HIRA MILL (WELDING & GAS CUTTING )

Control Measure Verification of Control

Location Risk Identification Implementation Measure
Likel Initia
Fina
Severi y l Risk Likel
Risk Date Control l
S Zon Departme Are What is the ty Hoo Scor Responsibil Action Responsibil Severi y
Control Action Measure Risk
L e nt a Hazard Table d e. ity Status ity ty Hoo
Measure Taken on Audit Scor
3 Tabl Tabl d
e
e2 e1
Supply source
to machine -
1.Improper 100% 100%
power supply SOP's SOP
RD socket rating & complian Continuo Implement Complian
1 M Mill Mill condition 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Supply source
to machine - 100% 100%
2.Improper SOP's SOP
condition of complian Continuo Implement Complian
supply cable 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Supply source
to machine -
3.Improper 100% 100%
size of supply SOP's SOP
cable complian Continuo Implement Complian
,condition 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Supply source
to machine -
4.Improper
power 100% 100%
termination at SOP's SOP
machine complian Continuo Implement Complian
terminal box 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
 Machine - 100% 100%
1.Improper SOP's SOP
RD provision of complian Continuo Implement Complian
2 M Mill Mill body earthing 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Machine - 100% 100%
2.Improper SOP's SOP
condition of complian Continuo Implement Complian
machine body 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Machine -
3.Improper 100% 100%
condition of SOP's SOP
handles, complian Continuo Implement Complian
coverings, etc. 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Machine -
4.Improper
on/off switch 100% 100%
knob in plastic SOP's SOP
& without any complian Continuo Implement Complian
damage 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Machine -
5.Improper
current
regulator knob 100% 100%
in plastic & SOP's SOP
without any complian Continuo Implement Complian
damage 4 3 12 ce Mill Head us ed ce Mill Head 1 3 3
Machine -
6.Improper
cable 100% 100%
termination SOP's SOP
points with complian Continuo Implement Complian
lugs 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Machine -
7.No supply 100% 100%
indicator lamp SOP's SOP
provided/work complian Continuo Implement Complian
ing 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Machine - 100% Continuo Implement 100%
8.Improper sl. 3 3 9 SOP's Mill Head us ed SOP Mill Head 1 3 3
 No. Marked complian Complian
clearly on body ce ce
Machine -
9.No end shaft 100% 100%
cover available SOP's SOP
(in welding complian Continuo Implement Complian
generators) 4 3 12 ce Mill Head us ed ce Mill Head 1 3 3
Machine - 100% 100%
10.No rcbo for SOP's SOP
leakage complian Continuo Implement Complian
protection 4 3 12 ce Mill Head us ed ce Mill Head 1 3 3

From machine
to electrode -
1.Improper 100% 100%
condition of SOP's SOP
RD supply / complian Continuo Implement Complian
3 M Mill Mill earthing cable 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
From machine
to electrode -
2.Improper 100% 100%
welding & SOP's SOP
earthing cable complian Continuo Implement Complian
laid properly 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
From machine
to electrode -
3.Improper
earthing cable 100% 100%
connected SOP's SOP
directly to the complian Continuo Implement Complian
job 3 3 9 ce Mill Head us ed ce Mill Head 1 3 3

Gas cutting - 100% 100%

1.Cylinder SOP's SOP
RD leakage complian Continuo Implement Complian
4 M Mill Mill 4 3 12 ce Mill Head us ed ce Mill Head 1 3 3
Gas cutting - 100% Continuo Implement 100%
2.Fire 4 3 12 SOP's Mill Head us ed SOP Mill Head 1 3 3
 complian Complian
ce ce
Gas cutting - 100% 100%
3.Spatter SOP's SOP
complian Continuo Implement Complian
3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Gas cutting - 100% 100%
4.Flash SOP's SOP
complian Continuo Implement Complian
3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Gas cutting - 100% 100%
5.Equipment SOP's SOP
failure complian Continuo Implement Complian
3 3 9 ce Mill Head us ed ce Mill Head 1 3 3
Gas cutting - 100% 100%
6.Poor quality SOP's SOP
regulator complian Continuo Implement Complian
3 3 9 ce Mill Head us ed ce Mill Head 1 3 3