Professional Documents
Culture Documents
RE 23178-VE1-B0/03.15
Replaces: -.-
hydraulic valves, Material Number:
Type WE...VE1... R901413483
Operating instructions
1/14
Type WE …VE1…
Size 6
Component series 6X
Maximum operating pressure 350 bar
Maximum flow 70 l/min
Actual product may differ
Table of contents
Features2
Ordering code and scope of delivery 3
Symbols 4
Function, section 5
Technical data 6, 7
Information on explosion protection 7
Electrical connection 8, 9
Performance limits10
Characteristic curves11
Dimensions12
Installation conditions13
Features
– 4/3-, 4/2- or 3/2-way version
– For proper use in explosive atmospheres
– Porting pattern according to ISO 3/2/4401-0-05
– Subplates available in FE/ZN version (see page 12)
– Wet-pin DC solenoids
– Solenoid coil can be rotated by 90°
– Electrical connection as a single connection with pipe
thread NPT 1/2"
– Manual override, optional
RE 23178-VE1-B1 WE …VE1… Hydraulics Bosch Rexroth AG 3/14
WE 6 6X E VE1 Z2
3 main ports No code = NBR seals
= 3 V = FKM seals
4 main ports Note:
= 4 Observe compatibility of seals
Size 6 =6 with hydraulic fluid used.
Symbols e.g. C, E, EA, EB, etc; No code = Without throttle insert
possible versions, see page 4 B08 = Throttle Ø 0.8 mm
Component series 60 to 69 = 6X B10 = Throttle Ø 1.0 mm
(60 to 69: unchanged installation and B12 = Throttle Ø 1.2 mm
connection dimensions) Use if flow > performance limit of the
valve, effective in channel P
Spring return = no code
Without spring return =O Electrical connection
without spring return with detent = OF Z2 = Solenoid with terminal box and
cable gland,
High-power solenoid =E
wet-pin, with detachable solenoid coil For details see chapter Electrical
connection
Direct voltage 24 V = G24
VE1 = “Increased Safety” explosion protection,
Direct voltage 110 V = G110
For details, see information on explosion
With manual override (standard) =N protection page 7
without manual override = no code
Symbols
Function, section
Directional valves of type WE are solenoid operated direc- Type 4WE 6.. 6X/OF... VE1... (impulse spool, only possible
tional spool valves. They control the start, stop and direction with symbols A, C and D)
of a flow. This version is a directional valve with two spool positions,
The directional valves basically consist of housing (1), one two solenoids and one detent. It alternately locks the two
or two solenoids (2), control spool (3), and one or two return spools positions and the solenoid therefore does not need to
springs (4). be permanently energized.
In the de-energized condition, the control spool (3) is held Note:
in the central position or in the initial position by the return Pressure peaks in the tank line to two or several valves
springs (4) (except for impulse spools). The control spool (3) can result in unintended control spool movements in
is actuated by wet-pin solenoids (2). the case of valves with detent! We therefore recommend
To ensure proper functioning, make sure that the pres- that separate return lines be provided or a check valve
sure chamber of the solenoid is filled with oil. installed in the tank line.
The force of the solenoid (2) acts via the plunger (5) on the Due to the design principle, internal leakage is inherent
control spool (3) and pushes the latter from its rest position to to the valves, which may increase over the life cycle.
the required end position. This enables the required direction Prevent the tank pipe from running dry. With correspond-
of flow from P → A and B → T or P → B and A → T. ing installation conditions, a preload valve (preload pres-
After solenoid (2) was de-excited, the return spring (4) sure approx. 2 bar) must be installed.
pushes the control spool (3) back to its rest position.
An optional manual override (6) allows the control spool (3) to Throttle insert (type 4WE 6..6X/…VE1../B.. )
be moved without solenoid energization. The use of a throttle insert is required when, due to prevail-
Type 4WE 6.. 6X/O...VE1... (only possible with ing operating conditions, flows can occur during the switching
symbols A, C and D) processes, which exceed the performance limit of the valve.
