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Synthetics Rubber Indonesia–U3 Project (SRI-U3)

JOB NO : 14122 SITE DAILY REPORT


As of : 8-Dec-17
0. Daily Concern

1. Weather & Manpower Status MP Total ( All ) : 2483 1386


IKPT : 694
Rainfall Record : Rain
S/C MP Total : 2483 692
Time Rainfall(mm)
KRS Civil : 47 21
TOTAL YEAR DATE DAY
0:00 - 7:00 - 12:00- 18:00 -
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 SWG Civil : 154 65
7:00 12:00 18:00 24:00
SSP Civil : 40 22
YEAR DATE DAY GMT Civil : 327 36
0.0 0.0 0.0 0.0 0.0 2017 7-Dec Thu Grankartech Mechanical : 19 18
0.0 0.0 0.0 0.0 0.0 2017 8-Dec Fri ATA Piping ( Field ) : 319 115
JEL Piping ( Field ) : 173 48
GTA Mechanical : 60 19
KRSAG Piping : 366 113
CKN Piping : 292 59
Overs indo Piping & Instrument 90 30
WEN Electrical : 153 34
KPU Ins trum ent : 119 64
DGM Mechanical : 0 2
PTJ Firefighting System : 2 9
MHS Civil : 10 4
Willich Ins ulation : 227 20
TTP Comm Scaffolding : 69 8
PDL Comm Scaffolding : 16 5
2. Major Work Item
a) Remaining Steel Structure
Total Actual Today (08 Dec) Cum. Actual Percentage % 6.6 6.6 0.0 100.0%
Steel Str Remaining Cable Tray P3 -
(Ton) Install Install Install T Cable Tray P4 8.0 - 8.0 0.0 100.0%
S STRP2-1 134.3 - 127.8 6.4 95.2% r
t
STRP2-5 71.8 - 70.7 1.0 98.6% a Cable Tray U1 10.3 - 10.3 0.0 100.0%
r
STRP3-8 209.6 - 204.9 4.8 97.7% 5.3 - 5.3 0.0 100.0%
u y Cable Tray U2
c STRP4-5 2.2 - 2.2 0.0 100.0%
t
STRP4-6 8.3 - 8.3 0.0 100.0% Total 30.3 - 30.3 0.0 100.0%
u
r STRU2-3 112.4 - 112.4 0.0 100.0% Pit 19.2 - 19.2 0.0 100.0%
e Total 538.6 - 526.3 12.2 97.7%
Sewer Grating 72.1 - 72.1 0.0 100.0%
WWT 16.1 - 16.1 0.0 100.0%
FPS 42.9 - 42.9 0.0 100.0% Dike 13.3 - 13.3 0.0 100.0%
B
u ACS 35.7 - 35.7 0.0 100.0% Access Bridge 1.8 - 0.0 1.8 0.0%
i Finishing Building 5.5 - 5.5 0.0 100.0% O
l
0.3 0.3 0.0 100.0% t Local Platform 30.7 - 30.7 0.0 100.0%
d Guard House -
i SIH 2.0 - 2.0 0.0 100.0% h DEG 0.1 - 0.1 0.0 100.0%
n Building 5.6 - 5.6 5.6 100.0% e
g Dry Butadiene 3.8 - 3.8 0.0 100.0%
LAB&CCR 12.9 - 12.9 0.0 100.0% r
Total 120.8 - 120.8 5.6 100.0% Removable platform 2.5 - 0.0 2.5 0.0%
PSP09~PSP17 28.3 - 28.3 0.0 100.0% Retaining Wall 0.2 - 0.2 0.0 100.0%
S
Pipe Support P1 34.8 - 34.8 0.0 100.0%
u Weight Bridge 1.8 - 1.8 0.0 100.0%
p Pipe Support P4 2.0 - 2.0 0.0 100.0%
p Pipe Support U2 8.7 - 8.7 0.0 100.0% Total 145.5 - 141.2 4.3 97.0%
o
Fan Support P4 1.5 - 1.5 0.0 100.0%
r Total Remaining 910.5 0.0 893.9 22.2 98.2%
t Total SSA 65.1 0.0 65.1 0.0 100.0%
Total JMN 10.2 0.0 10.2 0.0 100.0% Total Overall 3762.0 3745.38 16.62 99.56%

