Professional Documents
Culture Documents
2 – 2015 (R2019)
Sponsor
Sporting Arms and Ammunition Manufacturers’ Institute, Inc. (SAAMI)
Members
Alliant Powder North American Arms, Inc.
Beretta USA Corporation O.F. Mossberg & Sons, Inc.
Browning Arms Company Olin Corporation/Winchester Division
CCI/Speer Remington Arms Company, LLC
Federal Cartridge Company SIG SAUER, Inc.
Fiocchi of America, Inc. Smith & Wesson Corp.
Glock St. Marks Powder, Inc.
Hodgdon Powder Company Sturm, Ruger & Company., Inc.
Hornady Manufacturing Company Taurus Holdings, Inc.
Kahr Arms Weatherby, Inc.
Associate Members:
Howell Munitions & Technology, Inc.
Northrop Grumman Innovation Systems/New River Energetics
Nosler, Inc.
Quantum Ammunition
Rio Ammunition, Inc.
Ruag Ammotech USA, Inc.
Savage Arms, Inc.
Supporting Members:
Ammo Inc. Kent Cartridge, America
Armscor Cartridge Inc. Knight Rifles
Atlas Development Group LLC L-Tech Enterprises, Inc
Barnes Bullets, LLC Mad Dog Weapon Systems, Inc
Black Hills Ammunition, Inc. On Target Ammunition LLC
BPI Outdoors Sierra Bullets LLC
Choctaw Defense Munitions Southern Ballistic Research, LLC (d/b/a SBR)
Colt’s Manufacturing Company LLC Specialty Cartridge Inc. (d/b/a Atlanta Arms)
Doubletap Ammunition, Inc. Traditions Performance Firearms
Henry Repeating Arms Vairog USA
H-S Precision, Inc. Western Powders, Inc.
Jagemann Sporting Group
The use of American National Standards is completely voluntary; their existence does not
in any respect preclude anyone, whether he has approved the standards or not, from
manufacturing, marketing, purchasing, or using products, processes, or procedures not
conforming to the standards.
The American National Standards Institute does not develop standards and will in no
circumstances give an interpretation of any American National Standard. Moreover, no
person shall have the right or authority to issue an interpretation of an American National
Standard in the name of the American National Standards Institute. Requests for
interpretation should be addressed to the secretariat or sponsor whose name appears on
the title page of this standard.
CAUTION NOTICE: This American National Standard may be revised or withdrawn at any
time. The procedures of the American National Standards Institute require that action be
taken to reaffirm, revise, or withdraw this standard no later than five years from the date of
approval. Purchasers of American National Standards may receive current information of
all standards by calling or writing the American National Standards Institute.
Published by
Copyright © 2019 by
Sporting Arms and Ammunition Manufacturers’ Institute, Inc.
All rights Reserved.
Foreword
The development of this voluntary industry performance standard was initiated under the
auspices of the Sporting Arms and Ammunition Manufacturers’ Institute, Inc. (SAAMI). A
Products Standards Task Force was established by the Institute in 1975 and charged with the
drafting of this and other standards with their subsequent periodic revisions.
This standard for Shotshell Ammunition was first published in 1977. Subsequently it was
revised at five year intervals, in 1982, 1988, 1992, 2015 and now again in 2019. Changes in
the standard with each revision include minor adjustments of velocities, the addition of new
load offerings, and updating of recommended equipment sources and the latest procedures for
reporting reference ammunition assessments.
Suggestions for improvement of this standard will be welcome. They should be sent to: The
Sporting Arms and Ammunition Manufacturers’ Institute, Inc., 11 Mile Hill Road, Newtown,
Connecticut 06470-2359.
Consensus for this standard was achieved by use of the Canvass Method.
TABLE OF CONTENTS
SECTION II - PROCEDURES
Velocity and Pressure
Velocity & Pressure Barrels: Qualification .............................................................44
Velocity & Pressure Barrels: Mounting in Receivers ..............................................45
Procedure: Velocity and Piezoelectric Transducer Pressure Testing ......................46
Transducer Calibration: Equipment Interconnection ...............................................52
Transducer Calibration: Least Square Line Computation .......................................53
Firing Test: Equipment Interconnection ..................................................................54
Reference Ammunition
Use ............................................................................................................................56
Secondary Reference Ammunition ...........................................................................59
New Lots ...................................................................................................................60
i
SHOTSHELL TABLE OF CONTENTS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
ii
SECTION I – CHARACTERISTICS SHOTSHELL CARTRIDGES AND CHAMBERS
SHOTSHELL FULL NAMES AND METRIC EQUIVALENTS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
The following list presents the recommended full names and metric equivalents of shotshells
currently supplied for various types of firearms.
1
SECTION I – CHARACTERISTICS VELOCITY AND PRESSURE
SHOTSHELL VELOCITY DATA INTERPRETATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Velocity recommendations are stated on the basis of a nominal lot mean velocity as measured using
equipment in accordance with the requirements of Section III and the procedures detailed in Section
II. Due to the fact that sporting firearms for general distribution are typically manufactured to
dimensional tolerances greater than those specified for test barrels, there should be no expectation
that these velocities can be duplicated from any test utilizing firearms. This situation is further
confounded by discrepancies in barrel length. Furthermore, once ammunition has left the control of
the manufacturer, storage conditions outside those recommended by the manufacturer may cause
variations in the velocity as measured using test equipment and procedures which conform to the
requirements of this Manual.
The values presented on pages 6ff are recommended values for the use of ammunition producers at
the time of manufacture. It is the responsibility of the manufacturer to establish sample sizes,
sampling frequencies, and tolerances to ensure the performance of the ammunition obtained by the
ultimate user meets all applicable safety and functional standards. Of particular importance in
establishing velocity tolerances is the understanding that velocities significantly higher than the
nominal lot mean can cause actual maximum range performance to exceed expected values.
Ammunition tested subsequent to manufacture using equipment and procedures conforming to these
guidelines can be expected to produce velocities within a tolerance of ±90 fps of the tabulated
values.
2
SECTION I – CHARACTERISTICS VELOCITY AND PRESSURE: FACTORS
SHOTSHELL AFFECTING PRESSURE MEASUREMENTS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
One principal method of measuring shotshell pressures is recognized: the piezoelectric transducer
method.
There are three principal factors affecting pressure measurements. These are instrumentation,
ammunition and procedure. The following lists present the items in each category that may cause
difficulties.
EQUIPMENT / INSTRUMENTATION
1. Condition of test barrel (whether minimum or maximum bore, chamber size and headspace,
amount of erosion at forcing cone and bore).
2. Fit of transducer in barrel.
3. Location of transducer.
4. Tightness of barrel mounting in Universal Receiver, if used.
5. Shape, size and protrusion of firing pin beyond breech face.
6. Force of firing pin blow.
7. Characteristics of the transducer.
8. Quality of the transducer.
9. Quality of the read-out system.
AMMUNITION
1. Condition of shell.
2. Temperature of ammunition.
PROCEDURE
1. Failure to mount pressure barrel properly in Universal Receiver or other test action to assure
minimum headspace.
2. Failure to fire warming shots.
3. Overheating barrel by excessive rate of fire.
4. Failure to clean bore and control metal fouling (leading).
5. Failure to protect transducer against contamination, such as oil or water.
6. Transducer calibration.
7. Read-out system calibration.
3
SECTION I – CHARACTERISTICS VELOCITY AND PRESSURE: EXPLANATION OF
SHOTSHELL PRESSURE TERMINOLOGY
SAAMI VOLUNTARY PERFORMANCE STANDARDS
The SAAMI Pressure data outlined in this section is based on a Maximum Average Pressure (MAP)
for each shotshell and a Coefficient of Variation of 7.5%. The Coefficient of Variation (CV) of
7.5% was based on the CV that exists for the 12,000 psi pressure level and is calculated by dividing
the population standard deviation ( = 900) by the Maximum Average Pressure (MAP = 12,000 psi)
which equals .075 (7.5%). All other pressure terminology is derived directly from these two terms.
SAAMI recognizes one pressure-measuring system for shotshell ammunition. That system is the
piezoelectric transducer system with the bottom of the transducer mounted tangent to the chamber of
the test barrel. Pressure developed by the burning propellant exerts force on the transducer through
the shell case wall causing the transducer to deflect, creating a measurable electric charge. Pressures
measured with this system are expressed in units of "pounds per square inch" (abbreviated psi).
Maximum Average Pressure - is the recommended maximum pressure level for loading commercial
sporting ammunition. This pressure level is positioned two standard errors below the Maximum
Probable Lot Mean (MPLM) pressure in order to assure there is a 97.5% probability that the
Maximum Probable Lot Mean pressure is not exceeded. See Figure 1.
2 Standard 3 Standard
errors errors
Figure 1
4
SECTION I – CHARACTERISTICS VELOCITY AND PRESSURE: EXPLANATION OF
SHOTSHELL PRESSURE TERMINOLOGY
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Standard Deviation () - The Standard Deviation for each Maximum Average Pressure Level is
based on a Coefficient of Variation of 7.5%. This 7.5% Coefficient of Variation is maintained
throughout the SAAMI pressure spectrum providing a realistic Standard Deviation for each pressure
level. To obtain the Standard Deviation for a particular MAP multiply the MAP by 0.075 (i.e.,
12,000 psi x 0.075 = 900 psi).
( )
Standard Error x - The standard error is calculated by dividing the Standard Deviation
(population S. D. = ) by the square root of the sample size x = n.
Maximum Probable Lot Mean (MPLM) - The MPLM is calculated by adding two standard errors to
the Maximum Average Pressure.
The SAAMI pressures are calculated based on a sample size of ten (10). The Maximum Probable
Lot Mean represents the midpoint of the upper service pressure distribution. See Figure 1. For
example, if the Maximum Average Pressure is 12,000 psi, the Maximum Probable Lot Mean
(MPLM) is calculated as follows:
MPLM = Maximum Average Pressure + 2 standard errors
MPLM = 12,000 psi + [(12,000 psi x 0.075)/√10] x 2
MPLM = 12,000 psi + (284 psi x 2) = 12,000 psi + 568 psi = 12,568 psi
rounded to 12,600 psi
Maximum Probable Sample Mean (MPSM) - is the maximum expected average pressure that may be
observed in the testing of product subsequent to its manufacture and is not intended for use as a
loading control point. The Maximum Probable Sample Mean is positioned three (3) standard errors
above the Maximum Probable Lot Mean i.e., MPLM + 3 x . See Figure 1. The Maximum Probable
Sample Mean defined here is the value previously referred to in the ANSI/SAAMI Standards as the
Maximum Product Average.
Maximum Extreme Variation - The maximum allowable sample E.V. (Extreme Variation or Range)
is a statistic derived from the knowledge of the population Standard Deviation. Applying table
figures from the Relative Range Tables (Biometrika Tables for Statisticians) we calculate the
Maximum E.V. or Range as (population ) x 5.16 (table constant for sample of 10 at 99.0%
confidence level) i.e., 900 psi x 5.16 = 4,644 psi (rounded to 4,600 psi).
