sensor T4 open circuit or short circuit
H 3 times O F2 Condenser coil temperature sensor T3 open circuit or short circuit
H 4 times O F3 Compressor discharge temperature sensor T5 open circuit or short circuit
H 5 times O F4 Outdoor unit EEPROM parameter error
H 6 times O F5 Outdoor fan speed has been out of control
H 1 time P0 IPM malfunction or IGBT over-strong current protection
H 2 times P1 Over voltage or over low voltage protection
H 3 times P2 High temperature protection of compressor top diagnosis and solution
H 5 times P4 Inverter compressor drive error

O(light) X(off) H(flash)

23
Outdoor Unit Error Display Sizes 09−12 (115V)

Fig. 24 – Sizes 09−12 (115V)

LEGEND:
S LED1 − The status light, by which you can judge the unit’s status, NORMAL or ERROR (standby). Flashes once per second (low
speed flashing) (error). Flashes once per half second (high speed flashing) (running) always on.

24
Outdoor Unit Error Display Sizes 09−12 (208−230V)
L−IN [V2.4] 2013−9−21
CN3−1 CN3 L1 C10 C12
DSA1
CN2 _1
BR1

_1
_1
PTC1

ZR1

L?? ACL−OUT
CX9

R127
R108
CN32− 1
CN32

R163

R146
R132
R134
C21 R135
R124

R168

R98
R101
CN1 IC17 C40
R141 R157
R125 R119
R150 C71
20A/250V AC

R100
C110

C417
N−IN

C73
C72 R136
C418

R99
C11
FUSE1

C16 R93
C13

R128
ZR2
E3
AC_N
RC2 CN7 E12
IC9 C18 R68 IC22 R151
C68
R22 C63
RY4
E7

_1
R126
C

E31
D7 C96 R12 CX6 R121 E16
C36 R116
D2 E28
M

DZ16 E11

D26
RY3 D11
R140

R35
R40
C58 DZ21 C62
C35 C70 DZ11
T1
H

D25
R37 D31 +
IC11
R105
+ _1 E15
R31
IC14 C77 R129
R36 R4
N

IC8 D36

R159
D15 Rfan

R95
R34 C20 R33
Rdi R26
C23 R20 IC3

C49
R19
_1
R133 R109 C28
C

RC3 E17
RY2
CN25 C7 R69 C14
R18

R61
R74 C101
RC1 R50 R32 D16

R39 C9
R27 J2
_1

R21 R130 D13 E8 J3 C91

_1
_1
_1
_1
_1
_1

R52 R106 L2
_1

CN60 _1 R103 R56 R107

N ZR3

C106
R120
CN26 _1_1

C76
PFC−C
4−Way−L
_1
_1
_1
_1
_1

_1_1 R102 C61C59

C79

C82
V− W+ U+ NV

R60
C17 VB3 VB2 VB1
_1_1 E4 D3 R29
DZ3 E14 R13

C47
4−Way−N _1_1 C32 R54 +15V CN9−1
C48 R7 Rfan
_1 C90 DZ2

¨[¨[?¡ã

LED1
ITRIP FO W− U− V+ NU NW p U V W
C5 E37 C50
P
C51 C15 R28 GND
R72 C33 R41 C37 C34
CN27 E5 C46 R64
E6

R51
IC4 CN10 LED2 R117

C29
R46
R47
R131

R45
R43

C26
R10 Q1 VD2 C80 C75 R104 R94 R91 R6 C6 C8 C19 C24 C1C22 CN9
D4 E29 IC19 C25 VD1

C4
R139 C81 C86 C56 C55
E25 Q11 C54
C3 IC18 R123

C60
IC13 R411 R232 E21 E18

R110 R82
R5 C97 R24 R118 C44 R170 C30

C85
R63
R62
R171
C2

R11 R92 C57

R71 E27
R1 R169

R87
R53
R3 C27 C31 _1 E2 CN29

R30
R8 R142 C64 C41 C38 C43 E1
R2

R89
R85 R115
_1
IC1

R81

R83 R113
R88 R111
R73 R84

DZ6
IC2 R80 R42 C65 C74 R96 _1
¨U©°

DZ5
_1
_1

R97
R76
R44

_1
IPMPFC1

R65

R114
R112
C84 E22 E32 _1 _1 DZ1
C39 R86 _1
R147

R67
_1
R75
¨Uy

C412
R15
_1

C42
R59

R66

R9
R23

R79
R144
IC5 R16 CN28
R58

D6 R143 CN22 R14 C413 CN30

CN31 IC15 R145 R17 R78 R77 R70 X1 C411
R57 R25 R90 C45 E10
E20 CN6 D1
CN16

CN50
CN21 E9 E23 CN4 CN11
J6 R49 C52
IC16 202302100880
R38 R55
CN12 KFR26W$BP2−180(DYDC−390−N3).D.13.WP2.1

LED1

LED2

Fig. 25 – Sizes 09−12 (208−230V)

LEGEND:
S LED1 − Flashing once per second (low speed flashing)(standby). Flashing once per half second (high speed
flashing)(standby)(error). Always on (running)
S LED2 − Always on (Power Supply Light)

