Mecton Training & Technical Services Pvt.

Ltd, Chennai

For

Duration: 250 Hours – Weeks : 10

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 Mecton Training & Technical Services Pvt. Ltd, Chennai

OVERVIEW OF MODULES/UNITS

1. General Topics – 30 hours

Module/Unit Time per

Module/Unit Name
No. Module/Unit
1.1 Health & Safety 6

1.2 Soft skills 24

2. ELECTRICAL - 120 hours

2.1 Electrical - Fundamentals and Basics 03
2.2 Electrical Power Measurement 03
2.3 Electrical Circuit Theory 03
2.4 Batteries and Chargers 02
2.5 Basic Electrical Protection 06
2.6 HT Breakers 06
2.7 Lighting and Illumination 03
2.8 Electrical Machines – AC & DC Generators and Motors 06
2.9 Motor Maintenance concept 03
2.10 Generation, Transmission & Distribution of Electricity 06
2.11 Transformers, Distribution Transformers, Instrument 06
2.12 Transformer, Relays, Timers
Transformer Maintenance concept 03
2.13 VFD 06
2.14 Earthing 03
2.15 Electronics 10
2.16 PLC, HMI 06
2.17 SCADA, DCS 10
2.18
Electrical Installation Basics 15
2.19
KAHRAMAA Standards 20

Total Training Hours (Theory) 150

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 Mecton Training & Technical Services Pvt. Ltd, Chennai

Details of modules/units

1. ELECTRICIAL – General Topics (30 hours)

1.1. Industrial Health and Safety 6 hrs.

 Health and Safety rules and regulations

 Safety signs and labels
 Handling of hazardous substances
 Sources of safety information
 First Aid facilities and equipments
 Handling of electric shock victim
 Reporting of industrial accidents
 Identifying hazardous situations
 Fire safety procedures
 Fire fighting equipments
 Lifting & carrying techniques
 Protective clothing and equipments
 Good house keeping
 Hazard analysis of a given task

1.2. Soft skills 24 hrs.

 Introduction to soft skills

 Communication skills
 Presentation skills
 Interpersonal skills
 Group discussion and team building
 Time management
 Memory Improvement
 Leadership and Management
 Work and home balance
 Lateral thinking
 Email etiquettes
 Entrepreneurship
 Spiritual maturity
 Resume Building

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 Mecton Training & Technical Services Pvt. Ltd, Chennai
2. ELECTRICIAL – Theory (120
hours)

2.1. Fundamental Electrical Terms 03

hrs.

 Electron theory
 Fundamental electrical terms
 Units of electrical measurements and their multiples
 AC and DC
 Advantages of DC over AC
 Differentiate AC and DC
 Necessity of DC
 Conversion of AC into DC and methods
 Static converter – rectifier and types

2.2. Electrical Power Measurement 03

hrs.

 Basic Definition of Power & Energy

 Basic Methodology for Power Measurement
 Wattmeter – Principle and operation
 Single phase Power and Energy Measurement
 Three Phase Power and Energy Measurement

2.3. Electrical circuits and calculations 03

hrs.

 AC circuits – inductive, capacitive and resistive circuits

 Power factor, improvement of power factor
 Basic concept of Electrical Circuit
 Ohm's law
 Kirchhoff’s Current and Voltage law
 Voltage and current Division
 Problems and Solving Examples

2.4. Batteries and Chargers 02

hrs.

 Function of batteries and chargers

 Types of Batteries
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 Basic circuit of chargers and its operation
 Duty cycle , charging and discharging
 Applications

2.5. Basic Electrical Protection and Measuring Instruments

06 hrs.

