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Wood Group Light Industrial Turbines (USA), Inc

Date : 30-Aug-10 6225-A West Sam Houston Pkwy North.


Engine Model : T 4501 Houston,
TX 77041
Serial Number : 4261C
Customer : WGLIT Tel: 713-849-8800
Fax: 713-849-8888
WGLIT Inc Job No : 810003
WGLIT Inc Test No : 10.08.30 www.woodgroup.com/wglit

Compensation Temperature: - 30 °F
120159-31
Compensator Part Number:
120902-5
PLC Compensator: - 28

Corrected Gas Fuel Performance Data ( 80 °F, 14.7 PSIA ) Achieved Projected1 Limits Acceptable

Compressor Delivery Pressure psig 117 119 - -


Turbine Inlet Temperature °F 1602 1660 1660 P
Inter Turbine Temperature °F 1148 1198 - -
Turbine Exit Temperature °F 834 874 - -
Zero Loss Heat Input MBTU/h 37.54 39.75 - -
BTU/KW-h 13430 12926 Max = 13795
Zero Loss Heat Rate P
BTU/Hp-h 10015 9639 Max = 10286

Hp 3691 4016 Min = 3938


Zero Loss Output Power 2 3 P
KW 2753 2994 Min = 2936

Gas Producer Speed RPM 14893 14853 14950 P


1 Projected Performance calculated for maximum allowable Turbine Inlet Temperature = 1660 °F. Result Error ±2%
2 Core engine only. Calculated at the output shaft from the turbine assembly with zero input and exhaust losses.
3 Different from KWe, since this does not account for losses in gearbox and generator.

Mechanical Integrity Results Acceptable Unacceptable

Lube Oil System and Oil Drain (Data Attached) P O


Vibrations (Plots Attached) P O

Notes:

Operator: Date:

Engineer: Date:

Quality: Date:

Customer: (If Applicable) Date:

Rev 8 Copyright © Wood Group Light Industrial Turbines Inc, 2007 - 2009
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Wood Group Light Industrial Turbines (USA), Inc

Date: 30-Aug-10 6225-A West Sam Houston Pkwy North.


Houston,
Engine Model: T 4501 TX 77041.
Gas Producer Serial Number: 4261C
Tel: 713-849-8800
Customer: WGLIT Fax: 713-849-8888

WGLIT Inc Job Number: 810003 www.woodgroup.com/wglit


WGLIT Inc Test Number: 10.08.30

Assy No. WC-4501-G-R


S/N 4261C
Job No. 810003
O.H. Date 8/26/2010

Version T 4501
Turbine RPM 14950
Output RPM 14950
Match Speed 14853
T5 Comp 120159-31 or 120902-5
T5 Setpoint 1170 °F
IGV Setting 5

Copyright © Wood Group Light Industrial Turbines Inc, 2007 - 2009


Wood Group Light Industrial Turbines (USA), Inc

Date: 30-Aug-10 6225-A West Sam Houston Pkwy North.


Houston,
Engine Model: T 4501 TX 77041.
Gas Producer Serial Number: 4261C
Tel: 713-849-8800
Customer: WGLIT Fax: 713-849-8888
WGLIT Inc Job Number: 810003
www.woodgroup.com/wglit
WGLIT Inc Test Number: 10.08.30

Gas Fuel Data Point One Data Point Two Data Point Three Data Point Four
Performance Results
Units Test Data 80 °F Test Data 80 °F Test Data 80 °F Test Data 80 °F

Date - 30-Aug-10 - 30-Aug-10 - 30-Aug-10 - 30-Aug-10 -


Time - 3:23 PM - 3:30 PM - 3:38 PM - 3:44 PM -
Ambient Air Temperature °F 85 - 85 - 85 - 85 -
Ambient Air Pressure In. Hg 30.03 - 30.03 - 30.03 - 30.03 -

Speed Data
rpm 15041 14917 15073 14950 15071 14908 15071 14893
Compressor Speed
% 100.6 99.8 100.8 100.0 100.8 99.7 100.8 99.6

Turbine Data
Air Mass Flow lb/sec 37.57 37.75 37.61 37.78 37.49 37.77 37.45 37.76
Inlet Differential Pressure Loss In. H20 3.81 - 3.91 - 3.84 - 3.75 -
Inlet Power Loss (Calculated) Hp 49.49 48.91 64.79 64.03 67.79 66.81 68.53 67.48
Compressor Delivery Pressure psig 109 108 115 115 117 116 118 117
Cooling Air Pressure psig 71 70 76 75 77 77 77 77
Gas Fuel Pressure psig 396 - 396 - 393 - 392 -
Gas Fuel Temperature °F 90.43 - 90.43 - 90.71 - 91.04 -
Gas Fuel Flow (XVG) lb/hr 1243.83 - 1683.69 - 1800.19 - 1850.95 -
Gas Fuel Heat Rate (Calculated) BTU/KW h 16041 15851 14405 14236 13953 13752 13640 13430
Gas Fuel Heat Rate (Calculated) BTU/hp h 11961 11819 10741 10615 10404 10254 10171 10015
Gas Fuel Heat Input (Calculated) MBTU/hr 25.62 25.32 34.68 34.28 37.08 36.55 38.13 37.54
Gas Fuel Thermal Efficiency (Calculated) % 21.27 - 23.69 - 24.46 - 25.02 -
Exhaust Differential Pressure Loss In. H20 3.28 - 3.69 - 3.78 - 3.49 -
Exhaust Power Loss (Calculated) Hp 24.94 24.64 31.42 31.05 33.22 32.74 31.25 30.77

Copyright © Wood Group Light Industrial Turbines Inc, 2007 - 2008


Wood Group Light Industrial Turbines (USA), Inc

Date: 30-Aug-10 6225-A West Sam Houston Pkwy North.


