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MAKING MODERN LIVING POSSIBLE

Collection of Instructions
Instructions for Danfoss
Refrigeration & Air conditioning Controls

REFRIGERATION &
AIR CONDITIONING DIVISION Catalogue
Contents

Stop/check and check valves


NRV, NRVH .............................................................................................................. 467
NRVA 15-65 ............................................................................................................. 468
NRVS .......................................................................................................................... 472
SCA/CHV 50-125 ................................................................................................... 473
SCA/CHV 15 40, SCA-SS/CHV-SS 15-40 ......................................................... 477
SCA/CHV 15 65, SCA-SS/CHV-SS 15 40, (PS 52 bar/754 psi) .................. 481
SCH/CHV 15-40 ..................................................................................................... 485

© anfoss A/S (RC-CM), 09-2009


INSTRUCTIONS
NRV, NRVH
020R9500

020R9500
HFC, HCFC, CFC

NRV 6 → 19
NRV 6s → 19s
NRVH 6s → 19s
NRV 22s → 35s
NRVH 22s → 35s

tmin = −50°C / −58°F


tmax = 140°C / 285°F

PS (MWP):
46 bar / 667 psig

© Danfoss A/S (AC-DSL/MWA), 03-2006 RI6GA600 → DKRCC.PI.FE0.A1.00 / 520H0474

467
Instructions
NRVA

027R9531
027R9531

Fig. 1

Fig. 2

Type Bolt Nm LB-Feet


NRVA 15-20 2 × M12 50 37
NRVA 25-32 4 × M12 70 52
NRVA 40-50 4 × M12 70 52
NRVA 65 8 × M16 100 74

Fig. 3

RI6HB202  ©  Danfoss A/S (RC-CMS/MWA), 03 - 2005

468
ENGLISH

Installation Maintenance

Refrigerants Dismantling the valve


Applicable to all common non-flammable Do not remove the valve housing while the
refrigerants, including R717 and non- valve is still under pressure.
corrosive gases/liquids dependent on
sealing material compatability. - Check that the gasket has not been
Flammable hydrocarbons are not damaged.
recommended. The valve is only - Check that the cone is free of scratches
recommended for use in closed circuits. For and impact marks.
further information please contact Danfoss. - If the teflon cone ring has been
damaged, the whole cone assembly
Temperature range must be replaced.
NRVA: –50/+140°C (–58/+285°F)
Assembly
Pressure range Remove any dirt from the body before the
NRVA: The valves are designed for a max. valve is assembled.
working pressure of 40 bar g (580 psi g).
Tightening
Installation Tighten the staybolts and nut with a torque
The valve must be installed in the flow wrench, to the values indicated in the table
direction as indicated by the arrow on the (fig. 3).
valve housing (fig. 1).
The valve is designed to withstand a high Use only original Danfoss parts, including
internal pressure. However, the piping gaskets for replacement. Materials of
system should be designed to avoid liquid new parts are certified for the relevant
traps and reduce the risk of hydraulic refrigerant.
pressure caused by thermal expansion. It
must be ensured that the valve is protected In cases of doubt, please contact Danfoss.
from pressure transients like “liquid Danfoss accepts no responsibility for
hammer” in the system. errors and omissions. Danfoss Industrial
Refrigeration reserves the right to make
Welding changes to products and specifications
The internal parts should be removed without prior notice.
before welding (fig. 2) to prevent damage
to the gaskets, as well as the teflon gasket
in the valve seat.
Only materials and welding methods,
compatible with the flange material, must
be welded to the flanges. The flanges
should be cleaned internally to remove
welding debris on completion of welding
and before the valve is reassembled.

Be careful not to damage the teflon on the


cone.

The valve inclusive flanges must be


free from stresses (external loads) after
installation.

The valves must not be mounted in


systems where the outlet side of the valve
is open to atmosphere. Both the inlet
and outlet side of the valve must always
be connected to the system or properly
capped off, for example with a welded-on
end plate.

Assembly
Remove welding debris and any dirt from
pipes and valve body before assembly.

Tightening
Thighten the staybolts and nut with a
torque wrench, to the values indicated in
the table (fig. 3).

Surface protection
The external surface of the flanges must be
prevented against corrosion with a suitable
protective coating after installation and
assembly.

RI6HB202  ©  Danfoss A/S (RC-CMS/MWA), 03 - 2005

469
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Declaration
We hereby declare that below-mentioned equipment are classified for Fluid Group I (all refrigerants (toxic, non-toxic, flammable
and non-flammable)), and that all are covered by Article 3, paragraph 3.

For further details / restrictions – see Installation Instruction



Description of Pressure Equipment

Refrigerant check valve


Type NRVA


Nominal bore DN ≤ 25 mm (1 in.)

