yorgi2019 Laboratory Design to Support Marine Animals
ANIMALLABS Design
Laboratory Design to Support
Marine Animals
Thu, 04/30/2009 - 11:50pm by S. Keith Bailey, AIA,
LEED AP
People are being drawn in increasing numbers to
our coastlines for access to sandy beaches, fish
catches, and the alluring beauty of the sea.
Similarly, marine scientists are drawn to the
coastline for ready access to the sea and its
extraordinary array of marine life and seawater
—a necessary ingredient to the life-support
systems of sea life.
Designing science laboratories that support
healthy marine animals requires environmental
alignment with dynamic seawater coastlines,
presenting numerous issues for architects and
engineers. Incorporating sustainable design that
overcomes seawater corrosion and natural
disasters is one the greatest challenges facing
buildings that interface with the sea. Design
teams must prepare for myriad scenarios, such
as: the forces of salt water corrosion, seawater
exposure from the exterior, or salt water spray
attacking a science teaching and/or research
laboratory facility used for marine biology and
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oceanography; seawater spills; active
recirculating supply seawater piping; aquaria
tank evaporation; and a facility’s direct exposure
to seawater within. Large fresh air intake grilles,
located low on a building exterior, are required
for 100% outside air at HVAC rooms that must
be located away from saltwater spray, fume
hood chemical discharge, and vehicle exhaust.
All building material finishes in the coastal
environment need detailed study to insure that
they will not break down from corrosion due to
seawater exposure nor be damaged by
hurricane forces.
‘Coastal flooding during storm events
requires the use of ramps at Eckerd
College Marine Laboratory rather than
elevators.
Coastal flooding during storm events
requires the use of ramps at Eckerd College
Marine Laboratory rather than elevators.
Coastal flooding during storm events
requires the use of ramps at Eckerd College
Marine Laboratory rather than elevators.
‘*\ Seawater tables are provided in
teaching labs at Eckerd College with
accessible seawater piping system
exposed above.
Seawater tables are provided in teaching
labs at Eckerd College with accessible
seawater piping system exposed above.
Seawater tables are provided in teaching
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labs at Eckerd
College with accessible seawater pi
system exposed
above.
ing
Coastal Climatic Factors Highly Influence
Building Design. Climatic factors are of extreme
importance for coastal sites. These include a
100-year flood plane, prevailing breezes, 140
MPH wind speed resistance, wind direction,
barometric pressure, temperature, solar
orientation of the building for maximum energy-
conscious performance, solar screening at
glazing, and retention ponds for holding
rainwater and spent seawater. Each reoccurring
factor affects the location of the building
footprint, Sites in Florida, for instance, have
coastlines that face east, south, and west, with
all orientations requiring solar screening from
the reflected glare off the water.
Teaching and Research Marine Lab Design. Floor
plans of wet laboratories, whether for teaching
or research, are most often placed on a
consistent planning module, often 10’8” to 11’
wide by 32’ to 35’ long, based on the
requirements of individual researchers.
Overhead piped services often include vacuum,
compressed air, gas, hot and cold water, chilled
water, filtered seawater, R.O. water with floor-
mounted general floor drains, seawater drains
with cleanouts, and chemical waste drains. All
valves need to be easily accessible to regulate
the flow of piped services. Main valves and
breaker boxes must be placed in alcoves at lab
ingress and egress to be able to turn off all
services should an emergency arise. Emergency
showers and eyewash stations should also be
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provided but may be in hallway alcoves and
shared by multiple labs. Electrical needs include
110v ground fault receptacles and 220v power,
telephone, data, task lighting, overhead
corrosion-resistant lighting fixtures, and drop-
down power reels to service equipment needs.
Refrigerators and any electrical device providing
life support to sea creatures need to be on
emergency power, VAV 5’ to 6’ wide fume
hoods, often with manifold exhaust, should also
be provided.
Daylighting is another important element for lab
occupants and the reproduction cycles of sea
animals. Windows for viewing, with light
controlling devices, must be inoperable due to
the restrictions of controlling 100% outside air
requirements at fume hoods. Some marine labs
introduce skylights over sea animal tanks to
maintain natural 24-hour night and day cycles.
