KILN TWO SHELL CHANGE SAFETY MEASURES AND REQUIRE! TS i) MANDATORY site visit must be carried out, otherwise failure to do so will lead to automatic disqualification ii) MUST prove to have done similar works in related manufacturing industry iii) A thorough site risk assessment to be done before commencement of work. iv) All personnel involved in the job to be safety inducted for familiarisation with the scope of work and the risks involved v) A risk assessment board to be availed on site furnished with the permit to work, risk assessment form, hot work permit and job procedure. vi) Ensure all electrical connections have been isolated and a Lock out, Try out, Tag out procedure have been followed before taking over the plant for the job, vil) A (ool box talk to he held before commencement of every shift to highlight on the new risks encountered or expected and how to mitigate them, viii) A person in charge of safety to be identified and be known to all the personnel during every shift, ix) A first aid kit to be availed on site at all times and a shift first aider identified. x) All oxy-acetylene sets to be inspected and tested for leakages before use and hoses to be clear of falling hot material, sharp edges and dropping debris. xi) All personnel shall wear the mandatory PPE at all times and ensure use of other relevant PPE, depending on the nature of work and condition of the work site. xii) Housekeeping to be done at every stage of work and thoroughly at every close of shift TOOLS REQUIRED i) Two sets of combination spanners ranging from No. 17 to 60 ii) 4Nos. 10 Kg, engineering hemmers, iil) 4 Nos, steel wedges size 40x250x50mm, ix) 2.Nos. long claw bars. v) 2Nos.10 tonne by 5 meter chain blocks vi) 2 Nos. 200 tonnes Jack plus pumps vii) 1 Nos. Skg Sledge hammer viii) 4Nos. Taper wedges CONSUMABLES REQUIRED i) Skg Cotton rags ii) Grephite iii) Grease blocks iv) Piano wire/ thin manila ropeEQUIPMENT i) 75 tonne crane WORKS TO BE ARRANGED BY THE TCML Unless otherwise specified in the tender documents, the following works shall be arranged by the owner. i) Space for accommodating all the equipment and components involved in the work. Provide all technical drawings required. Provide all the required as per the drawings. Provide all equipment, consumable items and materials required. WORKS TO BE ARRANGED BY CONTRACTOR | TASK NAME: TCML - RK2 HOURS | COSTING PER SECTION ONE | PROJECT (KSA) I | SECTION ONE | aT [2 | Pre-shutdown tasks ~2.00 days day | 16 |__| shift 3 Site establishment - Tooling & 16 equipment [Crane establishment ~TCML 16 3_| Crew medicals & inductions 8 6 _| Flame off 0 T_| Cooling period 8 8_| Install required scaffold~TCME [10 ‘9 [Install HTD axial lock~Lockkiln in [5 _| uphit! position a ee eee 10_| Install pre-fabricated shell supports iz SECTION TWO COSTING PER SECTION TWO (KSH) 11 _| Project commencement 12 | Open kiln 0 13_| Loosening of bolts at station One 4 14 | Refractory removal ~ Areas applicable to | 8 shell replacement only 15_| Rotate kiln and mark cut Tine on shell [4 16 | Dismantle the existing tire chairs 8 17_| Dismantle Inlet seal arrangement is 18 | Remove the existing ~ fire sections- 1B | Station one [19] Tack shell supports to take weight of 16sections 20 _| Cut shell ~ Two positions simultaneously | 36 25 | Install alignment brackets ~ Both sections | 12 | where applicable 26 | Install new shell ~ Section 2 (inlet) and secure Station one tire [27 | Install new shell ~ Section 1 6 28 | Huck bolt the ~ new tire chairs (26 12 chairs) 29 _| Install remaining alignment brackets 12 30_| Align shell sections 12 31 | Weld sections & NDT ~Two positions | 68 simultaneous! 32 | Remove alignment biackets and dress | 8 shell 33_| Final NDT welds & dressed area ofshell_| 6 34 | Weld anchors & prepare the new tire 6 section | 35 | Install and weld inlet nose segments 48 |__| assembly ~ Rotation of kiln required 36 | Install replacement inlet lamella seal 12 arrangement 37_|_Install scroll plates-12 pes 12 38 | Remove shell support structures 12 39_| Install and weld the 90° lifters & chairs [24 40_| Remove scaffo 41_| Refiactory installation 42 | Installation of bumer & ancillaries 43_| Remove HTD axial lock 44 | Project conclusion and House keeping | 12 45_| Flame on 0 21 | Weld lifting lugs to existing shell & 18 | [NDT | 22_| Remove shell ~ Section 2 (inlet) 6 | 23 | Remove shell ~ Section 2 (inlet) 6 | SECTION THREE COSTING PER SECTION THREE (KSH) 24 | Dress existing shell edge 36 TOTAL PROJECT COST KSH (SECTION 1,2 & 3)‘The General Arrangement of Kilns is as per Drawing A/0105 Technical sicit Criteria | Criteria | a Tender Returnable Proof Format | Weighti | Sub | aoe ng Weighting 1 Technical criteria 90% Is your company certified meee [1 [nea lseinitechanicat? | Ataeh eutent Cetfcete 10% | z The bidder shall submit copy of Gas assign tees completion certificates/ un-priced abcess ae meh P.O. copies in support of above. If 2 | fibrcaion and welding eguzed purchaser may visit tbe one | 40% Completion Certifieates of | 0£ bidder's client to verify the details | similar jobs eal galas submitted by the bidder in support of : past experience as indicated above i ‘Attach a detailed work schedule for |] s anni eoncaiat all the activities/work scope (Gannt | 40% and installation work PI Chart complete with staffing levels). | Safety criteria 10% | Does your company have | competent, trained, safety Arash a valid WIBA for | J 0% conscious, and insured personnel__| ™ | Total 100% | Aminimum overall score of 70% will be used to deem the tenderer technically acceptable and anything below 70% will deem the tenderer technically unacceptableFinancial DESCRIPTION av UNIT PRICE @ i. Tender for the Kiln Shell Change 1 | wp sum z Other Charges [= wresun [Sub Totals VAT | Total NB: Site Visit is Mandatory on 19" May, 2017