25
Outdoor Unit Error Display Size 18
Earth CN6CN6−1 [1.0] 2014−7−5

DR
CN22
DSA1
ZR2
L−IN
CN8

4−WAY
DRCN21

N−IN
CN12 C6 CN4
C5

CN60
REACTOR C3
C2 65T 250V30A
FUSE1 RC3

PTC1

CN7
L−OUT CN3
CN7−1

AC−FANCN11
BR1

C82

ZR4 ZR1
C4
C59
C30 R85 L1
C1

R113R112
RY2
D5
P

C147
T1 D19
E3 IC14

R111
RY1 CN15 RC1
E26
E4

CN5
REACTOR E5 IN
CN13 − AC
RY3 + ~ ~

RC2
Ripm

Rdi
RY4

RC4
R415
R413
R412
R96

DZ6
D8 R51
R153
R150

R35
R39

R34
D10 D12
R104
C34 R136

R89
R135 C40

IC4 RY5

IGBT1 R414
1
CN39
HEAT
R154

R134 C56
R151

E1 C89
C54

R166
IC12 24LC08
C11 D9 D20
CN16 CN2

R164
R36

R24
R37

E2 R33 C13 R165R23 CN38

C8
C12 R163
C38

D1
R152

C243 D6 R32
IC32
R155

C10

R87 R40
R20

R322 C69 C78 C77 R1

R133
C58 R321

R409
R408
C9

R132
C43 IC402 R8

D3
R320 CN23 E28 J1

TestPort
PC817

R162

R167
R2
E12

R57

C244

R77
R76
R46
R45
R127 Q2 R401

IC101
C242 E6 IC401 C106 R44
R95 E409 R161 IC1 R98
IC2
C84

R47 R67
E9 R19 R88 E17 E14 22 12 C87 R160 J3 C7
PMV

R416 C405
D2

C406
R418
R417
C514 E8 E15 R103 11 J2 PC851
1.8V 3.3V

C18
D401

R520

C60
R5 C14

CN18
R4
R18
R60
R61

X1

C19
E7 C401
R156
R158
R171

R124
R50 C80 R83 C68

C92

C153

C23
J5
Q3

R58 R110 R59 E403 R13 J6 R3 Q1

R419
CN20

R52
R114 R177
C62 R604
C44 R603
C45 R602
R601
C71 R606
C70 R605
R109

C15
R82 R521
TP T4
R169
R157
R159
R170

C79

C26
C90
IPM1 R7 R6 CN17
T3

C57
C516

C25
C96 R123 R80 IC3 C404 1 IC10

34
C515 IC20 IC403
C46

C85 D11 R116 C95 R122 R81C20 R79 C47 C17 Suction CN1

44
R97

C74 R92
C28

C513
C86

R119C98 C66 R518 R516 IC17 (CompTop)

R14
C94
C93 R519 R517 C63 E23 E24

R100
R101
C75
R30

R71
C24
C42
C103R172
C83

DZ4
C76 R115 C506
R90

C49
C99
R125 R118 R78 ON
C27 E407 E404 R91 SW1

R26
R126 R117 R507 R43 R53
E11

R21
R508 D18 R72
Exhaust

C97
C33
C91

C512 R31
D407 E402 E22

R502 R28

R129 NTC4
R509 R29
C114 R73 J4 R74 R27 ON

R9
R15 D7
R75

C37 C48
C72

C52

R102
NTC3
R84

C22
R86

C517

R144
R512
IC9

C508

C511
C509

R513

R523
R505

R510
R514
C507
R501
IC34

R503

R506
T401 R120

C29
BLUE

R42
R41
C32
CN27 R10 R128 1 2 3 4

R70
OSC1 D406 CN10 IC6

U
R533 Q8 R93

R62
R105
C50

C407 E10 E27

R532
C81 1 2 3 4
R148 C16 C35 C410 R94

DZ2
R131
DZ501

C108
24LC08 IC7 24LC512 R49
R176 C501
R531 R107 PC817
IC8
DZ1

C510
R121 E405 R143
E19 R63 R515
C65
CN30

DC−FAN
CN19
C41

D405

R504
R64 C67 R108

R511
IC16

D503

R530

R130
CN28 E406

V R65

R168
NTC1 C113 R66 C414 C107

C21
E20 D4 C409
RED R69 R55
C51

R56 IC31

D502

D501
R149 IC21 C411
PC817
C116 C117 E408
R54 R68
DZ3

R106
FANIPM

R12

R522
E21 C31 CN9 R178

R16
C73

LED1
R175

LED3

C36
R48 +

C39
RED LED2
DZ5

C112 R25
C503 C504 DZ504
C502 E504
C53 YellowR22
GREEN
E502 +
CN29 + CN414
W
BLACK
C115

17V G 15V 12V G 5V

E503 DZ503

CN14 P C55 ZR3 CN24

311 TEST7815 IC405 IC404
7805 C505

CE− KFR72W/BP3(2)− 350(311+0515+1246+STK5C4U341/340).D.13.WP2.1

DZ502 202302141272 Rdi Low−Fre
RipmTemp−Pro
Have YES Have NO
No NO No YES

LED2 LED3 LED1

Fig. 26 – Size 18
S LED1 − Flashing once per second (low speed flashing)(standby). Flashing once per half second (high speed
flashing)(standby)(error). Always on (running)
After powering on the unit, LED3 (Green color) and LED2 (Red color) flashes if the unit has a problem.

Table 18—Error Codes

LED2 LED2
No. Problems IU Display
(Green) (Red)
1 Standby for normal O X
2 Operation normally X O
3 IPM malfunction or IGBT over-strong current protection ☆ X P0
4 Over voltage or too low voltage protection O O P1
5 EEPROM parameter error O ☆ E5
6 Inverter compressor drive error X ☆ P4
7 Inverter compressor drive error ☆ O P4
8 Inverter compressor drive error ☆ ☆ P4

O（light） X（off） ☆（2.5Hz flash）

26
Outdoor Unit Error Display Size 24

LED1

CN38 C83 E28 DZ1

+
E33

D C B A

+
IC18

CN24 CN22 CN19 CN18 R111

17V N− R112 C80

R114 R113

C64

IC30
C62 IC32
IC17 IC1 IC6 IC3
C63

C82 CN37 DC MOTOR

R115
CN17 T3/T4 R38
R31 R116 Q5
R39 R6 D5 R98
E2
+

R118 R117
1

+
R34 E9 1 1

C66
C68

C25
+
+

E11 E27

R97
E8 C24
+

L30

R87

R85
R84
R82
E10

C65
D13 D15 PAI QI R100 Q3

+
R17 +

R20

R32
R18
R23

CN7 R5 R83
R26
R28

E31

C69

C59

R71
R16
+
+
+

E4
E5
E6 E7 C71 R102 CN21 IC15
D19

TO−DRIVE R88 C53 C81

C73 R77 Q4
RUN + DSP1
C54 CN26 LED1 C58
D7 D8 D11 CN27 R120 CN39
TestPort R86
R99 1
PFC−CONTROL
R74

D12 Q2
+
R95

E14 R73 R76 R78 R80 R96

CN15 R79 R89
X1
C74
C56

C49 P+
R81
R62

1 N−
C55 R24 R27 R29
T2B
S−D
IC2
IC14
R106
R105 D28
R60 C43
C67
C72 C19
R25
CN16
D27
CN28 SW1 C16
IC4
R33 C20
D31 D10
R104 R52
C40
S
R109
R110