This version is a directional valve with two spool positions It is inserted in channel P of the directional valve.
and two solenoids without detent. In the de-energized condi-
tion, there is no defined spool position.
Seal ring
2 4 3 1 2
„a“ „b“
6 5
A (P) B
T
Type 4WE 6 E6X/.E..NVE1Z2...
6/14 Bosch Rexroth AG Hydraulics WE …VE1… RE 23178-VE1-B1
Technical data
General
Installation position any
Ambient temperature range -20 … +60
Storage temperature range +15 ... +30
Admissible vibration load 20 … 2000 Hz amplitude 0.05 g2/Hz (10 g RMS)
Weight 2.6 (with 1 solenoid); 4.0 (with 2 solenoids)
Surface protection Galvanic coating
Hydraulic
Maximum operating pressure Port A, B, P bar 350
Port T bar 210 With symbols A and B, port T must be used as the
leakage oil connection if the operating pressure
exceeds the admissible tank pressure.
Maximum flow l/min 70
Flow cross-section with symbol Q approx. 6% of nominal cross-section
(Spool position 0) with symbol W approx. 3 % of nominal cross-section
Hydraulic fluid See table below
Hydraulic fluid temperature range °C -20 ... +80 (NBR seals)
-15 ... +80 (FKM seals)
Viscosity range mm2/s 2.8 … 500
Maximum admissible degree of contamination of
the hydraulic fluid cleanliness class according to Class 20/18/15 1)
ISO 4406 (c)
Technical data
Electric
Voltage type Direct voltage
Available voltages V 24, 110
Voltage tolerance (nominal voltage) % ± 10
Admissible residual ripple % <5
Duty cycle/operating mode according to VDE 0580 S1 (continuous operation)
Switching time according to ISO 6403 ON ms 30 … 55
OFF ms 10 … 15
Maximum switching frequency 1/h 15000
Nominal power at ambient temperature 20 °C W 17
Maximum power at 1.1 x nominal voltage and ambient
W 20.6
temperature 20 °C
Protection class according to NEMA 250 NEMA TYPE 4 2)
Electrical connection
The type-tested valve solenoid of the valve is equipped with
a terminal box and a type-tested cable gland.
The connection is polarity-independent.
1 2 4
Note
When establishing the electrical
connection, the protective
earthing conductor (PE ) has
to be connected correctly.
3
Connection line
Line type non-armored cables and lines (outer sheath sealing)
Temperature range °C -20 … > +100
RE 23178-VE1-B1 WE …VE1… Hydraulics Bosch Rexroth AG 9/14
Electrical connection
Circuit diagram
Note: Time current characteristic of the external miniature fuse: Quick-acting (F) according to IEC 60127
Note: Time current characteristic of the external miniature fuse: Quick-acting (F) according to UL 248-14
10/14 Bosch Rexroth AG Hydraulics WE …VE1… RE 23178-VE1-B1
Note:
The stated switching power limits apply to operation with two direction of flow (e.g. from P → A while port B is blocked.)
directions of flow (e.g. from P → A and simultaneous return (In such cases, please consult us.)
flow from B → T).
The switching power limits were determined while the so-
Due to the flow forces acting within the valves, the permissible lenoids were at operating temperature, at 10% undervolt-
switching power limits may be considerably lower with only one age and without tank pre-loading.
