Structural Design Calculation of CR2 - C PDF

Adani Marmugao Port Terminal Pvt. Ltd.
Coal Terminal at Marmugao Port
STRUCTURAL DESIGN CALCULATION OF

CR2 - CONVEYOR
`
INDEX
1. Load Calculation
2. Staad Design File (only for Loading & Reaction)
3. Base plate Design
4. Foundation Design
LOAD
CALCULATION
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Client Name MormusaoPort Terninal Pvt.Ltd. Designer JVP
R and S Engg. (INDIA) Pvt
Project Name AMPTL Company
Ltd
ConvevorName CR2 Filename CR-2
Location Mormugao, India Date March 10,201l
Description
Backstops Belt SafetyFactor
: ::::::
6;*"';;;;;j ::i::i."1'i,t""#l Case
Empty - Normal Frict.
Running
26.86
Dynamic
14.16
Torque ing at high speedshaft 6,821N.m Full 5000tph - Normal Frict. 12.72 9.58
Torque ting at low speedshaft....,................93,720
N.m Full 5500tph - Normal Frict. 12.05 9.42
Reducer
Pulley Splice SaJbtyFactor
Case Running Dynamic
Brakes Empty - Normal Frict. 20.14 10.62
. . . . . . . . . . . . . . . . . N ionnset al le c Full 5000tph - Normal Frict. 9.54 7 . 18
Full 5500tph - Normal Frict. 9.04 7.07
Fully Loaded Motor Torques
100% Torque- High Speed................... 4,872N.m Minimum CaseBelt Tensions(kN)
Motor f t T o r q u e- R u n n i n g. . . . . . . . . . . . . . . . . . 3
. .,.9. .7. .8N . m Case Runnins Dvnamic
Motor ft Torque- Starting ....6,821N.m Empty - Normal Frict. 77.0 52.6
l00Yo T o r q u e- L o w S p e e d . . . . . . . . . . . .6. 6 . .,.9. .4 3N . m Full 5000tph - Normal Frict. 77.0 70.9
Low ShaftTorque- Running..... .......... 49,777 N.m Full 5500tph - Normal Frict. 77.0 70.4
Low ShaftTorque- Starting................ 80,950N.m
Maximum Belt Sag
Starting and Stopping Case Running Dynamic
Start ......Constanttorque Empty - Normal Frict. 0.17 0.23
Startt . . . . . . . . . . . . . t. o
. 16..31s e c Full 5000tph - Normal Frict. 0.52 0.58
Operati Full 5500tph - Normal Frict. 0.56 0.64
Operati
DemandPower (kW)
Demand %oName-
Case
Material power(kW) plate
Empty - Normal Frict. 114 15
TensionRatios Full 5000tph - Normal Frict. 600 80
Full 5500tph - Normal Frict. 649 87
Running ion ratio ......2.53
AI Din Factor and Total EquivalentMass
Starting Belt line
Case Din factor
mass( Kg)
Empty - Normal Frict. 0.0214 102,279
Transition Lengths
Full 5000tph - Normal Frict. 0.0194 757,977
Tail t ion length(full trough) ....4.15m
Full 5500tph - Normal Frict. 0.0t 95 r57,144
Head fength(tull trough) ...6.73m
Head ition length(elevated265 mm)..............3.31
m
Splice
Splice
Other Information
Loaded Itlinemass(excludingmotors)..........
83,578kg
Total i ia (ref HS shaft)........... 77.7kg.m2
Maximum CaseBelt Tensions1kN)

Case Runnr
Empty - I Frict. 93.1 177
Full tph - Normal Frict. 197 261
Full tph - Normal Frict. 208 265
Sidewinder Plus v4.33 - Conveyor Design Software

AdvancedConveyor Technologies,Inc.
Page2 I 21
Client Name Mormugao Port Terminal Pvt.Ltd. Designer JVP
R and S Engg. (INDIA) Pvt.
Ltd.
Conveyor Name CR2 Filename CR-2
Location Mormugao, India Date March 10, 2011
Description
Backstops Belt Safety Factor