R107
C79 C77 1
+

E13 C18
R108 C9 1 R54 R35 R37 1 IC5 R40 CN10
PEQ
IC9 C27 R36
S−C D30
C39

R53
R103
C23
C28 C26
C29
CN20
R57 C21
R42 C30 IC7 D14
R22 R56 C60 D32
R55 C78 D17
R30 IC11
C14
C13
C1
C15
R21

C31
C22
C17

C47 R41
R92
R93

R15
R91

R65
C12
R2

D9 D6 R90 C76 1

S−B
R9
R101

1 IC8 R49
CN12
C35

C70
R14

C38 R50 R46 C32 C34

CN14
C61 D1 R94
R47 CN23
C36
+

D20 R4 E1
CT1 R48
E12 C37 R51 IC10 D16
R10

D33
R11

+
R13
R19

C57

CompTop
LOW/HIGH C75 C84

S−A
1 1
1 IC16 R58 C41
CN25
R70
R69
R66
R68

R64
IC12 C42 R59

CONdebug1 C45
C44
R3

R61
R1

15 1 R72 R67 C46 IC13

D34 D18
16 2 D2 R45
L−OUT R75
R63 C51 1
C33
P−2
C85
R44 GND
C10

CN1
D3 CN2
C11
RY1 4−WAY N
FUSE1
CN6
RY2
CN5
RY3 HEAT1 N
CN9
T5A 250VAC P1
D4 CN8
L−IN
HEAT2 N
PTC1 R7
P2 CN3
FUSE2

CN29 R8 Q1
202302130895 RY4
ZR1

N−OUT CE−KFR80W/BP3T4N1(DC MOTOR)−310.D.03.WP1−1

C2
T30A 250VAC

C48 C3
AS1

P−1

GND

C52 CN4
C5
N−IN
C6 C7 C8 C4 ZR3 ZR2
L1 L2

Fig. 27 – Size 24
LEGEND:
S LED1 − (Standby) − Flashing once per second (low speed flashing)(error). Flashing once per half second (high speed
flashing)(running) always on

27
Outdoor Unit Error Display Size 30

CN34
E CN19 DCN18 C CN17 BCN21 A CN20 R60
Q
E
P

CN16
C64 C65

R134
C72 R54 C23
CN42 C E1 IC7 IC6 IC8
C67
D4
R38 R39 D1
R53

FAN_IN
CN11

R79
R80
CN12

R133
C6 IC21
FAN_OUT D10

C51
R74
R117

R122
D24 R114 CN30
R113
S−A

R116
IC10

CN3
N FAN−L [1.4]2014.06.26

C50
C25 D9
R1 IC20 C53

R78
C54
CN37 RY7 RY6

R107
C46
R97
IC9 IC18
R2 R132 Q9 R111 CN29
S−B

R112
~ ~
+
Q8 R108
−
N L

R110
D25

SSR1 T2B−E
T2B−C
T2B−D
T2B−B
T2B−A
R106

R119
C45 IC19
C48 C47 S

R101
R86

C39
IC16 D8

R87
CN13 Q7 R105 CN28
FAN−H
CN36
CN4

S−C

R100
C103
D26

R121

R68
R64

R66
R62
R104
N

RY5
N

CN43 R120

FAN + + + + +
E12
C42
R102
CN10

E19 IC17 D7
E16 E15 E14 C43 C40

C34
R84
R95
IC14
CN27
CN41 C

D21

D19

CompTop
S−D

D18

D16
C70
R99

R94
CN33 D17
4−WAY

Q6

R85
CN14
R96
D27
RY2 TP R73 R98
D6

C37
IC15
E13 C38 C35 CN26

R82
R89
C27
R83
D15
Q3 IC12
S−E
CN22

RY3

R88
R93
R71 D23 R70
HEAT2HEAT1

E4
R65

R63 C93 C8 R90

N
CN35

CN40

R61

D28
C92 C56 C95 R67 R135 R92

R170
RY8 C30
IC13

R7
C33 C32
CN44

R124

R125
IC4

C24
C22
E20 C52
C55

R212
R8

R131
C58

R75
R76
R77

R46
R45
C97 E21
R115

R118 C20

LED1
R81
C49 C26
R4
R5

R3

C19
C15
R32

C14

R34
R72

C44 C57
5A/250V FUSE2

C91
R109 IC2 C90
CN8 E9
R103 C41
LOW HIGH T4 T3

D13

R44
R33 R213
IC1

C36 CN1
IC5
R55
R59 C28 X1
EARTH
L−IN
D14
C66 R56
C5 R43
N−IN

R126
R129
R130
R41

R128

R127

R42
E8 R35 C68
C17 P−1
R40 R47 CN2
R123

C21
C29
C13
C12

C31
C62

C96

R211
R48

IC22 R49

R180
R26 D11 R28
R210
R50

IC30 DSA1
E11
ZR2
CN9

D12 R31 D3
R30 CONdebug
C69 C18 D22
R91
R29
R69

R57
R27
R140

FUSE1
R25

ZR3
SW1

T30A/250V
E3 R58
C4
C98 IC3 ZR1
C9

R6
C7
CN7

R16
R17

R18

R15
R24
R37

R36 D5
C94
D20

R9

R51 Q1
E2 L2 C2 C3
E5 DSP1
Q5
R22
R52
R21
R11
CN5
N−OUT CN23 R12
R13
R14
R10 Q2
R19

R23

D2 L3 C1
R20 Q4
SHOW/SW L1
ZR4

CN6
L−OUT C59
RY4
C16

C10
PTC1

D30

CN32
JP2

CN38
JP1

D29

C61
C60

C11

202302141206 EU−KFR105W/BP3T5N1−350S.D.13.WP1−1

LED1

Fig. 28 – Size 30
LEGEND:
S LED1 − Flashing once per second (low speed flashing)(standby). Flashing once per half second (high speed
flashing)(standby)(error). Always on (running)

28
DIAGNOSIS AND SOLUTION
EEPROM Parameter Error Diagnosis and Solution (E0/F4)
Error Code E0/F4
Malfunction decision conditions Indoor or outdoor PCB main chip does not receive feedback from the EEPROM chip.
·Installation mistake
Supposed causes
·PCB faulty

Troubleshooting

Power off, then restart the

unit 2 minutes later.