1 A, B
2 J, L, U
3 V
4 D, C, Y
5 Q, W
6 E
7 A/O, A/OF
8 F, P
9 T
Flow in l/min → 10 G
11 H, D/O
12 R 1) , M
Characteristic Symbol
curve
Operating pressure in bar →
1 A, B
2 J, L, U, Q, W
3 V
4 D, C, Y
5 C46/OF, D46/OF
6 E
7 A/O
8 F, P, T
9 R 1)
Flow in l/min → 10 G
11 H
12 M, D/O, C/O
A, B 5 5 – –
C, C46 3 3 5 3
D, D46, Y 6 6 5 5
E 5 5 3 3
F 3 5 3 3
T 8 8 4 4
H 2 1 2 2
J, Q 3 3 2 3
L 5 5 1 4
M 2 1 5 5
P 5 3 3 3
Flow in l/min →
R 6 6 1 –
V 3 2 3 3
4 Symbol “H” in central position P – T W 3 3 2 2
U 5 5 4 1
9 Symbols “G” and “T” in central
position P – T G 7 7 4 4
10 Symbol “R” in spool position B – A
12/14 Bosch Rexroth AG Hydraulics WE …VE1… RE 23178-VE1-B1
Ø9,4
Ø5,3
101
74
„a“ „b“
42
23
23 65
80 105 147 80
6 4 3 5 2 1 3 4 6
69,2
13,6
7
3
F1 F2
T
A B
45
F4 P G F3
3
0,01/100
Rzmax 4
Note:
Valve mounting screws (separate order)
Subplates are not components in the sense of directive 94/9/EC
For reasons of stability, exclusively the following valve
and can be used after the manufacturer of the overall system
mounting screws are to be used:
has assessed the risk of ignition.
4 hexagon socket head cap screws
ISO 4762-M5x50-10.9-flZn-240h-L The G...FE/ZN versions are free from aluminum and/or
(friction coefficient 0.09 - 0.14 according to VDA 235-101) magnesium and galvanized.
Material no. R913000064
RE 23178-VE1-B1 WE …VE1… Hydraulics Bosch Rexroth AG 13/14
Schematic diagram
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other infor-
Hydraulics mation set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without our consent.
97816 Lohr am Main, Germany The data specified only serve to describe the product. No
Phone +49 (0) 93 52 / 18-0 statements concerning a certain condition or suitability for a certain
documentation@boschrexroth.de application can be derived from our information. The information
www.boschrexroth.de given does not release the user from the obligation of own judgment
and verification. It must be remembered that our products are
subject to a natural process of wear and aging.
RE 23178-VE1-B1 WE …VE1… Hydraulics Bosch Rexroth AG 15/14
Bosch Rexroth AG © This document, as well as the data, specifications and other infor-
Hydraulics mation set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without our consent.
97816 Lohr am Main, Germany The data specified only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain ap-
documentation@boschrexroth.de plication can be derived from our information. The information given
www.boschrexroth.de does not release the user from the obligation of own judgment and
verification. It must be remembered that our products are subject to
a natural process of wear and aging.
16/14 Bosch Rexroth AG Hydraulics WE …VE1… RE 23178-VE1-B1
Bosch Rexroth AG © This document, as well as the data, specifications and other infor-
Hydraulics mation set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without our consent.
97816 Lohr am Main, Germany The data specified only serve to describe the product. No
Phone +49 (0) 93 52 / 18-0 statements concerning a certain condition or suitability for a certain
documentation@boschrexroth.de application can be derived from our information. The information
www.boschrexroth.de given does not release the user from the obligation of own judgment
and verification. It must be remembered that our products are
subject to a natural process of wear and aging.
1/20
Type WE...VE1...
Size 6
Component series 6X
Maximum operating pressure 350 bar
Maximum flow 70 l/min
Actual product may differ
Operating instructions
Part II Product-specific instructions
Contents Page
1 Scope of delivery 3
3 Responsibilities 3
3.1 Liabilities and warranty 3
3.2 Responsibilities of the machine end-user/user 3
3.3 Copyright 4
7 Disassembly 14
8 Operation 15
8.1 Operating the optional manual override 15
9 Troubleshooting 16
12 Accessories 18
12.1 Available accessories 18
12.2 Ordering address for accessories and valves 18
RE 23178-VE1-B2 | WE...VE1... Hydraulics | Bosch Rexroth AG 3/20
1 Scope of delivery
For the scope of delivery of the valve, please refer to the “Data sheet” of this valve
(Part I of these operating instructions).
3 Responsibilities ➢➢ that the valve is only used according to the intended use
as defined in these operating instructions.