 Earth Fault Protection

 Over current and over voltage protection
 Differential Protection
 Distance Protection
 Over current protection of circuits, its necessity
 Fuse, study of MCB, ELCB / RCD
 Earthing, its importance and uses
 How earthing is made
 How to improve earthing conditions
 Types of electrical measuring instruments – analog and
digital
 Use of – Voltmeter, Ammeter, Ohmmeter and Multimeter

2.6. HT Breakers 06
hrs.

 Function Of Circuit Breakers

 Types Of Circuit Breakers
 Arc Voltage & Arc Quenching Techniques
 Testing Of High Voltage Circuit Breakers
 HRC Fuses & Their Applications
 Metal Enclosed Switch Gears, Control Gear And
Contactors
 Electrical & Electrical Functions
 Predictive & Preventive
 Maintenance

2.7. Lighting and Illumination 03

hrs.

 Lighting and Definition of LUX

 Lux Calculation
 Illumination level for different Industrial buildings
 Types of lightings
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 Method for improving Illumination level

2.8. Electrical Machines – AC & DC Generators and Motors

06 hrs.

 Magnetism and Electro-magnetism

 Rules relating to magnetic field of current carrying
conductors
 Self induction and its uses
 Mutual induction and its uses
 Faraday’s Laws of Electromagnetic Induction
 Principle and working of Generator
 Parts of DC Generator
 Parts of AC Generator / Alternator
 Use of slip-ring and commutator
 E.M.F., equation of DC and AC
 DC motors – principle, working
 Types of DC motors – series, shunt and compound and
their uses
 Speed control of DC motors
 AC Motors – principle, working
 Types of AC motors – single, three phase
 Slip ring induction motors
 Universal Motors

2.9. Motor Maintenance Concept 03 hrs.

 Introduction
 Motor Operation
 Measures
 Motor Maintenance Methods
 Conclusion

2.10. Generation, Transmission & Distribution of Electricity

06 hrs.

 Types of electricity production, and transmission

 Kinds of voltage – low voltage, medium voltage, high
voltage and extra-high voltage
 Transmission & Distribution systems - ring mains,

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interconnected systems
 Star & Delta connections
 Star connection and its characteristics
 Delta connection and its characteristics
 Range of materials, accessories used in transmission &
distribution network

2.11. Transformers, Distribution Transformers, Instrument

Transformer, Relays, Timers
06 hrs.

 Transformers – principle and working

 Transformer types – step-up, step-down
 Distribution and Power Transformers
 Parts and maintenance of Distribution of Transformers
 Instrument Transformers – CT & PT
 Relays – working, construction and types
 Timers – working, construction and types

2.12. Transformer Maintenance Concept 03

hrs.

 Introduction
 Transformer functions
 Usage & Protection
 Maintenance Methods
 Conclusion

2.13. VFD (Variable Frequency Drive) 06

hrs.

 Operating Principle
 VFD Types
 VFD System Description
 VFD Motor
 VFD Controller
 Applications

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2.14. Earthing 03
hrs.

 Necessity of Earthing
 Earth Resistivity and Earth Resistance measurement
 Method for improving the ground resistance
 Equipment Earthing

2.15. Electronics
10 hrs

 Basics
 Trouble shooting Techniques

2.16. PLCs & HMI

06 hrs

 Architecture
 Installation and wiring
 Programming

2.17. SCADA & DCS

10 hrs

 SCADA – Principles & Architecture

 DCS – System Configuration
 Components and functions
 Signal flow through DCS
2.18. Electrical Installation Basics
15 hrs

 Drawing Study and lay out preparation

 Cable trays fabrication & laying
 Cables – types and laying
 Glanding, PDBs fixing & termination
 Conduit laying
2.19. KAHRAMAA Standards
20 hrs

 Scope
 Requirements for safety
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 Substations, Services arrangements & distribution boards
 Earthing & Earth leakage protection
 Installation details
 Final sub circuits
 Electric Motors, circuits & Controllers
 Power factor Correction
 Emergency, standby systems and fire alarm installations
 Inspection and testing
 Thermal insulation of building
 Heating ventilation and air conditioning

3. ELECTRICIAL – Practical (100

hours)

Enabling works:

