April 1997 Bulletin 34.

5:4195K



  

 
The 4195K Series gauge pressure indicating control-
lers (figure 1) show process pressure and set point on
an easy-to-read process scale. The controllers, part of
the versatile Wizardr family of pneumatic instrumenta-
tion, compare process pressure with an operator-ad-
justed set point. The 4195K Series controllers then
deliver a pneumatic signal to a control element so that
process pressure changes toward the set point. Con-
troller types are available for proportional-only, propor-
tional-plus-reset, proportional-plus-reset-plus-rate, and
differential gap for on-off control. The 4195K Series
controllers are used in industries where accurate pres-
sure control and process monitoring are required.
Features
D Easy Maintenance—Simple design allows fast,
easy maintenance and minimal spare parts inventory.
W5660-1 / IL
D Easy Adjustment—Adjusting the set point, the
zero and span of the process pointer, and switching
between direct and reverse action are accomplished
quickly and without special tools. Additionally, the set
point and proportional band can be adjusted with no
interaction.
D Application Versatility—Either a Bourdon tube
or capsular input element is available to control a wide
range of positive pressures, vacuum pressures, or
compound pressures.
D Mounting Versatility—A 4195K Series control-
ler can be mounted directly on the actuator (figure 1)
or it can mount on a pipestand, wall, or in a panel.
D Vibration Resistance—The simple design and
low mass of internal parts allow a 4195K Series con-
troller to withstand the vibration levels encountered in
most plant environments.
(continued on page 3)
  

   

  
W5663-1 / IL NOTES:
AN INTERNAL COVER PROTECTS THE PROPORTIONAL BAND ADJUSTMENT

    1
MECHANISM. IN THIS PHOTOGRAPH, THE COVER HAS BEEN REMOVED.
2 CONTROLLER COMPONENTS ARE INDICATED IN FIGURE 2.

Figure 1. 4195K Series Gauge Pressure Controllers

D200050X012

Wizard, Fisher, Fisher-Rosemount, and Managing The Process Better are marks
owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners.

EFisher Controls International, Inc. 1987, 1997; All Rights Reserved

Bulletin 34.5:4195K
Specifications
Available Configurations Reset(1): Adjustable from 0.01 to more than 74 min-
See table 1 utes per repeat (from 100 to less than 0.0135 re-
peats per minute)
Rate(1): Adjustable from 0 to 20 minutes
Process(1) Sensor Range (Input Signal(1)) Differential Gap(1) Controllers: Adjustable from 5
Lower and Upper Range Limits: As shown in to 100% of process scale span
tables 2 and 5 Set Point: Adjustable from 0 to 100% of the scale
Maximum Allowable Pressure: As shown in span
tables 2 and 5
Controller Performance
Process Scale
Repeatability(1): 0.4% of output span
Standard scale is matched to the range of the sens- Dead Band(1): Less than 0.4% of process scale
ing element, with exception of receiver controllers. span
Optional(2) scales available. Typical Frequency Response(1): 1.5 hertz and 90
degree phase shift with 10 feet (3.05 m) of 1/4-inch
Process Connections (6.4 mm) tubing and 100 cubic inch (1639 cm3) vol-
Standard: 1/4-inch NPT female stainless steel (all ume
input ranges)
Optional: 1/2-inch NPT male adaptors (see table 3) Steady-State Air Consumption(1)(3)(4)

Output Signal(1) 3 to 15 Psig (0.2 to 1.0 Bar) Output: 3.5 scfh

(0.10 normal m3/hr)
Proportional, Proportional-Plus-Reset, or Pro- 6 to 30 Psig (0.4 to 2.1 Bar) Output: 5.0 scfh
portional-Plus-Reset-Plus-Rate Range: 3 to 15 (0.14 normal m3/hr)
psig (0.2 to 1.0 bar) or 6 to 30 psig (0.4 to 2.0
bar)
Differential Gap Range: 0 to 20 psig (0 to 1.4 Delivery Capacity(3)
bar) or 0 to 35 psig (0 to 2.4 bar)
3 to 15 Psig (0.2 to 1.0 Bar) Output: 240 scfh (5.9
Action: Field-reversible between direct (increas-
normal m3/hr)
ing sensed pressure increases output pressure),
6 to 30 Psig (0.4 to 2.1 Bar) Output: 350 scfh
and reverse (increasing sensed pressure de-
(10.4 normal m3/hr)
creases output pressure) action

Supply and Output Connections Exhaust Capacity(3)

1/4-inch NPT female 3 to 15 Psig (0.2 to 1.0 Bar) Output: 186 scfh (4.6
normal m3/hr)
Supply Pressure Requirements 6 to 30 Psig (0.4 to 2.1 Bar) Output: 295 scfh (7.0
normal m3/hr)
See table 4

Remote Set Point Pressures Operative Ambient Temperature Limits(5)

3 to 15 psig (0.2 to 1.0 bar) or 6 to 30 psig (0.4 –40 to 160
F (–40 to 70
C)
to 2.0 bar)
Mounting
Construction Materials
Controller can be mounted on actuator, panel,
See table 6
wall, or pipestand
Controller Adjustments
Approximate Weight
Proportional Band(1): 5 to 500% of process scale
span 10 pounds (4.5 kg)
1. These terms are defined in ISA Standard S51.1-1979.
2. Consult your Fisher sales office or sales representative for additional information.
3. Scfh—Standard cubic feet per hour at 60
F, 14.7 psiz. Normal m3/hr—Normal cubic meters per hour at 0
C, 1.01325 bar, absolute.
4. Without auto/manual station. With auto/manual station air consumption is 10.0 scfh (0.28 normal m3/hr)
5. Also use these temperatures for transportation and storage limits.