➢➢ that the valve is only used in such a way that the
3.1 Liabilities and warranty technical data, operating and environmental conditions
stated in these operating instructions are complied with.
Bosch Rexroth AG shall not be liable for any damages In particular the limit values stated in the data sheet may
resulting from nonobservance or incomplete observance of not be exceeded if humanly possible and in compliance
these operating instructions. with the operating instructions.
In case of unauthorized changes the warranty becomes ➢➢ the applicable provisions and directives on explosion
invalid. protection being complied with.
Without the express prior written approval of Bosch Maintenance measures may be required to keep the valve
Rexroth AG, these operating instructions may not be functional. Maintenance measures include inspection,
copied electronically or mechanically, distributed, changed, maintenance and repair of hydraulic and electronic
transmitted, translated into another language or otherwise components. These various tasks require certain minimum
translated, used or copied - neither wholly nor in part. qualifications of the staff.
For inspections of hydraulic components the staff has to
meet the following requirements:
4 Important general safety instructions
➢➢ They have to be instructed in the task.
➢➢ Special hydraulic expert knowledge is not required.
4.1 Staff requirements, duty of care
For maintenance work on hydraulic components the staff
has to meet the following requirements:
4.1.1 General requirements, qualifications ➢➢ They have to be instructed in the respective task.
➢➢ They need special hydraulic expert knowledge to carry
Persons to be instructed or trainees or persons under
out maintenance tasks.
supervision under the age of 18 may not carry out any work
on Rexroth valves. For repair work on hydraulic components the staff has to
meet the following requirements:
This shall not apply to young persons with a minimum age
of 16 if ➢➢ They must be hydraulics experts who have been
instructed in the task according to the above definition.
➢➢ work with Rexroth valves is required to reach the training
objective. ➢➢ They need to be able to understand the operation of the
entire hydraulic system, of subsystems and the way it
➢➢ the protection of the young person is guaranteed in the interacts with the machinery.
form of supervision by an experienced expert.
➢➢ They need to be able to read hydraulic circuit diagrams,
➢➢ only equipment, tools and protective equipment are used interpret sub-functions of individual symbols and
that prevent injuries.
understand functional diagrams.
An expert is someone who, due to their technical training,
knowledge and experience, can assess the tasks assigned
➢➢ They need knowledge about the function and structure of
hydraulic elements.
to them, recognize possible dangers and take the required
measures to prevent any danger of accidents. The following applies to works on the electric system:
According to paragraph 505 NEC, wiring must always
4.1.2 Staff requirements regarding classification be supervised by a “Qualified Registered Professional
into zones and device groups Engineer”.
Works on the electronic equipment may only be carried
According to paragraph 505 NEC, the classification into out according to the electrical regulations by an authorized
zones and device groups must always be supervised by a electrician or an instructed person who is supervised by an
“Qualified Registered Professional Engineer”. authorized electrician.
RE 23178-VE1-B2 | WE...VE1... Hydraulics | Bosch Rexroth AG 5/20
DANGER
CAUTION
NOTE
See also 3.2 Responsibilities of the machine end-user/user.
6/20 Bosch Rexroth AG | Hydraulics WE...VE1... | RE 23178-VE1-B2
The valve is designed and constructed for the control of • Empty hydraulic products and dispose of them as metal
energy and signals using oil flow. waste.
Store the valve only in a dry and dust-free environment • Collect any remaining hydraulic fluid and dispose of it
which is free from corrosives and fumes and which is subject according to the instructions in the safety data sheet of
to a low degree of humidity and only minor temperature the hydraulic fluid.
changes. For storage exceeding 6 months, we recommend
filling in clean conservation oil. • Dispose of electronic products according to the valid
regulations.
NOTE
The factory corrosion protection is sufficient if the valve is 4.5 Use in explosive areas
stored under the stated conditions and if no condensate or
leakage water may enter the valve. The valve is intended to be used in explosive gas
The valve may only be operated with the hydraulic fluids atmospheres.
stated in the data sheet. Please consult us for information • Group IIC for explosive gas atmospheres except mine
on the use of the valve with other hydraulic fluids. workings susceptible to firedamp.
