Pneumatic Change-over Valve Product No. 1764733-81 1764733-82 1764733-83 1764733-84 Printed Apr 1996 Book No, 1818084-02 V1 I Alfa Laval Marine & PowerAifa Laval reserve the right to make changes at any time without prior notice. ‘Any comments regarding possible errors and omissions or ‘suggestions for improvement of this publication would be gratefully appreciated. Copies of this publication can be ordered from your local Alfa Laval company. Published by: Alfa Laval Separation AB Marine & Power Oil Treatment Division S- 147 80 Tumba Sweden © Copyright Alfa Laval Separation AB 1996.Study instruction manuals and observe the warnings before installation, operation, service and maintenance. Not following the instructions can result in Serious accidents with fatal injuries. In order to make the information clear only foreseeable conditions have been considered. No warnings are given, therefore, for situations arising from unintended usage of the machine and its tools. A summary of the safety information is found in the Safety chapter under divider 1.Contents 1 Function Description 1.1 Application 1.2 Working Principle 1.2.1 Activated valve 1.2.2 Deactivated valve 2 Fault Finding 3 Maintenance 3.1 Replacement of Diaphragm 3.2 Replacement of Nut and Stuffing box 3.3 Replacement of ‘Stem and Disc 4 Technical Data 4.1 Specification 4.2 Dimensions 5 Spare Parts 1818084-02 10 "1818084-021 Function Description 1.1 Application = The pneumatic change-over valve is used in a il supply line to a separator. Oil is fed cither to recirculation or to the separator. af UT B A Inlet B Recirculation (Deactivated) C To Separator (Activated) 1.2 Working Principle N CAUTION Entrapment hazard Do not touch the valve spindel when the valve is connected. It may go down and cause injusies to your hands. : A Deactivated B Activated 1818084-021 Function Description Pneumatic Change-over Valve 1.2.1 Activated valve The valve actuator is pressureized by compressed air (1). The diaphragm (2) and piston rod (4) are pressed downwards and opens the valve for flow straight through. 1.2.2 Deactivated valve When the valve actuator is depressurized to atmospheric pressure, the diaphragm is puched up by the spring (3), the piston rod (4) moves up and closes the valve for straight 3 Airinlet through flow and opens for flow through the 3 Sorng bottom valve port. 4 Piston rod / Stem 2 1818084-022 Fault Finding Fault Probable cause Remedy No change-over or sluggish | Diaph,ragm broken. Fitnew Glaphragm Sreraton of Be change Ot | i xipoly wadoqusto. Examine the solenoid valve block (air) and the air supply line, and correct the fault. Air pressure too low. ‘Adjust the air pressure. Air leakage. Fit a new seal. 1818084.022 Fault Finding Pneumatic Change-over Valve 4 te16084-023 Maintenance : A CAUTION Burn hazard Shut off the process oil before dismantling and repair. The oil may be hot and cause burn injuries. NOTE Make sure air pressure is released before dismantling. 3.1. Replacement of Diaphragm ~~ 1. Unscrew the hexagon screws at the top and remove the cover (1). 2. Replace the diphragm (2). 3. Reassemble in reverse to disassembly. 1818084-02 58 Maintenance Pneumatic Change-over Valve 3.2 Replacement of Nut and Stuffing box 1. Unscrew the hexagon screws at the top and remove the cover and diaphragm. 2. Unerew the piston (3). 3, Remove cam and nut (4), and spring (5). 4, Replace nut (6), bush (7), castle nut (8), and packing (10). 5. Re-assemble in reverse to disassembly. : . 1 Cover 7 Bush Note During reassembly, screw piston (3)on 2. Diaphragm & Castio fut to stem (9), and adjust A according to 3 Piston 9 Piston rod / Stem table below. 4 Cam+Nut 10 Standard packing H 5 Spring 6 Nut A Adjustmentheight ‘Connection 25 | 40 ‘A (mm) 95 | 145 6 te1e08402Pneumatic Change-over Valve 3 Maintenance 3.3 Replacement of Stem and Disc 1. Before disassembly - mark the flange connection position to the housing (1). 2. Unscrew the flange connection, 3, Remove cover (2), diaphragm (3), piston (4), and the nut (5). 4, Replace the stem (6), and disc (7). 5, Re-assemble in reverse to disassembly. Note During reassembly, screw piston (4) on to stem (6), and adjust A according to table in 3.2. i8te084-o2 3. Diaphragm 4 Piston 5 Nut 6 Piston rod / stem 7 Disc PTFE A Adjustmentheight3 Maintenance Pneumatic Change-over Valve 1818084-024 Technical Data 4.1 Specification Media Maximum temperature Maximum operating pressure Maximum pilot pressure Material Installation Function Ref. 1764783 Rev. 3 181808402 Mineral oil 180°C 1.6 Mpa (16 bar) 1.0 Mpa (10 bar) Valve body — Spheroidal graphite iron Stem - stainless steel Disc — brass Sealings ~ PTFE Diaphragm — NBR (Nitrile / buna-n) The valve can be mounted in any position, except with diaphragm downward Inlet ~ Recirculation normally open (N.O)4 Technical Data Pneumatic Change-over Valve 4.2 Dimensions ci/4 oC N Ret. 1764733 Rev. 8 Inlet N Recirculation é © Toseparator Dimensions Article No. a Weigh | Ky | Flanges Gonna ]B Oc /E /en]/apexn]en TK [Lite see 1764733-81 | 25 _|282 |187 [156 [110 |125 [o14 (xa) | 85 | 14 [05 | 8 | 12 | DIN 1764733-82| 26 [282 |187 [186 |110 [125 [O19 (x4) | 90 | 14 [95 | 8 | 2 | ws 1764733-83 | 40 _|302 |197 [156 [140 |150 |@18 (a) [110 | 16 | 105| 15 |s18| DIN 1764733-84 | 40 _|302 |197 |156 [140 |150 |@19 (x4) |105 | 16 [105] 15 [318] IS 10 1818084-025 Spare Parts Ret. 1764734 Rev. 1 181808402 Item’ aty ArticleNo. Description Remarks 1 1764734-04 Diaphragm ‘Connection 25, 1764734-10 Connection 40, 2 1764784-05 —Nutand stuffing box kit Connection 25 1764734-11 Connection 40, a 176473406 Stem/ Disc kit Connection 25 1764734-12 Connection 40, ¥ ei "eS 4 5 Spare Parts Pneumatic Change-over Valve a 12 H 1818084-02