2
 Bulletin 34.5:4195K
Table 1. Available Configurations
MODES OPTIONS
TYPE Proportional- Anti-Reset Remote Internal Auto/
NUMBER(1) Proportional- Proportional- Differential
Plus-Reset- Windup Set Point Manual Station
Only Plus-Reset Gap
Plus-Rate (suffix letter F) (suffix letter M) (suffix letter E)
4195KA X ––– ––– ––– ––– ––– –––
4195KAE X ––– ––– ––– ––– ––– X
4195KAM X ––– ––– ––– ––– X –––
4195KAME X ––– ––– ––– ––– X X
4195KB ––– X ––– ––– ––– ––– –––
4195KBE ––– X ––– ––– ––– ––– X
4195KBF ––– X ––– ––– X ––– –––
4195KBFE ––– X ––– ––– X ––– X
4195KBM ––– X ––– ––– ––– X –––
4195KBME ––– X ––– ––– ––– X X
4195KBFM ––– X ––– ––– X X –––
4195KBFME ––– X ––– ––– X X X
4195KC ––– ––– X ––– ––– ––– –––
4195KCE ––– ––– X ––– ––– ––– X
4195KCF ––– ––– X ––– X ––– –––
4195KCFE ––– ––– X ––– X ––– X
4195KCM ––– ––– X ––– ––– X –––
4195KCME ––– ––– X ––– ––– X X
4195KCFM ––– ––– X ––– X X –––
4195KCFME ––– ––– X ––– X X X
4195KS ––– ––– ––– X ––– ––– –––
4195KSE ––– ––– ––– X ––– ––– X
4195KSM ––– ––– ––– X ––– X –––
4195KSME ––– ––– ––– X ––– X X
1. Reverse-acting constructions are designated by the suffix letter R in the type number.

Features (continued) Easy Direct/Reverse Switching

High-Visibility Display—Two red pointers on a Controller action can be switched from direct to re-
4 1/2-inch (114 mm) long, white-on-black scale show verse or vice versa by simply loosening the screws on
process pressure and deviation from set point at a the proportional band cover and moving the cover out
glance. Two other gauges monitor supply pressure to rotate the proportional band knob to the desired ac-
and output pressure. tion (see figure 2).
Low Air Consumption—The relay and nozzle
design reduces steady-state air consumption to as low
as 3.5 scfh (0.094 m3/hr).
Corrosion Resistance—Tough, plastic housing Easy Mode Conversion
withstands such corrosive environments as chemical
plants and the salt spray atmosphere on an offshore Conversion from proportional to proportional-plus-reset
oil platform. Internal constructions are available to re- control requires the addition of a reset valve and two
sist a corrosive supply pressure media. pieces of tubing. Conversion from proportional to pro-
portional-plus-reset-plus-rate control requires the addi-
tion of a reset/rate valve and three pieces of tubing.
Construction Features Conversion from proportional to differential gap for
on/off control requires the addition of one piece of tub-
ing.
Simplified Relay Maintenance
A clean-out wire provides a fast, easy means of clean-
ing the relay primary orifice during service.
Anti-Reset Windup
Pressure Protection For The Case
Anti-reset windup is available with proportional-plus-re-
A rubber plug in the plastic case pops out to relieve set controllers. A relief valve may be installed to limit
excessive pressure buildup inside the case. reset windup in either direction.