Houston,
Engine Model: T 4501 TX 77041.
Gas Producer Serial Number: 4261C
Tel: 713-849-8800
Customer: WGLIT Fax: 713-849-8888
WGLIT Inc Job Number: 810003
www.woodgroup.com/wglit
WGLIT Inc Test Number: 10.08.30

Gas Fuel Data Point One Data Point Two Data Point Three Data Point Four
Performance Results
Units Test Data 80 °F Test Data 80 °F Test Data 80 °F Test Data 80 °F

Temperature Data
Compressor Inlet Temperature - Average °F 89 - 89 - 92 - 93 -
Turbine Inlet Temperature (Calculated) °F 1339 1310 1544 1511 1614 1569 1651 1602
Inter Turbine Temperature 1 °F 928 - 1123 - 1187 - 1220 -
Inter Turbine Temperature 2 °F 871 - 1042 - 1106 - 1137 -
Inter Turbine Temperature 3 °F 958 - 1145 - 1205 - 1236 -
Inter Turbine Temperature 4 °F 866 - 1046 - 1105 - 1146 -
Inter Turbine Temperature 5 °F 948 - 1136 - 1192 - 1223 -
Inter Turbine Temperature 6 °F 931 - 1084 - 1133 - 1156 -
Inter Turbine Temperature - Average °F 917 895 1096 1071 1155 1120 1187 1148
Turbine Exit Temperature - Average °F 666 648 794 773 841 813 865 834

Load Data
KW 1496 1478 2266 2240 2505 2469 2640 2599
Dynamometer Power
BHp 2006 1982 3039 3003 3360 3311 3540 3485
KW 1542 1524 2336 2309 2583 2546 2721 2679
Gas Producer Output Shaft Power (Calculated)
BHp 2068 2043 3133 3096 3464 3414 3649 3593
KW 1598 1579 2408 2380 2658 2620 2796 2753
Gas Producer Zero Loss Output Power (Calculated)
BHp 2142 2117 3229 3191 3565 3513 3749 3691

Copyright © Wood Group Light Industrial Turbines Inc, 2007 - 2009


Wood Group Light Industrial Turbines (USA), Inc

Date: 30-Aug-10 6225-A West Sam Houston Pkwy North.


Houston,
Engine Model: T 4501 TX 77041.
Gas Producer Serial Number: 4261C
Tel: 713-849-8800
Customer: WGLIT Fax: 713-849-8888

WGLIT Inc Job Number: 810003 www.woodgroup.com/wglit


WGLIT Inc Test Number: 10.08.30

Gas Fuel Data Point Four


Mechanical Integrity Results
Units Test Data

Lube Oil System Data


Lube Oil Manifold Temperature °F 122
Lube Oil Manifold Pressure psig 60
Bearing No 1 Pressure psig 60
Bearing No 2 Pressure psig 59
Bearing No 3 Pressure psig 58
Bearing No.1 Lube Oil Flow US GPM 4
Bearing No.2 Lube Oil Flow US GPM 6
Bearing No.3 Lube Oil Flow US GPM 16
Bearing No.2 Lube Oil Drain Temperature °F 161
Bearing No.3 Lube Oil Drain Temperature °F 161
Gearbox Lube Oil Drain Temperature °F 152
Lube Oil Sump Temperature °F 148
Lube Oil Sump Differential Pressure In. H2O 1.0

Copyright © Wood Group Light Industrial Turbines Inc, 2007 - 2009


Wood Group Light Industrial Turbines (USA), Inc

Date 30-Aug-10
6225-A West Sam Houston Pkwy North.
Engine Model T 4501 Houston,
Gas Producer Serial Number 4261C TX 77041.

Customer WGLIT Tel: 713-849-8800


WGLIT Inc Job Number 810003 Fax: 713-849-8888

WGLIT Inc Test Number 10.08.30 www.woodgroup.com/wglit

Turbine Temperatures relative to Zero Loss Output Power


1800

1600

1400
Corrected Turbine Temperatures (°F)

1200

1000

800

600

400

200

0
1700 2200 2700 3200 3700 4200
Corrected Zero Loss Output Power (BHp)
Turbine Inlet Temperature (Calculated) Inter Turbine Temperature - Average Turbine Exit Temperature - Average
Turbine Inlet Temperature Limit Projection at 1660 °F

Copyright © Wood Group Light Industrial Turbines Inc, 2007 - 2009


Wood Group Light Industrial Turbines Inc

Date: 30-Aug-10
6225-A West Sam Houston Pkwy North.
Engine Model: T 4501 Houston,
Gas Producer Serial Number: 4261C TX 77041.

Customer: WGLIT Tel: 713-849-8800


WGLIT Inc Job Number: 810003 Fax: 713-849-8888

WGLIT Inc Test Number: 10.08.30 www.woodgroup.com/wglit

Heat Input relative to Zero Loss Output Power


18000

16000

14000
Corrected Heat Rate (BTU/KW-h)

12000

10000

8000

6000

4000

2000

0
1700 2200 2700 3200 3700 4200
Corrected Zero Loss Output Power (BHp)

Heat Rate Limit Gas Fuel Heat Rate (Calculated) Projection at 1660 °F Projected Corrected Heat Input

Copyright © Wood Group Light Industrial Turbines Inc, 2007 - 2009

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