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Rev Environ Sci Biotechnol

DOI 10.1007/s11157-014-9336-4

REVIEWS

Reuse options for coal fired power plant bottom


ash and fly ash
Madawala Liyanage Duminda Jayaranjan •
Eric D. van Hullebusch • Ajit P. Annachhatre

Ó Springer Science+Business Media Dordrecht 2014

Abstract Reuse options for coal fly ash and coal


Abbreviations
bottom ash are reviewed in this paper. Although,
ASTM American Society of Testing of Materials
significant quantities of coal fly ash and coal bottom
CBA Coal bottom ash
ash are produced worldwide every year, less than
CFA Coal fly ash
30 % of coal ash produced is reused. Coal ash is
DNA Deoxyribonucleic acid
mainly reused in civil engineering applications such as
EU European Union
road construction, embankments, construction mate-
FGD Flue gas desulfurization
rials, geo-polymer applications and in cement pro-
GBA Ground bottom ash
duction. Other potential reuse options for coal ash
HeCB Heptachloro biphenyl
include applications such as glass ceramics, water and
LOI Loss on ignition
wastewater treatment, agriculture as well as for
OPC Ordinary Portland cement
making high value products (e.g. telescope mirrors,
PAH Polycyclic aromatic hydrocarbon
break-liners, fire proof products etc.). Considering that
PCB Polychlorinated biphenyl
only a small fraction of coal ash is reused, other reuse
TCB Tri chloro biphenyl
options for commercial applications need to be
TOC Total organic carbon
explored.
TPPs Thermal power plants
TW Tinacal ore waste
Keywords Power plant  Bottom ash  Fly ash 
ZFA Zeolited fly ash
Reuse  Materials recovery
USA United States of America

M. L. D. Jayaranjan  A. P. Annachhatre (&)


School of Environment, Resources and Development,
Asian Institute of Technology, P.O. Box 4, KhlongLuang,
Pathumthani 12120, Thailand 1 Introduction
e-mail: ajit@ait.ac.th
M. L. D. Jayaranjan Economic growth is correlated with the use of energy.
e-mail: duminda@gmx.net However, clean energy with minimum environmental
impacts is vital for socioeconomic development,
E. D. van Hullebusch particularly in developing countries. Today, fossil
Laboratoire Géomatériaux et Environnement, Université
Paris-Est, EA 4508, 5 bd Descartes, 77454 Marne la fuels are the major source of energy generation.
Vallée Cedex 2, France Demand for fossil fuels is increasing at a rapid rate for

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Rev Environ Sci Biotechnol

the last two decades due to increasing consumption of aromatic hydrocarbons (PAHs). In some cases, radio-
fossil fuels by USA, India, China and EU (Chinda- active contamination can also be present (Popovic et al.
prasirt et al. 2009; IEA 2012). It is anticipated that 2001). Such contamination of heavy metals can enter
energy generation from nuclear sources in the EU the food chain leading to genotoxic effects to DNA
would decline (Kurama and Kaya 2008) due to (Chakraborty and Mukherjee 2009). Coal ash often is
possibilities of nuclear accidents such as Fukushima considered as ‘‘non-hazardous’’. However, the effects
incident occurred in the year 2011 in Japan (Davies may be many-folds since high volumes of waste remain
2011; Vivoda 2012; Vujić et al. 2012). in the dumps for a long time (Twardowska and
Today coal still remains as a major source for Szczepanska 2002). At present, coal ash disposal is a
energy generation worldwide. Use of coal in power major issue worldwide due to its possible adverse
plants generates fly ash as well as bottom ash in high environmental impacts as well as due to its high volume
quantities. Typically burning of 15–18.75 tons of coal of generation which requires large land area for
generates 1 megawatt of electricity as well as disposal. It is observed that wet ash disposal methods
4.3–11 tons of bottom ash and fly ash (Asokan et al. lead to greater adverse environmental impact than dry
2005; EGAT 2010). Total ash generation from burning ash disposal methods (Hansen et al. 2002).
of coal can be 25–60 % (Asokan et al. 2005; Kizgut Coal ash and bottom ash are reused in sectors such
et al. 2010). Approximate total annual coal ash as, cement, concrete, structural fill, soil stabilization
generation in the world is in the range of 600–800 mil- and agriculture (Rifa et al. 2009; Chindaprasirt et al.
lion tons (Wang et al. 2005; Hui et al. 2009). Fly ash 2009). It is estimated that about 2.2 billion tons of
and bottom ash contribution from the total ash varies cement is annually produced worldwide (Yang et al.
in ranges of 65–95 and 5–35 % respectively (Levan- 2007). Considering that fly ash and cement can be
dowski and Kalkreuth 2009; Wang et al. 2005). Total mixed in proportion of 1:1 in concrete, up to 2.2 billion
country wise annual ash generation is as follows: tons of fly ash can be utilized for concrete production
USA: 125 million tons, Europe: 100 million tons (Mehta 1998). Therefore, reuse of fly ash and bottom
(Kizgut et al. 2010), China: 150 million tons (Cao ash is a great challenge as only 30 % total ash
et al. 2008), India: 105 million tons (Asokan et al. produced in the world is currently reused. Accord-
2005) and Thailand: 4 million tons (Chindaprasirt ingly, this paper reviews existing utilization and reuse
et al. 2009). options for both fly ash and bottom ash. Use of fly ash
Coal ash is disposed of in ash dumps either as wet or and bottom ash in sectors like wastewater treatment,
in dry form (Lopez-Anton et al. 2007). Bottom ash and zeolites, adsorbents and material recovery options etc.,
fly ash are commonly disposed of as slurry after are reviewed.
mixing them with water (Chakraborty and Mukherjee
2009). The slurry is often discharged into ponds or
lagoons (Asokan et al. 2005; Prezzi and Kim 2008) or 2 Properties of power station coal fly ash
sometimes into ocean (Horiuchi et al. 2000). In dry
disposal system, coal ash may be disposed of into Physical and chemical properties of coal fly ash are
landfills often mixed with waste gypsum produced influenced by the raw coal source, size, type of coal
from flue gas desulfurization (FGD) unit from the burner and the operating conditions (Sharma et al.
power plant (Sathonsaowaphak et al. 2009). 1989). During the coal combustion process in the
Coal ashes contain heavy metals and metalloids, i.e. power plant, the minerals in coal may undergo through
Arsenic (As), Lead (Pb), Zinc (Zn), Nickel (Ni), Copper sequential conversion and eventually may be present
(Cu), Manganese (Mn), Cadmium (Cd), Chromium in the fly ash.
(Cr) and Selenium (Se) at trace levels (Dinçer et al.
2007; Pandey et al. 2011; Su and Wang 2011; 2.1 Physical properties of coal fly ash
Jayaranjan and Annachhatre 2012). These elements
can be leached out under acidic conditions and can The coal fly ash particles are generally grey in colour.
contaminate the surrounding soils, surface water and They can be light grey or dark grey in color depending
ground water sources (Bashkin and Wongyai 2002). upon unburned carbon content and combustion tech-
Furthermore coal fly ash also may contain polycyclic nology applied (Collot 2006; Kimura et al. 1995). Other