3
Bulletin 34.5:4195K
Table 2. Process Sensor (Capsular Element) Pressure Ratings and Materials
CAPSULE CAPSULAR SPAN(1) OPERATING RANGE OPERATING
MATERIAL STANDARD RANGES Min Max Min Max LIMIT(2)
0 to 60 inch wc 40 inch wc 60 inch wc –10 inch Hg 5 psig 7.5 psig
0 to 5 psig 2.5 psig 5 psig –14 inch Hg 7 psig 10.5 psig
0 to 10 psig 5 psig 10 psig –30 inch Hg 15 psig 22.5 psig
Positive 3 to 15 psig 6 psig 12 psig –30 inch Hg 20 psig 30 psig
pressure
ressure 0 to 15 psig 7.5 psig 15 psig –30 inch Hg 20 psig 30 psig
0 to 20 psig 10 psig 20 psig –30 inch Hg 25 psig 37.5 psig
6 to 30 psig 12 psig 24 psig –30 inch Hg 30 psig 45 psig
0 to 30 psig 15 psig 30 psig –30 inch Hg 35 psig 52.5 psig
–5 to 0 inch Hg 2.5 inch Hg 5 inch Hg –10 inch Hg 5 psig 7.5 psig
U.S. units
–10 to 0 inch Hg 5 inch Hg 10 inch Hg –14 inch Hg 7 psig 10.5 psig
Vacuum
–20 to 0 inch Hg 10 inch Hg 20 inch Hg –30 inch Hg 15 psig 22.5 psig
–30 to 0 inch Hg 15 inch Hg 30 inch Hg –30 inch Hg 20 psig 30 psig
–30 to 30 inch wc 40 inch wc 60 inch wc –10 inch Hg 5 psig 7.5 psig
–5 inch Hg to 2.5 psig 2.5 psig 5 psig –14 inch Hg 7 psig 10.5 psig
–10 inch Hg to 5 psig 5 psig 10 psig –30 inch Hg 15 psig 22.5 psig
Compound
–15 inch Hg to 7.5 psig 7.5 psig 15 psig –30 inch Hg 20 psig 30 psig
–20 inch Hg to 10 psig 10 psig 20 psig –30 inch Hg 25 psig 37.5 psig
–30 inch Hg to 15 psig 15 psig 30 psig –30 inch Hg 35 psig 52.5 psig
0 to 150 mbar 100 mbar 160 mbar –350 mbar 350 mbar 510 mbar
N09902
0 to 400 mbar 350 mbar 700 mbar –1 bar 1 bar 1.5 bar
Nickel Alloy
0 to 0.6 bar 0.35 bar 0.7 bar –1 bar 1 bar 1.5 bar
(Ni-Span-C)
0.2 to 1 bar 0.4 bar 0.8 bar –1 bar 1.4 bar 2 bar
Positive
0 to 1 bar 0.5 bar 1 bar –1 bar 1.4 bar 2 bar
pressure
0 to 1.4 bar 0.7 bar 1.4 bar –1 bar 1.7 bar 2.5 bar
0 to 1.6 bar 1 bar 2 bar –1 bar 2.4 bar 3.5 bar
0.4 to 2 bar 0.8 bar 1.6 bar –1 bar 2 bar 3 bar
0 to 2 bar 1 bar 2 bar –1 bar 2.4 bar 3.5 bar
–150 to 0 mbar 85 mbar 170 mbar –350 mbar 350 mbar 510 mbar
Metric –340 to 0 mbar 170 mbar 340 mbar –480 mbar 480 mbar 724 mbar
units Vacuum –400 to 0 mbar 350 mbar 700 mbar –1 bar 1 bar 1.5 bar
–0.6 to 0 bar 0.35 bar 0.7 bar –1 bar 1 bar 1.5 bar
–1 to 0 bar 0.5 bar 1 bar –1 bar 1.4 bar 2 bar
–50 to 100 mbar 100 mbar 160 mbar –350 mbar 350 mbar 510 mbar
–175 to 175 mbar 175 mbar 350 mbar –480 mbar 480 mbar 724 mbar
–150 to 250 mbar 350 mbar 700 mbar –1 bar 1 bar 1.5 bar
–0.2 to 0.4 bar 0.35 bar 0.7 bar –1 bar 1 bar 1.5 bar
Compound
–0.4 to 0.6 bar 0.5 bar 1 bar –1 bar 1.4 bar 2 bar
–0.6 to 0.8 bar 0.7 bar 1.4 bar –1 bar 1.7 bar 2.5 bar
–1 to 0.6 bar 1 bar 2 bar –1 bar 2.4 bar 3.5 bar
–1 to 1 bar 1 bar 2 bar –1 bar 2.4 bar 3.5 bar
- Continued -