Location............................................. Head on Pulley #1 Case Running Dynamic
Backstop (quantity x type) ....................... 1 x High speed Empty - Normal Frict. 26.86 14.16
Torque rating at high speed shaft .................... 6,821 N·m Full 5000 tph - Normal Frict. 12.72 9.58
Torque rating at low speed shaft ................... 93,720 N·m Full 5500 tph - Normal Frict. 12.05 9.42
Reducer Ratio ................................................... 13.740:1
Pulley diameter .................................................. 838 mm Splice Safety Factor
Brakes Empty - Normal Frict. 20.14 10.62
Brake type................................................ None installed Full 5000 tph - Normal Frict. 9.54 7.18
Full 5500 tph - Normal Frict. 9.04 7.07
Fully Loaded Motor Torques
100% Motor Torque - High Speed .................. 4,872 N·m Minimum Case Belt Tensions (kN)
Motor Shaft Torque - Running........................ 3,978 N·m Case Running Dynamic
Motor Shaft Torque - Starting......................... 6,821 N·m Empty - Normal Frict. 77.0 52.6
100% Motor Torque - Low Speed ................. 66,943 N·m Full 5000 tph - Normal Frict. 77.0 70.9
Low Speed Shaft Torque - Running .............. 49,777 N·m Full 5500 tph - Normal Frict. 77.0 70.4
Low Speed Shaft Torque - Starting ............... 80,950 N·m
Maximum Belt Sag
Starting and Stopping Case Running Dynamic
Start control ........................................... Constant torque Empty - Normal Frict. 0.17 0.23
Start time ................................................... 1.3 to 6.1 sec Full 5000 tph - Normal Frict. 0.52 0.58
Operational stop control .......................................... Drift Full 5500 tph - Normal Frict. 0.56 0.64
Operational stop time ............................... 5.2 to 20.6 sec
Emergency stop control ........................................... Drift Demand Power (kW)
Emergency stop time ................................ 5.2 to 20.6 sec Demand % Name-
Material buildup in chute...................................... 5.1 m³ Case
power (kW) plate
Empty - Normal Frict. 114 15
Tension Ratios Full 5000 tph - Normal Frict. 600 80
Allowable (running) .................................................3.61 Full 5500 tph - Normal Frict. 649 87
Running tension ratio ...............................................2.53
Allowable (dynamic) ................................................3.61 Din Factor and Total Equivalent Mass
Starting tension ratio ................................................3.49 Belt line
Case Din factor
mass (kg)
Empty - Normal Frict. 0.0214 102,279
Transition Lengths
Full 5000 tph - Normal Frict. 0.0194 151,977
Tail transition length (full trough)......................... 4.15 m
Full 5500 tph - Normal Frict. 0.0195 157,144
Head transition length (full trough) ....................... 6.73 m
Head transition length (elevated 265 mm) ............. 3.31 m
Estimated Splice Data

Splice type ........................................................... 3-Step
Splice step length ............................................. 1700 mm
Other Information
Loaded beltline mass (excluding motors) ......... 83,578 kg
Total inertia (ref HS shaft).............................. 77.7 kg·m2
Maximum Case Belt Tensions (kN)

Empty - Normal Frict. 93.1 177
Full 5000 tph - Normal Frict. 197 261
Full 5500 tph - Normal Frict. 208 265