b. Fireproofing Status
Cum. Previous Day Today Cum. Today
BQ
AREA Location Install Application Install Application Install Application %
(M2)
Wiremesh Intercote Wiremesh Intercote Wiremesh Intercote
STR P1-1 104 104 104 104 104 100%
STR P1-4 43 43 43 43 43 100%
STR P1-5 41 41 41 41 41 100%
STR P1-6 45 45 45 45 45 100%
STR P1-7 47 47 47 47 47 100%
STR P1-8 67 67 67 67 67 100%
PR31 162 162 162 162 162 100%
P1
PR32 107 107 96 107 96 90%
PR33 140 137 137 137 137 98%
PSP9 28 28 28 28 28 100%
PSP10 44 44 44 44 44 100%
PSP11 40 40 40 40 40 100%
Chi l l ed 24 24 24 24 24 100%
Pi pe Support P1 162 162 162 162 162 100%
STR P2-1 28 28 28 28 28 100%
STR P2-2 1,225 1,225 1,225 1,225 1,225 100%
STR P2-3 140 140 126 140 126 90%
STR P2-4 142 142 142 142 142 100%
STR P2-5 99 19 19
STR P2-6 800 124 124
P2 STR P2-7 157 61 61
STR P2-11 56 56 56 56 56 100%
STR P2-13 56 25 25
PR Eps i s top 37
Aci d 312 153 97 153 97 31%
Pi pe Support P2 444 261 261 261 261 59%
Loca l Pl a tform 55
STR P3-2 199 199 199 199 199 100%
STR P3-3 1,290 1,290 1,290 1,290 1,290 100%
STR P3-4 58 58 58 58 58 100%
STR P3-7 176 176 176 176 176 100%
STR P3-8 674 674 674 674 674 100%
P3
STR P3-9 77 77 77 77 77 100%

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STR P3-9 77 77 77 77 77 100%
STR P3-10 40 40 40 40 40 100%
STR P3-12 45 45 45 45 45 100%
Equi pment 449 449 449 449 449 100%
Pi pe Support P3 92 92 92 92 92 100%
PR11 65 65 65 65 65 100%
U1
Pi pe Support U1 33
STR U2-1 217 184 157 184 157 72%
STR U2-2 98 98 98 98 98 100%
STR U2-3 194 194 194 194 194 100%
STR U2-4 17 17 17 17 17 100%
U2 PR03-1 80 80 80 80 80 100%
PR03-2 115 115 115 115 115 100%
PR05 32 32 32 32 32 100%
Sta rtyl 94 94 94 94 94 100%
Pi pe Support U2 81 76 76 76 76 94%
PR06-2 101 101 101 101 101 100%
U4
PR06-3 22 22 22 22 22 100%
Total 8,855 7,464 7,127 7,464 7,127 80%

c) Piping A/G ( KRSAG, ATA, JEL, CKN )


Actual Welding Progress Today
Estimate Unit Cum. Actual Welding Progress Percentage %
No Subcontrator ( 08 December 2017 )
Shop Field Total Shop Field Total Shop Field Total Shop Field Total
1 KRSAG/ OVS 74,563 44,597 119,160 dia-inch (39) 19 (21) 74,183 43,782 117,965 99.49% 98.17% 99.00%
2 ATA 69,227 31,009 100,236 dia-inch 5 1 6 68,925 30,671 99,595 99.56% 98.91% 99.36%
3 JEL 49,755 26,725 76,480 dia-inch - 2 2 49,755 26,709 76,465 100.00% 99.94% 99.98%
4 CKN 40,745 27,332 68,077 dia-inch (41) 22 (19) 40,724 26,560 67,284 99.95% 97.17% 98.84%
Total 234,290 129,663 363,953 (76) 43 (33) 233,588 127,721 361,309 99.70% 98.50% 99.27%
Today Cumm Status : 8-Dec-17
Total Total Qty Qty Cumm Cumm Cumm
Sub preFab. Total Total
SPC Fab Install SPC STD SPC STD Percentage (%)
Cont STD
(BQ) (BQ) Fab Install Fab Install Fab Install Fab Install Fab Install Fab Install Fab Install

KRSAG 569 8316 8885 11623 - - - 15 - 15 566 568 7,967 10,604 8,533 11,172 96.04% 96.12%

ATA 581 7718 8299 10975 - - - 8 - 8 563 563 7,739 10,026 8,302 10,589 100.00% 96.48%

JEL 422 4299 4721 6444 - - - - - - 437 437 5,368 6,502 5,805 6,939 100.00% 107.68%

CKN 432 5796 6228 9110 - - - 2 - 2 378 378 5,745 8,982 6,123 9,360 100.00% 102.74%

Total 2004 26129 28133 38152 - - - 25 - 25 1,944 1,946 26,819 36,114 28,763 38,060 102.24% 99.76%

d) Mechanical Punch Clearing


8-Dec-17
Final Visual Inspection Punch Clearing
Boxing up done
DISCIPLINE done Done