4
 Bulletin 34.5:4195K
Table 2. Process Sensor (Capsular Element) Pressure Ratings and Materials (Continued)
CAPSULE CAPSULAR SPAN(1) OPERATING RANGE OPERATING
MATERIAL STANDARD RANGES Min Max Min Max LIMIT(2)
0 to 60 inch wc 40 inch wc 60 inch wc –5 inch Hg 2.5 psig 3.75 psig
0 to 5 psig 2.5 psig 5 psig –10 inch Hg 5 psig 7.5 psig
0 to 10 psig 5 psig 10 psig –20 inch Hg 10 psig 15 psig
Positive 3 to 15 psig 6 psig 12 psig –30 inch Hg 15 psig 22.5 psig
pressure
ressure 0 to 15 psig 7.5 psig 15 psig –30 inch Hg 15 psig 22.5 psig
0 to 20 psig 10 psig 20 psig –30 inch Hg 20 psig 30 psig
6 to 30 psig 12 psig 24 psig 0 psig 30 psig 45 psig
0 to 30 psig 15 psig 30 psig –30 inch Hg 30 psig 45 psig
–5 to 0 inch Hg 2.5 inch Hg 5 inch Hg –5 inch Hg 2.5 psig 3.75 psig
U.S. units
–10 to 0 inch Hg 5 inch Hg 10 inch Hg –10 inch Hg 5 psig 7.5 psig
Vacuum
–20 to 0 inch Hg 10 inch Hg 20 inch Hg –20 inch Hg 10 psig 15 psig
–30 to 0 inch Hg 15 inch Hg 30 inch Hg –30 inch Hg 15 psig 22.5 psig
–30 to 30 inch wc 40 inch wc 60 inch wc –5 inch Hg 2.5 psig 3.75 psig
–5 inch Hg to 2.5 psig 2.5 psig 5 psig –10 inch Hg 5 psig 7.5 psig
–10 inch Hg to 5 psig 5 psig 10 psig –20 inch Hg 10 psig 15 psig
Compound
–15 inch Hg to 7.5 psig 7.5 psig 15 psig –30 inch Hg 15 psig 22.5 psig
–20 inch Hg to 10 psig 10 psig 20 psig –30 inch Hg 20 psig 30 psig
–30 inch Hg to 15 psig 15 psig 30 psig –30 inch Hg 30 psig 45 psig
0 to 150 mbar 100 mbar 160 mbar –170 mbar 170 mbar 255 mbar
S31600 0 to 400 mbar 350 mbar 700 mbar –700 mbar 700 mbar 1 bar
(316 stainless steel) 0 to 0.6 bar 0.35 bar 0.7 bar –0.7 bar 0.7 bar 1 bar
0.2 to 1 bar 0.4 bar 0.8 bar –1 bar 1 bar 1.5 bar
Positive 0 to 1 bar 0.5 bar 1 bar –1 bar 1 bar 1.5 bar
pressure
0 to 1.4 bar 0.7 bar 1.4 bar –1 bar 1.4 bar 2 bar
0 to 1.6 bar 1 bar 2 bar –1 bar 2 bar 3 bar
0.4 to 2 bar 0.8 bar 1.6 bar 0 bar 2 bar 3 bar
0 to 2 bar 1 bar 2 bar –1 bar 2 bar 3 bar
–150 to 0 mbar 85 mbar 170 mbar –170 mbar 170 mbar 255 mbar
Metric –340 to 0 mbar 170 mbar 340 mbar –340 mbar 340 mbar 510 mbar
units Vacuum –400 to 0 mbar 350 mbar 700 mbar –0.7 bar 0.7 bar 1 bar
–0.6 to 0 bar 0.35 bar 0.7 bar –0.7 bar 0.7 bar 1 bar
–1 to 0 bar 0.5 bar 1 bar –1 bar 1 bar 1.5 bar
–50 to 100 mbar 100 mbar 160 mbar –170 mbar 170 mbar 255 mbar
–175 to 175 mbar 175 mbar 350 mbar –340 mbar 340 mbar 510 mbar
–150 to 250 mbar 350 mbar 700 mbar –700 mbar 700 mbar 1 bar
–0.2 to 0.4 bar 0.35 bar 0.7 bar –0.7 bar 0.7 bar 1 bar
Compound
–0.4 to 0.6 bar 0.5 bar 1 bar –1 bar 1 bar 1.5 bar
–0.6 to 0.8 bar 0.7 bar 1.4 bar –1 bar 1.4 bar 2 bar
–1 to 0.6 bar 1 bar 2 bar –1 bar 2 bar 3 bar
–1 to 1 bar 1 bar 2 bar –1 bar 2 bar 3 bar
1. Minimum or maximum span or any span in between may be positioned anywhere within the operating range. For example, if a 0 to 5 psig (0 to 350 mbar) sensing element is used
and the minimum span of 2.5 psig (175 mbar) is set, the process indication can be calibrated to a range of 10 inch Hg to 6 inch Hg (340 mbar to 203 mbar), 0 to 2.5 psig (0 to 172
mbar), 2.5 to 5 psig (172 to 345 mbar), 4.5 to 7 psig (305 to 480 mbar), or any value between minimum and maximum values of operating range.
2. Capsules with the travel stops set may be pressured to this value without permanent zero shift.

Table 3. Optional Process Connection Adaptors Table 4. Supply Pressure Data

PSIG INPUT BAR INPUT CONNECTION Normal
RANGE RANGE Size Material Operating Maximum
Output Signal Range
Supply Pressure Limit(2)
Up to Up to 1/2-inch NPT male Steel or Pressure (1)
0 to 5000 0 to 400
or 1/2-inch NPT stainless 3 to 15 or
female steel 20 40
0 and 20 (diff gap)
0 to 5000 to 0 to 400 to 1/2-inch NPT female Stainless Psig
6 to 30 or
0 to 10,000 0 to 600 steel 35 40
0 and 35 (diff gap)
0 to 5000 to 0 to 400 to 1/2 inch NPT male Stainless 0.2 to 1.0 or
0 to 10,000 0 to 600 steel 1.4 2.8
0 and 1.4 (diff gap)
Bar
0.4 to 2.1 or
2.4 2.8
0 and 2.4 (diff gap)
1. If this pressure is exceeded, control stability may be impaired.
2. If this pressure is exceeded, damage to controller components may result.