Yes

Replace the indoor/outdoor

main PCB.

EEPROM: A read−only memory whose contents can be erased and reprogrammed using a pulsed voltage. For the EEPROM chip location,
please refer to Fig. 29.

Fig. 29 – Outdoor PCB (18K Model)

NOTE: Fig. 29 is for reference only and the PCB pictured may differ from the actual unit.

29
DIAGNOSIS AND SOLUTION (CONT)
Indoor / outdoor unit’s communication diagnosis and solution (E1)
Error Code E1
Indoor unit does not receive feedback from the outdoor unit during 110 seconds and this condition
Malfunction Decision Conditions
happens four times continuously.
·Wiring mistake
Supposed Causes
·Indoor or outdoor PCB faulty

Troubleshooting

Power off, then restart the unit 2 minutes later

Yes

Measure Vs., is it a positive fluctuation?

(Vs represents the voltage S and N of the No
outdoor unit. Red pan-S, Black pan-N)

Yes

Check the outdoor wiring connection

Yes Check the indoor wiring connection

Yes
Check whether the
Replace the reactor No
reactor is normal Replace the indoor main PCB.
Power on. Is the error resolved?

Yes
No

Replace the outdoor main PCB.

Power on. Is the error resolved? Replace the outdoor main PCB.

No

Replace the indoor main PCB

30
DIAGNOSIS AND SOLUTION (CONT)

Fig. 30 – Test the DC Voltage

Use a multimeter to test the DC voltage between L2 port and S port of the outdoor unit. The red pin of the multimeter connects with the L2
port while the black pin is for the S port. When air conditioner is running normal, the voltage moves alternately between −50V to 50V. If the
outdoor unit has a malfunction, the voltage will move alternately with positive value. If the indoor unit has malfunction, the voltage will have
a certain value.

Fig. 31 – Test the Reactor Resistance

Use a multimeter to test the resistance of the reactor which does not connect with the capacitor. The normal value should be around zero (0)
ohm. Otherwise, the reactor has a malfunction and needs to be replaced.

31
DIAGNOSIS AND SOLUTION (CONT)
Zero crossing detection error diagnosis and solution (E2)
Error Code E2
When the PCB does not receive a zero crossing signal feedback for 4 minutes or the zero crossing
Malfunction decision conditions
signal time interval is abnormal.
·Connection mistake
Supposed causes
·PCB faulty

Troubleshooting

Check if the connections and Correct the connections. Turn on the

No
power supply are normal. unit when the power supply is good.

Yes

Indoor main PCB is

defective. Replace indoor
main PCB.

32
DIAGNOSIS AND SOLUTION (CONT)
Fan speed has been out of control diagnosis and solution (E3/F5)
Error Code E3/F5
When indoor fan speed remains too low (300RPM) for certain time, the unit stops and the LED
Malfunction decision conditions
displays the failure.
·Wiring mistake
·Fan ass'y faulty
Supposed causes
·Fan motor faulty
·PCB faulty

Troubleshooting

Power off, then restart the

No The unit operates normally.
unit 2 minutes later

Yes

Shut off the power supply,

No Find the cause and resolve it.
Rotate the fan by hand.

Yes

Check the fan motor wiring No Correct the connections.

Yes

Measure the voltage for the

fan motor from the main No Replace the main PCB
PCB

Yes

Replace the fan motor No

33
DIAGNOSIS AND SOLUTION (CONT)
Index 1
1 Indoor or Outdoor DC Fan Motor (control chip is in fan motor)
S Power on and when the unit is in standby, measure the voltage of pin1−pin3, pin4−pin3 in fan motor connector. If the voltage value
is not in the range shown in Table 19 or Table 20, the PCB has an issue and needs to be replaced.

Fig. 32 – Motor Connector

Table 19—DC motor voltage input and output (voltage: 220−240V~)

NO. COLOR SIGNAL VOLTAGE
1 Red Vs/Vm 280V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

Table 20—DC motor voltage input and output (voltage : 115V~)

NO. COLOR SIGNAL VOLTAGE
1 Red Vs/Vm 140V~190V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

2 .Outdoor DC Fan Motor (control chip is in the outdoor PCB)

S Power on the unit and check if the fan runs normally. If the fan runs normally, the PCB has an issue and needs to be replaced. If the
fan does not run normally, measure the resistance of each two pins. If the resistance is not equal to each other, the fan motor has an
issue and needs to be replaced, otherwise the PCB has an issue and needs to be replaced.

34
DIAGNOSIS AND SOLUTION (CONT)
Open circuit or short circuit of temperature sensor diagnosis and solution (E4/E5/F1/F2/F3)
Error Code E4/E5/F1/F2/F3
Malfunction decision conditions If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED displays the failure.
·Wiring mistake
Supposed causes ·Sensor faulty
·PCB faulty

Troubleshooting

Check the connection

between the temperature No Correct the connection
sensor and PCB.