Light fixtures are often mounted over the
holding tanks to control breeding experiments.
Horizontal support rods may be mounted in a
grid at the ceiling, allowing for flexibility in
lighting or for positioning cameras above the
tanks for monitoring at remote monitors.
Horizontal electrical strips need to be plastic,
and wet walls in wet labs, should be finished
with ceramic tile wainscots, epoxy-painted
marine plywood, redwood panels, or epoxy-
painted water-resistant gypsum board. Marine
plywood and redwood panels have the
advantage of easily securing the secondary
seawater and chilled-water piping to the wall to
deliver water to individual sea-life holding tanks.
Whatever the finish or trim on a wet wall, it
must resist the air-borne salts or direct splash of
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highly corrosive seawater. Even many grades of
stainless steel will show corrosion over time.
Teaching labs often use three tiers of seawater
aquaria, stacked from narrow with shallow trays
at the top, to wide with deep tubs at the
bottom. This configuration is referred to as a
sea-table and is often built into an “A-frame”
structure. The smaller trays hold small sea
creatures and the seawater overflows into the
next tray. The middle tray houses larger sea
creatures, and its seawater overflows into the
large tub at the bottom, where the largest sea
creatures live. The bottom tubs are connected to
the seawater drains. Another version of a sea-
table may be a linear shallow tray table top with
individual small glass aquaria set on the table,
where each aquarium receives a small stream of
re-circulating seawater, and a central drain
captures the seawater runoff. Epoxy-coated,
pressure-treated lumber with stainless-steel
fasteners are sometimes used to support a sea
table. The use of low-tech materials seems to be
the best solution, given the corrosive and
potentially damaging effects of seawater. Hose
bibs can be provided at wet walls to clean tanks
and wash down the salt spills on the concrete or
clay tile floors.
All other walls in a wet lab receive epoxy paint.
Floors are most often sealed concrete, clay tile,
or seamless sheet flooring, turned up at the wall
to form a base. Ceilings tend to be water-
resistant acoustical tile with plastic suspension
supports. Open ceilings are discouraged, due
the eventual corrosion of exposed piping and
metal hangers. Stainless-steel pipe hangers and
anchors should be specified. Wall and base
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cabinets are wood with pressure-treated, water-
resistant wood used at 6” high floor bases.
Casework tops may be as low-tech as acid-
resistant plastic laminate, or they may need
acid-resistant resin or stone tops. Special
attention should be given to the design of seams
to assure that no moisture penetrates to the
substrate materials. Perimeter walls often
require wood cabinets for storage and floor-
mounted equipment alcoves. Depending on the
level of research, two researchers may be able
to share a fume hood in an adjacent alcove.
Finally, any equipment that can be stored in a
lab support space, in a room without open
seawater tanks, will last longer due to
seawater’s corrosive forces.
Sources of Fresh Seawater,
* Option 1: A 6” diameter well may be drilled in
close proximity to the marine lab with a pump
delivering seawater to the building. An
additional booster pump may be provided to
pump seawater to the tank farm or to the multi-
level wet lab areas located within the facility.
Sand filters and appropriate valves should be
placed at both locations. Plastic pumps, valves,
filters, and piping, similar to swimming pool
technology, are more economical and easier to
maintain and replace than expensive stainless
steel pumps, which along with their high first
costs, are eventually subject to seawater
corrosion. All of this equipment should be
located in a secure area, so the life-support
systems cannot be modified by anyone other
than by trained marine lab personnel (CMU low
walls with a roof hatch for a cover prove to be a
good, secure pump house structure).
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* Option 2: Depending on the quality of the
water, PVC piping can be placed on a bay, gulf,
or ocean bottom, and then extended several
hundred or even several thousand feet away
from the seawall or coastline. The depth of the
pipe - usually 8’ to 15’ - is such that water
disturbance is low when boats pass over the
piping. Water samples need to be tested to
determine other factors, such as degree of
salinity before the final distance, and the
seawater’s depth and route. Mangrove, sea
grass, and water bottom disturbance will also
need regulatory reviews and approval with some
mitigation probable.