5
Bulletin 34.5:4195K
Table 5. Process Sensor (Bourdon Tube) Pressure Ratings and Materials
SPAN(1) OPERATING RANGE(2) OPERATING
BOURDON TUBES STANDARD
Minimum Maximum Minimum Maximum(3) LIMITS(4)
MATERIAL
Psig Psig Psig In. Hg Psig Psig
0 to 30 15 30 –30 42 48
0 to 60 30 60 –30 84 96
0 to 100 50 100 –30 140 160
0 to 200 100 200 –30 280 320
0 to 300 150 300 –30 420 480 S31600
0 to 600 300 600 0 840 960 (316 stainless steel)
0 to 1000 750 1000 0 1300 1500
U.S. units
0 to 1500 1100 1500 0 1950 2250
0 to 3000 2200 3000 0 3900 4500
0 to 5000 3700 5000 0 6000 7000
0 to 8000 6000 8000 0 9600 11,200 N09902
0 to 10,000 7500 10,000 0 12,000 14,000 (Ni-Span C)
0 to 600 300 600 0 840 960
K-Monel
0 to 1000 750 1000 0 1300 1500
(for NACE)
0 to 1500 1100 1500 0 1950 2250
Bar
0 to 1.6 1 2 –1 3 3.3
0 to 2.5 2 4 –1 6 6.6
0 to 4 2 4 –1 6 6.6
0 to 6 3.5 7 –1 10 11
0 to 10 7 14 –1 20 22
0 to 16 10 20 –1 30 33 S31600
0 to 25 20 40 0 60 66 (316 stainless steel)
0 to 40 20 40 0 60 66
Metric units 0 to 60 55 70 0 90 103
0 to 100 76 100 0 135 155
0 to 160 160 200 0 270 310
0 to 300 250 350 0 420 482
0 to 550 420 550 0 670 772 N09902
0 to 600 520 700 0 830 965 (Ni-Span C)
0 to 40 20 40 0 60 66
K-Monel
0 to 60 55 70 0 90 103
(for NACE)
0 to 100 76 100 0 135 155
1. Minimum or maximum span or any span in between may be positioned anywhere within the operating range. For example, if a 0 to 30 psig (0 to 2 bar) sensing element is used and
the minimum span of 15 psig (1 bar) is set, the process indication can be calibrated to a range of 30 in. Hg to 0 psig (1 to 0 bar), 0 to 15 psig (0 to 1 bar), 15 to 30 psig (1 to 2 bar), 27
to 42 psig (2 to 3 bar) or any value between minimum and maximum values of operating range.
2. Travel stops should be used when the maximum or minimum process pressure will be 5% over or under the calibrated range. For example, a 0 to 30 psig (0 to 2 bar) sensing
element is calibrated for 10 to 30 psig (0.7 to 2 bar), the desired range. The minimum expected pressure is 0 psig and the maximum expected pressure is 40 psig (2.8 bar). Travel
stops must be used to prevent excessive overtravel and undertravel since the maximum allowable overpressure and underpressure is higher than 5% of the 20 psig (1.4 bar) span
which is ±1 psig (70 mbar).
3. Bourdon tube without travel stops may be pressured to this value without permanent zero shift.
4. Bourdon tube with travel stops set may be pressured to this value without permanent zero shift.

Remote Set Point Principle of Operation

Refer to the schematic diagrams in figures 3, 4, and 5.
The capability to adjust the set point from a remote Refer to table 1 for a complete description of type
location is available as an option on the 4195K Series number suffixes.
controllers.

Auto/Manual Capability Proportional-Only Controllers (4195KA Series)

An optional internal auto/manual station permits
smooth, bumpless transfer between automatic control
and manual operation without disturbing the controller
output. A positive-acting, two-position switch, showing
either automatic or manual control mode, is clearly
visible with the controller cover closed.
The input element is connected to the process pointer
and to the flapper by connecting links. As the process
pressure increases (in a direct-acting controller), the
flapper moves toward the nozzle, restricting flow
through the nozzle and increasing nozzle pressure.
When this occurs, relay action increases the output
pressure (delivery) of the controller. Output pressure is

6
 Bulletin 34.5:4195K

METAL BALL

SWITCHING ZONE
INDICATOR

LOADER KNOB

AUTO/MANUAL
SWITCH

W3679 / IL

 

SET POINT INDICATOR 

PROCESS PRESSURE INDICATOR

3 INPUT
ELEMENT
(BOURDON TUBE)

REMOTE SET POINT

ASSEMBLY

W3439 / IL

PROPORTIONAL
BAND
ADJUSTMENT 1

2 ZERO
ADJUSTMENT RELAY

POINTER
SPAN ADJUSTMENT

SUPPLY
PRESSURE ADJUSTABLE RELIEF VALVE
GAUGE (ANTI-RESET WINDUP)

SET POINT OUTPUT PRESSURE GAUGE

SPAN ADJUSTMENT

RESET ADJUSTMENT
(PROPORTIONAL-PLUS-RESET
CONTROLLERS ONLY) FOR
PROPORTIONAL-PLUS-
W3712-1 / IL W5660-2 / IL
RESET-PLUS-RATE

  
 CONTROLLERS

  


RATE
ADJUSTMENT RESET
W3599–1 / IL ADJUSTMENT

NOTES:
1 WHITE PORTION OF PROPORTIONAL BAND ADJUSTMENT ENABLES DIRECT CONTROLLER
ACTION; BLACK PORTION ENABLES REVERSE CONTROLLER ACTION
2 FOR THE PRCESS POINTER
3 INPUT ELEMENT IS A BOURDON TUBE OR A CAPSULAR ELEMENT (AS SHOWN IN
INSET) DEPENDING ON INPUT RNAGE. SEE TABLES 2 AND 5