5
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
Velocity (psi/100)(1)
(fps) Maximum
Nominal Maximum Maximum Probable
Shot Mean Average Probable Sample
Shell Weight @ 3’ Pressure Lot Mean Mean
Gauge Length (ounces) Test Bbl. (MAP) (MPLM) (MPSM)
1,225
1⅞
1,300
10 3½” 1,210 110 115 123
2
1,300
2¼ 1,210
24 gm 1,350
26 gm 980
1,100
⅞ 1,200
1,390
1,145
1,180
1,235
1
1,290
1,350
12 2¾” 1,500
(Continued on (Continued on 900 115 120 128
next page) next page) 1,145
1,200
1⅛
1,255
1,310
1,450
1,165
1,220
1,275
1¼
1,330
1,400
1,500
NOTE: All loads fired in test barrels with a choke constriction of .031 ± .005 (0.79 mm ± 0.13 mm).
(Section III)
6
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
Velocity (psi/100)(1)
(fps) Maximum
Nominal Maximum Maximum Probable
Shot Mean Average Probable Sample
Shell Weight @ 3’ Pressure Lot Mean Mean
Gauge Length (ounces) Test Bbl. (MAP) (MPLM) (MPSM)
1,300
1⅜ 1,450
2¾”
(Continued 1,500
from previous
115 120 128
1,260
page) 1½
1,315
1⅝ 1,250
1¼ 1,450
1⅜ 1,295
1½ 1,300
12 1,280
(Continued 1⅝
1,350
from previous 3” 115 120 128
page) 1,200
1¾
1,300
1,050
1⅞
1,210
2 1,175
1⅞ 1,225
1,200
2
3½” 1,300 140 147 157
2⅛ 1,050
2¼ 1,150
NOTE: All loads fired in test barrels with a choke constriction of .031 ± .005 (0.79 mm ± 0.13 mm).
(Section III)
7
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
Velocity (psi/100)(1)
(fps) Maximum
Nominal Maximum Maximum Probable
Shot Mean Average Probable Sample
Shell Weight @ 3’ Pressure Lot Mean Mean
Gauge Length (ounces) Test Bbl. (MAP) (MPLM) (MPSM)
1,165
1
1,220
1,185
16 2¾” 115 120 128
1⅛ 1,240
1,295
1¼ 1,260
22 gm 1,275
¾ 1,390
980
1,135
⅞ 1,210
1,300
2¾” 120 126 135
1,350
20 1,165
1,220
1
1,300
1,350
1⅛ 1,175
1⅛ 1,285
13/16 1,295
3” 1,185 120 126 135
1¼
1,300
17/16 1,100
(1)
Based on sample size =10.
NOTE: All loads fired in test barrels with a choke constriction of .031 ± .005 (0.79 mm ± 0.13 mm).
(Section III)
8
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
Velocity (psi/100)(1)
(fps) Maximum
Nominal Maximum Maximum Probable
Shot Mean Average Probable Sample
Shell Weight @ 3’ Pressure Lot Mean Mean
Gauge Length (ounces) Test Bbl. (MAP) (MPLM) (MPSM)
⅝ 1,160
¾ 1,200
28 2¾” 1,295 125 131 140
⅞ 1,250
1 1,205
1,200
½
2½” 1,300 125 131 140
410 Bore 11
/16 1,075(2)
11
/16 1,135
3” 135 141 151
15
/16 975(3)
(1)
Based on sample size =10.
(2)
Original load introduced at this payload/velocity was combined lead shot and lead disks.
(3)
Original load introduced at this payload/velocity was 4 discs over 16 – BB pellets.
NOTE: All loads fired in test barrels with a choke constriction of .031 ± .005 (0.79 mm ± 0.13 mm).
(Section III)
9
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
Velocity (psi/100)(1)
(fps) Maximum
Nominal Maximum Maximum Probable
Shot Mean Average Probable Sample
Shell Weight @ 3’ Pressure Lot Mean Mean
Gauge Length (ounces) Test Bbl. (MAP) (MPLM) (MPSM)
1,425
1⅜ 1,450
1,500
1½ 1,450
10 3½” 110 115 123
1⅝ 1,350
1,260
1¾
1,300
1⅞ 1,225
1,235
1,300
1
1,375
1,450
11/16 1,500
1,145
2¾” 115 120 128
1,300
1⅛
1,365
1,400
12 1,275
(Continued on 1¼
next page) 1,325
1⅜ 1,250
11/16 1,625
1,350
1,400
3” 1,450
(Continued on 115 120 128
next page) 1⅛ 1,500
1,550
1,650
1,700
(1)
Based on sample size =10.
NOTE: All loads fired in test barrels with a choke constriction of .005 ±.005 (0.13 mm ± 0.13 mm).
(Section III)
10
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
Velocity (psi/100)(1)
(fps) Maximum
Nominal Maximum Maximum Probable
Shot Mean Average Probable Sample
Shell Weight @ 3’ Pressure Lot Mean Mean
Gauge Length (ounces) Test Bbl. (MAP) (MPLM) (MPSM)
1,300
1,375
1¼
1,450
3” 1,700
(Continued
1,265 115 120 128
from previous
page) 1⅜ 1,375
1,450
1½ 1,300
12 1⅝ 1,225
(Continued 1¼ 1,625
from previous
page) 1,450
1,550
1⅜
1,650
1,700
1,400
3½” 1½ 140 147 157
1,500
19/16 1,300
1,350
1⅝
1,400
1¾ 1,300
1⅞ 1,225
⅞ 1,300
16 2¾” 15 115 120 128
/16 1,350
(1)
Based on sample size =10.
NOTE: All loads fired in test barrels with a choke constriction of .005 ±.005 (0.13 mm ± 0.13 mm).
(Section III)
11
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
Velocity (psi/100)(1)
(fps) Maximum
Nominal Maximum Maximum Probable
Shot Mean Average Probable Sample
Gauge / Shell Weight @ 3’ Pressure Lot Mean Mean
Bore Length (ounces) Test Bbl. (MAP) (MPLM) (MPSM)
1,300
¾
1,425
⅞ 1,210
2¾” 120 126 135
1,135
1
1,350
1⅛ 1,100
1,200
1,300
⅞
20 1,500
1,600
1 1,330
3” 1,250 120 126 135
11/16
1,350
1,225
1⅛
1,300
1,175
1¼
1,225
1,300 125 131 140
28 2¾” ⅝
1,350
2½” 125 131 140
410 Bore
3” ⅜ 1,400 135 141 151
(1)
Based on sample size =10.
NOTE: All loads fired in test barrels with a choke constriction of .005 ±.005 (0.13 mm ± 0.13 mm).
(Section III).
12
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
13
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
14
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
(psi/100)(1)
Maximum
Velocity (fps) Maximum Maximum Probable
Nominal Mean Average Probable Sample
Shell Slug Test Barrel Pressure Lot Mean Mean
Gauge Length Weight @ 3’ @ 15’ (MAP) (MPLM) (MPSM)
300 gn 2,000 N/E(3)
375 gn 1,720 1,700
385 gn 1,845 1,825
1,460 1,450
400 gn
1,700 N/E
2¾” 1,200 N/E 115 120 128
1,300 N/E
1 oz
1,450 N/E
1,500 N/E
12 1⅛ oz 1,345 1,320
1¼ oz 1,545 1,525
2,065 2,050
300 gn
2,330 2,300
375 gn 1,845 1,825
385 gn 1,895 1,875
3” 115 120 128
1,300 N/E
1 oz 1,400 N/E
1,565 N/E
1⅜ oz 1,495 1,475
(1)
Based on sample size =10.
(2)
Includes saboted lead slugs, solid copper slugs or jacketed lead-core projectiles, and attached wad
lead slugs that are intended for use in rifled-barrel shotguns and/or rifled choke tubes.
(3)
N/E = Not Established
NOTE: All loads fired in rifled standard test barrels. (Section III).
15
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
(psi/100)(1)
Maximum
Velocity (fps) Maximum Maximum Probable
Nominal Mean Average Probable Sample
Shell Slug Test Barrel Pressure Lot Mean Mean
Gauge Length Weight @ 3’ @ 15’ (MAP) (MPLM) (MPSM)
250 gn 1,790 1,775
1,700 N/E(3)
1,795 1,780
260 gn
1,850 1,835
1,900 N/E
2¾” 120 126 135
1,400 N/E
⅝ oz 1,500 N/E
20
1,600 N/E
⅞ oz 1,270 1,250
1 oz 1,445 1,420
1,845 1,830
260 gn
1,915 1,900
3” 120 126 135
1,495 1,465
1 oz
1,550 1,540
(1)
Based on sample size =10.
(2)
Includes saboted lead slugs, solid copper slugs or jacketed lead-core projectiles, and attached wad
lead slugs that are intended for use in rifled-barrel shotguns and/or rifled choke tubes.
(3)
N/E = Not Established
NOTE: All loads fired in rifled standard test barrels. (Section III).
16
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
(psi/100)(1)
Maximum
Velocity Maximum Maximum Probable
Size Number (fps) Average Probable Sample
Of Of @3’ Pressure Lot Mean Mean
Gauge Length Buck Pellets Test Bbl. (MAP) (MPLM) (MPSM)
00 18 1,100
10 3½” 110 115 123
4 54 1,100
000 8 1,325
8 1,200
1,125
00 9
1,325
12 1,290
2¾” 115 120 128
0 12 1,275
16 1,250
1
12 20 1,075
27 1,325
4
34 1,250
000 10 1,225
00 15 1,210
3” 115 120 128
1 24 1,040
4 41 1,210
3½” 00 18 1,200 140 147 157
16 2¾” 1 12 1,225 115 120 128
2¾” 3 20 1,200 120 126 135
20
3” 2 18 1,200 120 126 135
2½” 000 3 1,300 125 131 140
410 bore
3” 000 5 1,080 135 141 151
(1)
Based on sample size =10.
NOTE: All loads fired in test barrels with a choke constriction of .031 ± .005 (0.79 mm ± 0.13 mm).
Test barrels with a choke constriction of .005 ± .005 (0.13 mm ± 0.13 mm) may be
substituted for full choke barrels with no significant difference in test results. (Section III)
17
SECTION I – CHARACTERISTICS SHOTSHELL VELOCITY & PRESSURE
SHOTSHELL DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Pressure Limits
(psi/100)(1)
Maximum
Velocity Maximum Maximum Probable
Size Number (fps) Average Probable Sample
Of Of @3’ Pressure Lot Mean Mean
Gauge Length Buck Pellets Test Bbl. (MAP) (MPLM) (MPSM)
1,200
8
1,650
00 1,250
12 2¾” 9 1,325 115 120 128
1,650
1,200
4 27
1,450
(1)
Based on sample size =10.
NOTE: All loads fired in test barrels with a choke constriction of .031 ± .005 (0.79 mm ± 0.13 mm).
Test barrels with a choke constriction of .005 ± .005 (0.13 mm ± 0.13 mm) may be
substituted for full choke barrels with no significant difference in test results. (Section III)
18
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 10 GAUGE SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.8900 B
(22.606)
.0624-.0160
(1.858-0.406) .075 (1.91)
3.110 (78.99) FOLDED
3.290 (83.57) ROLLED
3.510 (89.15) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.934 .8581 (21.796) LENGTH TOL +.050 (1.27)
.775+.020 (19.69+0.51) BORE DIA.
(23.72)
55° B .020+.005 (0.51+0.13) R
.8410 (21.361)
+0.0°
5° -4.5°
.8900 B X
(22.606)
19
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 12 GAUGE 2¾” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.8500 B
(21.590)
.0576-.0140
(1.463-0.356) .072 (1.83)
2.405 (61.09) FOLDED
2.450 (62.23) ROLLED
2.760 - .100 (70.10 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.887 .8100 (20.574) LENGTH TOL +.050 (1.27)
.725+.020 (18.42+0.51) BORE DIA.