References of other Technical Standards and Specifications used


prEN 12284 DIN 3158
AD-Merkblätter

Authorised Person for the Manufacturer within the European Community

Name: Michael Breumsø Title: Production Manager

Signature: Date: 13/10/2004

148B9725 - rev. 1

RI6HB202  ©  Danfoss A/S (RC-CMS/MWA), 03 - 2005

470
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Description of Pressure Equipment

Refrigerant check valve


Type NRVA

Nominal bore DN 32-65 mm. (11/4 - 21/2 in.)


Fluid Group I (all refrigerants (toxic, nontoxic, flammable and nonflammable)).
Classified for
For further details / restrictions - see Installation Instruction.
Temperature range NRVA –50°C/+140°C (–58°F/+284°F)
Maximum allowable
NRVA 40 bar (580 psi) –50°C/+140°C (–58°F/+284°F)
working pressure

Conformity and Assessment Procedure Followed

Category II
Module D1
Certificate ID –
Nominal Standard
DN 32-65 mm (11/4 - 11/2 in.)
bore applications

Name and Adress of the Notified Body which carried out the Inspection
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany (0045)

Name and Address of the Notified Body monitoring the Manufacturer´s Quality Assurance System
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany

References of Harmonised Standards used


References of other Technical Standards and Specifications used
prEN 12284 DIN 3158
AD-Merkblätter DIN 17173

Authorised Person for the Manufacturer within the European Community

Name: Michael Breumsø Title: Production Manager

Signature: Date: 13/10/2004

148B9706 - rev. 2

RI6HB202  ©  Danfoss A/S (RC-CMS/MWA), 03 - 2005

471
Instructions
020R9501 NRVS

020R9501
Kun i væskeledninger. Til direkte montering på PM, EVRA og EVRAT.
Only in liquid lines. For direct mounting on PM, EVRA and EVRAT.
Nur in Flüssigkeitsleitungen. Für direkte Montage an PM, EVRA und EVRAT.
Pour les conduites de liquide seulement. Pour montage directement sur PM, EVRA et EVRAT.
Sólo en líneas de líquido. Para montaje directo en PM, EVRA y EVRAT.

tmin –50°C/–58°F Type Code No.


tmax 140°C/285°F NRVS 15 020-2032
PB/MWP 28 bar/400psig NRVS 25 020-2033
NRVS 32 020-2034
NRVS 40 020-2035
NRVS 50 020-2036
NRVS 65 020-2037

© Danfoss A/S (RC-CMS), 02 - 2004 RI6NA153 

472
Instructions
SCA/CHV 50-125

Installation

148R9512
148R9512

SCA CHV

Fig. / Abb. 1

Nm LB-fod
LB-feet
LB-ft
Pieds-livres
DN 50 44 32
DN 65 75 53
DN 80 44 32
DN 100 75 53
DN 125 183 135