The valve may only be operated in a technically perfect • Encapsulation protection class “mb”
condition and used as described in these operating ANSI / ISA 60079-18
instructions. The connection conditions, application
conditions and performance data defined in these operating • Equipment protection by increased safety “e”
instructions must not be changed. ANSI / ISA 60079-7
The meaning of the information on the name plate applicable to the non-electrical part of the valve can be seen from the
numbered fields of the following table.
2 4 6
3
13
14
12
16 19
15 9
17
7
8
18
11
10 5
Please find the meaning of the information on the name plate of the valve solenoid mounted on the valve in the
correspondingly numbered fields of the following table.
4 5
6 7
10 11
12
13
14
159
WARNING
Danger zone Residual risk Protective measure(s), safety instructions
Valve Loss of explosion protection Observe the prescribed minimum distance in the case of battery
due to overheating assembly of several valves.
Observe the prescribed minimum size and minimum heat conductivity
of the valve subplate.
Make sure that the heat dissipation of the valve is not impeded.
See “5.2.1 Requirements on the valve subplate”.
In the case of valves with two solenoids, a maximum of one of the
solenoids may be energized at a time.
The maximum temperature of the valve casing surface is 115 °C. This
must be considered when selecting the connection cable or to avoid
the connection cable coming into contact with the casing surface.
Valve solenoid Risk of burning from hot Provide for a suitable touch guard.
surfaces Allow the valve solenoid to cool down to room temperature before
touching it directly with your hands during maintenance works. Put on
heat-protective gloves before touching it, if necessary.
WARNING WARNING
Explosion hazard! Modifications exceeding the extent described in these
operating instructions are not permitted.
If the following minimum values are not observed, there
is the risk of excessive heating of the valve solenoid
and loss of explosion protection. 5.2.4 Notes on the valve use
➢➢ Thermal conductivity: at least 38 W/mK
Observe the following information during the project
➢➢ Minimum size L x W x H in case of individual assembly: planning:
64 × 58 × 25 mm,
for recommended subplates, see “12.1 Available
accessories” WARNING
➢➢ Minimum cross-section W × H of the manifold in case of During operation, the surface temperature of the valve
bank assembly of several valves: 85 × 60 mm solenoid exceeds 50 °C. Provide for suitable and
satisfactory contact protection.
➢➢ Minimum distance between the longitudinal valve axes in
the case of bank assembly of several valves: 55 mm Be aware of possible pressure intensification if the
valve is connected to the chamber on the piston
rod side of a differential cylinder. If the outflow of
5.2.2 Changes at the surface protection of the the hydraulic fluid from this chamber is obstructed,
valve pressure on the cylinder may result in a pressure
intensification that may damage cylinder chamber,
WARNING supply line, and valve.
Make sure that there is adequate mechanical protection
Explosion hazard! against any high-pressure water jet that may be used
The valve solenoid is equipped with a suitable surface during cleaning work.
protection at the factory.
The valve solenoid must not be painted or otherwise
coated with non-conductive substances!
Any change at the surface protection of the valve
solenoid will lead to loss of the explosion protection!
RE 23178-VE1-B2 | WE...VE1... Hydraulics | Bosch Rexroth AG 11/20
The simultaneous operation of both solenoids leads to With valves with the switching symbol A and B (see data
malfunctions, excessive heating and will result in loss sheet), port T must be used as the leakage oil connection
of explosion protection. if the operating pressure exceeds the permissible tank
pressure.