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Rev Environ Sci Biotechnol

Table 1 Composition of fly ash classes as per ASTM SiO2, Al2O3, Fe2O3, TiO2 and CaO (Iyer 2002). High
standards CaO ([8 %) fly ash is classified as Class C and Low
Chemical differences Class F Class C CaO (\8 %) fly ash defined as Class F (Manz 1999).
Class C fly ash is a product from the burning of lignite
SiO2 ? Al2O3 ? Fe2O3, minimum % 70.00 50.00 or sub-bituminous coal, while Class F is a product
SO3, maximum % 5.00 5.00 from combusting of bituminous or anthracite coal
Moisture content, maximum % 3.00 3.00 (Furlong and Hearne 1994). ASTM standard for fly
LOI, maximum % 6.00 6.00 ash classes are mentioned in Table 1.
Available alkalis (as Na2O), maximum % 1.50 1.50 Chemically all naturally occurring elements can be
Source: ASTM standard C 618 - 95; composition requirement found in coal ash; Table 2 shows the major elements
for fly ash classes present in coal ash. Also, an empirical formula has
been developed for coal fly ash (Fisher et al. 1976) as:
main properties of fly ash such as bulk density, porosity,
Si1:00 Al0:45 Ca0:051 Na0:047 Fe0:039 Mg0:020 K0:017 Ti0:011
particle size distribution, etc. are important for its use in
civil construction engineering or in agriculture (Sato The mineral composition of coal fly ash from
and Nishimoto 2001; Horiuchi et al. 2000). Typical burning of lignite, sub-bituminous, bituminous or
values of properties are: specific gravity: anthracite coal can be in the range of 0–60 % by
2.10–2.81(Prezzi and Kim 2008; Sharma et al. 1989), weight. Chemical composition of fly ash can be
particle size distribution: 0.001–0.075 mm (Prezzi and typically as follows (in wt%): SiO2, 15–60; Al2O3,
Kim 2008), moisture content: 7.75 wt%, bulk density: 3.68–35; Fe2O3, 4–40; CaO, 1–40; MgO, 0–10; LOI,
1.12–1.28 g cm-3 and specific surface area: 0–18.77 (Ahmaruzzaman 2010; Rifa et al. 2009; Silva
1.0–9.44 m2 g-1 (Theis and Gardner 1990). et al. 2010) (Table 2). Furthermore, heavy metals and
metalloids may also be present in coal fly ash in
2.2 Structure and chemical composition of coal fly concentrations as presented in Table 3.
ash These heavy metals may be subjected to leach out
to the environment under various pH values. Some
Coal fly ash is divided into two main types, Class F and cations tend to leach extensively under acidic condi-
Class C. Fly ash consists of mainly oxides such as tions while some oxyanionic elements such as As, B,

Table 2 Major elemental composition of coal fly ash


Composition Lignitea Sub-bituminousb Bituminousc Anthraciteb

SiO2 (wt%) 14.80–50.00 52.2–55.2 56.7 43.5–47.3


Al2O3 (wt%) 3.40–25.70 19.9–23.1 38.4 25.1–29.2
Fe2O3 (wt%) 0.86–11.80 6.1–9.7 2.5 3.8–4.7
MgO (wt%) 0.50–9.10 1.0–1.2 0.2 0.7–0.9
CaO (wt%) 13.00–54.10 3.7–3.8 1.1 0.5–0.9
Na2O (wt%) 0.18–1.23 0.3 0.04 0.2–0.3
K2O (wt%) 0.20–4.89 1.0 0.6 3.3–3.9
TiO2 (wt%) 0.23–1.68 1.1–1.2 0.5 1.5–1.6
P2O5 (wt%) – 0.3–0.5 0.02 0.2
MnO (wt%) 0.04–0.21 0.1 0.02 0.1
SO3 (wt%) 3.00–22.10 – 0.2 –
S (wt%) – 0.1–0.7e 0.08–0.67f 0.1
e
LOI – 1.8–2.7 – 8.2d
a
Baba and Kaya (2004), b Choi et al. (2002), c Pires and Querol (2004), d Haibin and Zhenling (2010), e Vassilev et al. (2005), f Lee
et al. (2011)

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Table 3 Trace elements concentrations in coal fly ash


Heavy metal Heavy metal composition of coal fly ash (mg kg-1 dry basis)
Lignitea Sub-bituminousc Bituminousb Anthracited

As 13.5–172 110–141
B 386–400
Ba
Cd 1–312 18–35
Co 16–57 18–53 21–25 8–12
Cr 31–160 69–95 98–128 80–498
Cu 24–71.8 63–66 64–64 77–109
Hg 0.01–8.8
Li 113–119
Mn 182–566 460–588
Mo 162–386
Ni 36–242 74–174 49–61 41–72
Pb 9–847 29–32 20–1,192 36–103
Sn 101–109
Zn 59.6–249 93 3,500–5,800 43–167
V 147–210 10–30 130–175
U 3.8–4.6
Ti 28–64
a
Brigden et al. (2002), Baba et al. (2008), Suwanvitaya and Wattanachai (2006), Sharma et al. (1989), b Levandowski and Kalkreuth
(2009), c,d Choi et al. (2002)