(22.53)
55° B .020+.005 (0.51+0.13) R .7980 (20.269)
+0.0°
5° -4.5°
.8500 B X
(21.590)
20
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 12 GAUGE 2¾” RIFLED
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.8500 B
(21.590)
.0576-.0140
(1.463-0.356) .072 (1.83)
2.450 (62.23) ROLLED
2.760 - .200 (70.10 - 5.08) UNCRIMPED
5°
.8500 B X
(21.590)
NOTE:
B = BASIC = REFERENCE DIMENSION X = HEADSPACE DIMENSION
DIMENSIONS ARE TO INTERSECTIONS OF LINES (XX.XX) = MILLIMETERS
ALL CALCULATIONS APPLY AT MAXIMUM MATERIAL CONDITION (MMC)
21
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 12 GAUGE 3” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.8500 B
(21.590)
.0576-.0140
(1.463-0.356) .072 (1.83)
2.655 (67.44) FOLDED
2.760 (70.10) ROLLED
3.010 - .100 (76.45 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.887 .8111 (20.602) LENGTH TOL +.050 (1.27)
.725+.020 (18.42+0.51) BORE DIA.
(22.53)
55° B .020+.005 (0.51+0.13) R .7980 (20.269)
+0.0°
5° -4.5°
.8500 B X
(21.590)
22
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 12 GAUGE 3” RIFLED
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.8500 B
(21.590)
.0576-.0140
(1.463-0.356) .072 (1.83)
2.760 (70.10) ROLLED
3.010 - .150 (76.45 – 3.81) UNCRIMPED
5°
.8500 B X
(21.590)
NOTE:
B = BASIC = REFERENCE DIMENSION X = HEADSPACE DIMENSION
DIMENSIONS ARE TO INTERSECTIONS OF LINES (XX.XX) = MILLIMETERS
ALL CALCULATIONS APPLY AT MAXIMUM MATERIAL CONDITION (MMC)
23
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 12 GAUGE 3½” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.8500 B
(21.590)
.0576-.0140
(1.463-0.356) .072 (1.83)
3.155 (80.14) FOLDED or ROLLED
3.510 (89.15) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.887 .8111 (20.602) LENGTH TOL +.050 (1.27)
.725+.020 (18.42+0.51) BORE DIA.
(22.53)
55° B .020+.005 (0.51+0.13) R .7980 (20.269)
+0.0°
5° -4.5°
.8500 B X
(21.590)
24
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 16 GAUGE 2¾” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.0506-.0140
(1.285-0.356) .065 (1.65)
2.440 (61.98) FOLDED
2.475 (62.87) ROLLED
2.760 - .100 (70.10 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.820 .7450 (18.923) LENGTH TOL +.050 (1.27)
.665+.020 (16.89+0.51) BORE DIA.
(20.83)
55° B .020+.005 (0.51+0.13) R .7320 (18.593)
+0.0°
5° -4.5°
.7850 B X
(18.939)
25
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 20 GAUGE 2¾” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.0484-.0140
(1.229-0.356) .060 (1.52)
2.445 (62.10) FOLDED
2.550 (64.77) ROLLED
2.760 - .100 (70.10 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.767 .6980 (17.729) LENGTH TOL +.050 (1.27)
.615+.020 (15.62+0.51) BORE DIA.
(19.48)
.020+.005 (0.51+0.13) R .6850 (17.399)
55° B
+0.0°
5° -4.5°
.7300 B X
(18.542)
26
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 20 GAUGE 2¾” RIFLED
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.7300 B
(18.542)
.0484-.0140
(1.229-0.356)
.060 (1.52)
2.550 (64.77) ROLLED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.767 .6980 (17.729) LENGTH TOL +.050 (1.27) .609+.002 (15.47+.05) BORE DIA.
.618+.002 (15.70+.05) GROOVE DIA.
(19.48)
.020+.005 (0.51+0.13) R .6850 (17.399)
55° B
5° B
.7300 B X
(18.542)
8 GROOVES
.119 ± .002 (3.02 ± 0.05)
NOTE: TWIST 24 (609) ± .125 (3.18)
B = BASIC = REFERENCE DIMENSION X = HEADSPACE DIMENSION RH (OPTIONAL)
DIMENSIONS ARE TO INTERSECTIONS OF LINES (XX.XX) = MILLIMETERS MIN BORE/GROOVE AREA:
ALL CALCULATIONS APPLY AT MAXIMUM MATERIAL CONDITION (MMC) .2955 IN2 (190.645 MM2)
27
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 20 GAUGE 3” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.0484-.0140
(1.229-0.356) .060 (1.52)
2.695 (68.45) FOLDED
2.800 (71.12) ROLLED
3.010 - .100 (76.45 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.767 .6992 (17.760) LENGTH TOL +.050 (1.27)
.615+.020 (15.62+0.51) BORE DIA.
(19.48)
.020+.005 (0.51+0.13) R .6850 (17.399)
55° B
+0.0°
5° -4.5°
.7300 B X
(18.542)
28
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 20 GAUGE 3” RIFLED
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.7300 B
(18.542)
.0484-.0140
(1.229-0.356)
.060 (1.52)
2.800 (71.12) ROLLED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.767 .6992 (17.760) LENGTH TOL +.050 (1.27) .609+.002 (15.47+.05) BORE DIA.
.618+.002 (15.70+.05) GROOVE DIA.
(19.48)
.020+.005 (0.51+0.13) R .6850 (17.399)
55° B
5° B
.7300 B X
(18.542)
8 GROOVES
.119 ± .002 (3.02 ± 0.05)
NOTE: TWIST 24 (889) ± .125 (3.18)
B = BASIC = REFERENCE DIMENSION X = HEADSPACE DIMENSION RH (OPTIONAL)
DIMENSIONS ARE TO INTERSECTIONS OF LINES (XX.XX) = MILLIMETERS MIN BORE/GROOVE AREA:
ALL CALCULATIONS APPLY AT MAXIMUM MATERIAL CONDITION (MMC) .2955 IN2 (190.645 MM2)
29
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 28 GAUGE 2¾” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.0508-.0140
(1.290-0.356) .061 (1.55)
2.500 (63.50) FOLDED
2.560 (65.02) ROLLED
2.760 - .100 (70.10 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.688 .6270 (15.926) LENGTH TOL +.050 (1.27)
.545+.020 (13.84+0.51) BORE DIA.
(17.48)
+0.0°
5° -4.5°
.6550 B X
(16.637)
30
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 410 BORE 2½” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.0532-.0140
(1.351-0.356) .063 (1.60)
2.360 (59.94) FOLDED
2.400 (60.96) ROLLED
2.530 - .100 (64.26 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
.536
.4780 (12.141) LENGTH TOL +.050 (1.27)
.5050 B X
(12.827)
31
SECTION I – CHARACTERISTICS CARTRIDGE AND CHAMBER DRAWING
SHOTSHELL 410 BORE 3” SMOOTH BORE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.0532-.0140
(1.351-0.356) .063 (1.60)
2.840 (72.14) FOLDED
2.900 (73.66) ROLLED
3.010 - .100 (76.45 - 2.54) UNCRIMPED
CHAMBER
UNLESS OTHERWISE NOTED
ALL DIA. +.005 (0.13)
LENGTH TOL +.050 (1.27)
.536
(13.61)
.4811 (12.220) .410+.020 (10.41+0.51) BORE DIA.
.020+.005 (0.51+0.13) R .4630 (11.760)
55° B +0.0°
5° -4.5°
.5050 B X
(12.827)
32
SECTION I – CHARACTERISTICS
SHOTSHELL DUMMY CARTRIDGE – GUN FUNCTIONING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
DUMMY CARTRIDGE -
GUN FUNCTIONING
DUMMY
UNCOLORED TUBE
CRIMP TYPE OPTIONAL
HEAD STAMP
OPTIONAL “DUMMY” TO BE PRINTED IN TWO PLACES,
LENGTHWISE, 180° APART, LETTERS
.38 (9.7) HIGH APPROXIMATELY
NOTES
1. ILLUSTRATES FORM ONLY -
PERTINENT DIMENSIONS SHOWN ON
APPROPRIATE SHOTSHELL CARTRIDGE DRAWING
2. (XX.XX) = MILLIMETERS
33
SECTION I – CHARACTERISTICS
SHOTSHELL DUMMY CARTRIDGE – DISPLAY
SAAMI VOLUNTARY PERFORMANCE STANDARDS
DUMMY CARTRIDGE -
DISPLAY
HOLE
(REQUIRED)
.060 ± .010 CUP:
(1.52±0.25) - NATURAL FINISH
- HEIGHT OPTIONAL
ROLLED OR
HEAD STAMP FOLDED CRIMP
OPTIONAL
NOTES
1. ILLUSTRATES FORM ONLY -
PERTINENT DIMENSIONS SHOWN ON APPROPRIATE SHOTSHELL
CARTRIDGE DRAWING
2. (XX.XX) = MILLIMETERS
34
SECTION I – CHARACTERISTICS
SHOTSHELL RIFLED SLUGS - LOADED
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
RIFLED SLUGS - LOADED
35
SECTION I – CHARACTERISTICS
SHOTSHELL SABOTED SLUGS - LOADED
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
SABOTED SLUGS - LOADED
SABOT/SLUG
SABOT ASSEMBLY
ENCLOSED BASE - OPTIONAL
MAX. DIA.
GAUGE “A”
12 ga. .745 (18.92)
20 ga. .640 (16.26)
NOTES:
1. These assembly diameters apply only to plastic-saboted solid lead, solid
copper or jacketed lead slugs/bullets and attached wad solid lead slugs.
2. Illustrates form only – Pertinent dimensions are shown on the
appropriate cartridge drawing.
3. (XX.XX) = Millimeters.
36
SECTION I – CHARACTERISTICS MISCELLANEOUS:
SHOTSHELL SHOT SIZE / PELLET COUNT / TOLERANCES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
SHOT SIZE / PELLET COUNT / TOLERANCES
*Actual pellet counts per ounce in a shotshell will vary from the calculated values
tabulated above due to variation in antimony content of the shot in the shell and
tolerances in shot diameters.
37
SECTION I – CHARACTERISTICS MISCELLANEOUS:
SHOTSHELL SHOT SIZE / PELLET COUNT / TOLERANCES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
SHOT SIZE / PELLET COUNT / TOLERANCES (Cont’d)
*Actual pellet counts per pounds in a shotshell will vary from the calculated values
tabulated above due to variation in antimony content of the shot in the shell and
tolerances in shot diameters.
One pound = 0.45 kilogram
38
SECTION I – CHARACTERISTICS MISCELLANEOUS:
SHOTSHELL SHOT SIZE / PELLET COUNT / TOLERANCES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
SHOT SIZE / PELLET COUNT / TOLERANCES (Cont’d)
IV. Diameter
a. Game Shot Nominal ±0.010” (0.25 mm)
b. Target Shot Nominal ±0.005” (0.13 mm)
c. Buck Shot Nominal ±0.015” (0.38 mm)
39
SECTION I – CHARACTERISTICS MISCELLANEOUS:
SHOTSHELL SHOT SIZE / PELLET COUNT / TOLERANCES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
SHOT SIZE / PELLET COUNT / TOLERANCES
*Actual pellet counts per ounce in a shotshell will vary from the calculated values
tabulated above due to variation in density from that assumed for this table
(0.284 lb/in3) and tolerances in shot diameters.