The solenoid coil may only be commissioned if
mounted to the valve including pole tube and mounting Ports P, A and T with a 3/2 directional valve or ports P,
nut and if the protective earthing conductor and the A, B and T with a 4/2 and 4/3 directional valve are clearly
potential equalization conductor are connected. assigned according to their function and must not be
arbitrarily exchanged or closed. The flow is only permitted in
Corresponding to the rated current, a fuse according
the direction of the arrow specified in the “Data sheet”.
to IEC 60127 and/or UL 248-14 has to be connected
upstream of every solenoid coil (max. 3 x Inom). Due to the inductive effect, the switch-off of the valve
The shut-off threshold of the fuse has to match the solenoid results in a voltage peak. The valve solenoid
prospective short-circuit current of the supply source. already contains an interference protection circuit
The prospective short-circuit current of the supply dampening these voltage peaks. If necessary, you must,
source may amount to a maximum of 1500 A. however, provide for additional external circuits in order
This fuse may only be installed outside the explosive to prevent the residual voltage peaks from affecting the
area or must be of explosion-proof design. connected power circuits. The values for the residual voltage
The fuse can be accommodated in the related supply peak depend on the valve solenoid used, see the
unit or must be separately connected upstream. “Data sheet”.
For information on the recommended pre-fuse see
“Data sheet, overcurrent fuse and cut-off voltage peak”. 5.2.5 Working safely at the valve
NOTE
DANGER
To ensure proper functioning, care must be taken that the
pressure chamber of the valve solenoid is always filled with Before carrying out any work at the valve, you must first
hydraulic fluid. make sure that an explosive atmosphere cannot occur
Pressure peaks in the joint return line of more than one during the period of the work.
valve may cause unintended control spool movements
and thus unintended switching processes. This applies
in particular when valves with detent are used. It is
recommended to use separate return lines.
If due to the operating conditions to be expected during
the switching processes, flows have to be anticipated that
exceed the valve's performance limits that can be seen from
the characteristic curve, a throttle insert must be used in
channel P to limit the flow.
The performance limit specified in the “data sheet” only
applies in the case of two flows in opposite directions
(e.g. flow from P to A and simultaneous return flow from
B to T). Due to the flow forces acting within the valves, the
performance limit may be considerably lower in applications
with only one flow.
12/20 Bosch Rexroth AG | Hydraulics WE...VE1... | RE 23178-VE1-B2
In order to avoid dangers from static charges, ➢➢ based on the information on the name plate of the
the mounting or subplate on which the valve is valve solenoid,
to be fitted must be electrically conductive and
whether the valve type is correct.
included in the potential equalization according to
IEC 60079-14 and IEC 60364-4-41. Also check the scope of delivery for completeness and
possible transport damage. Also observe the safety
instructions in “5.2 Special residual risks and protective
6.2 Rotating the solenoid coil by ± 90° measures” as well as “5.2.4 Notes on the valve use” and
“5.2.5 Working safely at the valve”.
The solenoid coil can be mounted with an offset of ± 90° to
the pole tube, i.e. the longitudinal axis of the valve. Check whether the operating instructions for the valve
are complete. Contact us if the operating instructions are
NOTE incomplete.
The pole tube of the valve solenoid is completely sealed Before any assembly and disassembly work starts, the
towards the oil circuit. The solenoid coil can therefore still be surroundings must be cleaned so that no dirt can get into the
twisted if the valve has already been installed. oil circulation system. Only non-linting fabric or special paper
may be used for cleaning.
When turning the solenoid, make sure that it does not
project over the valve connection surface. Make sure 1. Check the valve contact surface for the required surface
that the valve solenoid moves freely and does under no quality (see “Data sheet, unit dimensions”). Remove
circumstance rest on the base plate to avoid damages to the protective plate from the valve and keep it safe for
the valve. returns in case any repairs become necessary later.
2. Check the seal rings at the valve connection surface and
WARNING possibly for completeness. Other sealants are inadmissible.
3. Put the valve on the valve contact surface.
Explosion hazard!
Strictly observe the modification instructions as
improper assembly will result in loss of the explosion WARNING
protection.
For reasons of stability only use the valve mounting
1. Detach the mounting nut of the valve solenoid at the pole screws listed in “12.1 Available accessories”.
tube (hexagon nut, wrench size 32).
Always fasten the valve with all 4 valve mounting
2. Remove the solenoid coil and the O-ring from the valve screws as otherwise, leak-tightness is not
and rotate it by 90° in the desired direction. guaranteed.