Cr, Mo, V and W tend to leach out under alkaline tons day-1). Hence, it is important to search for fly ash
conditions (Izquierdo and Querol 2012). Many studies utilization options in various sectors.
have been conducted highlighting metal mobility
behavior of coal fly ash (Choi et al. 2002; Dutta 3.1 Civil engineering applications, road
et al. 2009; Janos et al. 2002; Kim and Hesbach 2009; construction and in embankments
Nathan et al. 1999; Popovic and Djordjevic 2009;
Izquierdo and Querol 2012). Coal fly ash is available at a cheaper price than soil
(Dewangan et al. 2010), hence civil contractors are
automatically encouraged to replace soil by fly ash.
3 Coal fly ash utilization options Fly ash can be used as a land filler which improves soil
properties and also acts as a stabilizer (Sato and
Several options are available for reuse of coal Nishimoto 2001). Untreated coal fly ash mixed with
combustion waste (CCB) which gives additional coal bottom ash was used to support the foundation of
economic benefits. These include use in civil con- an electrostatic precipitator in a coal fired power plant
struction, in wastewater treatment, for recovery of (Leonards and Bailey 1982). Fly ash also has been
metals and for production of materials like zeolites. used as a structural filling material (Dewangan et al.
High proportion of coal fly ash is use in cement for 2010). Coal fly ash slurry could be utilized as an
civil construction (Kizgut et al. 2010) and in highway effective filling material in civil engineering applica-
construction applications (Prezzi and Kim 2008). As tions like underwater fills, light weight back fills and
brought out earlier, worldwide utilization of ash is for light weight structural filling applications (Horiu-
15 % of its total production (Hui et al. 2009). This chi et al. 2000; Moulton et al. 1973). Use of fly ash as
proportion is still considerably low compared to the filling material is considered as sustainable because of
current rate of generation of fly ash (1.65–2.20 million the higher price of soil (Dewangan et al. 2010).

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Mixture of fly ash and bottom ash can be useful 3.3 Construction materials and engineering
additives in soft soils to improve its engineering products
properties such as strength, bearing capacity and for
decreasing displacement (Rifa et al. 2009). As a result 3.3.1 Bricks, tiles and cement composites
its use in highway construction has long been
practiced (Moulton et al. 1973). Extensive use of coal Fly ash itself or mixed with bottom ash, sand and lime
fly ash with low proportion of bottom ash has also been have been used by researchers to develop solid bricks,
widely practiced as a construction material for high- ceramic tiles and concrete blocks. Solid bricks were
way embankments (Kim et al. 2005; Kumar and Patil made by compressing coal fly ash, bottom ash,
2006). Class F fly ash mixed with cement (2–10 wt%) gypsum, calcium carbonate and lime (Furlong and
can be used very effectively as a base material in road Hearne 1994). Other researchers used Class F fly ash,
construction (Lav et al. 2006). coal bottom ash and waste foundry sand, mixed with
For above usage, that lignite or hard coal fly can be OPC to make bricks (Chaulia et al. 2009). Bricks made
used. Basically, the compaction ratio is important for from fly ash, mixed with clay in various proportions
filling. Particle size distribution, geotechnical proper- possessed higher crushing strength compared to
ties like, specific gravity, permeability, angular fric- normal clay bricks (Asokan et al. 2005). Furthermore,
tion and consolidation characteristics are in concern up to 30 % cost savings where obtainable from fly ash
(Ahmaruzzaman 2010). based bricks as compared to conventional bricks
(Chaulia et al. 2009). These researchers also con-
3.2 Binder material, OPC cement, geo-polymer firmed that fly ash based bricks showed higher
and sand replacement material compressive strength where lighter in weight and
showed lower water absorption as compared to
Ordinary Portland Cement (OPC) is the most widely common clay bricks. Bricks made from 100 % lignite
used binder material in the construction industry. fly ash mixed with water showed high compressive
Researchers have found that OPC can be partly strength as compared to red-clay bricks (Pimraksa
replaced by fly ash and bottom ash (McCarthy and et al. 2000). Concrete bricks (solid blocks), hollow
Dhir 1999; Kula et al. 2002). OPC mixed with fly ash blocks and paving stones can be made from Class F fly
when used in construction, exhibited improved product ash mixed with OPC, bottom ash and foundry sand
qualities such as reduced crack-width and free drying (Kraus et al. 2003; Naik et al. 2005). Researchers also
shrinkage index (Yang et al. 2007). Coal fly ash can be have found that coal fly ash can replace OPC in
used as a raw material to produce geo-polymer mortars traditional recipe (Naik et al. 2005; Yang et al. 2007).
(Chindaprasirt et al. 2009; Izquierdo et al. 2009). Pressed ceramic tiles have been made with coal fly
Unprocessed low lime (CaO) coal fly ash can also be ash and stoneware clay with a composition of 70 and
successfully used in concrete as a sand substitute 30 wt% respectively (Sokolar and Smetanova 2010).
material (Jones and McCarthy 2005). Basically, in Ceramic wall tiles with improved strength could be
order to use fly ash in cement, SiO2 content should be developed by using 6 % Tincal ore waste (borax solid
more than 25 % and SiO2 ? Al2O3 ? Fe2O3 must be waste) and fly ash mixture as compared to standard
greater than 70 %. Also, alkali (Na2O), SO3 and MgO wall tiles (Olgun et al. 2005). Terracotta tiles made
should be lower than 5, 3 and 4 wt%, respectively from coal fly ash mixed with traditional raw material
(Solis-Guzman et al. 2011). Properties of light weight showed improved physical and mechanical properties
aggregate such as density, water adsorption and as compared to usual clay and terracotta tiles (Kara
strength of aggregate are vital in these usages. Pozzo- et al. 2004). Door shutters and window frames using
lanic reactivity of fly ashes is too important for the fly ash mixed with polymer based organic fiber have
usage (Geetha and Ramamurthy 2010). For above also been developed (Saxena and Prabakhar 2000).
groups of uses, it was found that with higher LOI,
coarse and conditioned fly ash is more suitable 3.3.2 Glass–ceramics
(McCarthy and Dhir 1999). However, as per BS 3892
standards, maximum LOI which is allowable for the Glass–ceramics have a number of uses in various
usage is 7 % while recommended Chloride is 0.1 %. sectors ranging from construction industry to