Fig. / Abb. 2 Fig. / Abb. 3

© Danfoss A/S (AC-DSL/MWA), 11-2006  DKRCI.PI.FL0.A2.52 / 520H0603

473
Vedligeholdelse / Maintenance / Wartung / Maintenance

Fig. / Abb. 4 Fig. / Abb. 5

Nm LB-fod
LB-feet
LB-ft
Pieds-livres
DN 50-65-80-100 60 45
DN 125 80 60

Fig. / Abb. 6 Fig. / Abb. 7

Fig. / Abb. 8a Fig. / Abb. 8b

DKRCI.PI.FL0.A2.52 / 520H0603  © Danfoss A/S (AC-DSL/MWA), 11-2006

474
ENGLISH Assembly - Check that the spindle (pos. C) is free of
Remove welding debris and any dirt from scratches and impact marks.
pipes and valve body before assembly. - If the teflon cone ring (pos. D) has been
Installation Check that the cone has been fully screwed damaged, the whole cone assembly
back towards the bonnet before it is must be replaced.
Refrigerants replaced in the valve body (fig. 3).
Applicable to all common non-flammable Assembly (fig. 8a)
refrigerants, including R717 and non- Important for the SCA valves: Remove dirt, if any, from pipes and housing
corrosive gases/liquids dependent on Full capacity is only obtained when the before assembly. Important for the SCA
sealing material compatability. spindle is screwed outward, “into bonnet”, valves: Full capacity is only obtained when
Flammable hydrocarbons are not i.e. counterclockwise (fig. 3). the spindle is screwed outward, “into the
recommended. The valve is only bonnet”, i.e. counterclockwise (fig. 3).
recommended for use in closed circuits. For Tightening
further information please contact Danfoss. Tighten the bonnet with a torque wrench, Rotate the V-port cylinder until placed as
to the values indicated in the table (fig. 3). shown in fig. 8b. The kv value is optimal in
Temperature range this position.
SCA: –60/+150ºC (–76/+302ºF) Tightening of the bonnet should be
CHV: –60/+150ºC (–76/+302ºF) performed according to sound mechanical Use a torque wrench to tighten the bonnet
practice. (fig. 3).
Pressure range
The valves are designed for a max. working Colours and identification Tightening
pressure of 40 bar g (580 psi g). The SCA and CHV valves are painted with Tighten the bonnet with a torque wrench,
a yellow primer in the factory. Precise to the values indicated in the table (fig. 3).
Installation identification of the valve is made via the Tighten the packing gland with a torque
The valve must be installed with the ID ring at the top of the bonnet, as well wrench, to the values indicated in the table
spindle on top vertically upwards position as by the stamping on the valve body. (fig. 7).
(fig. 1). Stop check valves should be The external surface of the valve housing
opened by hand without the use of tools must be prevented against corrosion Tightening of the bonnet should be
or other devices. The valve is designed with a suitable protective coating after performed according to sound mechanical
to withstand a high internal pressure. installation and assembly. practice.
However, the piping system should be
designed to avoid liquid traps and reduce Protection of the name plate when Use only original Danfoss parts, including
the risk of hydraulic pressure caused by repainting the valve is recommended. packing glands, O-rings and gaskets for
thermal expansion. It must be ensured replacement. Materials of new parts are
that the valve is protected from pressure certified for the relevant refrigerant.
transients like “liquid hammer” in the Maintenance
system. In cases of doubt, please contact Danfoss.
Packing gland (only SCA) Danfoss accepts no responsibility for
Flow direction When performing service and errors and omissions. Danfoss Industrial
Direct the flow towards the cone as maintenance, replace the complete Refrigeration reserves the right to make
indicated by an arrow on the valve housing packing gland only, which is available as a changes to products and specifications
(fig. 1). spare part. As a general rule, the packing without prior notice.
gland must not be removed if there is
Welding internal pressure in the valve. However, if
The bonnet should be removed before the following precautionary measures are
welding (fig. 2) to prevent damage to taken, the packing gland can be removed
the O-rings in the packing gland and with the valve still under pressure:
between the valve body and bonnet, as
well as the teflon gasket in the valve seat. Backseating (fig. 4)
Only materials and welding methods, To backseat the valve, turn the spindle
compatible with the valve housing counterclockwise until the valve is fully
material, must be welded to the valve open.
housing. The valve should be cleaned
internally to remove welding debris on Pressure equalization (fig. 5)
completion of welding and before the In some cases, pressure forms behind the
valve is reassembled. packing gland. Hence, a handwheel or a
large washer should be fastened on top of
Avoid welding debris and dirt in the the spindle while the pressure is equalized.
threads of the housing and the bonnet. The pressure can be equalized by slowly
screwing out the gland.
Be careful not to damage the teflon cone
ring. Removal of packing gland (fig. 6)
Handwheel and packing gland can now be
The valve housing must be free from removed.
stresses (external loads) after installation.
Check and stop/check valves must not Dismantling the valve (fig. 8a)
be mounted in systems where the outlet Do not remove the bonnet while the valve
side of the valve is open to atmosphere. is still under pressure.
The outlet side of the valve must always
be connected to the system or properly - Check that the spring (pos. A) is
capped off, for example with a welded-on intact.
end plate. - Check that the O-ring (pos. B) has not
been damaged.

DKRCI.PI.FL0.A2.52 / 520H0603  © Danfoss A/S (AC-DSL/MWA), 11-2006

475
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Description of Pressure Equipment

Refrigerant Check and Stop/Check valve, with straight or angled arrangement


Type CHV, SCA

Nominal bore DN 50-125 mm. (2-5 in.)


Fluid Group I (all refrigerants (toxic, nontoxic, flammable and nonflammable)).
Classified for
For further details / restrictions - see Installation Instruction.

Temperature range Standard application PS40 bar (580 psi) at –60°C/+150°C (–76°F/302°F)
maximum allowable PS50 bar (725 psi) at –90°C/+50°C (–130°F/122°F)
working pressure High pressure application
PS40 bar (580 psi) at +50°C/+150°C (+122°F/302°F)

Conformity and Assessment Procedure Followed

Category II III
Module D1 B1 + D
D1: 07 202 0511 Z 0009/1/H-0002 B1: 07 202 0511 Z 0058/1/H-0001
Certificate ID
D: 07 202 0511 Z 0009/1/H-0001
Standard
DN 50-80 mm. (2-3 in.) DN 100-125 mm. (4-5 in.)
applications
Nominal
bore High
pressure DN 50-65 mm. (2-21/2 in.) DN 80-125 mm. (3-5 in.)
application

Name and Address of the Notified Body which carried out the Inspection
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany (0045)