Figure 2. Controller Construction Details

7
Bulletin 34.5:4195K
Table 6. Construction Materials
Part Standard Material Optional Material
Case and cover Polyester plastic –––
Exterior tubing Copper stainless steel polyethylene
Exterior fittings C36000 (brass) stainless steel polyethylene
Interior tubing Copper S30400 (304 stainless steel)
S31600 (Stainless steel),
Bourdon tube(1) N09902 (Ni-Span-C) –––
K-Monel (for NACE applications)
Nozzle S30300 (303 stainless steel) –––
Flapper S31600 (316 stainless steel) –––
Relay springs S30200 (302 stainless steel), steel –––
Relay O-rings Nitrile –––
Relay diaphragms Nitrile –––
Other relay metal parts Aluminum, stainless steel –––
Feedback bellows assembly C51000 (bronze) S32100 (321 stainless steel)
Supply, output gauges Brass (wetted parts only) Stainless steel (wetted parts only)
N09902 (Nickel Alloy, Ni-Span-C),
Remote set point element –––
S30300 (303 stainless steel)
N09902 (Nickel Alloy, Ni-Span-C),
Capsular input element –––
S31600 (316 stainless steel)
1. Consult your Fisher sales office or sales representative for information on other materials.

fed back to the proportional bellows. The action of the
proportional bellows counteracts the flapper move-
ment that resulted from the process pressure change
and backs the flapper away from the nozzle until equi-
librium is reached.
The set point adjustment changes the proximity of the
nozzle and flapper as does a change in process pres-
sure except that when the set point is changed, the
nozzle moves with respect to the flapper.
Proportional-Plus-Reset and Proportional-Plus-
Reset-Plus-Rate Controllers (4195KB and KC
Series)
The operation of proportional-plus-reset controllers
(4195KB Series) is similar to that of proportional-only
controllers (described above). However, in 4195KB
Series controllers, output pressure is fed back to the
reset bellows as well as to the proportional bellows. In
operation, proportional-plus-reset controllers minimize
the offset between the process pressure and set point.

As the process pressure increases (in a direct-acting

The proportional band adjustment knob positions the
nozzle on the flapper. Increasing (widening) the pro-
portional band moves the nozzle to a position on the
flapper where less input and more feedback motion
occurs, which decreases the gain of the controller.
controller), the flapper moves toward the nozzle, re-
stricting flow through the nozzle and increasing nozzle
pressure. When this occurs, relay action increases the
output pressure (delivery) of the controller. Output
pressure is fed back to the proportional bellows and to
the reset bellows.

Decreasing (narrowing) the proportional band moves
the nozzle toward a position where more input and
less feedback motion occurs, which increases the
gain. The controller action is changed from direct to
reverse by turning the proportional band adjustment
knob to position the nozzle on the flapper quadrant to
a point where the direction of the flapper motion ver-
sus input motion is reversed (see flapper detail in fig-
ure 3). With the controller in the reverse-acting mode,
an increase in process pressure causes a decrease in
output pressure.
The action of the proportional bellows quickly counter-
acts the flapper movement that resulted from the pro-
cess pressure change and backs the flapper away
from the nozzle. Pressure in the reset bellows op-
poses the action of the proportional bellows and slowly
moves the flapper closer to the nozzle. Thus, when
the process pressure changes, proportional action
temporarily reduces the gain of the controller for im-
proved stability. The process pressure then slowly re-
turns to set point, as pressure in both bellows equal-
izes via the reset action.

8

The set point adjustment changes the proximity of the
nozzle and flapper as does a change in process pres-
sure. However, when the set point changes, the
nozzle moves with respect to the flapper.
The proportional band adjustment knob positions the
nozzle on the flapper. Increasing (widening) the pro-
portional band moves the nozzle to a position on the
flapper where less input and more feedback motion
occurs, which decreases the gain of the controller.
Decreasing (narrowing) the proportional band moves
the nozzle toward a position where more input and
less feedback motion occurs, which increases the
gain.
The controller action is changed from direct to reverse
by turning the proportional band adjustment knob to
position the nozzle on the flapper quadrant to a point
where the direction of the flapper motion versus input
motion is reversed. With the controller in the reverse-
acting mode, an increase in process pressure causes
a decrease in output pressure.
A 4195KC Series controller also has a rate valve,
which is an adjustable restriction that momentarily in-
creases the controller gain to accelerate the corrective
action for slow pressure systems. A proportional-plus-
reset-plus-rate controller responds to a change in pro-
cess pressure as follows: First, the rate action delays
the proportional action just long enough to allow the
controller to respond to the change quickly with high
gain, but not long enough for the high gain to cause
instability. Then, the low gain provided by the propor-
tional action keeps the system stable. Finally, reset
action slowly increases the gain and returns the pro-
cess pressure toward the set point.
Differential Gap (For On-Off Control) Controllers
(4195KS Series)
The operation of differential gap controllers (4195KS
Series) is similar to that of proportional-only controllers
(described above). However, in 4195KS Series con-
trollers, as the process pressure increases, approach-
ing the upper switching point, the flapper moves to-
ward the nozzle (in a direct-acting controller). This
movement restricts the flow through the nozzle and
increases nozzle pressure. When this occurs, relay
action increases the output pressure (delivery) of the
controller. Output pressure is fed back to the positive
feedback bellows. The action of the positive feedback
bellows moves the flapper closer to the nozzle, in-
creasing nozzle pressure, which in turn, increases the
relay output. Output pressure to the final control ele-
ment switches to full supply pressure.
As the process pressure decreases, approaching the
lower switching point, the flapper moves away from
Bulletin 34.5:4195K
the nozzle (in a direct-acting controller) reducing
nozzle pressure. Through relay action, pressure to the
positive feedback bellows is reduced, moving the flap-
per farther away from the nozzle, and further reducing
nozzle pressure. Output pressure to the final control
element switches to zero.
The set point adjustment changes the proximity of the
nozzle and flapper as does a change in process pres-
sure except that, when the set point is changed, the
nozzle moves with respect to the flapper. The set point
adjustment moves both the upper and lower switching
points.
The proportional band knob positions the nozzle on
the flapper. Increasing (widening) the proportional
band moves the nozzle away from the input connec-
tion. When the proportional band adjustment moves
the nozzle across the feedback connection, the con-
troller action changes between direct and reverse. On
a direct-acting controller, changing the proportional
band adjustment will widen or narrow the differential
gap between the two switching points. This is accom-
plished by moving the position of the lower switching
point. On a reverse-acting controller, changing the pro-
portional band adjustment will widen or narrow the dif-
ferential gap between the two switching points by mov-
ing the position of the upper switching point.
Remote Set Point Option (Suffix Letter M)
The capability to adjust the controller set point from a
remote location is available for all 4195KA Series con-
trollers. With this option, a control pressure is applied
to the capsular element within the remote set point
assembly. The expansion and contraction of the cap-
sule moves the set point adjustment via connecting
linkage. Increasing the control pressure to the capsule
increases the set point setting, and decreasing the
control pressure reduces the set point setting. This
option is designated by the letter M in the type num-
ber.
Auto/Manual Station Option (Suffix Letter E)
A controller with the auto/manual option (designated
by the letter E in the type number) has piping on the
output side of the relay as shown in figure 4. Supply
pressure to the relay is also applied to the manual
loader. The manual loader, functioning as a regulator,
applies pressure to one side of the plastic tube and to
the auto/manual switch. Output pressure from the
relay registers on the other side of the plastic tube as
well as in the auto/manual switch.
When the auto/manual switch is in the MANUAL posi-
tion, the manual loader output is channeled through
the auto/manual switch and becomes the controller
9
Bulletin 34.5:4195K