Yes

Measure the resistance

value of the sensor No Replace the sensor

Yes

Replace indoor or outdoor

main PCB

Fig. 33 – Check the connection

35
DIAGNOSIS AND SOLUTION (CONT)
Refrigerant Leakage Detection diagnosis and solution (EC)
Error Code EC
Define the evaporator coil temp.T2 of the compressor. It starts running in Tcool. At first, 5 minutes
Malfunction decision conditions after the compressor starts up, if T2 ＜Tcool－35.6_F (Tcool－2 _C) does not run for 4 seconds
and this situation occurs 3 times, the display area displays“EC”and the air conditioner turns off.
·T2 sensor faulty
Supposed causes ·Indoor PCB faulty
·System problems, such as leakage or blocking.

Troubleshooting

Power off, then restart the

unit 2 minutes later.

Yes

Check cool air blowing out

Yes Check the T2 sensor
from indoor air outlet

No Yes

Check for system leaks Replace indoor PCB.

No Yes
Repair the leakage and
recharge the refrigerant.
Check for system blocking and
clear the block

36
DIAGNOSIS AND SOLUTION (CONT)
Overload current protection diagnosis and solution (F0)
Error Code F0
Malfunction decision conditions An abnormal current rise is detected by checking the specified current detection circuit.
·Power supply problems
·System blockage
Supposed causes ·PCB faulty
·Wiring mistake
·Compressor malfunction

Troubleshooting

Check the power supply No Stop the unit

Yes

Check for system blockage No Clear the blockage

Yes

Check the compressor

No Replace the compressor
resistance values

Yes

Check the connections and Correct the connections or

No
wires replace the wires.

Yes

Check the reactor No Replace outdoor main PCB

Yes

Replace the outdoor unit

37
DIAGNOSIS AND SOLUTION (CONT)
IPM malfunction or IGBT over−strong current protection diagnosis and solution (P0)
Error Code
Malfunction decision conditions
Supposed causes
P0
When the voltage signals that the IPM sends to the compressor drive chip is abnormal, the LED
displays “P0”and the air conditioner turns off.
·Wiring mistake
·IPM malfunction
·Outdoor fan ass'y faulty
·Compressor malfunction
·Outdoor PCB faulty

Troubleshooting

Check the wiring between main the Correct the connection or replace
Yes
PCB and the compressor the wires and connectors.

No

Check the IPM No Replace the IPM board or replace

the main PCB

Yes

Please refer to the solution of ǏFan

Check the outdoor fan and the
No Speed Has Been Out Of Controlǐ
outdoor unit ventilation
malfunction

Yes

Check the compressor resistance

No Replace the compressor.
values

Yes

Replace the outdoor main PCB

38
DIAGNOSIS AND SOLUTION (CONT)

Fig. 34 – P−U

Fig. 35 – P−V

39
DIAGNOSIS AND SOLUTION (CONT)

Fig. 36 – P−W

Fig. 37 – N−U

40
DIAGNOSIS AND SOLUTION (CONT)

Fig. 38 – N−V

Fig. 39 – N−W

41
DIAGNOSIS AND SOLUTION (CONT)
Over voltage or too low voltage protection diagnosis and solution (P1)
Error Code P1
Malfunction decision conditions An abnormal voltage rise or drop is detected by checking the specified voltage detection circuit.
·Power supply problems
Supposed causes ·System leakage or block
·PCB faulty
Troubleshooting

Check the power supply No Stop the unit

Yes

Check the connections and Correct the connections or

No
wires replace the wires.

Yes

Check the voltage between P

No Replace the IPM board
and N

Yes

Check the reactor No Replace outdoor main PCB

Yes

Replace the reactor

Fig. 40 – Test
NOTE: Measure the DC voltage between the P and N port. The normal value should be around 310V.

42
DIAGNOSIS AND SOLUTION (CONT)
High temperature protection of compressor top diagnosis and solution (P2)
Error Code P2
Malfunction decision conditions If the sampling voltage is not 5V, the LED displays the failure.
·Power supply problems
Supposed causes ·System leakage or block
·PCB faulty

Troubleshooting

Check the air flow system Clear up the air inlet and outlet or the heat
Yes
of indoor and outdoor units exchanger of indoor and outdoor units.

No

Power off, then restart the unit 10

minutes later

Yes

Check the temperature Check the overload

No No Correct the connection.
of the compressor protector

Yes
Yes

Measure the resistance

between the two ports of No Replace the OLP.
Check refrigerant system the OLP. Is it zero?

Yes

Yes Replace the outdoor control PCB.

43
DIAGNOSIS AND SOLUTION (CONT)
Inverter compressor drive error diagnosis and solution (P4)
Error Code P4
An abnormal inverter compressor drive is detected by a special detection circuit, including
Malfunction decision conditions communication signal detection, voltage detection, compressor rotation speed signal detection,
etc..
·Wiring mistake
·IPM malfunction
Supposed causes ·Outdoor fan ass'y faulty
·Compressor malfunction
·Outdoor PCB faulty

Troubleshooting

Check the wiring between main PCB Correct the connection or replace
Yes
and compressor the wires and connectors.

No

Check the IPM No Replace the IPM board or replace

the main PCB

Yes

Please refer to the solution of ǏFan

Check the outdoor fan and the
No Speed Has Been Out Of Controlǐ
outdoor unit ventilation
malfunction

Yes

Check the compressor resistance

No Replace the compressor.
values

Yes

Replace the outdoor main PCB

44
Main Parts Check
Temperature Sensor Checking
Disconnect the temperature sensor from the PCB, measure the resistance value with a tester.

Fig. 41 – Tester

Temperature sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each winding by using the multi−meter.