Name and Address of the Notified Body monitoring the Manufacturer’s Quality Assurance System
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany

References of Harmonised Standards used


EN 10028-3 EN 10213-3 EN 10222-4

References of other Technical Standards and Specifications used


DIN 3840
AD-Merkblätter

Authorised Person for the Manufacturer within the European Community

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 03/07/2002

148B9728 - rev. 0

DKRCI.PI.FL0.A2.52 / 520H0603  © Danfoss A/S (AC-DSL/MWA), 11-2006

476
Instructions
SCA/CHV 15 - 40,
SCA-SS/CHV-SS 15 - 40

148R9519
148R9519

Nm LB-feet
DN 15-40 22 16

Fig. 1 Fig. 2 Fig. 3

Fig. 4 Fig. 5 Fig. 6

Nm LB-feet
DN 15-25 50 37
DN 25-40 70 52

Fig. 7 Fig. 8 Fig. 9

© Danfoss A/S (RC-CMS/MWA), 10-2005  RI7ED102 → DKRCI.PI.FL0.B1.02 / 520H0839

477
ENGLISH Assembly Replacement of the cone (fig. 9)
Remove welding debris and any dirt from O-ring (pos. C) prevents the cone from
pipes and valve body before assembly. falling out. Pull the cone clear of the
Installation Check that the cone has been fully screwed bonnet. Be careful not to loose the spring.
back towards the bonnet before it is Remove dirt, if any. Mount O-ring (pos. C)
Refrigerants replaced in the valve body (fig. 3). on cone. Mount spring and cone in bonnet.
Applicable to all common non-flammable
refrigerants, including R717 and non- Important for the SCA valves: Assembly
corrosive gases/liquids dependent on Full capacity is only obtained when the Remove dirt, if any, from pipes and housing
sealing material compatability. spindle is screwed outward, “into bonnet”, before assembly. Important for the SCA
Flammable hydrocarbons are not i.e. counterclockwise (fig. 3). valves: Full capacity is only obtained when
recommended. The valve is only the spindle is screwed outward, “into the
recommended for use in closed circuits. For Tightening bonnet”, i.e. counterclockwise (fig. 3). Use a
further information please contact Danfoss. Tighten the bonnet with a torque wrench, torque wrench to tighten the bonnet (fig.
to the values indicated in the table (fig. 3). 3).
Temperature range
SCA: –60/+150°C (–76/+302°F) Colours and identification Tightening
CHV: –60/+150°C (–76/+302°F) The SCA and CHV valves are painted with Tighten the bonnet with a torque wrench,
SCA-SS: –60/+150°C (–76/+302°F) a yellow primer in the factory. Stainless to the values indicated in the table (fig. 3).
CHV-SS: –60/+150°C (–76/+302°F) steel valves are not painted. Precise Tighten the packing gland with a torque
identification of the valve is made via the wrench, to the values indicated in the table
Pressure range ID ring at the top of the bonnet, as well (fig. 7).
The valves are designed for a max. working as by the stamping on the valve body.
pressure of 40 bar g (580 psi g) for both The external surface of the valve housing Use only original Danfoss parts,
standard and low temperature versions. must be prevented against corrosion including packing glands and gaskets for
with a suitable protective coating after replacement. Materials of new parts are
Installation installation and assembly. certified for the relevant refrigerant.
The valve must be installed with the
spindle on top vertically upwards or in Protection of the name plate when In cases of doubt, please contact Danfoss.
horizontal position (fig. 1). SCA valves repainting the valve is recommended. Danfoss accepts no responsibility for
should be opened by hand without the errors and omissions. Danfoss Industrial
use of tools or other devices. The valve Refrigeration reserves the right to make
is designed to withstand a high internal Maintenance changes to products and specifications
pressure. However, the piping system without prior notice.
should be designed to avoid liquid traps Packing gland (only SCA types)
and reduce the risk of hydraulic pressure When performing service and
caused by thermal expansion. It must be maintenance, replace the complete
ensured that the valve is protected from packing gland only, which is available as a
pressure transients like “liquid hammer” in spare part. As a general rule, the packing
the system. gland must not be removed if there is
internal pressure in the valve. However, if
Flow direction the following precautionary measures are
Direct the flow towards the cone as taken, the packing gland can be removed
indicated by an arrow on the valve housing with the valve still under pressure:
(fig. 1).
Backseating (fig. 4)
Welding To backseat the valve, turn the spindle
The bonnet should be removed before counterclockwise until the valve is fully
welding (fig. 2) to prevent damage to open.
the O-rings in the packing gland and
the gasket between the valve body and Pressure equalization (fig. 5)
bonnet, as well as the teflon gasket in the In some cases, pressure forms behind the
valve seat. Only materials and welding packing gland. Hence, a handwheel or a
methods, compatible with the valve large washer (pos. A) should be fastened
housing material, must be welded to the on top of the spindle while the pressure is
valve housing. The valve should be cleaned equalized. The pressure can be equalized
internally to remove welding debris on by slowly screwing out the gland.
completion of welding and before the
valve is reassembled. Removal of packing gland (fig. 6)
Handwheel and packing gland can now be
Avoid welding debris and dirt in the removed.
threads of the housing and the bonnet.
Dismantling the valve (fig. 8)
Be careful not to damage the teflon cone Do not remove the bonnet while the valve
ring. is still under pressure.
The valve housing must be free from
stresses (external loads) after installation. - Check that the gasket (pos. B) has not
been damaged.
Stop check valves must not be mounted in - Check that the spindle is free of scratches
systems where the outlet side of the valve and impact marks.
is open to atmosphere. The outlet side of - If the teflon cone ring has been
the valve must always be connected to the damaged, the whole cone assembly
system or properly capped off, for example must be replaced.
with a welded-on end plate.