40
SECTION I – CHARACTERISTICS MISCELLANEOUS:
SHOTSHELL DEFINITION OF SHOT HARDNESS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
DEFINITION OF SHOT HARDNESS
Principal in the interaction of non-lead shot and firearms is the protection of the internal surfaces of
the barrel from shot materials which may be harder than barrel steel and the strain induced in the
choke or firearms so equipped. Aside from the shot material characteristics, the wad design, wad
material and payload velocity are significant contributors to potentially undesirable conditions.
In order to provide an aid to manufacturers in assessing the level of strain induced in choked
barrels/choke tubes, one round has been identified within what were the current product offerings of
member companies at the time it was established that induces the highest level of strain as measured
by the test equipment detailed in Section II, pages 77ff. This round is known to have been in use
without reports of negative effects on the broad spectrum encountered in the open market. This
round is available for use as a relative reference for the measurement of choke strain for new or
changed products. Testing has shown the comparative values of strain when tested in accordance
with the guidance provided in Section II, pages 77ff provides an accurate relative value for choke
strain. However, the absolute numbers can vary significantly between test stations and equipment
arrangements such that no judgments of the suitability of any ammunition type or product with any
specific firearm can be made from those values alone.
The previous method of assessing shot hardness as described in Section II, using the equipment
listed in Section III, remains valid for reference testing in comparison to historical values, as needed.
LEAD SHOT
Lead shot pellet hardness is established by the amount of antimony alloyed with the
lead in the pellets and is varied by the manufacturer depending on the purpose for
which the shotshell is designed.
Shot containing up to 0.5% antimony is generally called “soft shot”. Shot containing
more than 0.5% antimony is known as “hard shot”.
41
SECTION I – CHARACTERISTICS MISCELLANEOUS:
SHOTSHELL DEFINITION OF SHOT HARDNESS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
In view of the above, pellet counts per shell increase with antimony content since shot
charges are designated by weight and the addition of antimony decreases the
individual pellet weight.
STEEL SHOT
Steel shot pellets are fabricated from low carbon steel wire and are in-process
annealed so that the shot has an average maximum hardness of R15T 69 on the
Rockwell Superficial Hardness Scale. No individual reading may exceed R15T 79.
Hardness is to be measured using the procedure in Section II, Procedures and with
the Steel Shot Countersunk Anvil described in Section III, Equipment.
42
SECTION II – PROCEDURES MISCELLANEOUS:
SHOTSHELL BODY TUBE COLOR
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MISCELLANEOUS:
BODY TUBE COLOR
The color yellow has been reserved for 20-gauge ammunition. This ammunition shall have a body
tube that is primarily yellow. Yellow shall not be used for any other gauge/bore shotshell body.
No other recommendations are made as to the color of service body tubes for other gauges/bores.
43
SECTION II – PROCEDURES VELOCITY & PRESSURE BARRELS:
SHOTSHELL QUALIFICATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
All barrels are not necessarily suitable for use in determining pressure or velocity levels, even
though they may conform to the dimensions given on the appropriate Standard Velocity and Pressure
Barrel drawing in this Manual. New barrels may require a number of rounds to be fired to remove
sharp corners or burrs resulting from the manufacturing process. Barrels in service do not have an
unlimited life and may become unserviceable from wear and erosion. There is no predictable
number of rounds to which a barrel should be exposed before use for pressure and velocity
determinations, nor is there a predictable round life for such equipment.
The following procedure is suggested for determining the suitability of any barrel for pressure and
velocity test use:
Fire ten rounds of SAAMI Reference Ammunition following the procedures as shown
in this Manual. The average velocity and pressure results of the test should be within
the Inclusion Limits as given on the latest assessment of the lot fired.
In the case of a new barrel, the firing of more breaking-in shots may be indicated after which the
Reference Ammunition test should be repeated.
In the case of barrels which have been in service, removal of fouling, or other corrective procedures
may be implemented followed by a retest.
44
SECTION II – PROCEDURES VELOCITY & PRESSURE BARRELS:
SHOTSHELL MOUNTING IN RECEIVERS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
In mounting test barrels to Universal Receivers or test actions, a headspace not exceeding 0.005”
(0.13 mm) over minimum should be maintained. This may be measured by headspace gages, shim
stock or feeler gages, or a combination thereof whichever is most appropriate for the type of
equipment being used.
Headspace adjustments with the Universal Receiver may be accomplished by several methods:
2. Formed shim stock on the rear bearing shoulder of the Barrel Collar.
45
SECTION II – PROCEDURES VELOCITY & CONFORMAL PIEZOELECTRIC
SHOTSHELL TRANSDUCER PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
PROCEDURE:
VELOCITY & PIEZOELECTRIC TRANSDUCER PRESSURE TESTING
I. SCOPE
A. This procedure covers the testing of ammunition for assessment of velocity and pressure
using piezoelectric pressure transducers (“transducers”).
II. GENERAL
A. When testing using transducers, velocities and pressures are measured simultaneously.
B. Recommended values for velocity and pressure of all industrial shotshell loads are tabulated
in Section I. When required, a retest of double the original quantity may be fired with
statistically equivalent tolerances.
C. Velocities and pressures should be measured using horizontally-mounted test barrels in
accordance with the drawings and descriptions listed in Section III.
III. TEST EQUIPMENT
A. TRANSDUCER CALIBRATION
B. FIRING TEST
1For materials that cannot be detected by inductance sensors or for saboted slug loads, an Oehler Model 85
Data Collection System and photoelectric screens may be used.
46
SECTION II – PROCEDURES VELOCITY & CONFORMAL PIEZOELECTRIC
SHOTSHELL TRANSDUCER PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
B. The transducer calibrator and instruments used to calibrate the charge amplifier, peak
detector and digital voltmeter should have a certified calibration traceable to the National
Institute of Standards and Technology.
CAUTION: When not in use, the cable, transducers, and instrument connectors should be
stored with plastic caps in place to prevent contamination.
D. Measure the internal resistance of the transducer and low noise cable. If the resistance is less
than 1012 ohms, bake-out transducer and low noise cable as described in Section VI,
Transducer Initialization. If the resistance is in the 1012 to 1014 ohm range, proceed to
Section VII, Transducer Calibration.
B. Bake-out transducer and low noise cable in a temperature-controlled oven for 24 to 48 hours
at 250°F (121°C).
D. After removing the transducer and cable from the oven, check the internal resistance of the
transducer. The resistance should be in the 1012 to 1014 ohm range.
47
SECTION II – PROCEDURES VELOCITY & CONFORMAL PIEZOELECTRIC
SHOTSHELL TRANSDUCER PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
2. Inspect the transducer mounting cavity to assure that the seal seat is free of dirt and any
other foreign matter.
3. Mount transducer with a fresh seal, PCB Model 065A06 into calibration fixture as
described in PCB Operating Instructions Manual.
4. Thread the transducer into the mounting port. When transducer bottoms, torque the
transducer as recommended by the manufacturer.
7. Set the charge amplifier sensitivity to 0.999 and set the time constant switch to LONG.
B. CALIBRATION
1. Adjust the pressure readout indicator of the transducer calibrator to 0 psi with no
pressure on hydraulic lines.
2. Reset charge amplifier and digital voltmeter (DVM) to obtain zero volts output.
3. Apply pressure in increments of 5,000 psi beginning at 5,000 psi and going to 30,000
psi. DO NOT exceed the maximum pressure established by the manufacturer for the
fixture.
4. Record DVM reading after the pressure readout indicator is exactly at desired pressure
level. Do not release the pressure until the 30,000 psi pressure level has been reached.
Read the pressure at each increment. Do not overshoot the pressure points!
C. DATA REDUCTION
1. Calculate the average value for the output voltages recorded at each pressure increment.
Multiply these average values by the charge amplifier sensitivity (pC/V) to obtain the
transducer charge output (Q) at these pressure increments (P).
2. Obtain a least square line equation using the transducer charge output (Q) as the
dependent variable and pressure (P) as the independent variable. Q = mP ± q.
48
SECTION II – PROCEDURES VELOCITY & CONFORMAL PIEZOELECTRIC
SHOTSHELL TRANSDUCER PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
3. A manual method of calculating the least square line equation is given in tabular form
on page 53. It is recommended that when using this technique, all numbers be carried to
the third decimal place.
D. TRANSDUCER RECORDS
1. Date of calibration
2. The number of rounds to which the transducer has been exposed during test firing.
3. Calibration pressure (P), charge amplifier voltage output (V), and transducer charge
output (Q).
6. Transducer identification.
B. INITIAL SET-UP
2. Inspect the transducer mounting cavity in the pressure barrel to assure that the seal seat
is free of dirt and any other foreign matter.
3. Mount transducer with steel spacer rings into the test barrel as described in PCB
Operating Instructions Manual.
4. Thread the transducer into the mounting port. When transducer bottoms, torque the
transducer as recommended by the manufacturer.
5. It is essential that the sensing surface of the transducer be tangent with the chamber
inside diameter. Care must be exercised to obtain correct depth. Depth adjustment is
accomplished by the use of various thickness spacers.
49
SECTION II – PROCEDURES VELOCITY & CONFORMAL PIEZOELECTRIC
SHOTSHELL TRANSDUCER PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
position during such connections. This protects the FET input stage against possible
gate damage from excessive accumulated static charge.
7. Set the charge amplifier controls for short time constant, transducer sensitivity to the
slope (m) obtained from the transducer least square line equation and set the
GROUND/OPERATE switch to the OPERATE position.
8. Select digital peak meter, positive input, peak mode, and 10-volt range.
10. A table of time of flight vs. velocity should be used to determine instrumental velocity at
the appropriate distance from the gun muzzle (not required when using direct reading
equipment).
11. It is recommended that a blast shield be positioned between the muzzle of the test barrel
and the first inductance coil/velocity screen to minimize possibility of premature
triggering of the velocity coils/screens. Inductance coils can be triggered by ionized
gases that may be present at or near the muzzle. Large muzzle flash or muzzle blast
events may cause false triggering of velocity (light) screens leading as well. Such events
can lead to erroneous velocity readings, with the gases or blast reaching the first coil
before the payload and prematurely starting the counter-chronometer and causing
velocity readings to be low. Premature triggering of both sensors is typically associated
with blast events and will result in velocity readings which correspond to the speed of
sound for the conditions present at the test facility (approximately 1,120 fps at sea level
and normal atmospheric conditions) for loads below this velocity.
(a) The blast shield should be made of rigid, opaque material of sufficient strength to
withstand the shock wave but not be resistant to the passage of the payload.
C. PROCEDURE
1. Reset all pressure instrumentation and assure that the peak meter digital display reads all
zeros. Test rounds may now be fired.
2. For each round fired, the pressure reading on the digital display and the time of
flight/velocity should be recorded and pressure instrumentation reset.