45
APPENDIX
Table 21—Temperature Sensor Resistance Value Table for T1, T2, T3, T4 (_C−−K)
_C _F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 115.266 20 68 12.6431 60 140 2.35774 100 212 0.62973
-19 -2 108.146 21 70 12.0561 61 142 2.27249 101 214 0.61148
-18 0 101.517 22 72 11.5 62 144 2.19073 102 216 0.59386
-17 1 96.3423 23 73 10.9731 63 145 2.11241 103 217 0.57683
-16 3 89.5865 24 75 10.4736 64 147 2.03732 104 219 0.56038
-15 5 84.219 25 77 10 65 149 1.96532 105 221 0.54448
-14 7 79.311 26 79 9.55074 66 151 1.89627 106 223 0.52912
-13 9 74.536 27 81 9.12445 67 153 1.83003 107 225 0.51426
-12 10 70.1698 28 82 8.71983 68 154 1.76647 108 226 0.49989
-11 12 66.0898 29 84 8.33566 69 156 1.70547 109 228 0.486
-10 14 62.2756 30 86 7.97078 70 158 1.64691 110 230 0.47256
-9 16 58.7079 31 88 7.62411 71 160 1.59068 111 232 0.45957
-8 18 56.3694 32 90 7.29464 72 162 1.53668 112 234 0.44699
-7 19 52.2438 33 91 6.98142 73 163 1.48481 113 235 0.43482
-6 21 49.3161 34 93 6.68355 74 165 1.43498 114 237 0.42304
-5 23 46.5725 35 95 6.40021 75 167 1.38703 115 239 0.41164
-4 25 44 36 97 6.13059 76 169 1.34105 116 241 0.4006
-3 27 41.5878 37 99 5.87359 77 171 1.29078 117 243 0.38991
-2 28 39.8239 38 100 5.62961 78 172 1.25423 118 244 0.37956
-1 30 37.1988 39 102 5.39689 79 174 1.2133 119 246 0.36954
0 32 35.2024 40 104 5.17519 80 176 1.17393 120 248 0.35982
1 34 33.3269 41 106 4.96392 81 178 1.13604 121 250 0.35042
2 36 31.5635 42 108 4.76253 82 180 1.09958 122 252 0.3413
3 37 29.9058 43 109 4.5705 83 181 1.06448 123 253 0.33246
4 39 28.3459 44 111 4.38736 84 183 1.03069 124 255 0.3239
5 41 26.8778 45 113 4.21263 85 185 0.99815 125 257 0.31559
6 43 25.4954 46 115 4.04589 86 187 0.96681 126 259 0.30754
7 45 24.1932 47 117 3.88673 87 189 0.93662 127 261 0.29974
8 46 22.5662 48 118 3.73476 88 190 0.90753 128 262 0.29216
9 48 21.8094 49 120 3.58962 89 192 0.8795 129 264 0.28482
10 50 20.7184 50 122 3.45097 90 194 0.85248 130 266 0.2777
11 52 19.6891 51 124 3.31847 91 196 0.82643 131 268 0.27078
12 54 18.7177 52 126 3.19183 92 198 0.80132 132 270 0.26408
13 55 17.8005 53 127 3.07075 93 199 0.77709 133 271 0.25757
14 57 16.9341 54 129 2.95896 94 201 0.75373 134 273 0.25125
15 59 16.1156 55 131 2.84421 95 203 0.73119 135 275 0.24512
16 61 15.3418 56 133 2.73823 96 205 0.70944 136 277 0.23916
17 63 14.6181 57 135 2.63682 97 207 0.68844 137 279 0.23338
18 64 13.918 58 136 2.53973 98 208 0.66818 138 280 0.22776
19 66 13.2631 59 138 2.44677 99 210 0.64862 139 282 0.22231

46
APPENDIX (CONT)
Table 22—Temperature Sensor Resistance Value Table for T1,T2,T3,T4 (_C−−K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
13 55 95.05 53 127 17.58 93 199 4.562
14 57 90.66 54 129 16.94 94 201 4.426
15 59 86.49 55 131 16.32 95 203 4.294
16 61 82.54 56 133 15.73 96 205 4.167
17 63 78.79 57 135 15.16 97 207 4.045
18 64 75.24 58 136 14.62 98 208 3.927
19 66 71.86 59 138 14.09 99 210 3.812

47
APPENDIX (CONT)
Table 23—ΔT(° F)=9ΔT(° C)/5
°C °F °C °F °C °F °C °F °C °F
-5 23 21 69.8 51 123.8 82 179.6 113 235.4
-4 24.8 22 71.6 52 125.6 83 181.4 114 237.2
-3 26.6 23 73.4 53 127.4 84 183.2 115 239
-2 28.4 24 75.2 54 129.2 85 185 116 240.8
-1 30.2 25 77 55 131 86 186.8 117 242.6
0 32 25.5 77.9 56 132.8 87 188.6 118 244.4
0.5 32.9 26 78.8 57 134.6 88 190.4 119 246.2
1 33.8 27 80.6 58 136.4 89 192.2 120 248
1.5 34.7 28 82.4 59 138.2 90 194 121 249.8
2 35.6 29 84.2 60 140 91 195.8 122 251.6
2.5 36.5 30 86 61 141.8 92 197.6 123 253.4
3 37.4 31 87.8 62 143.6 93 199.4 124 255.2
3.5 38.3 32 89.6 63 145.4 94 201.2 125 257
4 39.2 33 91.4 64 147.2 95 203 126 258.8
4.5 40.1 34 93.2 65 149 96 204.8 127 260.6
5 41 35 95 66 150.8 97 206.6 128 262.4
6 42.8 36 96.8 67 152.6 98 208.4 129 264.2
7 44.6 37 98.6 68 154.4 99 210.2 130 266
8 46.4 38 100.4 69 156.2 100 212 131 267.8
9 48.2 39 102.2 70 158 101 213.8 132 269.6
10 50 40 104 71 159.8 102 215.6 133 271.4
11 51.8 41 105.8 72 161.6 103 217.4 134 273.2
12 53.6 42 107.6 73 163.4 104 219.2 135 275
13 55.4 43 109.4 74 165.2 105 221 136 276.8
14 57.2 44 111.2 75 167 106 222.8 137 278.6
15 59 45 113 76 168.8 107 224.6 138 280.4
16 60.8 46 114.8 77 170.6 108 226.4 139 282.2
17 62.6 47 116.6 78 172.4 109 228.2 140 284
18 64.4 48 118.4 79 174.2 110 230 141 285.8
19 66.2 49 120.2 80 176 111 231.8 142 287.6
20 68 50 122 81 177.8 112 233.6 143 289.4

48
Compressor Checking
Measure the resistance value of each winding by using the tester.

Fig. 42 – Input Terminal

Table 24—Resistance Value

POSITION RESISTANCE VALUE
DA110S1C-30FZ DA130M1C-31FZ DA250S2C-30MT TNB306FPGMC-L
Blue - Red
0.8Ω 1.77Ω 0.55Ω 0.53Ω
Blue - Black
(20°C /68°F) (20°C /68°F) (20°C /68°F) (20°C /68°F)
Red - Blue

49
IPM Continuity Check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital tester to measure
the resistance between P and UVWN; UVW and N.