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manufacture of specialized products such as telescope made high fire resistance with fine particles, as high
mirrors. Coal ash from bituminous coal was used to surface area possess.
synthesize glass and glass–ceramics which had Anor-
thite (CaAl2Si2O8) as the main glass–ceramic phase 3.3.4 Sag-resistant gypsum boards
(Cumpston et al. 1992). Vitrified coal fly ash with
Na2O ? CaO and BaO ? CaO as additives was used Gypsum boards are made by gypsum slurry, a
to obtain nano-crystal glass ceramics with average monolithic cellular core of set gypsum, which has
crystal size below 300 nm: the main phase of this specific properties such as sag resistance for use in
glass–ceramics was identified as Wollastonite (Ca- various applications. In the common production
SiO3) (Peng et al. 2004). Amorphous glass–ceramics method, gypsum boards are produced by feeding
were produced using coal ash (40–50 % by weight) stucco, water, foam and additives between two paper
mixed with other wastes like glass cullet, float layers made of fibrous material. Gypsum boards made
dolomites (Barbieri et al. 1999; Francis et al. 2004). of coal fly ash up to 20 wt% of stucco (calcium sulfate
Glass–ceramics possess very unique mechanical hemihydrates) in gypsum slurry exhibited improved
properties, such as abrasion resistance, high mechan- sag resistance (Bruce and Kuntze 1983). The sag
ical strength and stability for a wide range of resistance properties of fly ash are due to oxides of Ca,
utilization options. Fly ash based glass ceramics were Fe, Al and Si (Bruce and Kuntze 1983). These oxides
tested for physical and mechanical properties, thermal are present in considerable amounts in all fly ash types.
expansion coefficient, density, hardness and bending However, the exact mechanism for sag resistance
strength and very positive results were obtained property of fly ash still has not been identified (Bruce
ensuring a wide range of applications in the construc- and Kuntze 1983).
tion industry (Peng et al. 2004; Cumpston et al. 1992).
Dilithium Dialuminium Trisilicates phases of 3.4 Water and wastewater treatment applications
glass–ceramics have been used as materials for
making products like telescope mirrors, kitchen stove This chapter describes how the fly ash has been used in
hot plates etc.,. Coal fly ash and Lithium Hydroxide pollution control. A summary for coal fly ash in
Monohydrate (LiOHH2O) were used to prepare pollution control has been presented in tabulated form
DilithiumDialuminiumTrisilicates (Li2Al2Si3O10) (Table 4) for a better clarification to the areas of use as
based glass–ceramics (Yao et al. 2011). below.
Quartz in ash helps to obtain a relatively high
homogeneity of the glass–ceramics obtained (Cump- 3.4.1 Low cost adsorbents for wastewater treatment
ston et al. 1992).
Coal fly ash (either treated or raw form) has a wider
3.3.3 Fire proof products range of uses as low cost adsorbents to remove toxic
compounds from contaminated water. Lignite fly ash
Fire-proof products can be developed using coal fly can be converted to zeolite, a potential adsorbent used
ash by mixing with other waste types. Fly ash was to remove synthetic dyes from waste waters by
mixed as a main component with residues of waste sorption (Janos et al. 2003; Mohan et al. 2002).
paper and other industrial wastes (Vilches et al. 2003), Untreated coal fly ash itself was also used effectively
RTi waste (a waste after the first attack on ilmenite in to remove textile anionic reactive dyes such as Acid
the production of titanium dioxide) and Vermiculite Red (AR1), Remazol Brillant Blue (RB), Remazol Red
(up to 10 %) (Vilches et al. 2002) to make plates 133 (RR) and Rifacion Yellow HED (RY) from textile
which have higher insulating properties. These panels dye processes (Dizge et al. 2008). Typical basic dyes
and plates can be used to produce fireproof doors, like Methylene Blue can be effectively removed from
windows and for other fire-resistant products (Vilches aqueous solutions using heat and acid (like HNO3)
et al. 2002, 2003). It was found that both fly and treated fly ash-red mud mixture (Wang et al. 2005).
bottom ash increases the fire resistance of products NaOH treated coal fly ash was also effectively used to
made with fly ash, due to the wide evaporation plateau remove cationic dyes such as Methylene Blue (Woo-
in ashes (Solis-Guzman et al. 2011). Then, it would be lard et al. 2002).

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Table 4 Summary for coal fly ash in pollution control
Use Operating condition Performance indicators Mechanism References

Removal of detergent from wastewater 2 h contact time, fly – Adsorption Bhargava et al.
ash C % of 1,000 mg/ (1974)
L solution is about
23 %
Removal of herbicides such as 2 h equilibrium time More than 80 % of removal Adsorption Singh (2009)
metribuzin, metolachlor and atrazine efficiency, adsorption
Rev Environ Sci Biotechnol

from aqueous solutions capacity of fly ash


0.56–3.33 mg/g
Adsorption of reactive pH 6.00, 20 °C Adsorption capacity of fly Adsorption, efficiency of adsorption is increased when Dizge et al. (2008),
dyesRemazolBrillant Blue (RB), ash; 30–74 mg/g, increasing temperature Hsu (2008)
Remazol Red 133 (RR) and
RifacionYellowHED (RY) by fly ash
Removal of reactive dyes (Vertigo Blue pH up to 7.00; 25 °C Adsorption capacity; Adsorption Dinçer et al.
49 and Orange DNA 13) from 4.5–13.4 mg dye/g of ash (2007), Kara
wastewater; using CBA et al. (2007)
Removal of Phenolic compounds such – Sorption capacity; Adsorption, efficiency of adsorption is increased when Ahmaruzzaman
as 2,4-dichloro phenol and ortho- 0.8–1.7 mg phenol/g fly increasing temperature (2008)
chloro phenol ash
Sequestration of ammonium and 5–24 h contact time, N and P removal Adsorption/ion exchange Chen et al. (2012)
nitrogen from swine wastewater efficiencies were in the
range of 41–98 %
Removal of phosphate ions from pH 9.0, 25 °C Adsorption capacity of Adsorption and precipitate as calcium phosphate/ Agyei et al. (2002),
aqueous solutions 32–83 mg PO43-/g fly ash Ca3(PO4)2 Pengthamkeerati
et al. (2008)
Removal of fluoride from water Acidic pH (2.0–6.5), 94 % of removal efficiency Adsorption, high fluoride can be removed completely Chaturvedi et al.
solutions high Temperature around 168 h of contact time (1990), Nemade
(30–50 °C) and Alappat
(2002)
Removal of boron pH 7.0–12.0 – Adsorption, ligand exchange mechanism Gal et al. (1988)
Adsorption was increased at high pH values
Removal of heavy metals by fly ash (Cd pH = 5.00, high metal 60–90 % metal removal Adsorption Ayala et al. (1998),
and Cu) retention at higher pH Metal adsorbent; fly ash can neutralize the metal Montagnaro and
values, grain size solution due to alkaline nature Santoro (2009)
\90 lm
Metal removal mechanism is a kind of neutralizing
process

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Coal fly ash can be widely used to remove heavy

Daci et al. (2011)


Cho et al. (2005)

Muñoz and Aller

Hsu et al. (2008)


metals and metalloids from aqueous solutions. Fly ash
was used to remove Cadmium (Cd) and Copper (Cu)
References

(2012)
from wastewaters effectively (Ayala et al. 1998;
Papandreou et al. 2007). Another researcher used
modified coal fly ash (by 3 M NaOH) to remove Lead
water, also, pH 10–13 is observable. Therefore, metal
ions can be removed either by electrostatic adsorption

(Pb) at pH 5.0 (Woolard et al. 2000). Coal fly ash based


Fly ash surface is negatively charged when add to the

adsorbents have been used to remove Copper (Cu) and


Lead (Pb) from municipal wastewaters to reduce its
toxicity (Gupta and Torres 1998). Removal of Arsenic
(As) was achieved at an optimum pH of 4.0 (Diamad-
opoulos et al. 1993) while Mercury II (Hg2?) was
removed at pH 3.5–4.0 (Sen and De 1987). Heavy metal
removal efficiency by fly ash as adsorbent was found to
be pH dependent and heavy metals removal was found
Ion exchange adsorption
As a low cost adsorbent

satisfactory, if the pH of the solution was not strongly


or by precipitations

acidic (Cho et al. 2005). On the other hand adsorption of


Arsenic (As) by coal fly ash was found to follow
Mechanism

Freundlich’s isotherm (Diamadopoulos et al. 1993).