50
SECTION II – PROCEDURES VELOCITY & CONFORMAL PIEZOELECTRIC
SHOTSHELL TRANSDUCER PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
e. Wadding
f. Powder charge, type, and lot
g. Priming
h. Code or date of loading
2. Average velocity, uncorrected.
3. Average pressure, uncorrected.
4. Maximum and minimum individual velocity.
5. Maximum and minimum individual pressure.
6. Extreme variation (range) of velocity.
7. Extreme variation (range) of pressure.
8. Other statistical indication of variation (optional).
9. Correction to results from firing Reference Ammunition (optional).
10. Corrected average velocity (optional).
11. Corrected average pressure (optional).
12. Recommended values
12.1 Average velocity
12.2 Average pressure
12.3 Velocity and pressure variation
13. Test firearm and range data
13.1 Barrel length and serial number
13.2 Barrel history
13.3 Transducer serial number
13.4 Type of chronograph
13.5 Coils or screens, and nominal mid-point distance
14. Test personnel.
51
SECTION II – PROCEDURES TRANSDUCER CALIBRATION:
SHOTSHELL EQUIPMENT INTERCONNECTION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
TRANSDUCER CALIBRATION:
EQUIPMENT INTERCONNECTION
Figure 2
52
SECTION II – PROCEDURES TRANSDUCER CALIBRATION:
SHOTSHELL LEAST SQUARE LINE COMPUTATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
TRANSDUCER CALIBRATION:
LEAST SQUARE LINE COMPUTATION
Q = mP + q
(PQ ) − n
P Q
m= q= P (PQ ) − (P ) Q
2
( P) ( P ) − n P
P −
2 2 2
2
n
Where:
n = Number of data points.
Q = Charge, in picocoulombs, pC.
m = Slope (Q/P); transducer sensitivity in pC/psi.
P = Pressure, in pounds per square inch, psi.
q = Charge intercept, in picocoulombs, pC.
V = Average output voltage at the indicated pressure, in volts, v.
S = Charge amplifier sensitivity.
q
Offset =
m
Q
P S V (SV) (PQ) P2
Figure 3
53
SECTION II – PROCEDURES FIRING TEST:
SHOTSHELL EQUIPMENT INTERCONNECTION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
FIRING TEST:
EQUIPMENT INTERCONNECTION
Configuration 1
Figure 4
54
SECTION II – PROCEDURES FIRING TEST:
SHOTSHELL EQUIPMENT INTERCONNECTION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
FIRING TEST:
EQUIPMENT INTERCONNECTION (cont’d)
Configuration 2
RG-58/u Coax
Figure 5
55
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL USE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
REFERENCE AMMUNITION:
USE
A. PURPOSE
Reference Ammunition is for the purpose of relating pressure and velocity test results at all ranges.
B. PROCUREMENT
Reference Ammunition is procured as noted on pages 108 and 109.
C. USE
The use and usefulness of Reference Ammunition in connection with the testing of ammunition for
velocity and pressure is predicated upon two basic assumptions as follows:
1. Associated with a given batch of Reference Ammunition at a given time is an assessed average
velocity, an assessed average pressure, as well as upper and lower limits for each, which the averages
of any ten-round test may be expected to fall within when:
b. The ammunition is tested only after being conditioned under controlled temperature and
humidity.
2. Although there will be changes with time in the velocity and pressure assessments, the changes occur
sufficiently slowly to be detected by periodic reassessments before they have achieved a magnitude
sufficient to impair the usefulness of the reference rounds. In other words, the velocity and pressure
assessments are reasonably stable with time.
The average velocity and pressure that may be developed by a sample of Reference Ammunition in any given
standard test barrel under given test conditions may be different from the results obtained under the test
conditions referred to above in assumption 1. Such values may be perfectly real, providing the auxiliary
equipment introduces no errors. However, the average of any ten-round test with a lot of Reference
Ammunition, fired under the conditions listed above should fall within the limits given with the assessment of
that lot under the heading, “Inclusion Limits”.
In order to realize the benefits of Reference Ammunition, some rules must be adhered to. Nevertheless, each
individual user must make the final judgments concerning how often it is used and the use of the data. It is
important, therefore, that there be a clear realization of what it can and what it cannot tell the ammunition
tester.
Reference Ammunition cannot guarantee the absolute accuracy of any test system. It does, however, provide
simple and direct data from any given ammunition test equipment to determine how closely it relates to the
acceptable, average system as used by other SAAMI members.
In line with the preceding discussion, the following recommendations are made for the use of Reference
ammunition:
56
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL USE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
B. How often Reference Ammunition is used shall be determined by the accuracy required.
D. The Upper and Lower “Inclusion Limits” for both velocity and pressure are the limits within
which the averages of a ten-round test may be expected to fall 99.95% of the time.
E. A correction need not be applied to the test equipment as long as the velocity and pressure
averages are within the Inclusion Limits.
F. If one average is outside of the Inclusion Limits and the other within, the average that exceeds the
limits shall be corrected according to the procedure given in Step H.
G. If both averages are outside of the Inclusion Limits, a second ten-round test should be fired and
the overall average for the total twenty rounds calculated to verify the data.
H. If the correction is to be applied the correction shall be the difference between the assessed value
and the observed average of the twenty-round test.
D. APPLICATIONS
For each gauge/bore and chamber length, SAAMI recognizes one load for lead shot, non-lead shot, rifled
slugs (smoothbore testing), and saboted slugs (for use in rifled test barrels). The table on the following
page presents the load types for each application.
57
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL USE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
NOTES:
1. All 12- and 20-ga. 2¾” and 3” loads are tested in 3” chamber test barrels and corrected with the
applicable SAAMI reference rounds. For 2¾” lead shot, rifled slug, and saboted slug loads use of a 2¾”
chamber test barrel is optional. (For non-lead shot, only the use of a 3” chamber test barrel is
recognized.) Reference round assessment firings are made in 3” chamber test barrels. No adjustment or
correction is applied to the assessment values when using these rounds in 2¾” chamber test barrels.
3. All types of 410-bore 2½” rounds are tested in a 3” chamber test barrel of the appropriate choke/bore
treatment for the type of payload under test.
4. Test barrel corrections for 28 gauge and 410 bore non-lead shot loads are established using applicable
SAAMI lead shot reference rounds.
58
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL SECONDARY REFERENCE AMMUNITION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
REFERENCE AMMUNITION:
SECONDARY REFERENCE AMMUNITION
Occasionally, a test station will have a need for an inordinately large supply of Reference Ammunition in
considerable excess to the usual volume. In order to minimize the premature exhaustion of any particular lot,
it is suggested that the station create its own secondary reference lot to fill the special need.
A secondary reference lot should consist of a supply of off-the-shelf ammunition, each box bearing the same
manufacturer’s date/lot code. The secondary reference lot should be approximately equivalent to the
Reference Ammunition that it replaces.
59
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL NEW LOTS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
REFERENCE AMMUNITION:
NEW LOTS
I. GENERAL
Reference Ammunition lots have been established for those lots or loads designated by the Technical
Committee. Responsibility for production of each of the selected lots is assigned to a member company
that is responsible for maintaining a supply. A five-year supply is recommended. It is desirable that
Reference Ammunition be consistent with tabulated nominal values for the particular round.
When a producer has prepared a new lot, it shall be his responsibility to announce the lot to the SAAMI
Technical Office2, giving a tentative assessment and other data. (An example of the recommended
format for this announcement appears later in this subsection.)
The producer shall supply, at the time of the announcement of the new lot, to each member of the
Reference Ammunition Group that has the capability to test that cartridge, a minimum of 25 rounds of
the new lot for immediate test. A current list of the testing capabilities of the Reference Ammunition
Group is available from the SAAMI Technical Office on request.
The SAAMI Technical Office will announce the availability of the new lot to the participating ranges,
giving the tentative assessment and other pertinent data. (An example of the recommended format for
this announcement appears later in this subsection.)
Before announcing a new lot of reference ammunition to the SAAMI Technical Office, the
manufacturer should make sufficient tests to determine Tentative Values of pressure and velocity for
the new lot.
It is recommended the establishment of a Tentative Assessment be based on testing using as many test
barrels as practicable and, if possible and applicable, using multiple pressure transducers. The use of
multiple barrels/transducers strengthens the statistical validity of the assessment by including additional
sources of routine variation in the mean values. Results from each unique combination of barrel /
transducer should be reported separately on the announcement. (See page 66.)
1. The test barrels shall conform to the SAAMI specifications for internal dimensions, length and
piezo gauge location. (Refer to Section III of this Volume.)
3. Ammunition shall be conditioned for a minimum of 72 hours at 70° ± 2°F (21.1° ± 1.1°C) with
relative humidity of 60% ± 5% before firing.
2 Refer to page 79 for current contact information for the SAAMI Technical Office.
60
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL NEW LOTS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
-------------------------------------------------------------
DATE:
3 Refer to page 79 for current contact information for the SAAMI Technical Office.
61
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL NEW LOTS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
TO:
- TENTATIVE ASSESSMENT –
* TRANSDUCER / COILS*
VELOCITY, (fps) PRESSURE, psi/100
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Bbl #_______ Mfr ______________ ______ fps : _____ _____ Cpsi : _____
Please test the ammunition and report the results to the SAAMI Technical Office on the proper form (Section
II) as soon as possible.
SIGNED:
DATE:
62
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL IDENTIFICATION PROTOCOL
SAAMI VOLUNTARY PERFORMANCE STANDARDS
REFERENCE AMMUNITION:
IDENTIFICATION PROTOCOL
SAAMI Reference Ammunition
LOT 12 F 20 R
GAUGE/BORE
TYPE OF LOAD
LOT NUMBER
PRODUCER CODE
NOTE
BLACK LETTERING
63
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL PERIODIC ASSESSMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
REFERENCE AMMUNITION:
PERIODIC ASSESSMENT
I. PROCUREMENT
Reference ammunition is procured as noted in Section III.
A. STATIONS
a) Tests should consist of ten (10) rounds for velocity and pressure fired
during a single day.
2. Each station should report results of its firing in the test on approved forms to the
SAAMI Technical Office4. A sample of this report form is presented later in this
subsection.
B. CLEARING HOUSE
1. The SAAMI Technical Office serves as the clearinghouse for all Reference
Ammunition ballistics and related information. It shall be the responsibility of the
SAAMI Technical Office to schedule testing and to assemble and distribute
results of periodic tests. This should be done on the proper Reference
Ammunition report form, a sample of which appears in this subsection.
2. The Reference Ammunition Report shall contain the average pressure, velocity,
and related standard deviations as reported by each station for that lot. From this
data, the SAAMI Technical Office will calculate and report the Raw Average,
Corrected Average, and Inclusion Limits.
3. To obtain the Raw Averages, the SAAMI Technical Office shall include the 10-
round averages for the pressure and velocity of all reporting stations and the first
4 Refer to page 79 for current contact information for the SAAMI Technical Office.
64
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL PERIODIC ASSESSMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
and second previous assessment value. If the 10-round average from any station
varies from the Raw Average by more than plus or minus 35 fps in velocity OR
plus or minus 1,000 psi in pressure, the pressure or velocity data from that (those)
station(s) should be discarded. The mean pressure and velocity data should be
recalculated omitting the discarded data. The new mean is the “Corrected
Average”. If the mean pressure value of a station is outside of the limits as
defined above, but the velocity is in, the pressure data should be dropped and the
velocity data retained. The converse is true as well. Using the Corrected
Averages, the Inclusion Limits are determined as follows:
65
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL PERIODIC ASSESSMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
VELOCITY VELOCITY
(@ 3’ – Coils) (@ 15’ – Screens) PRESSURE
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
FINAL AVERAGE
(−)
66
SECTION II – PROCEDURES REFERENCE AMMUNITION:
SHOTSHELL PERIODIC ASSESSMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
MARCH – 1990
VELOCITY PRESSURE
VELOCITY PRESSURE
67
SECTION II – PROCEDURES PROCEDURE:
SHOTSHELL STEEL SHOT HARDNESS MEASUREMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
PROCEDURE:
STEEL SHOT HARDNESS MEASUREMENT
I. The hardness is measured using the Rockwell Superficial R15T scale (15Kg 1/16” ball)
according to ASTM E-18.