RI7ED102 → DKRCI.PI.FL0.B1.02 / 520H0839  © Danfoss A/S (RC-CMS/MWA), 10-2005

478
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Declaration
We hereby declare that below-mentioned equipment are classified for Fluid Group I (all refrigerants (toxic, non-toxic, flammable
and non-flammable)), and that all are covered by Article 3, paragraph 3.

For further details / restrictions – see Installation Instruction



Description of Pressure Equipment

Refrigerant stop valve, with straight or angled bonnet arrangement


Type SCA/CHV, SCA-SS/CHV-SS


Nominal bore DN ≤ 25 mm (1 in.)

References of other Technical Standards and Specifications used


prEN 12284 DIN 3158
AD-Merkblätter

Authorised Person for the Manufacturer within the European Community

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 07/01/2003

148B9718 - rev. 1

© Danfoss A/S (RC-CMS/MWA), 10-2005  RI7ED102 → DKRCI.PI.FL0.B1.02 / 520H0839

479
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Description of Pressure Equipment


Refrigerant stop/check valve, with straight or angled arrangement

Type SCA/CHV, SCA-SS/CHV-SS

Nominal bore DN 32-40 mm (11/4 - 11/2 in.)


Fluid Group I (all refrigerants (toxic, nontoxic, flammable and nonflammable)).
Classified for
For further details / restrictions - see Installation Instruction.
Temperature range SCA/CHV PS40 bar (580 psi) at –60°C/+150°C (–76°F/+302°F)
maximum allowable
working pressure SCA-SS/CHV-SS PS40 bar (580 psi) at –60°C/+150°C (–76°F/+302°F)

Conformity and Assessment Procedure Followed

Category II
Module D1
Certificate ID D: 07 202 0511 Z 0009/1/H-0002

Name and Adress of the Notified Body which carried out the Inspection
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany (0045)

Name and Address of the Notified Body monitoring the Manufacturer´s Quality Assurance System
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany

References of Harmonised Standards used
EN 10028-3 N 10222-4

References of other Technical Standards and Specifications used
prEN 12284 DIN 3158
AD-Merkblätter