Adsorption

Adsorption

This table should be referred with coal fly ash usage options related to pollution control aspects (Sect. 3.4)

Researchers have found that coal fly ash can also be


used to remove phosphate from aqueous solutions
(Agyei et al. 2002; Ugurlu and Salman 1998). However,
0.01–10 mg heavy meatl/

the adsorption was pH and temperature dependent.


Adsorption capacity is in

Furthermore, phosphate removal up to 99.8 % at 40 °C


Sorption rate is high as
Performance indicators

was obtained which could be attributed to the high


amount of calcite (CaO) present in coal fly ash (Ugurlu
the range of

and Salman 1998). A mixture of lignite coal and coal fly


g fly ash

ash was used as a low cost adsorbents to remove Boron


99 %

(B) from seawater very effectively, showing removal


efficiency as high as 95 % at pH 9.00 (Polat et al. 2004).

Polychlorinated biphenyl (PCB) is one of the persistent


20–30 min of contact

organic pollutants which have adverse environmental


Operating condition

pH 5.0, 20 °C and
30 min retention

pH 5.0, 30–60 °C

and toxicological impacts when discharged into the


pH 3–10; 25 °C

environment. Several congeners of PCB from waste-


pH 4.5–11.0,

water could be removed by adsorption on to fly ash with


time,

removal efficiency up to 97 % at 25 °C and pH 7.00


time

(Nollet et al. 2003). The property of fly ash for


adsorption characteristics was due to high surface area,
Removal of heavy metals (Fe, Cu, Mn,
Lead removal from aqueous solutions

porosity and CaO percentage. Calcite makes hydrate


Removal of Cu2? from wastewater

bonds when contacts with water and it lead to high


porosity, hence Class C fly ash having high CaO is best
Zn, Pb, Cd and Cu removal

suitable as an adsorbent (Papandreou et al. 2011).

3.4.2 Mine water treatment and control


Table 4 continued

Zn, Cd and Pb)

Pumping of water from underground mines is a


common practice. Water pumped-out from under-
ground mines often has a high total hardness which
Use

makes it difficult for domestic use. Researchers have

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used coal fly ash treated with NaOH to remove 3.6 Agriculture
hardness from mine waters. Hardness removal up to
72 % could be obtained with fly ash dosage of Many studies have been conducted on fly ash usage as
40 g L-1 (Prasad et al. 2011). a soil amendment material in agriculture. Physical
Mine tailings when exposed to rainwater and properties like texture, water holding capacity, bulk
oxygen from the atmosphere can generate acid mine density and pH of the fly ash and enrichment with all
drainage (AMD). AMD can be highly acidic with the essential plant nutrients may have the potential for
several heavy metals in dissolved form which can lead fly ash to be utilized as a valuable resource material in
to adverse environmental impacts. Fly ash can be agriculture (Singh et al. 2010). Ram et al. (2007) used
mixed with sulfidic mine tailings to control acidity. lignite fly ash as a fertilizer by adding to crops such as
Researchers found that lignite fly ash could increase groundnut, sun hemp and maize with a dose of 200
pH up to 10 by mixing it with 10–63 % of sulfidicmine tons of coal fly ash per acre resulting in higher crop
tailings, resulting in reduced Manganese (Mn) and yields. It was revealed, fresh coal fly ash can improve
Zinc (Zn) in drainage waters (Xenidis et al. 2002). soil qualities than weathered or pond ash (Ram et al.
Other researchers also demonstrated, utilization of fly 2007). Mixing of coal fly ash with agricultural soils at
ash for reclamation of mine spoils (Ram and Masto proportions \2 wt% (or \12 Mg ha-1), can improve
2010), and for controlling heavy metal mobility from physical and hydrological characteristics like aggre-
abandoned mines (Prasad and Mondal 2008; Gitari gation and plant water availability of the soil (Yunusa
et al. 2010). Neutralizing capacity of fly ash is the key et al. 2011).
property for the usage.
3.7 Artificial habitats
3.5 Hazardous waste management
Artificial reefs are constructed in the vicinity of
Stabilization and solidification (SS) applications are seashore areas with a view to stop trawling, to provide
widely used in hazardous waste management. Several protection for eggs and juveniles and also to enhance
studies have been conducted using pozzolanic-based the restocking of fish populations. Studies were
coal fly ash as a binder and as the main raw material for conducted to construct such artificial reef blocks using
stabilization and solidification of heavy metals [Lead coal fly ash which was found compatible with living
(Pb), Cadmium (Cd), Chromium (Cr) and Zinc (Zn)] organisms in the sea (Sampaolo and Relini 1994). Reef
present in waste arc furnace dust (Pereira et al. 2001). blocks made of coal fly ash yielded higher compati-
Other researchers investigated, coalfly ash -quicklime bility with living organisms as compared to blocks
(CaO) mixture to stabilize Lead (Pb) and trivalent made from concrete. Negligible leaching of elements
Chromium (Cr3?) as well as hexavalent Chromium was observed with long term leaching tests, ensuring
(Cr6?) present in contaminated soils (Dermatas and utility of coal fly ash for constructing artificial
Meng 2003). Researchers also used fly ash as a partial habitats.
substitute for cement in hazardous waste stabilization
and solidification process (Conner and Hoeffner 3.8 Value added materials
1998). It was found, that fly ash can be mixed with
natural organic matter like peat to stabilize Copper 3.8.1 Zeolite materials
(Cu) and Lead (Pb) in soil with efficiencies of 98.2 and
99.9 % respectively (Kumpiene et al. 2007). Zeolites have a wide range of applications in industry.
Liner is an important impermeable barrier of Zeolites are used as adsorbents, for ion exchange and
hazardous waste disposal sites, which stops leaching for controlling of mobilization of heavy metals (Shih
out of possible hazardous leachates into the soil. Type and Chang 1996; Juan et al. 2007; Querol et al. 2002;
C fly ash was employed together with rubber and Koukouzas et al. 2010). Zeolites could be synthesized
bentonite to develop low hydraulic conductivity liner from the class F fly ash by treating it with NaOH (Shih
materials. Leachate analysis and other performance and Chang 1996). These zeolites have 70–80 % of
tests on such fly ash based liner material had shown adsorption capacity as compared to commercial grade
satisfactory results (Cokca and Yilmaz 2004). zeolites (Mondragon et al. 1990). Researchers also