Table 25—Digital Tester

NORMAL RESISTANCE NORMAL RESISTANCE
DIGITAL TESTER DIGITAL TESTER
VALUE VALUE
(+)Red (-)Black (+)Red (-)Black
N U
∞ ∞
U V
P (Several MΩ) N (Several MΩ)
V W
W (+)Red

Pressure on Service Port

Heating Charts
Table 26—Heating Chart
57/53 47/43 37/33 27/33 17/13
° F (° C) ODT/IDT
(13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
BAR 55 30.3 28.5 25.3 22.8 20.8
BAR 65 32.5 30.0 26.6 25.4 23.3
BAR 75 33.8 31.5 27.8 26.3 24.9

Table 27—Heating Chart

57/53 47/43 37/33 27/33 17/13
° F (° C) ODT/IDT
(13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
PSI 55 439 413 367 330 302
PSI 65 471 435 386 368 339
PSI 75 489 457 403 381 362

Table 28—Heating Chart

57/53 47/43 37/33 27/33 17/13
° F (° C) ODT/IDT
(13.89/11.67) (8.33/6.11) (2.78/0.56) (-2.78/-5) (-8.33/-10.56)
MPA 55 3.03 2.85 2.53 2.28 2.08
MPA 65 3.25 3.00 2.66 2.54 2.33
MPA 75 3.38 3.15 2.78 2.63 2.49

Fig. 43 – Heating Chart

50
Cooling Charts

Table 29—Cooling Chart

75 85 95 105 115
° F (° C) ODT/IDT
(23.89) (29.44) (35) (40.56) (46.11)
BAR 70/59 8.2 7.8 8.1 8.6 10.1
BAR 75/63 8.6 8.3 8.7 9.1 10.7
BAR 80/67 9.3 8.9 9.1 9.6 11.2

Table 30—Cooling Chart

75 85 95 105 115
° F (° C) ODT/IDT
(23.89) (29.44) (35) (40.56) (46.11)
PSI 70/59 119 113 117 125 147
PSI 75/63 124 120 126 132 155
PSI 80/67 135 129 132 140 162

Table 31—Cooling Chart

75 85 95 105 115
° F (° C) ODT/IDT
(23.89) (29.44) (35) (40.56) (46.11)
MPA 70/59 0.82 0.78 0.81 0.86 1.01
MPA 75/63 0.86 0.83 0.87 0.91 1.07
MPA 80/67 0.93 0.89 0.91 0.96 1.12

Fig. 44 – Cooling Chart

51
DISASSEMBLY INSTRUCTIONS SIZES 09−12
NOTE: This part is for reference only, the photos may differ slightly from your actual unit.

No. Part name Procedures Remarks

1 Panel plate How to remove the panel
Screws of top panel
plate.

1) Stop the air

conditioner and
turn “OFF” the
power breaker.

2) Refer to the images Front panel screws

on the right hand
side to locate the Top panel
panel’s screws.
screw

Big handle

screws on

right side

plate.

3) Remove the top

Water connector
panel screws and
screws on right
remove the top
side plate
panel.

Rear net screws

Top panel

screw

Left plate screw

52
DISASSEMBLY INSTRUCTIONS SIZES 09−12 (CONT)

Top panel

screw

4) Remove the front

panel screws, Front panel screws

including the motor

holder screws and
then remove the
front panel.

Left plate screws

5) Remove the right

side plate screws
and remove the
right side plate.
Motor holder screws

2 Fan assembly How to remove the fan Electronic control box

Fan
assembly.

1) Remove the panel

plate as stated in
section 1 then
remove the hex
nut securing the Reactor

fan and then

remove the fan.
Compressor and

liquid-gas separator

Nut securing the fan

53
DISASSEMBLY INSTRUCTIONS SIZES 09−12 (CONT)

2) Loosen the hooks

and then open the
electronic control
box cover.

3) Disconnect the fan

motor connector
from the electronic Fan motor

control board. connector

4) Remove the fan

motor screws (4).
5) Remove the fan
motor.

Four

screws

54
DISASSEMBLY INSTRUCTIONS SIZES 09−12 (CONT)
3 Electrical How to remove the
parts electrical parts. Reactor connector
1) Complete the
steps in sections 1
and 2 then remove
the 3 connectors
for the compressor
and the electrical
heaters.

2) Release the
reactor connector.

Compressor connector

Two blue wires of four way valve

3) Pull out the two

blue wires
connected to the
four way valve.

4) Remove the
compressor top
temp. sensor
connectors,
condenser coil
temp. sensor (T3),
outdoor ambient
temp. sensor (T4)
and the discharge
temp. sensor (T5).
Four temp. sensor connectors.

55
DISASSEMBLY INSTRUCTIONS SIZES 09−12 (CONT)

5) Remove the
ground wires.

6) Remove the power

supply wires (L1,
L2, S).

7) Remove the
electronic control
box.

4 Four-way How to remove the

valve four-way valve. The picture of four-way valve may be different from
1) Complete the the one on your side.
steps in sections
1,2,3. Four-way

valve

2) Recover the
refrigerant from
the refrigerant
circuit.

3) Remove the coil

screw and then
remove the coil.

4) Detach the
welded parts of
four-way valve
and pipe.

Welded parts

5) Remove the
four-way valve Four-way valve coil, secured by one screw.

ass’y.