2. A countersunk anvil is used to support the shot. See Section III, Equipment, page 107.
II. Procedure.
2. Each shot pellet is placed on the test anvil without regard for orientation or surface
defects.
4. The arithmetic average hardness of the 30-piece sample must be R15T 69 or lower, and
no individual reading may exceed R15T 79.
68
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL DYNAMIC CHOKE STRAIN MEASUREMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
PROCEDURE:
DYNAMIC CHOKE STRAIN MEASUREMENT
OBJECTIVE
Consideration of dynamic choke strain may be important in both ammunition and firearm
design. Dynamic choke strain use in ammunition may be to determine the amount of energy
a given shotshell load transmits to the choke to produce deformation. In firearm design,
particular barrel materials, choke design, wall thickness, etc. may affect the magnitude of the
dynamic choke strain measured.
69
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL DYNAMIC CHOKE STRAIN MEASUREMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Digital Peak
Power Indicator
Supply
Oscilloscope
Figure 1
Equipment Set-up
70
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL DYNAMIC CHOKE STRAIN MEASUREMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
V. FIRING TESTS
The subsequent gauge set-up will allow for the measurement of residual choke
deformation as well as maximum dynamic choke strain for each particular shot.
Residual choke deformation indicates the cumulative effect of deformation. At the
conclusion of the test, residual choke strain will monitor permanent deformation.
Dynamic choke strain will define the maximum strain in the choke (at the gauge
location) when the shot is being constricted through the restricted area. Strain will be
present both before and after the shot passes the gauge but will be a maximum only at
one point in time. This maximum strain will define the energy in which the load
transmits to the choke.
The following procedure should be employed after initial set-up and calibration. A
sample suggested data tabulation page appears later in this sub-section.
1. Record the initial gauge resistance of the strain gauge as mounted on the barrel.
A Wheatstone bridge or digital voltmeter should be used.
2. Fire one round of the subject ammunition and record the maximum change in
voltage of the strain gauge on the digital peak indicator. (This voltage may be
made to correspond directly to resistance if properly scaled.) If desired, the
following may be recorded simultaneously for additional data:
a. Strain-time trace - this relationship may be found by use of an
oscilloscope. Strain-time curves may give additional information on rate
of strain application.
b. Maximum chamber pressure and instrumental velocity – This information
may be desirable should a SAAMI pressure and velocity barrel be
employed.
3. Allow barrel to cool for 30 seconds. This should insure that the barrel returns to
room temperature, thus preventing temperature effects on the strain gauge.
(Forced-air cooling may also be beneficial.)
71
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL DYNAMIC CHOKE STRAIN MEASUREMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
72
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL DYNAMIC CHOKE STRAIN MEASUREMENT
SAAMI VOLUNTARY PERFORMANCE STANDARDS
R0 RF
RF – R0 r
Original Gauge Resistance Final Gauge Resistance
(ohms - ) ( in/in)
(ohms - ) (ohms - )
73
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL STRAIN GAUGE APPLICATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
PROCEDURE:
STRAIN GAUGE APPLICATION
OBJECTIVE
LIST OF EQUIPMENT
a. 320 Grit emery cloth
b. Miller-Stephenson Chloroethene Nu Degreaser
*
c. M-Prep Conditioner A
*
d. M-Prep Neutralizer 5
e. Ruler and scribe
*
f. Scotch tape (catalog #3M#157)
g. Metal tweezers
h. *
Teflon film (.003” x 1” TFE Teflon film)
i. Gum rubber (1” thick)
j. Clean tissue or cotton cloth
k. *
Hose clamp or spring clamp (1½” adjustable hose clamp or #1 Hargrove spring clamp)
*
l. M-Bond 600 kit or M-Bond 200 kit
*
m. M-Coat A Protective coating
n. Large “Blue-M” oven or equivalent
INITIAL SET-UP
1. Obtain specimen to be strain gauged and roughen area where strain gauge is to be
placed with emery cloth being sure to remove all dirt, paint, rust, etc, down to the bare
specimen.
2. Using the ruler and scribe, mark the specimen with the necessary guide lines for proper
placement of the strain gauge.
3. Spray the specimen with Degreaser and wipe it clean with a clean tissue at least four
times.
4. Apply M-Prep Conditioner A" (acid base) to the specimen. After 15 or 20 seconds,
wipe it off with a clean tissue.
5. Apply a small amount of M-Prep Neutralizer 5; after a few seconds, wipe the specimen
clean with one slow wipe across using a clean tissue. Be sure not to allow the
Neutralizer to evaporate on the specimen in any quantity.
*
Supplied by Micro-Measurements Inc., division of Vishay Precision Group
www.vishaypg.com/micro-measurements/
74
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL STRAIN GAUGE APPLICATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
6. Place the bending side of a gauge on a chemically clean work surface such as a glass
plate or the gauge box.
7. Pick up the gauge with a strip of 3-M scotch tape and apply a terminal strip in the
desired location. If bonding with M-Bond 200, the tape should cover the entire gauge,
but with M-Bond 600, the tape should only cover a very small area on the terminal end
of the gauge.
8. Position tape on specimen so that gauge alignment marks match gauge location lines on
specimen surface.
ADHESIVE APPLICATION
1. M-Bond 600 Adhesive
a. Using pair of tweezers, peel gauge/tape assembly back from surface.
b. Coat specimen and back of gauge with adhesive and allow surfaces to air dry at
least 5 minutes at room temperature. Do not allow adhesive applicator to touch
tape mastic.
c. Reposition gauge on surface and coat top of gauge with adhesive.
d. Place a piece of Teflon film just slightly larger than the strain gauge over
installation, secure one end of Teflon film with Mylar tape.
e. Place a piece of silicone gum rubber slightly larger than the piece of Teflon over
the installation.
f. Clamp the installation with either a spring clamp or a hose clamp depending on
the specimen. When using a hose clamp on a specimen, such as a shotgun barrel,
be sure that the gauge installation does not wrinkle when the clamp is tightened.
g. Place specimen in the oven at a temperature of 275°F (135°C) for approximately
one (1) hour.
h. After cure time, remove specimen from oven and allow to cool slowly. When
cool, remove clamp, gum rubber, and tape and inspect the installation for a
completely bonded gauge with a glue line of even thickness.
2. M-Bond 200 Adhesive
a. Lift one end of tape at a shallow angle to surface (about 45°) until gauge and
terminal are free from surface.
b. Tuck loose end of tape under and press to surface so that the exposed bonding
side of the gauge is parallel to the surface.
c. Remove M-Bond 200 catalyst brush from bottle and wipe several times on neck
of bottle to remove excess fluid.
d. Apply catalyst to gauge by swabbing bonding surface without lifting brush. Swab
towards terminal strip then lift brush off at one corner of the gauge.
e. Allow catalyst to dry for at least one minute.
f. Apply a drop of M-Bond 200 to surface at the point where the tape meets the
specimen.
75
SECTION III – EQUIPMENT PROCEDURE:
SHOTSHELL STRAIN GAUGE APPLICATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
g. Lift end of tape and bridge over adhesive at approximately a 45° angle.
h. With a piece of tissue or Teflon film, make a single firm stroke over the length of
the tape and within one second place thumb over installation and hold for at least
60 seconds.
i. Remove tape by peeling back over gauge installation so that tape remains parallel
to surface.
j. Inspect installation for a complete bond and a thin glue line of even thickness.
76
SECTION III – EQUIPMENT EQUIPMENT: VELOCITY & PIEZOELECTRIC
SHOTSHELL PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
EQUIPMENT:
VELOCITY & PIEZOELECTRIC PRESSURE TESTING
NOTE: Refer to Section III, page 79, Supplier Contact Information, for detailed information on
contacting the manufacturers of listed products.
77
SECTION III – EQUIPMENT EQUIPMENT: VELOCITY & PIEZOELECTRIC
SHOTSHELL PRESSURE TESTING
SAAMI VOLUNTARY PERFORMANCE STANDARDS
78
SECTION III – EQUIPMENT
SHOTSHELL SUPPLIER CONTACT INFORMATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
79
SECTION III – EQUIPMENT EQUIPMENT:
SHOTSHELL SCHEMATIC LAYOUT OF INDUCTANCE COILS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
EQUIPMENT:
SCHEMATIC LAYOUT OF INDUCTANCE COILS
3' - 0"
(91.44)
1' - 6" 3' - 0"
(45.72) (91.44)
C
L SENSOR C
L SENSOR
CHRONOGRAPH
XXXX
LINE
OF
TEST ACTION FIRE
AND BARREL SENSOR FRAME
SIGNAL LINE
AMPLIFIER
80
SECTION III – EQUIPMENT EQUIPMENT:
SHOTSHELL SCHEMATIC LAYOUT OF VELOCITY SCREENS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
EQUIPMENT:
SCHEMATIC LAYOUT OF VELOCITY SCREENS
Midpoint
¼”
0 " ± 006 )
'- 0.
20 6 ±
0 9
2) (6.
(4 . 57 l Light
' a
1 5 o mi n sources (2)
N
4)
(1. 52 al Line of fire
5 ' mi n
No
Photoelectric
cells (2) Signal line
81
SECTION III – EQUIPMENT EQUIPMENT:
SHOTSHELL SCHEMATIC LAYOUT OF VELOCITY SCREENS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
Midpoint
4)
( 2. 42 al LINE OF FIRE
8' om i n
”
N ± ⅛ 3)
- 0 " 0 . 00
6' 18 ±
8
( .