Advanced Conveyor Technologies, Inc.
Page 2 / 21
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Description
Conveyor Profile - Overall length = 165 m - Overall height = 30.2 m
Tail Arrangement Head Arrangement
Middle Arrangement Other Pulley
Maximum Pulley Tensions for any Load Case & Maximum Resultant Force
Shaft Shaft Shaft Steady State Tensions (kN) Momentary Tensions (kN)
Wrap Hub stress Center
Pulley Type Resultant Resultant
(deg) Def. safety Def. T1 T2 T1 T2
Force Force
(min) factor (mm)
Motor 1 -
1 210 2.56 3.72 0.74 208 81.9 281 265 88.6 345
Backstop 1
Pulley 2 3 47 1.47 10.00 0.41 82.0 65.5 88.7 70.2
Pulley 3 3 76 1.83 10.00 0.51 78.3 96.6 80.2 97.9
Take-up Pulley 2 180 2.39 5.40 0.67 77.0 155 77.0 163
Pulley 5 3 80 2.18 9.38 0.61 79.3 102 88.5 119
Tail Pulley 2 180 3.83 3.37 1.07 78.8 158 110 230
Note: T1 & T2 values may not be from the same load cases. Therefore the max resultant force is not the vector sum of these values.
Pulley Geometry Details

Diameter Bearing Shaft
Lagging Face Pulley & Bearing SNL
Lagging Diameter with Center Center Shaft
Type Thickness Width Shaft Diameter Plummer
Type (mm) Lagging Distance Diameter Material
(mm) (mm) Mass (kg) (mm) Block
(mm) (mm) (mm)
1 Rubber 800 16.0 832 2200 2800 320 3287 280 3160 EN8-Q
2 Rubber 630 12.0 654 2200 2800 260 2244 220 3148 EN8-Q
3 Rubber 500 12.0 524 2200 2800 260 2016 220 3148 EN8-Q

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Description
Conveyor Load Cases

During the course of operation, the conveyor experiences different operating conditions at various frequencies. Normal
operating conditions, such as steady state running, loading and unloading, and other common load cases are designated as
Design Level 1. Unusual operating conditions, such as when all incline or decline section are simultaneously loaded, are
defined as Design Level 2. These design level allow easy summarization of the various possible loading condition.
For this conveyor, there are three Design Level 1 loads, which are:
1. Empty
2. Fully Loaded 5000 tph
3. Fully Loaded 5500 tph
In the load case figures, the red line is the conveyor profile and the blue line indicates positions that are loaded.
Empty
Fully Loaded 5000 tph

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Description
Fully Loaded 5500 tph

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Description
Takeup Details
1. Type ............................................................................................................................................ Gravity
2. Location ..................................................................................................................... Middle / Pulley #4
3. Belt line tension .......................................................................................................................... 77.0 kN
4. Take-up pulley displacement range
a. Running .................................................................................................................... -0.21 to 0.00 m
b. Momentary ............................................................................................................... -0.35 to 0.02 m
Take-up Pulley Displacement Summary

1. Dynamic displacement (incl thermal) ............................................................................................ 0.36 m
2. Permanent elongation.................................................................................................................... 2.26 m
3. Splice length (1 included) ............................................................................................................. 0.85 m
4. Clearance...................................................................................................................................... 0.35 m
5. Required displacement .................................................................................................................. 3.83 m

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Description
Pulley Details
Pulley Shaft Stress Analysis - Forces Based on All Dynamic Load Cases + 10%
Shaft Hub Hub Hub Von Fillet Fillet Fillet Von
Bearing Resultant Resultant
Deflection Safety Bending Torsion Mises Bending Torsion Mises
Pulley L10 Life Force Torque
at Hub Factor Stress Stress Stress Stress Stress Stress
1000 hrs (kN) (kN·m)
(min) (MPa) (MPa) (MPa) (MPa) (MPa) (MPa)
1 2.56 3.72 1000 372 87.2 25.5 13.6 34.6 21.9 20.2 41.3
2 1.47 10.00 1000 96.8 0.39 11.5 0.1 11.5 9.2 0.2 9.2
3 1.83 10.00 1000 121 0.41 14.3 0.1 14.3 11.5 0.2 11.5
4 2.39 5.40 1000 158 3.37 18.7 1.0 18.8 15.0 1.6 15.2
5 2.18 9.38 1000 144 2.40 17.1 0.7 17.1 13.7 1.1 13.8
6 3.83 3.37 1000 253 3.45 30.0 1.0 30.0 24.0 1.6 24.2
Running Drive Tensions by Load Case (kN)