1. Study of Cable tray lay out drawing & Fabrication & installation of
Cable

Way

2. Types of cables, laying & dressing, Glanding

3. Fixing of PDBs and termination

4. Conduit lay out study fabrication & laying

Starters panel/VFD control panel

1. AC motor: no-load run, no load characteristic curve measure,
mechanical characteristic curve measure, efficiency measure,
rotate speed measure, locked rotor experiment.
2. Jogging and self-locking control circuit of three-phase
asynchronous motor.
3. Positive and negative rotation of three-phase asynchronous motor
4. Y-Δ reduced voltage starting control circuit or three-phase
asynchronous motor
5. Reverse braking control of three-phase asynchronous motor
6. Control circuit of double-speed asynchronous motor
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7. Circuit control at two different places of three-phase asynchronous
motor
8. Three Phase Asynchronous motor run and stop experiment
controlling by single button.
9. Meets the counter- three phase lines to control the three phase
asynchronous motor experiment
10. Three phase asynchronous motor timing revolving control
experiment
11. Breaker control and signal circuit experiment
12. Short current of three-phase squirrel cage asynchronous.
13. Over speed experiment of three-phase squirrel cage asynchronous
motor.
14. Three-phase asynchronous motor direct starting circuit.
15. Three-phase star-delta starting automatic control circuit.
16. Three-phase asynchronous motor contactor interlocking reversible
rotation control circuit.
17. Three-phase asynchronous motor contactor and button double
interlocking reversible rotation control circuit.
18. Control circuit of asynchronous motor and time relay controls Y and
Δ circuit.
19. Motor quick braking protection experiment.

PLC controlled experiments

3.1. Centralized SCADA control panel (Console)
1. Motor running and stopping controlled by PLC

2. Motor Y-Δ start controlled by PLC

3. Motor co-rotation and reversal controlled by PLC
4. Sequential start of motor controlled by PLC
5. Motor coming-and-going controlled by PLC

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6. Speed regulation of frequency converter controlled by PLC

AC motor controlled by AC drive

1. Function parameter setting and operation of frequency converter.
2. Frequency converter alarm and protection function.
3. Multi-step speed choice for frequency control of motor speed.
4. External terminal jogging control by frequency converter.
5. Motor co-rotation and reversal motion controlled by frequency
converter.
6. Motor running time operation controlled by frequency converter
7. Frequency converter running experiment controlled by BOP
operational panel.
8. Frequency converter analog/digital output detection experiment

DC Motor
1. Armature and resistance in series starting and speed regulating
circuit of shunt excitation DC motor.
2. Inversion control circuit with dynamic braking of shunt excitation
DC motor
3. Excitation plug braking control circuit of shunt excitation DC motor.
4. DC motor: no-load characteristic experiment, characteristic curve
measure, loading experiment, motor speed regulation experiment,
efficiency measure, rotate speed measure.
5. DC shunt generator experiment.
3.2. Electronics based Practicals
1. Usual electronic elements and materials know-how training and
application training.

2. Usual application of electronic tools training.

3. Usual electronic instruments know-how training and practice
training.
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4. Application of audio-frequency transformer.
5. Understanding and application of rectifier diode.
6. Understanding and application of voltage-regulator diode
7. Understanding and application of light-emitting diode.
8. Understanding and application of photosensitive diode
9. Understanding and application of bidirectional trigger diode
10. Understanding and application of unijunction diode
11. Application of thermistor
12. Understanding and application of rectifier bridge
13. Understanding and application of transistor
14. Understanding and application of photosensitive transistor
15. Checking diode with multimeter
16. Application and detection of capacitor
17. Understanding and application of optocoupler
18. Understanding and detection of three-terminal integrated voltage
regulator
19. Understanding and application of micro-relay
20. Understanding and application of integrated operational amplifier
21. Understanding and application of electret microphone
22. Understanding and application of piezoelectric ceramic
23. Understanding and application of infrared transceiver geminate
transistor
24. Typical application of 555 time-base circuit
25. Typical application of frequency decoder
26. Understanding and application of unidirectional thyristor
27. Understanding and application of bi-directional thyristor
28. Understanding and application of stepper motor
29. Rectifier filter circuit training