Authorised Person for the Manufacturer within the European Community

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 07/01/2003

148B9719 - rev. 1

RI7ED102 → DKRCI.PI.FL0.B1.02 / 520H0839  © Danfoss A/S (RC-CMS/MWA), 10-2005

480
Instruction
SCA/CHV 15 - 65 (PS 52 bar / 754 psi)
SCA-SS/CHV-SS 15 - 40

148R9523
148R9523

Nm LB-feet
DN 15, 20 22 16
DN 25, 32, 40, 50 44 32
DN 65 75 53

1 2 3

Nm LB-feet
DN 15, 20 50 37
DN 25, 32, 40 70 52
DN 50, 65 60 45

4 5 6 7

DN 15-40 DN 50-65 DN 15-40

8a 8b 9

© Danfoss A/S (RC-CMS / MWA), 10 - 2005 RI7EE202 → DKRCI.PI.FL0.C1.02 / 520H0840 

481
ENGLISH Assembly DN 50-65 (fig. 8b):
Remove welding debris and any dirt from - Check that the spring (pos. A) is intact.
pipes and valve body before assembly. - Check that the o-ring (pos. B) has not
Installation Check that the cone has been fully screwed been damaged.
back towards the bonnet before it is - Check that the spindle (pos. C) is free of
Refrigerants replaced in the valve body (fig. 3). scratches and impact marks.
Applicable to all common non-flammable - If the teflon cone ring (pos. D) has been
refrigerants, including R717 and non- Important for the SCA valves: damaged, the whole cone assembly
corrosive gases/liquids dependent on Full capacity is only obtained when the must be replaced.
sealing material compatability. Flammable spindle is screwed outward, "into bonnet",
hydrocarbons are not recommended. i.e. counterclockwise (fig. 3). Replacement of the cone (fig. 9)
The valve is only recommended for use DN 15-40:
in closed circuits. For further information Tightening O-ring (pos. C) prevents the cone from
please contact Danfoss. Tighten the bonnet with a torque wrench, falling out. Pull the cone clear of the
to the values indicated in the table (fig. 3). bonnet. Be careful not to loose the spring.
Temperature range Remove dirt, if any. Mount O-ring (pos. C)
SCA: –60/+150°C (–76/+302°F) Colours and identification on cone. Mount spring and cone in bonnet.
CHV: –60/+150°C (–76/+302°F) The SCA and CHV valves are painted with a
SCA-SS: –60/+150°C (–76/+302°F) yellow primer in the factory. Stainless steel Assembly
CHV-SS: –60/+150°C (–76/+302°F) valves are not painted. Precise identification Remove dirt, if any, from pipes and housing
of the valve is made via the ID ring at before assembly. Important for the SCA
Pressure range the top of the bonnet, as well as by the valves: Full capacity is only obtained when
The valves are designed for a max. working stamping on the valve body. The external the spindle is screwed outward, "into the
pressure of 52 bar g (754 psi g) for both surface of the valve housing must be bonnet", i.e. counterclockwise (fig. 3). Use a
standard and low temperature versions. prevented against corrosion with a suitable torque wrench to tighten the bonnet (fig. 3).
protective coating after installation and
Installation assembly. Tightening
The valve must be installed with the spindle Tighten the bonnet with a torque wrench,
on top vertically upwards or in horizontal Protection of the name plate when to the values indicated in the table (fig. 3).
position (fig. 1). SCA valves should be repainting the valve is recommended. Tighten the packing gland with a torque
opened by hand without the use of tools wrench, to the values indicated in the table
or other devices. The valve is designed Maintenance (fig. 7).
to withstand a high internal pressure.
However, the piping system should be Packing gland (only SCA types) Use only original Danfoss parts,
designed to avoid liquid traps and reduce When performing service and maintenance, including packing glands and gaskets for
the risk of hydraulic pressure caused by replace the complete packing gland only, replacement. Materials of new parts are
thermal expansion. It must be ensured which is available as a spare part. As a certified for the relevant refrigerant.
that the valve is protected from pressure general rule, the packing gland must not
transients like “liquid hammer” in the be removed if there is internal pressure In cases of doubt, please contact Danfoss.
system. in the valve. However, if the following Danfoss accepts no responsibility for
precautionary measures are taken, the errors and omissions. Danfoss Industrial
Flow direction packing gland can be removed with the Refrigeration reserves the right to make
Direct the flow towards the cone as valve still under pressure: changes to products and specifications
indicated by an arrow on the valve housing without prior notice.
(fig. 1). Backseating (fig. 4)
To backseat the valve, turn the spindle
Welding counterclockwise until the valve is fully
The bonnet should be removed before open.
welding (fig. 2) to prevent damage to the O-
rings in the packing gland and the gasket Pressure equalization (fig. 5)
between the valve body and bonnet, as In some cases, pressure forms behind the
well as the teflon gasket in the valve seat. packing gland. Hence, a handwheel or a
Only materials and welding methods, large washer (pos. A) should be fastened
compatible with the valve housing material, on top of the spindle while the pressure is
must be welded to the valve housing. The equalized. The pressure can be equalized by
valve should be cleaned internally to slowly screwing out the gland.
remove welding debris on completion of
welding and before the valve is Removal of packing gland (fig. 6)
reassembled. Handwheel and packing gland can now be
removed.
Avoid welding debris and dirt in the threads
of the housing and the bonnet. Dismantling the valve (fig. 8)
Do not remove the bonnet while the valve
Be careful not to damage the teflon cone is still under pressure.
ring.
DN 15-40 (fig. 8a):
The valve housing must be free from stresses - Check that the gasket (pos. B) has not
(external loads) after installation. been damaged.
- Check that the spindle is free of
Stop check valves must not be mounted in scratches and impact marks.
systems where the outlet side of the valve - If the teflon cone ring has been
is open to atmosphere. The outlet side of damaged, the whole cone assembly
the valve must always be connected to the must be replaced.
system or properly capped off, for example
with a welded-on end plate.

RI7EE202 → DKRCI.PI.FL0.C1.02 / 520H0840  © Danfoss A/S (RC-CMS / MWA), 10 - 2005

482
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer's Representative within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Declaration
We hereby declare that below-mentioned equipment are Classified for Fluid Group I (all refrigerants (toxic, non-toxic,
flammable and non-flammable)), and that all are covered by Article 3, paragraph 3.
For further details / restrictions - see Installation Instruction

Description of Pressure Equipment


Refrigerant stop valve, with straight or angled bonnet arrangement
Type SCA/CHV and SCA-SS/CHV-SS

Nominal bore DN ≤ 25 mm (1 in.)