Motor 1 - Backstop 1
Load Case Resultant
T1 T2
Force
Empty - Normal Frict. 93.1 81.9 169
Full 5000 tph - Normal Frict. 197 81.9 271
Full 5500 tph - Normal Frict. 208 81.9 281
Required Pulley Diameter

(%Tension based on a safety factor of 10)
Pulley Wrap Required Pulley % Running % Momentary
Pulley Location Diameter (mm)
Type (deg) Diameter (mm) Tension tension
Motor 1 -
Head (10) 1 - HT 210 800 800 83 106
Backstop 1
Pulley 2 Head (12) 3 - LT 47 500 500 33 35
Pulley 3 Middle (16) 3 - LT 76 500 500 31 32
Take-up Pulley Middle (18) 2 - LT 180 630 500 31 35
Pulley 5 Middle (20) 3 - LT 80 500 500 32 39
Tail Pulley Tail (24) 2 - LT 180 630 500 32 48
Pulley Shaft Geometry

Hub Center Bearing to Fatigue
Hub Diameter Fillet Radius Yield Strength
Bearing Series Distance Fillet Distance Shaft Material Strength
(mm) (mm) (MPa)
(mm) (mm) (MPa)
1 23160 1920 320 183 60 EN8-Q 385.0 348.0
2 23148 1980 260 147 60 EN8-Q 385.0 348.0
3 23148 1980 260 147 60 EN8-Q 385.0 348.0

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Description
Belt Flap Summary Plot

Belt flap may occur when the natural frequency of the belt matches the rotational frequency of the idlers. If belt flap is
severe, it can destroy the idlers and increase the demand power of the conveyor. Belt flap should be avoided.
The belt flap ratio is defined as the rotational frequency of the idler divided by the natural frequency of the belt. If this ratio
is equal to an integer (i.e. 1, 2, 3) then the idler may induce transverse vibrations at the natural frequency mode and result in
resonance.
The chart below shows the flap ratio along the length of the conveyor. The solid green line shows flap mode of the empty
belt under the normal friction case. The shaded pink areas should be avoided.
*
Belt flap resonance occurs at flap ratios 1, 2, 3, and 4

Page 8 / 21
Ltd.
Description
Belt Transition Length Requirements

The table below lists the required transition length at head and tail pulleys. The required length is listed for both full trough
transitions and elevated pulley transitions. The required lengths take into consideration both maximum edge stress and
center buckling They are based on tension of 20% of the belt rating at the tail, and 100% at the head The figure below
shows the geometry of the full trough transition and elevated pulley transition.
Geometry of full trough and elevated pulley transition
Required transition lengths

Head pulley transition
Tail pulley transition (m)
(m)
Full trough transition (L1) 4.15 6.73
Elevated pulley transition (L2) 3.54 3.31
Optimal pulley elevation (h) 0.265 0.265

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Description
All Material & Idler Sets

Material Properties
Type ........................................ Coal, Bituminous, Mined
Density ...........................................................800 kg/m3
Maximum lump size ........................................... 150 mm
Surcharge angle.................................................... 20 deg
Tonnage ............................................................. 5000 t/h

Belt speed ......................................................... 4.60 m/s
Material mass ................................................ 302.0 kg/m
Edge distance (required / actual) ................ 133 / 241 mm
Cross sectional loading (utility / total).......... 74 % / 55 %
Bed depth........................................................... 390 mm
Tonnage ............................................................. 5500 t/h

Belt speed ......................................................... 4.58 m/s
Material mass ................................................ 333.4 kg/m
Edge distance (required / actual) ................ 133 / 207 mm
Cross sectional loading (utility / total).......... 82 % / 61 %
Bed depth........................................................... 418 mm