1 LIGHT SOURCES (2)
4)
52
' (1 . i n a l
5 m
No
PHOTOELECTRIC
CELLS (2)
Signal line
NOTE:
Amplifier (X.XXX) = METERS
Chronograph
82
SECTION III – EQUIPMENT EQUIPMENT: UNIVERSAL RECEIVER
SHOTSHELL COLLAR & TEST BARREL
SAAMI VOLUNTARY PERFORMANCE STANDARDS
EQUIPMENT:
UNIVERSAL RECEIVER COLLAR & TEST BARREL
0.252 (6.40)
0.253 (6.43) 0.281 (7.14)
Keyway
0.187
(4.75)
0.380
(9.65)
83
SECTION III – EQUIPMENT EQUIPMENT: UNIVERSAL RECEIVER
SHOTSHELL COLLAR & TEST BARREL
SAAMI VOLUNTARY PERFORMANCE STANDARDS
1.1250-12 UNF-2B
1.128 (28.65)
1.132 (28.75)
ADJUST FOR
HEADSPACE
0.386 (9.80)
1.746 (44.35) 0.388 (9.86) 0.562
1.748 (44.40) (14.27)
1.996 (50.70) 1.515 (38.48)
1.998 (50.75) 1.525 (38.74)
1.1250-12 UNF-2A
1.125 1.250
(28.58) (31.75)
.625 (15.88)
1.515 (38.48)
1.525 (38.74)
AS SPECIFIED
DRAW BARREL AND COLLAR TIGHT. MATERIAL: RESULFURIZED 4140 STEEL HEAT
TRANSDUCER HOLE AND HEAD CUTS TREAT PRIOR TO MACHINING TO BRINELL
MADE AFTER ASSEMBLY - SEE PAGE 73 HARDNESS 277 TO 321 (Rc 29 TO 35)
NOTE: (XX.XX) = MILLIMETERS ACCEPTABLE ALTERNATE: 416 STAINLESS STEEL
84
SECTION III – EQUIPMENT UNIVERSAL RECEIVER TEST BARREL:
SHOTSHELL INSTALLATION OF PRESSURE TRANSDUCERS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
1.000 +.005
(25.40 + 0.13) .3750-24 UNF-2B
FLAT .242 (6.15)
.238 (6.05)
.380 (9.65)
.305 (7.75)
.295 (7.49)
90°
.937
(23.80)
1.250 (31.75)
.250 (6.35)
.998
(25.35)
.388
(9.86)
1.520 (38.61)
BARREL FACE
NOTE
(XX.XX) = MILLIMETERS
85
SECTION III – EQUIPMENT STANDARD V&P TEST BARRELS - GENERAL:
SHOTSHELL PROCEDURES FOR DIMENSIONING CHAMBERS
SAAMI VOLUNTARY PERFORMANCE STANDARDS
86
STANDARD V&P TEST BARRELS -GENERAL:
SECTION III – EQUIPMENT PROCEDURES FOR MEASURING
SHOTSHELL BARREL LENGTH
SAAMI VOLUNTARY PERFORMANCE STANDARDS
87
10-GAUGE 31/2 INCH STANDARD SMOOTHBORE V&P TEST BARREL
ISSUED: 04/10/1989 REVISED: 07/27/2015
SHOTSHELL
5° B
.8900 B
(22.606)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
88
.020+.005 (0.51+0.13) R
.934+.005
(23.72+0.13) .0624+.0005 (1.585+0.013) X .750-.250
(19.05-6.35)
.0736 (1.869)
3.500+.010 (88.90+0.25) 3.422 (86.92)
APPROX. LENGTH OF CHOKE
3.8772 (98.481)
32.000±.062 (812.80±1.57)
DO NOT SCALE
FROM DRAWING CHOKES:
TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
CL OF TRANSDUCER NON-LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
(OPTIONAL FOR SLUG ACCURACY BARREL) .005±.005 (0.13±.01)
1.000+.005 TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
SECTION III – EQUIPMENT
(25.40+0.13) .725+.005 BORE DIA. LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
(18.42+0.13) .031±.005 (0.79±0.01)
.8100
TEST BARRELS FOR ACCURACY TESTING OF RIFLED
55° B (20.574) .7980 (20.269) SLUGS SHOULD HAVE A CHOKE CONSTRICTION OF
.007±.007 (0.178±0.02)
5° B
.8500 B
(21.590)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
89
.020+.005 (0.51+0.13) R
.887+.005
(22.53+0.13) .0576+.0005 (1.463+0.013) X .875-.250
(22.23-6.35)
.0716 (1.819)
2.750+.010 (69.85+0.25) 3.400 (86.36)
APPROX. LENGTH OF CHOKE
3.1672 (80.447)
30.000±.062 (762.00±1.57)
NOTE:
TEST BARREL
DO NOT SCALE
FROM DRAWING
CL OF TRANSDUCER
1.000+.005 .719+.002 (18.26+.05) BORE DIA.
(25.40+0.13)
.887+.005
.727+.002 (18.47+.05) GROOVE DIA.
SECTION III – EQUIPMENT
5° B
.8500 B
(21.590)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
90
.0576+.0005 (1.463+0.013) X
.0716 (1.819)
BREECH
BOLT 2.750+.010 (69.85+0.25)
FACE
3.2015 (81.318)
30.000±0.062 (762.00±1.57)
8 GROOVES
.141 ± .002 (3.58 ± 0.05) WIDE
TWIST 35 (889) ± .125 (3.18) RH (OPTIONAL)
NOTE: MIN BORE/GROOVE AREA: .4105 IN 2 (264.838 MM 2) UNLESS OTHERWISE NOTED
TEST BARREL
DO NOT SCALE
TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
FROM DRAWING NON-LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
.005±.005 (0.13±.01)
TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
C OF TRANSDUCER LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
1.000+.005 L .031±.005 (0.79±0.01)
SECTION III – EQUIPMENT
5° B
.8500 B
(21.590)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
91
.020+.005 (0.51+0.13) R
.887+.005
(22.53+0.13) .0576+.0005 (1.463+0.013) X .875-.250
(22.23-6.35)
.0712 (1.808)
3.000+.010 (76.20+0.25) 3.400 (86.36)
APPROX. LENGTH OF CHOKE
3.4172 (86.797)
30.000±.062 (762.00±1.57)
DO NOT SCALE
FROM DRAWING
CL OF TRANSDUCER
1.000+.005 .719+.002 (18.26+.05) BORE DIA.
(25.40+0.13)
.887+.005
.727+.002 (18.47+.05) GROOVE DIA.
SECTION III – EQUIPMENT
5° B
.8500 B
(21.590)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
92
.0576+.0005 (1.463+0.013) X
.0712 (1.808)
BREECH
BOLT 3.000+.010 (76.20+0.25)
FACE
3.4515 (87.668)
30.000±0.062 (762.00±1.57)
8 GROOVES
.141 ± .002 (3.58 ± 0.05) WIDE
TWIST 35 (889) ± .125 (3.18) RH (OPTIONAL)
NOTE: UNLESS OTHERWISE NOTED
TEST BARREL
DO NOT SCALE
CHOKES:
FROM DRAWING
TEST BARRELS FOR VELOCITY & PRESSURE TESTING
OF NON-LEAD SHOT SHOULD HAVE CHOKE
CONSTRICTION OF .005±.005 (0.13±.01)
C OF TRANSDUCER TEST BARRELS FOR VELOCITY & PRESSURE TESTING
1.000+.005 L OF LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION
SECTION III – EQUIPMENT
5° B
.8500 B
(21.590)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
93
.020+.005 (0.51+0.13) R
.887+.005
(22.53+0.13) .0576+.0005 (1.463+0.013) X .875-.250
(22.23-6.35)
.0712 (1.808)
3.500+.010 (88.90+0.25) 3.400 (86.36)
APPROX. LENGTH OF CHOKE
3.9172 (99.497)
30.000±.062 (762.00±1.57)
5° B
.7850 B
(19.939)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
94
.020+.005 (0.51+0.13) R
.820+.005
(20.83+0.13) .0506+.0005 (1.285+0.013) X .750-.250
(19.05-6.35)
.0646 (1.641)
2.750+.010 (69.85+0.25) 3.223 (81.86)
APPROX. LENGTH OF CHOKE
3.1329 (79.576)
28.000±.062 (711.20±1.57)
DO NOT SCALE
CHOKES:
FROM DRAWING TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
NON-LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
.005±.005 (0.13±.01)
C OF TRANSDUCER TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
1.000+.005 L LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
SECTION III – EQUIPMENT
5° B
.7300 B
(18.542)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
95
.020+.005 (0.51+0.13) R
.767+.005
(19.48+0.13) .0484+.0005 (1.229+0.013) X .625-.250
(15.88-6.35)
.0596 (1.514)
2.750+.010 (69.85+0.25) 3.008 (76.40)
APPROX. LENGTH OF CHOKE
3.1501 (80.013)
26.000±.062 (660.40±1.57)
DO NOT SCALE
FROM DRAWING
CL OF TRANSDUCER
1.000+.005
(25.40+0.13) .609+.002 (15.47+.05) BORE DIA.
.767+.005
.618+.002 (15.70+.05) GROOVE DIA.
SECTION III – EQUIPMENT
5° B
.7300 B
(18.542)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
96
.0484+.0005 (1.229+0.013) X
.0596 (1.514)
BREECH
BOLT 2.750+.010 (69.85+0.25)
FACE
3.1901 (81.029)
26.000±0.062 (660.40±1.57)
8 GROOVES
.119 ± .002 (3.02 ± 0.05) WIDE
TWIST 24 (607) ± .125 (3.18) RH (OPTIONAL)
NOTE: MIN BORE/GROOVE AREA: .2955 IN 2 (190.645 MM 2) UNLESS OTHERWISE NOTED
TEST BARREL
5° B
.7300 B
(18.542)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
97
.020+.005 (0.51+0.13) R
.767+.005
(19.48+0.13) .0484+.0005 (1.229+0.013) X .625-.250
(15.88-6.35)
.0592 (1.504)
3.000+.010 (76.20+0.25) 3.008 (76.40)
APPROX. LENGTH OF CHOKE
3.4001 (86.363)
30.000±.062 (762.00±1.57)
DO NOT SCALE
FROM DRAWING
CL OF TRANSDUCER
1.000+.005
(25.40+0.13) .609+.002 (15.47+.05) BORE DIA.
.767+.005
.618+.002 (15.70+.05) GROOVE DIA.
SECTION III – EQUIPMENT
5° B
.7300 B
(18.542)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
98
.0484+.0005 (1.229+0.013) X
.0592 (1.504)
BREECH
BOLT 3.000+.010 (76.20+0.25)
FACE
3.4343 (87.231)
26.000±0.062 (660.40±1.57)
8 GROOVES
.119 ± .002 (3.02 ± 0.05) WIDE
TWIST 24 (609) ± .125 (3.18) RH (OPTIONAL)
NOTE: UNLESS OTHERWISE NOTED
TEST BARREL
5° B
.6550 B
(16.637)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
99
.020+.005 (0.51+0.13) R
.688+.005
(17.48+0.13) .0498+.0005 (1.265+0.013) X .625-.250
(15.88-6.35)
.0596 (1.514)
2.750+.010 (69.85+0.25) 2.748 (69.80)
APPROX. LENGTH OF CHOKE
3.1443 (79.865)
26.000±.062 (660.40±1.57)
DO NOT SCALE
CHOKES:
FROM DRAWING TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
NON-LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
.005±.005 (0.13±.01)
C OF TRANSDUCER TEST BARRELS FOR VELOCITY & PRESSURE TESTING OF
1.000+.005 L LEAD SHOT SHOULD HAVE CHOKE CONSTRICTION OF
SECTION III – EQUIPMENT
.5050 B 5° B
(12.827)
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.020+.005 (0.51+0.13) R
100
.536+.005
(13.61+0.13) .0532+.0005 (1.351+0.013) X .625-.250
(15.88-6.35)
.0616 (1.565)
3.000+.010 (76.20+0.25) 2.520 (64.01)
APPROX. LENGTH OF CHOKE
3.3029 (83.894)
26.000±.062 (660.40±1.57)
CENTER DRILL
2 PLACES
.8900 B
(22.606)
.250
(6.35)
A .002 OPTIONAL
8
.250
MATERIAL: AISI-06 STEEL OR (6.35)
EQUIVALENT A .002 OPTIONAL
HEAT TREAT TO RC 60-64 8
1.140 (28.96)
UNLESS OTHERWISE NOTED .015 (0.38) X 45°
ALL TOLERANCES TO BE ±.005 1.250 ± 0.010
(±0.13) // A .0005 (31.75 ± 0.25)
101
SECTION III – EQUIPMENT MISCELLANEOUS
SHOTSHELL HEADSPACE GAUGES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
CENTER DRILL
2 PLACES
.8500 B
(21.590)
.250
(6.35)
A .002 OPTIONAL
8
.250
MATERIAL: AISI-06 STEEL OR (6.35)
EQUIVALENT A .002 OPTIONAL
HEAT TREAT TO RC 60-64 8
102
SECTION III – EQUIPMENT MISCELLANEOUS
SHOTSHELL HEADSPACE GAUGES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
CENTER DRILL
2 PLACES
.7850 B
(19.939)
.250
(6.35)
A .002 OPTIONAL
8
.250
MATERIAL: AISI-06 STEEL OR (6.35)
A .002 OPTIONAL
EQUIVALENT 8
HEAT TREAT TO RC 60-64
.015 (0.38) X 45° 1.140 (28.96)
UNLESS OTHERWISE NOTED
ALL TOLERANCES TO BE ±.005 1.250 ± 0.010
(±0.13) // A .0005 (31.75 ± 0.25)
103
SECTION III – EQUIPMENT MISCELLANEOUS
SHOTSHELL HEADSPACE GAUGES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.250
(6.35)
A .002
OPTIONAL
8
.250
MATERIAL: AISI-06 STEEL OR (6.35)
A .002
EQUIVALENT OPTIONAL
8
HEAT TREAT TO RC 60-64
.015 (0.38) X 45° 1.140 (28.96)
UNLESS OTHERWISE NOTED
ALL TOLERANCES TO BE ±.005 1.250 ± 0.010
(±0.13) // A .0005 (31.75 ± 0.25)
104
SECTION III – EQUIPMENT MISCELLANEOUS
SHOTSHELL HEADSPACE GAUGES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
.250
A .002 (6.35)
8 OPTIONAL
.250
MATERIAL: AISI-06 STEEL OR A .002 (6.35)
EQUIVALENT 8 OPTIONAL
HEAT TREAT TO RC 60-64
.015 (0.38) X 45° 1.140 (28.96)
UNLESS OTHERWISE NOTED
ALL TOLERANCES TO BE ±.005 1.250 ± 0.010
(±0.13) // A .0005 (31.75 ± 0.25)
105
SECTION III – EQUIPMENT MISCELLANEOUS
SHOTSHELL HEADSPACE GAUGES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
A .002 .250
(6.35)
8
OPTIONAL
.015 (0.38) X 45°
1.140 (28.96)
A .002 .250
MATERIAL: AISI-06 STEEL OR (6.35)
8
EQUIVALENT OPTIONAL
HEAT TREAT TO RC 60-64 .015 (0.38) X 45°
1.140 (28.96)
UNLESS OTHERWISE NOTED
ALL TOLERANCES TO BE ±.005 1.250 ± 0.010
(±0.13) // A .0005
(31.75 ± 0.25)
106
MARK GAGE NUMBER 1.750
SHOTSHELL
60° .750±.003
(19.05±0.076)
NO. 2 CENTER
.030 R MAX.