3. Re-attach the solenoid coil in the desired position so 4. When using the subplates mentioned in “12.1 Available
that the locating pin of the solenoid coil enters the accessories” or in case of assembly on comparable cast
corresponding locating hole of the valve housing. iron installation surfaces, tighten all four valve mounting
4. Mount the O-ring to the pole tube and push it to the screws using a torque power screwdriver (tolerance
solenoid coil. ≤ 10%) and a tightening torque of 7 Nm (5.2 ft-lbs)
+/- 10%.
5. Re-tighten the mounting nut of the valve solenoid This tightening torque refers to the maximum admissible
(hexagon nut, wrench size 32). operating pressure.
Tightening torque: 4 + 1 Nm If the valve is to be used at a reduced maximum
pressure and in this connection is to be mounted on
mounting surfaces of a different material, it might be
necessary to use a lower tightening torque in order to
rule out any damage.
RE 23178-VE1-B2 | WE...VE1... Hydraulics | Bosch Rexroth AG 13/20
7. Make sure that all pipes and hose lines and every The connection is polarity-independent. In case of a valve
combination of connection pieces, couplings or solenoid to be connected to AC voltage, a bridge rectifier is
connection points with hoses or pipes are checked for integrated in the valve solenoid.
their operational safety by a person with appropriate 1. Open the terminal box (internal hexagon, wrench size 3).
knowledge and experience.
2. Guide the cable through the adapter into the terminal
box.
6.4 Establishing the electrical connection 3. Connect the wires of the connection line to the 2 pin
connection terminal and the internal protective grounding
CAUTION conductor terminal.
Connection lines for valve solenoids with a terminal box 4. Make a connection to the external equipotential bonding
may only be connected by or under the supervision of a line.
specialized electrician. Tightening torques for the clamping screws:
De-energize the connection line prior to assembly.
Operating voltage connection 0.4...0.5 Nm
Use fine-wired conductors with pressed-on wire end Connection for protective earthing 1.0...1.2 Nm
sleeves only. conductor
Strip the wires of the connection lines and the Connection for potential 2.0...2.4 Nm
protective grounding conductor with 5 + 1 mm. Strip equalization conductor
the wires of the external equipotential bonding with
9 + 1 mm. 5. Assemble the cover with the seal beneath it. Tighten the
mounting screws (internal hexagon, wrench size 3) with
Use only lines satisfying the requirements on the spring washers diagonally, one after the other.
terminal areas of the connection terminals, see Tightening torque of the cover screws: 1...1.1 Nm.
“data sheet”.
The maximum temperature of the valve casing surface
is 125 °C. This must be considered when selecting the
connection cables or to prevent the connection cable
from coming into contact with the casing surface.
Connect the protective earthing conductor and the
earthing correctly.
Avoid sharp bends in connection lines and litz wires to
prevent short-circuits and interruptions.
When using a finely stranded conductor, equip it with
wire end ferrules. The lines that are used must be
suitable for ≤ -20 °C to ≥ +100 °C.
All types have to be equipped with an internal protective
grounding conductor terminal and an external
grounding terminal.
14/20 Bosch Rexroth AG | Hydraulics WE...VE1... | RE 23178-VE1-B2
Assemble the cable guide on the opposite side of the 6.5.2 Bleeding the hydraulic system
terminal box:
NOTE
CAUTION Observe the operating instructions of the device and/or
system into which the valve is installed.
The adapter 1/2" NPT may only be modified when the
solenoid coil is disassembled. 1. Switch the valve several times under operating pressure
before placing it into full operation. This will press out
1. Disassemble the solenoid coil, see “6.2 Turning the any remaining air from the valve. Thus, mechanical
solenoid coil by ± 90°”. damage being caused by inadmissibly high acceleration
2. Open the terminal box (internal hexagon, wrench size 3). of the fluid and the control spool is avoided and the life
cycle of the valve is extended.