56
DISASSEMBLY INSTRUCTIONS SIZES 09−12 (CONT)
5 Compressor How to remove the
compressor.
1) Complete the
steps in sections
1,2, and 3.
2) Remove the Discharge

discharge pipe and pipe and

suction pipe with a suction

burner. pipe

3) Remove the hex

nuts and washers
securing the
compressor on the
bottom plate.
4) Lift the compressor
from the base pan
assembly.
Compressor nuts

57
DISASSEMBLY INSTRUCTIONS SIZE 18K
No. Part name Procedures Remarks
1 Panel plate How to remove the panel
plate.
Top panel screws
1) Stop the air
conditioner and
turn “OFF” the
power breaker.

2) Refer to the
photos on the right
to locate the fixing
panel screws.

Front panel screws

Top panel screws

3) Remove the top
panel screws and
remove the top
panel. Big handle

screws on

right side of

the plate.

4) Remove the front

Water connector
panel screws,
Screws on right
including the
side plate
motor holder
securing screws
and then remove
the front panel. Right rear plate screws
Front Panel

screws

58
DISASSEMBLY INSTRUCTIONS SIZE 18K (CONT)

Top panel

screw

5) Remove the right

side plate screws
and remove the
right side plate.

Right rear plate screw Left plate screw

Top panel screw

Motor holder screw

59
DISASSEMBLY INSTRUCTIONS SIZE 18K (CONT)
2 Fan ass’y How to remove the fan Fan Electronic control box
ass’y.

1) After you remove

the panel plate
(see section 1),
remove the hex
nut securing the
fan and then
remove the fan.

Compressor and
Two reactors
liquid-gas separator

Nut securing the fan

2) Remove the one

screw. Loosen the
hooks and open
the electronic
control box cover.

Fan motor connector Four way valve connector

3) Release the fan

motor connector
and the four way
valve connector.

60
DISASSEMBLY INSTRUCTIONS SIZE 18K (CONT)

4) Remove the fan

motor screws (4).
5) Remove the fan
motor.
Four screws

3 Electrical How to remove the

parts electrical parts.

1) Complete the
steps in sections 1
and 2, then
remove the two
compressor
connectors and
the compressor
crankcase heater.

2) Release the three

temp. sensor
connectors.

61
DISASSEMBLY INSTRUCTIONS SIZE 18K (CONT)

3) Remove the
reactor connector.

4) Remove the
grounding screw.
5) Remove the
power supply
wires (L1,L2,S).
6) Remove the
electronic control
box.

62
DISASSEMBLY INSTRUCTIONS SIZE 18K (CONT)
4 Four-way How to remove the
valve four-way valve. The picture of four-way valve may be different from
1) Complete the the one on your side.
steps in sections
1,2, and 3. Four-way

2) Recover the valve

refrigerant from
Welded
the refrigerant
parts
circuit.
3) Remove the coil
screw then
remove the coil.
4) Detach the
welded parts of
four-way valve
and pipe.
5) Remove the
four-way valve
ass’y.

Four-way valve coil secured by one screw.

5 Compressor How to remove the

compressor.
1) Complete the
steps in sections Discharge

1,2, and 3. pipe and

2) Remove the suction

discharge pipe pipe

and suction pipe

with a burner.
3) Remove the hex
nuts and washers
securing the
compressor on the
bottom plate.
4) Lift the
compressor from
the base pan
assembly.

Nuts of

compressor

63
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K
No. Part name Procedures Remarks
1 Panel plate How to remove the panel
plate. Top panel screws
1) Stop the air
conditioner
operation and turn
“OFF” the power
breaker.

2) Refer to the
photos on the right
Front panel screws
to locate the panel
screws.
Top panel screws

Big handle screws

3) Remove the top on right side plate.
panel screws and
remove the top
panel.

Water connector screws

on right side plate

Right side panel screws

4) Remove the front

panel screws,
including the
motor holder
screws and then
remove the front
panel.

64
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K (CONT)

Top panel screws

5) Remove the right

side plate screws
and remove the
right side plate.
Front panel

screws

Top panel screws

Right side panel screws

Electronic control box

Motor holder screws

65
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K (CONT)
2 Fan ass’y How to remove the fan
ass’y.

1) After removing the

panel plate (see
section 1), remove
the hex nut
securing the fan
and remove the
fan.

Compressor and

liquid-gas separator

Fan

Nut securing the fan

66
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K (CONT)

2) Remove the fan

motor connector.

3) Remove the four

screws and then
remove the fan
motor.

3 Electrical How to remove the

parts electrical parts.

1) Complete the
steps in sections 1
and 2, then
remove the
compressor
connector.

67
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K (CONT)

2) Remove the
screws securing
the IPM board.

3) Release the three

temp. sensor
connectors.

4) Remove the two

blue wires
connected to the
four way valve.

68
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K (CONT)

5) Remove the
compressor top
temp. sensor
connectors,
condenser coil
temp. sensor
(T3),outdoor
ambient temp.
sensor (T4) and
discharge temp.
sensor (T5).

Two blue wires of the four way valve

1) Remove the power

supply wires (L1,
L2, S).
2) Remove the
electronic control
box.

Four temp. sensor connectors

69
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K (CONT)
4 Four-way How to remove the
valve four-way valve. The picture of the four-way valve may differ from the
1) Complete the steps actual valve.
in sections 1,2, and
3. Four-way

2) Recover the valve

refrigerant from the

Welded
refrigerant circuit.
parts
3) Remove the coil
screw and then
remove the coil.
4) Detach the welded
parts of the
four-way valve and
the pipe.
5) Remove the
four-way valve
ass’y.

Four-way valve coil, secured with one screw.

70
DISASSEMBLY INSTRUCTIONS SIZES 24K − 30K (CONT)
5 Compressor How to remove the
compressor.
1) Complete the
Discharge
steps in sections 1,
pipe and
2 and 3.
suction
2) Remove the
pipe
discharge pipe and
suction pipe with a
burner.
3) Remove the hex
nuts and washers
securing the
compressor on the
bottom plate.
4) Lift the compressor Compressor nuts

from the base pan

assembly.

71
Copyright 2016 Carrier Corporation. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 09/16 Catalog No.38MAQ-01SM
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: NEW

72