CCI FasTrak®

High Capacity
Smart Positioner

2
 2 CCI provides the next level of control valve
performance

CCI provides the next level of control valve performance

with FasTrak®, a high capacity digital positioner that delivers
unprecedented speed and dynamic control. This enables increased
plant efficiency, reduced total cost of ownership, and quicker start
ups due to ease of installation and tuning. FasTrak® simplifies
your control system by eliminating boosters, reducing equipment
and maintenance costs.
CCI FastTrak®
 3

Required Position FasTrak® Standard+ Boosters

Improved Plant Efficiency

54
n Tight process control

52 n Recover from disturbances faster

n Reduce impact of upsets

% STROKE

50

48 n Consistent performance over time without degradation

46 n Fast and accurate valve feedback

0 1 2 3 4
TIME (SECONDS)
Lower Equipment and Maintenance Costs
1 Hz Sin Wave Test. 6% Stroke Amplitude
n Eliminates boosters

– Reduces maintenance costs

2
– Reduces replacement part inventory

n Eliminates external feedback device

% STROKE

1
Easy to Install and Tune for Quicker Start Ups

n Easy auto calibration

0
0 1 2 3 4 5 6 n Removing boosters reduces setup and tuning time by 75%
TIME (SECONDS)

0-2% Step Response Test. 1000 = 1Sec n Tuning adjustments are not required

n Optional RCFT (Remote Control FasTrak®) software provides real-

51 time performance feedback and complete management of control
50.8
parameters.

50.6
% STROKE

50.4

50.2

50
0 1 2 3 4 5
TIME (SECONDS)

50 to 50.5% Step Response

20

18

16

14

12
% STROKE

10

6
CCI FastTrak®

0 FasTrak® simplifies your actuation solution

0 1 2
TIME (SECONDS)

Signal Ramp 0 to 20%

CCI FastTrak®
4
 5

Remote Control Software Interface

n User friendly interface with all key parameters shown in one screen
n Tool for easy mechanical feedback alignment
n Self calibration wizard
n All parameters full control in a fine tuning expert page
n Graph tool for performance monitoring with configurable parameters
n Events and error reports
n Certified HART® protocol communication compliant

HART® HART® HART®

MUX Modem

4 20 mA
CCI FastTrak®

FasTrak®
 6 Technical Specifications

Connection Performance (continued)

Power 2 Wire from signal (min 3.5mA, Sensitivity ±0.1%
12-30Vdc)
Linearity ±0.3%
Electrical Connections Signal: 1/2” NPT (std) or
Influence of Ambient Temp 0.3% for every 10°C
M20x1.5 (opt)
Auxiliary input/output : 1/2” Capabilities
NPT (std) or M20x1.5 (opt)
Positioner Type 2 Wire Smart
Pneumatic Connections 1/2 NPT female
Pressure Gauges Optional, Bottom Mounted
Communication Standards HART, USB 2.0
Auto-Tuning Feature ü
Input Signal 4-20mA with HART® protocol;
Display None
Configurable Split Range
Remote Mounting Option ü
On Off Input Nr 2 configurable digital
(optocoupler 24Vdc) Material Aluminum, Stainless Steel
Position feedback 4-20mA passive loop Feedback shaft
(Standard) NAMUR Mounting ü
On Off Output Nr 2 configurable digital Instrument Air Free of oil, water and dust to
(optocoupler 24Vdc) ISO 8573-1
Stroke Movement Air Quality Req. - Particle Class 3
Feedback Angle 90° Size; Class per DIN ISO
of Rotation 8573-1.
Class 3 is 5 micron.
Adjustable Speed Range 0-300 Seconds,
Individually configurable for Compatibility with Natural Not Compatible
each direction Gas

Characteristic Curve Linear; Equal percentable Supply Pressure 2.5 bar (26.3psig) to 10.0 bar
Custom (145psig)

PID(?) Control Parameters Individually configurable for Specifications

each direction Temperature Range (Std) -30 to 80°C (-22 to 176°F)
Travel Control Min. and Max. Setting; Stroke Hazardous Area ATEX II 2G Ex ia IIC T6/T5/T4
limits; Adjustable thrust on Classification
seat
Enclosure Specifications NEMA 4, IP66
Performance
Humidity Up to 100%
Flow Capacity Nm3/h at 6 180 (2.3 CV)
CE Mark CE Conformity and EMC
bar (Cv)
GOST-R ü
Action Configurable: Single or Double
Vibration Up to 2g (ISA S75.13)
Steady State Air 1.5 Nm3/h at 6 bar
Consumption Weight 3.25 kg
Hysteresis + Deadband ±0.15%
Repeatability ±0.15%
CCI FastTrak®
 7

 FT –

 Signal


H – 4-20mA Hart
D – Digital RS 232


Mounting Connection
1 – Standard
2 – Linear kit

 3 – VDE-VDI (Namur) kit

4 – Remote
5 – Special

Housing
I – Intrinsically safe (EExia)
E – Explosion proof (EExd)
C – Corrosion resistant
S – Special

Certifications
E – European (CE or CE-ATEX)
S – Special

Display
0 – Blind cover

Connections Electrical Air supply Air ports

CCI FastTrak®

S– ½” NPT ½” NPT ½” NPT

M– M 20 ½” NPT ½” NPT
(with adapter)

Exhaust
1 – Standard IP66
2 – Captured
3 – High silenced
Contact us at: info@ccivalve.com
For sales and service locations worldwide,
visit us online at: www.ccivalve.com

Throughout the world, customers rely on CCI companies to solve their

severe service control valve problems. CCI has provided custom solutions
for these and other industry applications for more than 80 years.

DRAG is a registered trademark of CCI.

©2009 CCI 943 12/09 #K