ROTATING 251 249


STATIC 220 191 3
PACKAGE 166 131 14
MH 300 204
TOTAL 937 775 17

e) Electrical Main Cable Pulling at Substation & Outdor


Actual Cable Cum. Electrical Actual Cable Pulling
No Area Plan Total Remaining Percentage % as of 8-Dec Cum. Electrical
Pulling as of 8-Dec Cable Pulling No Area Plan Total Unit Remaining Percentage %
Termination
1 C1 13,249 - 13,249 - 100% From To

2 P1 29,227 - 29,227 - 100% 1 C1 382 Point - - 382 - 100%

3 P2 60,432 - 60,432 - 100% 2 P1 332 Point - - 316 16 95%

4 P3 68,496 - 68,496 - 100% 3 P2 368 Point - 4 354 14 96%


4 P3 460 Point - - 430 30 93%
5 P4 35,220 - 35,220 - 100%
5 P4 932 Point - - 615 317 66%
6 U1 35,508 - 35,508 - 100%
6 U1 684 Point - - 684 - 100%
7 U2 25,806 - 25,806 - 100%
7 U2 338 Point - - 318 20 94%
8 U3 3,399 - 3,399 - 100% 8 U3 134 Point - - 134 - 100%
9 U4 1,634 - 1,634 - 100% 9 U4 10 Point - - 10 - 100%
Total 272,971 - 272,971 - 100% Total 3,640 Point - 4 3,243 397 89%

f) Electrical Motor Solo-Run


Percentag
Actual Today
Area Plan Cumulative Remaining e
as of 8-Dec
%
C1 - - - - 0%
P1 46 - 46 - 100%
P2 35 - 18 17 51%
P3 30 2 11 19 37%
P4 25 - 25 - 100%
U1 41 - 38 3 93%
U2 13 - 10 3 77%
U3 - - - - 0%
U4 2 - 2 - 100%
Total 192 2 150 42 78%

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g) Instrument Secondary Cable Pulling
Actual 2nd Cum. Instrument Actual 2nd Cum.
No Area Plan Total Unit Cable Pulling Secondary Cable Remaining Percentage % No Area Plan Total Unit Termination Instrument Remaining Percentage %
as of 8-Dec Pulling as of 8-Dec Termination
1 C1 6,545 Meter - 6,545 - 100% 1 C1 278 Nos - 278 - 100%
2 P1 36,031 Meter - 36,031 - 100% 2 P1 843 Nos - 820 23 97%
3 P2 52,047 Meter - 52,047 - 100% 3 P2 1,286 Nos 1 1,225 62 95%
4 P3 32,485 Meter - 32,485 - 100% 4 P3 705 Nos - 675 31 96%
5 P4 18,591 Meter - 18,591 - 100% 5 P4 390 Nos - 358 32 92%
6 U1 7,918 Meter - 7,918 - 100% 6 U1 175 Nos - 166 10 95%
7 U2 26,516 Meter - 24,030 2,486 91% 7 U2 585 Nos 1 353 232 60%
8 U3 4,009 Meter - 4,009 - 100% 8 U3 244 Nos - 244 - 100%
9 U4 1,235 Meter - 1,235 - 100% 9 U4 20 Nos - 20 - 100%
Total 185,377 Meter - 182,891 2,486 99% Total 4,526 Nos 2 4,138 389 91%

h) Field Instrument Installation


Item Total BQ 8-Dec Cummulative Remaining Percentage % Area BQ Total 8-Dec Cumulative Remaining Percentage %
C1 41 - 41 - 100%
1. General Field Instrument (Other than Fire Detection Instrument) 2,257 12 1,937 320 86%
P1 477 - 452 25 95%
1.1 Non-Package Items 1,946 12 1,644 302 84% P2 661 - 582 79 88%
a. Local Instrument (Non in-line items. Including Gas Detection Instrument) 661 10 653 8 99% P3 349 - 318 31 91%
b. Line Mounted Instrument (in-line items) 1,285 2 991 294 77% P4 143 - 103 40 72%
b.1 Have Wiring/Tubing after Installation (e.g. transmitters) 730 2 715 15 98% U1 234 - 212 22 91%
b.2 No Have Wiring/Tubing after Installation (e.g. PG, TG) 555 0 276 279 50% U2 330 12 207 123 63%
1.2 Vendor Package Items 311 0 293 18 94% U3 4 - 4 - 100%
a. Have Wiring/Tubing after Installation (e.g. transmitters) 275 0 275 0 100% U4 18 - 18 - 100%
b. No Have Wiring/Tubing after Installation (e.g. PG, TG) 36 0 18 18 50% Total 2,257 12 1,937 320 86%
2. Fire Detection Instrument 737 0 736 1 100%
Total 2,994 12 2,673 321 89%
Other TG PG 2,403 12 2,379 24 99%
a KPU 2,167 0 2,167 0 100%
b OVS 236 12 212 24 90%
TG PG 591 0 294 297 50%
a KPU 436 0 261 175 60%
b OVS 155 0 33 122 21%
Total 2,994 12 2,673 321 89%