SAAMI VOLUNTARY PERFORMANCE STANDARDS
DRILL
A .002 (0.76)
107
.060 R
TOTAL (1.524)
(0.05)
.250±.005 .150±.005
A .002
MISCELLANEOUS:
(6.35±0.13) (3.81±0.13)
TOTAL
(0.05)
NOTE
STEEL SHOT COUNTERSUNK ANVIL
EQUIPMENT:
REFERENCE AMMUNITION SUPPLY
NOTE: Refer to Section III, page 79, Supplier Contact Information, for detailed information on
contacting the manufacturers of listed products and the SAAMI Technical Office.
Shotshell reference ammunition are for the verification of ranges, barrels, and other equipment.
Information on procurement and assessment may be obtained from the SAAMI Technical Office.
SAAMI policy does not allow the release of assessment values by the manufacturer of reference
ammunition. All assessments are to be supplied by the SAAMI Technical Office.
Suppliers of SAAMI Reference Ammunition may also be found on the SAAMI website:
https://saami.org/technical-information/reference-proof-ammunition/ .
108
SECTION III – EQUIPMENT EQUIPMENT:
SHOTSHELL REFERENCE AMMUNITION ORDER PROCEDURE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
EQUIPMENT:
REFERENCE AMMUNITION ORDER PROCEDURE
Each order should contain the following information, in the following order:
4. Shell name.
5. SAAMI lot number. (Current lot numbers are given on latest assessment value sheets
issued by the SAAMI Technical Office.)
EXAMPLE:
300 rounds, Order symbol SAM280-9
SAAMI Reference Ammunition
28 Gauge 2¾” ¾-ounce #9
SAAMI Lot 28S61F
NOTE: Recommended maximum order = 500 rounds. If an individual user has requirements for
larger quantities, refer to Section II, page 59.
Manufacturers of SAAMI reference ammunition may limit the order quantities honored to the
recommended maximum in order to prevent premature consumption of a lot.
It is up to the discretion of the manufacturer to produce lots of sufficient size to reasonably provide a
five-year supply.
109
SECTION IV – DEFINITIVE PROOF LOADS
SHOTSHELL DEFINITION AND PURPOSE
SAAMI VOLUNTARY PERFORMANCE STANDARDS
SAAMI Definitive Proof loads are shells commercially loaded by SAAMI member companies which
develop pressure substantially exceeding those developed by normal service loads. The pressure
levels are designed to assure gun safety when using ammunition loaded to service pressures in
accordance with accepted American practices.
Proof loads are designed to stress firearms components which contain the cartridge in order to assure
safety in the recommended use of the firearm during its service life.
It is important from the safety standpoint that Definitive Proof loads be used only for the proof of
firearms. Adequate precaution must be taken to protect personnel performing firearms proof testing.
The supply of Definitive Proof cartridges will be the responsibility of the company that first
introduced that particular shotshell to the Institute. Definitive Proof Cartridges should be loaded
with the heaviest shot charge used at the time of introduction and the slowest powder which will
meet the pressure values indicated for that particular shotshell to maintain effective pressure-distance
relationship. Once established, the shot charge weight for the proof load does not change unless the
charge weight becomes obsolete. All changes in Definitive Proof shells must be approved by the
Joint Technical Committee.
110
SECTION IV – DEFINITIVE PROOF LOADS
SHOTSHELL PRESSURE DATA INTERPRETATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
The following specifications define the proof loads based on tests fired in standard test barrels with
the ammunition at a temperature of 60°-80°F (15.6°-26.7°C). Tests shall be in accordance with the
procedures and equipment shown in Sections II and III of this manual.
Pressure values are given on the following pages in terms of minimum and maximum averages and
extreme variations for 10-round tests in standard test barrels.
The Standard Deviations for Definitive Proof Cartridges are the same as the Standard Deviations for
service loads.
The minimum and maximum average Definitive Proof Pressures are computed as follows:
• The Minimum Average Definitive Proof Pressure is calculated by multiplying the Maximum
Probable Lot Mean (MPLM) service pressure by 1.55 (55% over MPLM) and rounding UP
to the nearest multiple of 500 psi.
• The Maximum Average Proof Pressure is calculated by multiplying the Maximum Probable
Lot Mean (MPLM) service pressure by 1.70 (70% over MPLM) and rounding DOWN to the
nearest multiple of 500 psi.
NOTE: In the event the difference between the calculated Minimum and Maximum
Average Proof Pressures is less than 1,500 psi, the Maximum Average Proof Pressure shall
be positioned 1,500 psi above the Minimum Average Proof Pressure value.
• The Proof Maximum Extreme Variation (EV) is calculated by multiplying the Proof Standard
Deviation (which in the case of Shotshell is equal to the Service Standard Deviation) by the
constant 5.16(5)) and rounding UP to the next 100 psi.
• The Minimum Proof Individual (MPI) pressure is positioned three standard deviations
(proof) below the Minimum Average Definitive Proof Pressure, with the calculated value
being rounded DOWN to the next multiple of 100 psi.
Example:
Shotshell: 20 Gauge (2¾” & 3”) MPLM Pressure = 12,600 psi S.D. = 900 psi
1. Minimum Average Proof Pressure = Maximum Probable Lot Mean Pressure x 1.55
i.e., 12,600 psi x 1.55 = 19,530 psi rounded up to nearest 500 psi = 20,000 psi
2. Maximum Average Proof Pressure = Maximum Probable Lot Mean Pressure x 1.70
i.e., 12,600 psi x 1.70 = 21,420 psi rounded down to nearest 500 psi = 21,000 psi
Since this results in a difference between Minimum and Maximum Average Proof
Pressures of only 1,000 psi, the Maximum Average Proof Pressure is set to
Minimum Average Proof Pressure + 1,500 psi = 20,000 psi + 1,500 psi = 21,500 psi
3. Max. Proof E.V. = Service Standard Deviation x 5.16
i.e., 900 psi x 5.16 = 4,644 psi rounded up to next 100 psi = 4,700 psi
4. Minimum Proof Individual = Min. Avg. Proof Pressure – (3 x (PROOF))
i.e., 20,000 psi – (3 x 900 psi) = 17,300 psi rounded down to next 100 psi = 17,300 psi
5 The Maximum Proof Pressure EV is a statistic derived from knowledge of the population standard deviation. Applying
table figures from Relative Range Tables (Biometrika Tables for Statisticians), we calculate the maximum EV, or Range,
equal to the population S.D. times the table constant 5.16 (for a sample of 10 at 99.0% confidence level).
111
SECTION IV – DEFINITIVE PROOF LOADS
SHOTSHELL PROOF PRESSURE DATA - TRANSDUCER
SAAMI VOLUNTARY PERFORMANCE STANDARDS
112
SECTION IV – DEFINITIVE PROOF LOADS
SHOTSHELL PROOF LOAD SUPPLY
SAAMI VOLUNTARY PERFORMANCE STANDARDS
NOTE: Refer to page 79, Supplier Contact Information, for detailed information on contacting the
manufacturers of listed products.
Shotshell Definitive Proof Loads should be used for one purpose only: the proof testing of Shotshell
firearms.
A list of current suppliers may be obtained from the SAAMI Technical Office. SAAMI-member
companies supplying proof rounds may also be found on the SAAMI website:
https://saami.org/technical-information/reference-proof-ammunition/ .
NOTE: Companies may have internal controls on the distribution of proof rounds in order to ensure
their proper use and disposal.
113
SECTION IV – DEFINITIVE PROOF LOADS
SHOTSHELL PROOF CARTRIDGE IDENTIFICATION
SAAMI VOLUNTARY PERFORMANCE STANDARDS
OPTIONAL
NOTE:
SHOTSHELL BODY - UNCOLORED OR WHITE
PRINTING - RED LETTERS
HEAD - MATTE SURFACE TIN PLATE OR VISUAL EQUIVALENT
(XX.XX) = MILLIMETERS
114
SECTION VI – INACTIVE CARTRIDGES
SHOTSHELL DEFINITION OF INACTIVE CARTRIDGES
SAAMI VOLUNTARY PERFORMANCE STANDARDS
For Gun Manufacturers' Proof Test Use Only: Fire only from fixed rest with operator properly
protected from injury should the firearm be damaged. Purchaser should restrict proof loads to
manufacturing premises. To dispose of proof loads, contact producer for instructions.
DO NOT reload or dispose of fired proof shells in a manner that may make them available for
reloading. Failure to follow the foregoing can result in a personal injury.
Shotshell proof loads are identified by a tin-plated case (or visual equivalent) and uncolored body
with red printing on the body.
For consistent results, proof loads should be stored for 2 weeks at 70°F ± 5° (21.1° ± 2.8°C), and
60% relative humidity before use.
Interior and exterior packaging should bear the following:
DANGER – HIGH PRESSURE
WARNING: KEEP OUT OF REACH OF CHILDREN
(Red lettering on white background)
115