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30. Voltage-stabilizing circuit training
31. Water level control circuit training
32. Light control circuit training
33. Burglar alarm circuit training
34. Electronic doorbell
35. Temperature control circuit training.
36. Knowing and use of inductor and capacitor.
37. Use of oscilloscope and signal generator.
38. Testing of RC frequency-selective network characteristics.
39. Infrared remote control sending-receiving circuit.
40. BOOL instructions training
41. Timer instructions training
42. Counter instructions training
43. Move instructions training
44. Data shift instructions training
45. Arithmetic operation instructions training
46. Logic instructions training
47. Sequential control relay instructions training
48. Analog quantity input and output programming training
49. Eight-bit code display to show numbers.

3.3. Power management panel

1. Main wiring connection training.
2. Connection between current transformer and voltage transformer.
3. Power cut and power transmission operation of circuit.
4. Transfer switching of transformer.
5. Working and manual switch on-and-off experiment of secondary
control circuit.

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6. Line trapping and breaking prevent experiment of secondary
control circuit.
7. Transfer switching check of factory electricity supply simulation.
8. Four-remote experiments (remote communication, remote control,
remote sensing and remote regulating)
9. Voltage comprehensive reactive adjustment of distribution
substation
10. SACDA function (supervisory control and data acquisition)
experiment of transformer substation
11. Over current protection experiment of transformer
12. One current transformer for circuit wiring circuit of single-phase
circuit
13. Two current transformers connecting to incomplete Y connection
circuit
14. Two current transformers connecting to differential connection
circuit
15. Three current transformers connecting to Δ connection circuit.
3.4. Power factor control panel
1. Fixed time-lag over current protection.

2. Inverse time-lag over current protection.

3. Parameter adjusting operation of reactive compensation
equipment.
4. Automatic reactive compensation training.
5. Voltage comprehensive reactive adjustment of distribution
substation.
6. Reactive control experiment of circuit
7. Manual/auto power factor compensation experiment
8. RC reactive compensation experiment
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9. Capacitor current quick-breaking protection experiment
10. Capacitor over current protection experiment
11. Application of single/three phase energy meter experiment

12. Use of basic electrical instruments and calculation of measurement

error.
13. Potential/voltage measuring and circuit potential chart mapping.
14. RLC series resonance circuit.
15. Universal selection and voltmeter measuring three-phase voltage
wiring circuit.
3.5. Illumination control panel
1. Incandescent lamp installed and remote control experiment.

2. Time relay controls two lights cycling experiment.

3. Fluorescent lamp circuit and the raising of power factor.
4. Incandescent lamp control circuit.
5. Daylight lamp control circuit.
6. Touch switch controlling incandescent lamp circuit
7. Voice operated switch controlling incandescent lamps circuit in
stairs
8. Inductive switch controlling incandescent lamps circuit in stairs
9. Incandescent lamp control circuit by ganged switch
One light controlled by three switches.

3.6. Mechanical Equipment control panel

1. Electrical control circuit of C60 lathe.

2. Electrical control circuit experiment of electric hoist.

3. Y3150 gear hobbing machine control circuit.
4. Bench grinder control circuit.
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5. Drilling machine control circuit.
6. AC servomotor and Servo drive.
7. Understanding application of stepper motor.
8. Verification of Kirchhoff's law.

9. Verification of superposition theorem.

10. Verification of Thevenin theorem.

11. Verification of Norton theorem.
3.7. Industrial practical panel
1. Primary electrician training and examine experiment.