References of other Technical Standards and Specifications used


prEN 12284 DIN 3158
AD-Merkblätter

Authorised Person for the Manufacturer's Representative within the European Community

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 15/05/2004

148B9718 – rev. 2

© Danfoss A/S (RC-CMS / MWA), 10 - 2005 RI7EE202 → DKRCI.PI.FL0.C1.02 / 520H0840 

483
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Description of Pressure Equipment

Refrigerant stop valve, with straight or angled bonnet arrangement


Type SCA/CHV and SCA-SS/CHV-SS

Nominal bore SCA/CHV DN 32-125 mm (1¼ - 5 in.); SCA-SS/CHV-SS DN 32-40 mm (1¼ - 1½ in.);
Classified for Fluid Group I (all refrigerants (toxic, nontoxic, flammable and nonflammable)).
For further details / restrictions - see Installation Instruction.
Temperature range SCA/CHV –60°C/+150°C (–76°F/+302°F)
SCA-SS/CHV-SS –60°C/+150°C (–76°F/+302°F)
Maximum allowable Standard applications 40 bar (580 psi)
working pressure High pressure applications 52 bar (754 psi)

Conformity and Assessment Procedure Followed


Category II III
Module D1 B1 + D
B1: 07 202 0124 Z 0182/2/0001
Certificate ID D1: 07 202 0511 Z 0009/1/H-0002
D: 07 202 0511 Z 0009/1/H-0001
Nominal Standard
DN 32-80 mm (1¼ - 3 in.) DN 100-125 mm (4 - 5 in.)
bore applications

Name and Address of the Notified Body which carried out the Inspection
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany (0045)

Name and Address of the Notified Body monitoring the Manufacturer’s Quality Assurance System
TÜV-Nord e.V.
Grosse Bahnstrasse 31
22525 Hamburg, Germany

References of Harmonised Standards used


EN 10028-3 EN 10213-3 EN 10222-4

References of other Technical Standards and Specifications used


prEN 12284 DIN 3158
AD-Merkblätter 2000 DIN 3840

Authorised Person for the Manufacturer within the European Community

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 11/05/2004

148B9728 - rev. 2

RI7EE202 → DKRCI.PI.FL0.C1.02 / 520H0840  © Danfoss A/S (RC-CMS / MWA), 10 - 2005

484
Instructions
SCH/CHV 15-40

148R9511
148R9511

Nm LB-feet
DN 15-40 22 16

Fig. 1 Fig. 2 Fig. 3

Fig. 4 Fig. 5 Fig. 6

Nm LB-feet
DN 15-25 50 37
DN 25-40 70 52
DN 50-65-80-100 60 45
DN 125-150-200 80 60