* Option 3: Artificial or manufactured seawater
can be utilized; however, food sources will not
be present, as they exist only in native
seawater.
* Option 4: A seawater pump can be mounted
on a barge with flexible hoses and piped to a
pump station located at the coastline. Since
storage tanks will exist at the building, refilling
of these tanks will probably occur on a weekly
basis.
* Option 5: Milk trucks, converted to hold
seawater, can make weekly seawater deliveries.
The quality of the estuarine, bay, gulf, or ocean
seawater is essential to the support of sea life
and experiments. Unfortunately, permitting the
hundreds or thousands of feet of supply lines
along the bottom of a bay can be costly in
material and labor, and building schedules are
often complicated, due to the necessity for
multiple permits by numerous agencies. It is not
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uncommon to see the permitting process for
seawater supply and return take as long as the
actual construction of the marine lab.
Returning spent seawater to the bay, in lieu of
using seawater retention ponds, is a longer,
more difficult process due to regulatory
requirements for filtration and treatment.
Maintenance of both supply and return
unfiltered seawater systems can be frequent
and time consuming, with many clean-outs
required. Fouling is often due to growth on the
internal lining of unfiltered supply lines.
Therefore, redundant supply lines are required,
where one is under maintenance when the other
is actively delivering seawater. Pump and filter
systems are also necessary at the water’s edge
and at the building where it is delivered to
various distribution points.
Designing an Active Seawater System. Marine
science buildings that are located on a bay, gulf,
or ocean coastline are often equipped with
active recirculating seawater systems flowing
through its wet laboratory areas.These life-
giving systems for academic teaching and
research marine labs may require only one type
of seawater, drawn from an adjacent source.
They cost approximately $250,000 to $1 million
to construct and demand an aquaculture
specialist's design expertise. At large established
marine research labs, three to five different
seawater taps may be provided at each lab to
meet differing marine animal seawater needs.
The primary challenge of creating enduring
buildings is the introduction of a filtered or
unfiltered corrosive-resistant, re-circulating
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seawater supply pressurized piping system that
is mounted, in an accessible area,
approximately 7’6” overhead. This allows for
ease of regular, periodic maintenance, piped into
teaching and research laboratories, lab support
spaces, and aquaria rooms. If any dead legs
exist in the seawater piping, they will foul
piping, resulting in water that is contaminated
and pipes that need cleaning.
Re-circulating Fresh Seawater System Loop. To
transport seawater from the booster pump to
the wet walls and aquaria areas of wet labs,
high-pressure PVC piping at all elbows,
connectors, and cleanouts at 10’ to 12’ spacing,
need to be a minimum 150 PSI, although, actual
delivery PSI may be significantly less. Normally,
4” diameter PVC piping is used at low pressure
to 1) minimize damage to food sources within
the seawater, and 2) reduce buildup of debris on
piping walls. Redundant supply lines are
provided, especially with unfiltered seawater, to
allow maintenance on one line while the other is
providing active delivery of life-supporting
seawater.
Supply line seawater temperature can vary
significantly from the inside building
temperature, so supply piping must have an
insulating wrap to avoid condensation drips. The
path of the seawater loop needs to be reviewed
to avoid any dead legs in the system where
debris and un-circulated seawater may be
trapped and contaminate the seawater tap
serving a tank. Flexible clear plastic tubing can
be extended from plastic supply valve cocks
mounted on the sides of the supply lines, often
mounted at 2’ on center over wet walls,
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seawater sinks in teaching and research labs,
tank farms, and aquaria rooms.
Dedicated seawater trench or area drains with
surface funnels to capture tank drains, may be
placed adjacent to wet walls to collect spent
seawater, If the wet lab has a BSL-3 or ABSL-3
rating, redundant drain systems should be
provided, as well as UV and chlorination
treatments to the spent seawater prior to
disposal or re-circulation. Spent seawater
disposal can be sent to a dedicated retention
pond or returned to the bay, gulf, or ocean with
proper permits, filtering, and chemical
treatment. Cleanouts should be provided in the
4” diameter waste return line, at a minimum of
20’ apart for periodic maintenance.