i) Instrument Loop Test


Actual Today Persentage
Area Plan Cumulative Remaining
as of 8-Dec %
C1 752 - 492 260 65%
P1 893 8 770 123 86%
P2 1,354 17 1,082 272 80%
P3 749 1 636 113 85%
P4 476 4 321 155 67%
U1 1,055 - 639 416 61%
U2 601 5 194 407 32%
U3 6 - 3 3 50%
U4 31 - 30 1 97%
Total 5,917 35 4,167 1,750 70%

j) Insulation Status
Equipment
PREVIOUS DAY TODAY CUM. TODAY
AREA BQ Jacket Jacket Jacket Jacket Jacket Jacket %
Installation Installation Installation
Prefab Fixing Prefab Fixing Prefab Fixing
C1 36 36 36
P1 1,972 1,881 1,736 1,630 13 1,881 1,736 1,643 83%
P2 1,863 1,861 1,399 1,359 13 1,861 1,412 1,359 73%
P3 3,724 3,724 3,718 3,718 3,724 3,718 3,718 100%
P4 1,037 967 876 851 15 967 891 851 82%
U1 227 205 205 205 205 205 205 90%
U2 627 627 568 506 627 568 506 81%
U4 245 245 245 245 245 245 245 100%
TOTAL 9,731 9,546 8,747 8,515 28 13 9,546 8,775 8,528 88%
Piping
PREVIOUS DAY TODAY CUM. TODAY
AREA BQ Jacket Jacket Jacket Jacket Jacket Jacket %
Installation Installation Installation
Prefab Fixing Prefab Fixing Prefab Fixing
C1 10 10 10 10 10 10 10 100%
P1 2,979 938 703 697 938 703 697 23%
P2 4,604 1,416 1,061 1,019 25 1 3 1442 1061 1022 22%
P3 3,962 1,208 977 913 69 31 37 1277 1008 950 24%
P4 1,876 881 583 545 27 881 583 572 30%
U1 598 411 231 231 10 411 241 231 39%
U2 498 241 170 32 3 9 17 245 179 49 10%
U4 130 86 86 86 86 86 86 66%
TOTAL 14,657 5,192 3,821 3,533 98 51 84 5,290 3,872 3,616 25%

k) Daily Activities by Subcontractor


ATA ( A/G Piping )
- Continue fabrication A/G pipe at P2
- Continue welding joint A/G pipe & pipe support at P2
- Continue painting A/G pipe at P2
JEL ( A/G Piping )
- Continue fabrication A/G pipe at P3 Area
- Continue welding joint A/G pipe & pipe support at P3 Area
- Continue painting A/G pipe at P3 Area
KRSAG ( A/G Piping )
- Continue fabrication A/G pipe at U1&P1 Area
- Continue welding joint A/G pipe & pipe support at U1&P1 Area
- Continue painting A/G pipe at U1&P1 Area

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CKN ( A/G Piping )
- Continue fabrication A/G pipe at U2, P4 Area
- Continue welding joint A/G pipe & pipe support at U2, P4 Area
- Continue painting A/G pipe at U2, P4 Area
WEN ( Electrical )
- Continue glanding & termination A/G main cable at All Area
- Continue lighting fixture installation at All Area
- Continue tray secondary installation at All Area
KPU ( Instrument )
- Continue secondary tray installation at All Area
- Continue termination cable at SIH Area
- Continue termination cable at Junction Box All Area
- Continue air supply&tubing installation at All Area
- Continue secondary cable pulling at All Area
WILLICH ( Insulation )
- Continue insulation for equipment at All Area
- Continue insulation for pipe at P1, P2, P3, P4 Area
3. Site Photograph
3.1 PIPING A/G ( ATA, JEL )

Piping installation for A/G pipe of STR-P3-7


at P3 Area ( JEL )
3.2 PIPING A/G ( KRSAG, CKN )

Welding joint for A/G pipe support Pipe support installation for A/G Pipe
U1 Area (KRSAG) of Alkyl Storage at U2 Area (CKN)

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3.3 WEN & KPU ( Elec & Inst )

Electrical CCTV installation of Around Main Instrument continuity cable


Substation at U2 Area (WEN) at P1 Area ( KPU )

3.4 WILLICH

Insulation for colomn


at P1 Area

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