2. Factory electricity supply and distribution automation experiment

training system.
3. Intermediate relay know-how and application
4. Time relay know-how and application
5. Thermal relay know-how and application
6. AC contactor know-how and application.
7. Auxiliary contacts of AC contactor know-how and application
8. Earth leakage protective device know-how and application
9. Switch and socket know-how and application
10. Indicator light know-how and application
11. Button know-how and application
12. Fuse know-how and application
13. Position switch know-how and application.
14. Auxiliary contacts of DC contactor know-how and application.

3.8. Power distribution Panel

1. Distribution panel with eight feeders.

Total Training Hours (Theory & Practical) 250 Hrs.

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For

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 Mecton Training & Technical Services Pvt. Ltd, Chennai

Duration: 150 Hours – Weeks : 5

OVERVIEW OF MODULES/UNITS

1. General Topics –18 hours

Module/Unit Time per

Module/Unit Name
No. Module/Unit
1.1 Health & Safety 6

1.2 Soft skills 12

2. ELECTRICAL - 22 hours
2.1 Electrical - Fundamentals and Basics 06
2.2 Electrical Installation Techniques 16

Total Training Hours (Theory) 40

3.Practical: 110
hrs

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 Mecton Training & Technical Services Pvt. Ltd, Chennai
3.1 Tools & Techniques of household wiring 05
3.2 Cable tray lay out study, fabrication and erection 30
3.3 Conduit lay out Study, fabrication and erection 30
3.4 Types of cables and cable laying & Termination 20
3.5 PDBs & JBs fixing & termination & dressing 25

Total Training Hours (Theory & Practical) 110

Details of modules/units

1. General Topics
(18 hours)

1.1. Industrial Health and Safety 6

hrs.

 Health and Safety rules and regulations

 Safety signs and labels
 Handling of hazardous substances
 Sources of safety information
 First Aid facilities and equipments
 Handling of electric shock victim
 Reporting of industrial accidents
 Identifying hazardous situations
 Fire safety procedures
 Fire fighting equipments
 Lifting & carrying techniques
 Protective clothing and equipments
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 Mecton Training & Technical Services Pvt. Ltd, Chennai
 Good house keeping
 Hazard analysis of a given task

1.2. Soft skills

12 hrs.

 Introduction to soft skills

 Communication skills
 Interpersonal skills
 Memory Improvement
 Resume Building

2. Electrical Theory:
2.1 Electrical Basics 06
hrs

 AC & DC Concepts
 Units of measurement
 Single Phase & 3 phase
 HT/LT
 Transmission
 Earthing
 Lighting

2.2. Electrical installation techniques: 16

hrs
 Cables –Types & Specification
 Cable Trays types and laying techniques
 Cable laying & Dressing
 DB Fixing & Glanding
 Conduit types and laying
 Termination – Crimps & Lugging
 Cable Joints - Techniques

3. Practical: 110
hrs

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 Mecton Training & Technical Services Pvt. Ltd, Chennai

3.1. Tools & Techniques of household wiring 5

hrs

 Introduction to tools & handling instructions

 Household wiring using 3 ph energy meter & other components

3.2. Cable tray lay out study, fabrication and erection 30

hrs

 Cable tray lay out drawing study

 Fabrication of Offsets and drops using 150 mm cable tray
 Fixing of straight run cable ways using 150 mm Cable tray

3.3. Conduit lay out Study, fabrication and erection 30

hrs

 Conduit lay out study & preparation

 Fabrication of Conduits using ½” GI pipes
 Fixing of Conduits using anchor bolts

3.4. Types of cables and cable laying & Termination 20

hrs

 Types of cables study with samples

 Laying of cables and dressing
 Glanding using 25 mm double compression ET glands
 Termination with lug & crimping techniques

3.5. PDBs & JBs fixing & termination & dressing 25

hrs

 Fixing of PDBs with necessary fixtures

 Laying of cables through conduits
 Wiring using lugs & crimps
 Dressing
 Testing
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Total Training Hours (Theory & Practical) 150 Hrs.

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