MANUAL SET POINT RESET BELLOWS (VENTED) REVERSE ACTION

ADJUSTMENT QUANDRANT
PROPORTIONAL
BELLOWS PROPORTIONAL
BAND ADJUSTMENT
FEEDBACK
PROCESS POINTER LINK
REMOTE SET POINT
CONNECTED HERE
FEEDBACK
INPUT ELEMENT MOTION FLAPPER PIVOT
CONNECTED HERE DIRECT ACTION
QUADRANT INPUT
CONNECTING
LINK MOTION

 


BEAM OUTPUT PRESSURE

TO FINAL CONTROL
ELEMENT
FLAPPER

NOZZLE
RELAY

SUPPLY
PRESSURE
TO TO
RESET TO NOZZLE RESET
BELLOWS   


 
  BELLOWS TO
NOZZLE
OUTPUT PRESSURE
TO FINAL CONTROL
TO ELEMENT OUTPUT
TO
PROPORTIONAL PROPORTIONAL
BELLOWS BELLOWS
RESET
VALVE

RELAY
RELAY

SUPPLY
PRESSURE SUPPLY
RESET PRESSURE
VALVE

  

   
  TO DIFFERENTIAL
NOZZLE RELIEF VALVE
TO
POSITIVE
  

   
  

  

FEEDBACK
OUTPUT PRESSURE
BELLOWS
TO FINAL CONTROL
(RESET BELLOWS)
SUPPLY PRESSURE ELEMENT

OUTPUT PRESSURE

NOZZLE PRESSURE RELAY

RESET PRESSURE
SUPPLY
PRESSURE
PROPORTIONAL
PRESSURE  


 
  TO
RESET TO
TO TO BELLOWS NOZZLE
NOZZLE PROPORTIONAL
BELLOWS
TO OUTPUT
OUTPUT PRESSURE
RESET
TO FINAL CONTROL
BELLOWS
ELEMENT
TO
PROPORTIONAL
RELAY
BELLOWS

RELAY
DIFFERENTIAL
RELIEF VALVE SUPPLY
PRESSURE
SUPPLY RATE VALVE
PRESSURE
RATE VALVE RESET VALVE

RESET VALVE   

   

46A9764-C
C0756-2 / IL
  

   
 
  
  

  


Figure 3. Schematic of 4195K Series Controllers

10
 Bulletin 34.5:4195K

MANUAL LOADER
AUTOMATIC
POSITION

AUTO/MANUAL
SWITCH
MANUAL
LOADER
KNOB

PLASTIC TUBE
OUTPUT PRESSURE
TO FINAL CONTROL
METAL BALL
ELEMENT

MANUAL
RELAY POSITION
RELAY OUTPUT PRESSURE

SUPPLY PRESSURE AUTO/MANUAL

SWITCH
MANUAL LOADER OUTPUT PRESSURE SUPPLY
PRESSURE OUTPUT PRESSURE
48A5230-A TO FINAL CONTROL
A2927-2 / IL
ELEMENT

Figure 4. Schematic of Auto/Manual Station

output. When the auto/manual switch is in the AUTO

position, the relay output is channeled through the
switch to become the controller output. TO
TO
RESET
BELLOWS NOZZLE

Before the auto/manual switch is operated, the relay

output must equal the manual loader output to avoid
bumping the process. Adjusting the set point varies OUTPUT
the pressure on the left-hand side of the plastic tube.
Adjusting the manual loader knob varies the pressure
on the right-hand side of the plastic tube. When the
pressures are equal, the metal ball is centered in the RESET
VALVE
tube and is held in place by a small magnet. Pressure
imbalance forces the ball to one end of the tube where RELAY

it forms a seal, blocking air flow through the tube.

