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Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
Abstract
This research work is about the production of biodiesel from jatropha oil on a commercial
scale. Jatropha was chosen because it is not edible therefore, it will not pose a problem to
humans in terms of food competition. A SuperPro Designer V.7.0 was used to simulate the
design of jatropha biodiesel plant.The process was fully outlined. Analysis and review of the
results showed the variation of production cost over the range from 15000 to 300000 MT/
yr of biodiesel from Jatropha oil per year . The analysis assumes that a new facility will be
built for this process, and the project lifetime is 15 years. One of the most important findings
of this study is that biodiesel price is compatible with diesel fuel world price of about 800 $/
ton to 1200 $/ton ,while Jatropha biodiesel unit production cost is about 520 to 1040 $/ton
depending on production rate. At production rate 300000 MT/yr will the amount of Sudan
diesel import will minimized by 11%. Recycling of crude Jatropha oil and methanol proved
both cost-effective and environmentally friendly.
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
PR OC and TR
Design case
(kg MP/yr) ($/yr)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
Table 2 above ,shows that oil crude Jatropha oil and methanol with
and methanol recovery ,and two reduce input cost.For production rate
reactions and methanol recovery (PR) more than what mentioned the
designs are preferable because they project is profitable.
become profitable with lowest Sample figure 3above ,shows the
production rate and operating cost breakeven point for oil and methanol
due to consuming or recycling of recovery design.
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
Figure 5,shows that the minimum methanol recovery and two reactions
total capital investment requirments and methanol recovery designs
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
Table 3: NPV
Design PR(kg MP/yr)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
Figure 8,shows that desings with and methanol recovery designs) had
consuming or recycling crude the highest NPV values so they are
jatropha oil and methanol (two preferable.
reactions and methanol recovery,oil
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
This mean that by implementing this project in port diesel will decries by
about 11% .
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
Figure 13, shows that Jatropha biodiesel price is compatible with diesel fuel
world price of about 800 $/ton to 1200 $/ton, while Jatropha biodiesel unit
production cost is about 520 to 1040 $/ton depending on the production
rate.
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
References
[1] Mahlia,T. M. I.; Ong, H. C.;Masjuki,H. H. Techno-economics analysis of
biodiesel production from palm, jatropha curcas and calophyllum inophyllum
as biofuel,(2012).
[2] Hazir Farouk Abdelraheem , Andrew Lang ,and Mohammed Elhadi
Ahmed Elsayed ,Jatropha Curcas: A Viable Alternative Source of Clean
Energy to Meet Sudan’s Growing Energy Demand, international conference
on computing, electrical and electronic engineering (ICCEEE),(2013).
[3] Sulaiman Al-Zuhair, Production of biodiesel :possibilities and challenges,
Biofuels, Bioprod. Bioref. 1:57–66 Wiley Inter Science,(2007).
[4] Lars Kåre Grimsby, Jens Bernt Aune ,and Fred Håkon Johnsen
, Human energy requirements in Jatropha oil production for rural
electrification in Tanzania, Energy for Sustainable Development 16,pp.
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Red sea university Journal of Basic and Applied Science ISSN: 1858 -7690 (Online)
Vol. 2 Special Issue (1) - March 2017 ISSN: 1858 -7658 (Print)
297-302,Elsevier,(2012).
[5] Joshua Folaranmi, Production of Biodiesel (B100) from Jatropha Oil Using
Sodium Hydroxide as Catalyst, Journal of Petroleum Engineering,Volume
2013, Hindawi Publishing Corporation,(2013).
[6] IMF Country Report No. 12/299.
[7] Salwa Malik Omer Awad, biodiesel production from jatropha oil ,master
thesis ,U.of k ,faculty of graduate, (2012).
[8] Emily J. Stebbins ,Technical and economic feasibility of biodiesel
production in Vermont: Evidence from a farm-scale study and a commercial-
scale simulation analysis ,master thesis,The University of Vermont,may(
2009).
[9]Wilson Parawira ,Biodiesel production from Jatropha curcas: A review,
Scientific Research and Essays Vol. 5(14), pp. 1796-1808, 18 July,(2010).
[10] Ashok Pandey ,Handbook of Plant-Based Biofuels, Taylor and Francis
Group,(2009) .
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Nomenclatures
BEP : Break Even Point
B1 % - B99 % : Biodiesel Blend Percentage in Gallon of fuel
CJO : Crude Jatropha Oil
FFA : Free Fatty Acid
HC : Hydro Carbon
IRR : Internal Rate of Return
J : Jatropha
JME : Jatropha Methyl Esters
MATLAB : Matrix Laboratory
MFP : Multi Functional Platform
MP : Main Product
MT : Metric Ton
NPV : Net Present Value
OC : Operating Cost
PR : Production Rate
TR : Total Revenues
VOC : Volatile Organic Component
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