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Rev Environ Sci Biotechnol

found that zeolites synthesized from fly ash (ZFAs) (Fang and Gesser 1996). The efficiency of this
could be used effectively to remove trivalent Chro- hydrometallurgical process of extraction was depen-
mium (Cr3?) from wastewaters (Wu et al. 2008). dent on acid strength, time and temperature.
Zeolites produced from fly ash are environmentally
friendly and do not release heavy metals into the 3.9 Automotive brake-lining
environment compared to the raw fly ash from dump
sites (Steenbruggen and Hollman 1998). Fly ash has thermally resilient properties, which can
Researchers have produced nano sized porous withstand breaking temperatures. Automotive brake
zeolite materials (Zeolite A and MCM-41) from coal linings are usually made of friction composites consist-
fly ash, compatible with commercial grade types (Hui ing of phenolic resin, aramid pulp, glass fiber, potassium
et al. 2009). These zeolites have wide scientific and titanate, graphite aluminium powder and copper powder.
industrial applications such as air and water purification Researches could produce friction composites incorpo-
and gas adsorption. Hui and Chao (2006) succesfully rating coal fly ash more the 50 % by weight along with
produced zeolites from fly ash which could be used as standard materials as reported above (Mohanty and
detergent builder. This Zeolite 4 A product areequally Chugh 2007). Brake liners thus produced had wear rates
effective in removing calcium ions from water during lower than 12 wt% with consistent friction coefficients in
washing compared to the commercial detergent grade the range of 0.35–0.40, thus confirming the utility of fly
zeolite 4A (Hui and Chao 2006; Hui et al. 2005). ash as an ingredient for friction composites.

3.8.2 Extraction of alumina and mullite 3.10 Sequester carbon dioxide

As brought out in the earlier section, approximately Coal fly ash consists of calcites (CaO) which can be
3–35 % of Al2O3 is present in coal fly ash. Acid or base used to sequester CO2 by first carrying out reactions like
soluble calcium aluminates can be prepared by calcining hydration of lime [CaO ? H2O ? Ca(OH)2] followed
coal fly ash and CaO mixture at 1,000–1,200 °C. Such by spontaneous carbonation of calcium hydroxide
calcined ash sintered pellets could be used to extract [Ca(OH)2 ? CO2 ? CaCO3]. Coal fly ash was used
alumina materials using sulfuric acid as the solvent at an with 4.1 wt% of lime for CO2 sequestration by
efficiency of 85 % at 80 °C (Matjie et al. 2005). performing CaO–CaCO3 chemical transformation
Researchers have carried out studies to produce through aqueous carbonation at 82 % of carbonate
mullite materials from coal fly ash. Gamma alumina conversion efficiency (Montes-Hernandez et al. 2009).
(alumina powder mixture) and pretreated coal fly ash Also, it was shown that 26 kg of CO2 can be captured
was used to produce mullite at a temperature of by 1 ton of fly ash. The CO2 sequester effectiveness by
1,400 °C (Ohtake et al. 1991). Amullite production fly ash was reported in literature as about 5 wt% at
efficiency of 80 % was reported. 75 °C (Arenillas et al. 2005). Also, it was reported that
CaO rich fly ashes and brine solution together were
3.8.3 Extraction of cenospheres and rare earth found to be effective as a CO2 sequester (Soong et al.
materials 2006). Further, CO2 adsorbents made from coal fly ash
are now commercially available. Therefore, fly ash—
Cenospheres consist of alumina and quartz composi- CO2 sequestration adsorbents can be applied to mitigate
tion, thermally stable up to 280 °C and having a carbon dioxide (Palumbo et al. 2004) emissions from
density of 0.3–0.6 g cm-3 (Kolay and Singh 2001). power plants and industrial boilers.
Cenospheres are lightweight, low density, inert and
hollowed spherical material filled with air or gas.
These characteristics, make Cenospheres useful in 4 Properties of coal bottom ash
making value added products like light weight
concrete, structural materials and as well as to produce 4.1 Physical properties of coal bottom ash
ultra-light composite materials.
A study was conducted to extract Gallium (Ga) Typically bottom ash production from coal power plant
from coal fly ash using foam extraction technique ranges between 0.6 and 2.10 tons per megawatt of