TO SUPPLY
PROPORTIONAL PRESSURE
BELLOWS
EXTERNAL FEEDBACK TO
Anti-Reset Windup Option (Suffix Letter F) OUTPUT OF HIGH OR LOW
NOZZLE PRESSURE
SELECT RELAY
Anti-reset windup is available for all 4195KB and KC SUPPLY PRESSURE RESET PRESSURE
Series controllers and is designated by the letter F in
the type number. The differential relief valve operates OUTPUT PRESSURE
SELECT RELAY
OUTPUT
when the difference between the proportional bellows 47A0975–A
pressure and the reset bellows pressure reaches a A3342–1

predetermined value. Anti-reset windup reduces over-

shoot of the process pressure that can result from a
large or prolonged deviation from set point.
External Feedback Option
Figure 5. Schematic of External Feedback Option
(see figure 7). This connection breaks the positive
feedback (reset) loop inside the controller and brings it
outside (see figure 5).

External feedback is available for all 4195KB Series The connection allows the positive feedback loops of
controllers. Controllers with this option have an exter- two controllers (primary and secondary) to be tied to-
nal connection on the bottom of the controller case gether when the controllers are used in an override

11
Bulletin 34.5:4195K

4.00
(102)
TYPE 657
ACTUATOR 10.25 5.13 2.00 5/16
(260) (130) (51) UNC-28
3 HOLES
(MOUNTING)
TYPE 4195K
CONTROLLER
3.44
13.00 (87)
(330) 10.04
(255)


 



1/4-18 NPT 1/4-18 NPT
CONTROLLER OUTPUT SUPPLY PRESSURE
CONNECTION CONNECTION

5.80
2.56 (147)
(66)
TYPE 67FR 1.22 1/4 NPT
FILTER 1/4-18 (31) REMOTE SET POINT
REGULATOR NPT VENT CONNECTION
1/4 NPT 4 HOLES
CONNECTION
INCH
 
 
(mm)
MOUNTING
PLATE
W5661 / IL
Figure 6. Typical Yoke Mounting
application. When connected, the secondary controller
reset pressure tracks the primary controller output
pressure, minimizing reset windup in the secondary
controller.
Installation
The 4195K Series gauge pressure controllers can be
shipped alone for a separate installation or for installa-
tion on a control valve actuator. The controllers can
also be mounted on a pipe stand, on a wall, or in a
panel. When a controller is mounted on an actuator
and a positioner is not used, the controller will usually
be opposite the supply regulator as shown in figure 6.
If a positioner is used, the supply regulator can be
mounted on the actuator casing.
The controller must be installed so the vent points
down. Basic controller dimensions are shown in figure
7. Dimensions for specific mounting configurations are
shown in figure 8.
12
NOTES:
1 1/4-18 NPT PROCESS CONNECTION (MARKED A) FOR ALL
BOURDON TUBE CONTROLLERS AND FOR THOSE CAPSULAR
ELEMENT CONTROLLERS USED IN VACUUM PRESSURE APPLICATIONS.
2 1/4-18 NPT PROCESS CONNECTION (MARKED B) FOR CAPSULAR ELEMENT
CONTROLLERS USED IN POSITIVE AND COMPOUND PRESSURE APPLICATIONS.
3 FOR THE EXTERNAL FEEDBACK CONNECTIONS (4195KB
CONTROLLERS ONLY), EITHER THE A OR B CONNECTION IS USED,
DEPENDING ON THE LOCATION OF THE PROCESS CONNECTION.
46A9765-A
A2892-4 / IL
Figure 7. Controller Dimensions and Connections
Ordering Information
When ordering a 4195K Series controller, specify:
Application
1. Description of the service, such as throttling or on-
off
2. Pressure range, composition, and temperature of
process fluid
3. Ambient temperature
Construction
Refer to the specifications on page 2 and to the
Construction Features section. Carefully review each
specification and feature, indicating your choice when-
ever a selection is to be made. Refer to table 1 for
type numbers; add an R to any type number if reverse
action is desired.
 Bulletin 34.5:4195K

3.62 3.29
(92) (84) 6.35
2.49 (161)
(63)


     

3.75 0.50
(95) (13)
8.75
10.25
(222)
(260)
2.43 2.43
(62) (62)

12.06 0.50 6.00

(306) (13) (152)

0.56R
(14) 2.43
(62)
36A9757-A 36A9759-A
0.50
9.31 (13)
(236) 36A9761-B
INCH
  
  
  
 
  
  (mm)

 



 


B1473-3 / IL

Figure 8. Mounting Dimensions

13
Bulletin 34.5:4195K

   
         
 
    
    

         
             
 

  
                                  
         
  
          

For information, contact Fisher Controls:

Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 0512

14
Printed in U.S.A.