seawater to the Bench and Back
Seawater to the Bench and Back
(Click To Enlarge)
Maintaining the Water Quality of the Seawater
System. Saltwater testing at the fresh seawater
source as well as at the point of delivery to
holding tanks at the building, will determine if
the seawater quality is acceptable to
researchers (it is the responsibility of the
researchers to define the source criteria so that
delivered seawater meets the needs of marine
life). The quality of the fresh seawater is
maintained by controlling:
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* Water intake location. If the source is drawing
seawater from the bay, gulf, or ocean, the pipe
intake should have a stainless steel mesh filter
that can be lifted to the surface and be cleaned
periodically. The mesh is usually 1/4” to 1/2” in
opening size to prevent large sea life from
entering, still allowing small food sources to
enter the system. The size will vary and will
generally be more open for unfiltered seawater
than for filtered seawater. The depth of the
intake is 8’ to 15’, based on the extent of
disturbance at the surface.
* Distance of travel in the supply piping. Piping
distance should not be more than approximately
3,000 feet, due to the lack of oxygen being
added to the water,
* Temperature at the holding tanks. Chilled
water piping at the building, available at aquaria
and lab wet walls, along with thermometers and
heaters provided at each holding tank, are ways
to ensure that seawater temperature matches
the source temperature.
* Oxygen content. Ozone generators, tank air
pumps, and skimmers may be provided at the
building and individual tanks to control oxygen
content.
* Sea creature food sources. Important
nutrients necessary for marine animal health are
contained within the seawater. Water pressure
that is excessively high or screen filtering that is
overly fine can remove too many of the
miniscule creatures and thereby reduce the
seawater’s overall quality.
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* Turbidity at the point of intake. The stirred up
waters from boat and ship movements above a
seawater intake need to be avoided. Increasing
the depth of the intake to find undisturbed
waters, is the solution when the intake is in the
path of navigable waters. Often, this
requirement will extend piping far into a bay,
especially in areas such as Florida, where
shallow seawater depths along the coastline are
4’ to 6’ and can extend thousands of feet into
the bay.
* Water pressure. Low pressure delivery of
seawater allows small living nutrients within to
survive while the seawater travels to the holding
tanks where sea creatures live.
* Filtration. Most seawater systems filter water
prior to being introduced within the building.
This reduces the fouling of the lines and
removes some of the parasitic animals found in
the water.
* Quantity. The sizing of seawater holding tanks
and the delivery piping system should be
adequate to meet the facility's needs. Re-
circulated water will need to be purged from the
system on a weekly basis.
* Salinity. Researchers must test the seawater
to confirm a level of salinity necessary for the
sea life that they support.
* Age of the seawater. A week's supply of
seawater stored in holding tanks should be
adequate and allow for weekly purging of the
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system to keep fresh seawater available within
the system.
* Constant power source. Pumps need
uninterrupted power, which means that the
pumps of a seawater system must be on
emergency power in the likely event of coastal
storms that interrupt the power supply.
There are numerous factors to consider when
designing specialized marine laboratories. These
range from the need to curb seawater corrosion
to understanding how to prevent incredible
losses from high-wave seawater surges, heavy
rain flooding, and high-wind damage from
hurricanes hitting coastal sites. Design
professionals must be extremely attentive to the
special needs of buildings that house
researchers and their marine friends when living
on our dynamic coastlines.
S. Keith Bailey, AIA, LEED™ AP, is an
architect, with a science and technology focus,
at Einhorn Yaffee Prescott, Architecture and
Engineering, P.C., in Washington, D.C. He has
been involved with the design of more than a
dozen biological and marine wet labs most often
built on coastal sites. Laboratories for marine
life for government agencies have included the
Smithsonian Institution, U.S. Geological Survey,
Florida Marine Research Institute and higher
education facilities such as, Florida International
University, University of South Florida,
University of North Carolina, and Eckerd
College. Keith can be reached at
kbailey@eyap.com or 202-471-5106.
hitps:lwww laboratoryequipment.comiarticle!2009/D4Vlaboratory-design-support-marine-animals ranetorzot9 Laboratory Design to Support Marne Animals
Keith Bailey will be speaking on laboratory
design for marine animals at the 2007 TurnKey
Conference.
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