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Rev Environ Sci Biotechnol

energy produces per day (EGAT 2010; Asokan et al. material (Kayabal and Bulus 2000). It has been found,
2005). Coal bottom ash has particle size in the range of bottom ash modified with 15 % bentonite can be used
0.1–10 mm, with apparent dark grey colour. Other to construct landfill barriers having a suitable hydrau-
characteristics of coal bottom ash are as follows. TOC: lic conductivity (Kumar and Stewart 2003b).
11.74–52.24 wt% (Levandowski and Kalkreuth 2009), Researchers found that addition of bottom ash and
specific gravity: 2.30–3.00, bulk density: lime on soft soils improved engineering properties
1.15–1.76 g cm-3 and specific surface area: such as strength, bearing capacity while minimizing
0.17–1.0 m2 g-1 (Theis and Gardner 1990; Ahmaruzz- displacement properties (Rifa et al. 2009). Bottom ash
aman 2010). As compared to fly ash CBA is a bristly was also used effectively in highway construction for
(coarse) and granular materials (Mukhtar et al. 2003). base course applications (Moulton et al. 1973). Also
CBA together with Class F fly ash mixture was found
4.2 Structure and chemical composition of coal suitable for highway embankment construction. How-
bottom ash ever, in this case, low bottom ash to high fly ash ratio
(ranging from 50 to 100 % of fly ash content) was
CBA mainly consists of silicate, carbonate, aluminate, recommended for better performance and stability
ferrous materials and several of heavy metals and (Kim 2003; Kim et al. 2005).
metalloids. The exact composition of the CBA may Low specific gravity bottom ashes lead to low
depend upon the raw coal source, size, type of coal durability, hence not suitable for filing applications.
burner and the operating conditions of the burner. Therefore, relatively high specific gravity BA
Typical composition of coal bottom ash as reported by (1.9–3.0) must be used for engineering applications
researchers is presented in Table 5. Likewise heavy (Huang 1990). As stated above, these properties
metal and metalloid composition reported by research- depend upon the furnace type. The dry bottom ash is
ers is presented in Table 6. considered as well graded and suitable for road bases,
however it was reported grading from no. 200 sieve
must not exceed 8 % (Huang 1990).
5 Coal bottom ash utilization options
5.2 Portland cement and geo-polymer
5.1 Civil engineering applications
Ordinary Portland cement (OPC) is used in mortar
Natural aggregates like sand and coarse materials are preparation and cement mixtures. CBA could be used
widely used in construction applications. Early as a pozzolana either in ground form by grinding in a
researchers suggested the use of coal bottom ash as a ball mill to small size, as raw bottom ash (Cheriaf et al.
replacement material of natural aggregates in con- 1999) or as a Portland cement replacement material
struction applications (Moulton 1973). Coal bottom (Jaturapitakkul and Cheerarot 2003). Ground bottom
ash has similar geological characteristics as compared ash (GBA) showed improved pozzolanic properties
to natural sand materials (Kumar and Stewart 2003b). (Jaturapitakkul and Cheerarot 2003) as well as with,
A study was conducted for utilizing bottom ash as a increased 28 days strength activity index by 27 %
partial or full replacement for natural sand (Suwanvi- (Cheriaf et al. 1999). Furthermore 25 % of ash mixed
taya and Wattanachai 2006). However, it was con- with cement yielded 48.86 N mm-2 90 days curing
cluded that the compressive strength reduced with an strength (Kizgut et al. 2010). In another study, Tinacal
increase of CBA replacement percentage. ore waste together with CBA was utilized as a partial
Several other studies have been conducted to find replacement to OPC (Kula et al. 2002). Also, it was
the effectiveness of untreated pulverized coal bottom found, cement mortars with 10 % replacement of the
ash as a structural fill material. Field density and plate OPC with bottom ash could yield compressive
load tests were performed during fill construction to strength up to 45.1 N mm-2 which is well suited for
check the consistency of the stabilized soil containing construction applications (Kurama and Kaya 2008).
CBA (Sato and Nishimoto 2001; Leonards and Bailey Geo-polymer mortars are also used in geotechni-
1982). Coal bottom ash together with powdered cal engineering applications. Preparation of geo-
bentonite was used as an efficient construction fill polymer mortar was possible with coal bottom ash

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Table 5 Major elemental composition of coal bottom ash


Composition as a percentage (%) otherwise stated
Composition Lignitea,h Sub-bituminousc Bituminousb,e Anthracited

SiO2 10.80–48.30 45.3 48.81–58.9 53.5


Al2O3 2.50–24.90 24.0 10.12–36.0 27.6
Fe2O3 0.50–8.20 18.0 2.4–6.10 6.0
MgO 0.40–4.60 0.58 0.2–5.61 2.1
CaO 8.60–45.10 1.4 1.3–11.81 3.4
Na2O 0.15–1.15 0.45 0.04–0.92 1.0
K2O 0.02–3.60 0.53 0.6–2.31 4.9
TiO2 0.18–1.32 1.5 0.39–0.60 1.0
P2O5 – 2.2 0.02–0.79 0.5
MnO 0.03–0.21 0.05 0.02–0.08 0.0
SO3 5.10–20.20 2.2 \0.1–4.06 –
S 0.1g 0.2–0.3f 0.01 0.54i
g f
LOI 4.6 9–17.8 9.75
a
Baba and Kaya (2004), b Uçurum et al. (2011), c Wee et al. (2005), d Russell et al. (2002), e Pires and Querol (2004), f Vassilev
et al. (2005), g Cheriaf et al. (1999), h Rifa et al. (2009), Cheriaf et al. (1999), Chindaprasirt et al. (2009), Dinçer et al. (2007)

Table 6 Trace elements concentrations in coal bottom ash


Trace elements Trace element composition of bottom ash (mg kg-1 dry basis)
Lignitea Sub-bituminousc Bituminousb Anthracited

As – 25–30 1.8 \5
B – 321–467 15.30 –
Ba 62–109 428–523 – –
Cd \5 0.5–0.6 0.3 \2
Co 3–7 10–13 17.5
Cr 47–194 65–99 47 21–30
Cu 18–121 33–49 32 42–80
Hg 0.4–1.6e – – \0.5
Li 4–30e 93–147 28 –
Mn 97–328e 295–402 991 –
Ni 30–293 34–53 30 –
Pb 5–33 16–29 2.6 62–80
Zn 33–226 59–99 47 1,250–2,000
a b c d e
Baba and Kaya (2004), Pires and Querol (2004), Vassilev et al. (2005), Taeyoon (2011), Bhangare et al. (2011)

as a raw material. Relatively high strength geo- Other researchers used dry bottom ash, amended
polymer mortar was developed with GBA mixing with bentonite for geotechnical engineering applica-
with liquid Sodium silicate and NaOH (Sathonsaow- tions (Kumar and Stewart 2003a). However, unpro-
aphak et al. 2009). Such geo-polymer mortar with cessed coal bottom ash is less reactive than fly ash
3 % GBA of 15.7 lm particle size could achieve a in geo-polymerization (Chindaprasirt et al. 2009).
mortar strength of 24–58 MPa. Strength of geo- As a result use of ground bottom ash in geo-
polymer was improved with the fineness of GBA. polymerization applications are recommended.