Fig. 7 Fig. 8 Fig. 9

RI7EA102  ©  Danfoss A/S (RC-CMS), 02-2004

485
ENGLISH back towards the bonnet before it is Assembly
replaced in the valve body (fig. 3). Remove dirt, if any, from pipes and housing
before assembly. Important for the SCH
Installation Important for the SCH valves: valves: Full capacity is only obtained when
Full capacity is only obtained when the the spindle is screwed outward, “into the
Refrigerants spindle is screwed outward, “into bonnet”, bonnet”, i.e. counterclockwise (fig. 3). Use a
Applicable to all common non-flammable i.e. counterclockwise (fig. 3). torque wrench to tighten the bonnet (fig.
refrigerants, including R717 and non- 3).
corrosive gases/liquids dependent on Tightening
sealing material compatability. Tighten the bonnet with a torque wrench, Tightening
Flammable hydrocarbons are not to the values indicated in the table (fig. 3). Tighten the bonnet with a torque wrench,
recommended. The valve is only to the values indicated in the table (fig. 3).
recommended for use in closed circuits. For Colours and identification Tighten the packing gland with a torque
further information please contact Danfoss. The SCH and CHV valves are painted with wrench, to the values indicated in the table
a yellow primer in the factory. Precise (fig. 7).
Temperature range identification of the valve is made via the
–50/+150°C (–58/+302°F) ID ring at the top of the bonnet, as well Use only original Danfoss parts, including
as by the stamping on the valve body. packing glands, O-rings and gaskets for
Pressure range The external surface of the valve housing replacement. Materials of new parts are
The valves are designed for a max. working must be prevented against corrosion certified for the relevant refrigerant.
pressure of 25 bar g (363 psi g). with a suitable protective coating after
installation and assembly. In cases of doubt, please contact Danfoss.
Installation Danfoss accepts no responsibility for
The valve must be installed with the Protection of the name plate when errors and omissions. Danfoss Industrial
spindle on top vertically upwards or in repainting the valve is recommended. Refrigeration reserves the right to make
horizontal position (fig. 1). SCH valves changes to products and specifications
should be opened by hand without the without prior notice.
use of tools or other devices. The valve Maintenance
is designed to withstand a high internal
pressure. However, the piping system Packing gland (only SCH)
should be designed to avoid liquid traps When performing service and
and reduce the risk of hydraulic pressure maintenance, replace the complete
caused by thermal expansion. It must be packing gland only, which is available as a
ensured that the valve is protected from spare part. As a general rule, the packing
pressure transients like “liquid hammer” in gland must not be removed if there is
the system. internal pressure in the valve. However, if
the following precautionary measures are
Flow direction taken, the packing gland can be removed
Direct the flow towards the cone as with the valve still under pressure:
indicated by an arrow on the valve housing
(fig. 1). Backseating (fig. 4)
To backseat the valve, turn the spindle
Welding counterclockwise until the valve is fully
The bonnet should be removed before open.
welding (fig. 2) to prevent damage to
the O-rings in the packing gland and Pressure equalization (fig. 5)
between the valve body and bonnet, as In some cases, pressure forms behind the
well as the teflon gasket in the valve seat. packing gland. Hence, a handwheel or a
Only materials and welding methods, large washer (pos. A) should be fastened
compatible with the valve housing on top of the spindle while the pressure is
material, must be welded to the valve equalized. The pressure can be equalized
housing. The valve should be cleaned by slowly screwing out the gland.
internally to remove welding debris on
completion of welding and before the Removal of packing gland (fig. 6)
valve is reassembled. Handwheel and packing gland can now be
removed.
Avoid welding debris and dirt in the
threads of the housing and the bonnet. Dismantling the valve (fig. 8)
Do not remove the bonnet while the valve
Be careful not to damage the teflon cone is still under pressure.
ring.
- Check that the O-ring (pos. B) has not
The valve housing must be free from been damaged.
stresses (external loads) after installation. - Check that the spindle is free of scratches
and impact marks.
Stop check valves must not be mounted in - If the teflon cone ring has been
systems where the outlet side of the valve damaged, the whole cone assembly
is open to atmosphere. The outlet side of must be replaced.
the valve must always be connected to the
system or properly capped off, for example Replacement of the cone (fig. 9)
with a welded-on end plate. O-ring (pos. C) prevents the cone from
falling out. Pull the cone clear of the
Assembly bonnet. Be careful not to loose the spring.
Remove welding debris and any dirt from Remove dirt, if any. Mount O-ring (pos. C)
pipes and valve body before assembly. on cone. Mount spring and cone in bonnet.
Check that the cone has been fully screwed

RI7EA102  ©  Danfoss A/S (RC-CMS), 02-2004

486
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Declaration
We hereby declare that below-mentioned equipment are classified for Fluid Group I (all refrigerants (toxic, non-toxic, flammable
and non-flammable)), and that all are covered by Article 3, paragraph 3.

For further details / restrictions – see Installation Instruction



Description of Pressure Equipment

Refrigerant stop valve, with straight or angled bonnet arrangement


Type SCH/CHV

Nominal bore DN ≤ 25 mm (1 in.)

References of other Technical Standards and Specifications used


prEN 12284 DIN 3158
AD-Merkblätter

Authorised Person for the Manufacturer within the European Community

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 31/01/2002

148B9718 - rev. 0

RI7EA102  ©  Danfoss A/S (RC-CMS), 02-2004

487
Declaration of Conformity
The Pressure Equipment Directive 97/23/EC

Name and Address of Manufacturer within the European Community


Danfoss Industrial Refrigeration A/S
Stormosevej 10
PO Box 60
DK-8361 Hasselager
Denmark

Description of Pressure Equipment

Refrigerant stop/check valve, with straight or angled arrangement


Type SCH/CHV

Nominal bore DN 32-40 mm (11/4 - 11/2 in.)


Fluid Group I (all refrigerants (toxic, nontoxic, flammable and nonflammable)).
Classified for
For further details / restrictions - see Installation Instruction.
Temperature range SCH/CHV –50°C/+150°C (–58°F/+302°F)
maximum allowable
working pressure SCH/CHV 25 bar

Conformity and Assessment Procedure Followed

Category I
Module A

References of Harmonised Standards used


EN 10222-4

References of other Technical Standards and Specifications used


prEN 12284 DIN 3158
AD-Merkblätter

Authorised Person for the Manufacturer within the European Community

Name: Morten Steen Hansen Title: Production Manager

Signature: Date: 31/01/2002

148B9719 - rev. 0

RI7EA102  ©  Danfoss A/S (RC-CMS), 02-2004

488

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