3. Remove the blind plug (hexagon, wrench size 22).
4. Disassemble the adapter (hexagon, wrench size 27).
NOTE
You can also achieve the switching movement of the
5. Install the adapter on the opposite side, tightening torque
control spool necessary for the bleeding procedure by
13...15 Nm.
manually actuating the manual override. For further
6. Mount the blind plug, tightening torque 7...9 Nm. information, see “8.1 Operating the optional manual
override”.
7. Assemble the solenoid coil, see “6.2 Turning the
solenoid coil by 90 °C”.
6.5.3 Performing a leak test
6.5 Initial commissioning, Check whether during operation, hydraulic fluid leaks at the
re-commissioning valve or at the connections.
For order details for seal kits, please refer to “11.3 Available 3. Only loosen the valve mounting screws using a suitable
spare parts”. tool.
4. Remove the valve mounting screws and loosen the valve
from the valve contact surface.
5. Collect the escaping hydraulic fluid in the provided
container and dispose of it properly.
6. If the valve is to be returned to the manufacturer for
repair, close the valve connection surface using the
protective plate supplied or protect it using equivalent
packaging in order to avoid contamination and damage.
7. Seal the subplate in order to avoid contamination.
RE 23178-VE1-B2 | WE...VE1... Hydraulics | Bosch Rexroth AG 15/20
8 Operation
NOTE
With WE...VE1... directional valves, the manual override is
only sensible if the pressure in the tank channel of the valve
does not exceed 50 bar. Above this pressure value, the
actuating force that is to be applied is too large and there is
a risk of injury if the tool slips.
DANGER
Only operate the manual override if it is ensured that
this will not trigger any dangerous working movement
of the connected actuator!
CAUTION
Do not use sharp-edged tools to operate the manual
override!
There is the risk of damaging sealing surfaces at the
valve solenoid.
The manual override is only intended for short-time
manual actuation and must not be brought into a certain
spool position for a longer period or permanently by
means of mechanical devices.
The manual override is not suitable for frequently
recurring manual operations!
16/20 Bosch Rexroth AG | Hydraulics WE...VE1... | RE 23178-VE1-B2
9 Troubleshooting
The valve is not sensitive to faults as long as the specified
application conditions are complied with, in particular the oil
quality.
12. Re-mount the cover of the terminal box with the seal 11.3 Available spare parts
beneath it. Tighten the mounting screws with their spring
washers diagonally, one after the other. Tightening ➢➢ NBR seal kit for the valve connection surface,
torque of the cover screws: 1...1.1 Nm. mat. no. R961000837
➢➢ FKM seal kit for the valve connection surface,
mat. no. R961000838
11 Repair and spare parts
➢➢ Seal kit for the solenoid 45-Z2-VE1
mat. no. R961008474 containing:
1 × O-ring for adapter
11.1 Safety instructions regarding repairs 1 x blind plug with O-ring
4 x hexagon socket head cap screws for the terminal box
DANGER 4 x locking rings
4 x flat seals
In the interests of your safety, please observe all safety
instructions carefully and at any time. NOTE
➢➢ For repair works, the valve may only be Ensure suitability of the sealing materials for the hydraulic
disassembled to the extent described in this fluid used!
“Product-specific instruction”. See “Data sheet”.
Bosch Rexroth AG Hydraulics © This document, as well as the data, specifications and other
Zum Eisengießer 1 information set forth in it, are the exclusive property of Bosch Rexroth
97816 Lohr am Main, Germany AG. It may not be reproduced or given to third parties without our
Phone +49 (0) 93 52 / 18-0 consent.
documentation@boschrexroth.de The data specified only serve to describe the product. No statements
www.boschrexroth.de concerning a certain condition or suitability for a certain application can
be derived from our information. The information given does not release
the user from the obligation of own judgment and verification. It must be
remembered that our products are subject to a natural process of wear
and aging.
Bosch Rexroth AG
Hydraulics
Zum Eisengießer 1
97816 Lohr, Germany
info@boschrexroth.de
www.boschrexroth.com
Printed in Germany
RE 23178-VE1-B0/03.15