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5.3 Bricks and solid concrete products bottom ash could also be utilized effectively as an
alternative medium in on-site sewage treatment
Researchers produced solid bricks by compressing the methods like mound type soil adsorption systems
mixture of coal bottom ash (40–45 % by weight) with (Viraraghavan and Dronamraju 1992). Trace elements
gypsum, fly ash, calcium carbonate and limeup to such as Silicon and aluminium in coal bottom ash
2,350 psi (Furlong and Hearne 1994). The product make it to have good adsorption capacity (Gorme et al.
retained sufficient structural strength for construction 2010). As, Si and Al present in all coal types, that
applications. Researchers also used CBA, foundry bottom ashes from lignite as well as hard coal can be
sand and Class F fly ash together with Portland cement used as an adsorbent as stated above, either with
in various ratios to make cast concrete products like, modifications or with mixing with other materials. A
bricks, blocks and paving stones (Kraus et al. 2003). summary of CBA in pollution control is given in
Table 7.
5.4 Glass–ceramic products
5.6 Soil reclamation and in agriculture
CBA generally has low quartz (SiO2) and mullite
(3Al2O32SiO2) phases. Coal bottom ash could be Studies have been conducted using CBA in agriculture
treated with Li2CO3, TiO2 and Al2O3to make and for soil reclamation. Soil properties can be altered
DilithiumDialuminiumTrisilicates (Li2Al2Si3O10) in favor of the environment. It was revealed that clay
glass–ceramics (Kniess et al. 2007). TiO2 could be soils mixed with CBA can enhance tilth, reducing the
used to improve the crystallinity of the glass–ceramics crust formation and higher friability of the clay soil
(Cumpston et al. 1992). The results showed high (Sell et al. 1989). Soils mixed with CBA were showed
crystallinity, however thermal expansion coefficient high water holding capacities as well as air content,
of this glass ceramics was approximately less than also provides some mineral ingredients which are
18 % compared to the commercial grade lithium favorable for plant growth. It was shown high yields of
glass–ceramics. peanut when CBA added at 15 kg m-2 proportion of
soil (Wearing et al. 2004). Some soils need a lime
addition to maintain its pH value. CBA can be used as
5.5 Water and wastewater treatment
an alternative source for such lime requirement to
amend the soil (Korcak 1998). It may improve soil
Studies have been carried out using CBA to remediate
structure, water infiltration and increase pH of the soil.
domestic and industrial wastewaters. Use of CBA as a
Such soils with enhanced texture are highly suitable
potential adsorbent for removal of toxic dyes has been
for cultivating of crops (Wearing et al. 2004; Sell et al.
extensively researched. It has been found that bottom
1989). Another researcher used CBA with composted
ash and de-oiled soya mixture can be used effectively
dairy manure as a soil amendment. However, as CBA
to remove water soluble azo dyes from textile
contains heavy metals and it may leach out heavy
wastewaters (Mittal et al. 2005). A mixture of CBA
metals under some environmental conditions making a
and de-oiled soya was also used to recover and remove
threat to water quality (Mukhtar et al. 2003).
hazardous Tryphenylmethane dye and Brilliant Blue
FCP; a colorant in textile and leather industry (Gupta
et al. 2006). Other common dye types such as Vertigo
Blue 49 (CI Blue 49), Orange DNA13 (CI Orange 13) 6 Risk assessment of coal ash reuse options
and Malachite green from textile wastewaters were
also effectively treated using CBA (Dinçer et al. 2007; As an overview, use of ash in various sectors is
Gupta et al. 2004). Removal of Chemical Oxygen presented in the Fig. 1. As brought out in this figure,
Demand (COD) from coking and papermaking waste- majority of reuse options are cement based products
waters by the CBA was investigated. It was found, (ACAA 2010; ECOBA 2008; Dewangan et al. 2010;
10 g per 100 mL dosage of \0.074 mm particle size Cao et al. 2008).
CBA could remove organic pollutants by reducing Potential hazards from coal ash and its products
COD levels more than 40 % (Sun et al. 2008). Coal mainly come due to its heavy metal contents. As

123
Rev Environ Sci Biotechnol

brought out in this report, coal ash contains several

Mathieu et al. (2010)

Lin and Yang (2002)


Dinçer et al. (2007)
heavy metals such as As, Pb, Zn, Ni, Cu, Mn, Cd, Cr
References and Se. Although coal contains Mercury (Hg), a large
proportion of Hg is vaporized during combustion
process and remaining Hg usually is tightly bound to
the coal ash particles and therefore is not released into
the environment (Fairbrother et al. 2010). Other
metals present in coal such as Cd, Pb and As can pose
potential hazards to the environment, particularly
Adsorption Particle size, pore
size [ 2.5 lm showed high

Adsorption, increasing of pH
under acidic conditions when they can be leached out.
Absorption, neutralization

increases Cu2? removal


while decreases COD These metals can be taken up by the plants and
Mechanism of removal

removal efficiency incorporated into the food chain due to their bioaccu-
mulation. Furthermore, other elements present in coal
ash such as As, Se and B are highly mobile in soil and
efficiency

sediments and can be readily leached out. Out of these


elements, inorganic form of arsenic through drinking
water is poses significant health risk. However, since
environmental risk is a function of toxicity and
exposure, risk from coal ash can be reduced by
Sorption capacity reported was

COD, NH3–N, total Kjeldah


nitrogen, phosphorus, Fe3?,

reducing its exposure.


39.4, 31.1, 92.9, 96.5, 94.3
in the range of 4.5–13 mg

The removal efficiencies of

Mn2? and Zn2? were 47,

and 82.2 %, respectively

On the other hand, researchers have reported that


0.20 mg/g of adsorption
capacity was reported
Performance indicators

leaching of elements from products containing coal


ash such as autoclaved aerated concrete (ACC) poses
no environmental threats (EPRI 1996). This is mainly
dye/g CBA

due to the fact that during concrete applications, the


trace elements in fly ash are stabilized in the hardened
concrete matrix, reducing their ability to leach out.
Solidification and stabilization (S/S) is a well-estab-
lished process which involves concrete to solidify and
stabilize heavy metals from coal ash. Also cement is
pH 4.0–9.0, 5–90 min contact

30 min contact time; dose of


time, 20 g/L of bottom ash

considered as the most adaptable binder for immobi-


10–40 °C, reaction time;
bottom ash about 8 g/L

lization of heavy metals (Giergiczny and Król 2008;


pH 2–12, temperature;
concentration, 25 °C

Chen et al. 2009), thus, reducing the leachability of


Operating condition

heavy metals (USEPA 2011).


Table 7 Performance of CBA in pollutant removal

Following the accidental release of over one billion


5–120 min

gallons of ash from Tennessee Valley Authority


(TVA) Kingston Power Plant in December 2008, the
USEPA has proposed two regulatory options for coal
combustion products disposed of in landfills or surface
impoundments. Under the first option, Coal ash
Removal of pollutants such as

residues disposed of in landfills or surface impound-


phosphorus, nitrogen, COD,
Removal of textile dyestuffs

Arsenic removal from water

Cu2?, Fe3?, Mn2?, Zn2?

ments would be regulated as hazardous wastes under


from aqueous solutions

subtitle ‘‘C’’ of Resources Conservation and Recovery


Act (RCRA). Under the second option, USEPA has
from wastewater

proposed to regulate coal as residues as non-hazardous


waste under RCRA subtitle ‘‘D’’. Beneficially used
residues such as CCP would be excluded from
definition of hazardous waste and hence would not
Use

be regulated (USEPA 2013).

123
Rev Environ Sci Biotechnol

Fig. 1 Use of coal ash in


various sectors. Source:
ACAA (2010), ECOBA
(2008), Dewangan et al.
(2010), Cao et al. (2008)

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