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Description
Structural Loads
The live load structural design tensions should be based on the maximum dynamic tensions plus 10% (to account for
misalignment and abnormalities in the belt, pulleys, and structures). Additionally they must include any other external loads
(wind & snow loads, seismic, etc.) that the system will encounter. These forces must then be multiplied by the required live
load structural design safety factor requirements (typically 1.6) to meet the specific structural design codes for the project.
The dead load structural design loads must be calculated from the masses of the pulleys, drives, reducers, and other
components. These loads are not included in this report as they will depend on the specific manufacture selection and other
details. These forces must then be multiplied by the required dead load structural design safety factor requirements
(typically 1.2) to meet the specific structural design codes for the project.
The live and dead loads are then added together to obtain the total structural design forces.
The table below includes the belt tensions from all current load cases. Additionally, steady state and momentary tensions for
the fully loaded high friction case with 132% material loading have also been included. This specific load case results in
100% nameplate motor power, excluding any reducer losses. The maximum tension values have been multiplied by 110%
and the pulley shaft calculations shown in the table reflect these values. The minimum tensions have been reduced by 10%.
The resultant force values include the vertical weight of the pulley.
Structural Live Loads

Shaft Shaft Shaft Minimum Tensions (kN) Maximum Tensions (kN)
Wrap Hub stress Center
Pulley Type Resultant Resultant
(deg) Def. safety Def. T1 T2 T1 T2
Force Force
(min) factor (mm)
Motor 1 -
1 210 2.68 3.73 0.77 141 70.2 209 295 99.7 390
Backstop 1
Pulley 2 3 47 1.49 10.00 0.42 70.3 76.3 99.7 98.3
Pulley 3 3 76 1.84 10.00 0.51 69.5 100.0 88.9 121
Take-up Pulley 2 180 2.39 5.40 0.67 69.3 117 84.7 158
Pulley 5 3 80 2.18 9.38 0.61 70.8 105 97.4 144
Tail Pulley 2 180 3.83 3.37 1.07 69.2 139 121 253
The idler stringer loading should be based on the flooded belt surge capacity of 9,075 (t/h) and 754 (kg/m) at 1050 kg/m^3
plus the idler and frame masses. Additionally, all other loads (hood covers, wind loads, etc.) must also be taken into
consideration.

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Description
Tension Summary Plot
Power Summary

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Description
Vertical Curve Summary

Summary of Vertical Curve on Carry Strand
Running Tension Momentary Tension
Elements Station (m) Type Radius (m) Req'd Radius Req'd Radius
Reason Reason
(m) (m)
4-8 36 - 138 concave -850 -323 Lift Off -409 Lift Off

Page 13 / 21
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Description
Idler Specifications
Idler Specifications
Equal Roll
Type VEE
Trough
Number of rolls 3 2
Trough angle (deg) 45 15
Roll diameter (mm) 152 140
Roll length (mm) 720 1080
Shaft diameter (mm) 40.0 30.0
Bearing series 6308 420206
Maximum roll RPM 578 629
Min Life (1000 hrs) 350 / 350 350
95% life1 (1000 hrs) 350 / 350 350
Shaft deflection (min) 0.88 / 2.77 3.29
Mass (kg) 64.7 47.7
Rotating mass (kg) 39.5 34.8
Wk2 for set 204,893 154,526
Idler Spacing and Count Summary

General Carry Return
Idler spacing (m) 1.10 3.30
Number of idler sets 161 50
Number of rolls 483 100
Total drag (N)
Nominal friction 9.0 6.0
High friction 9.0 6.0
Low friction 9.0 6.0
Idler Life and Shaft Deflection Summary-Carry Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
1 0.0 3.8 1.10 1 350,000 350,000 0.26 0.39
2 3.8 2.6 0.25 1 350,000 350,000 0.44 1.01
3 6.4 7.5 1.10 1 350,000 350,000 0.86 2.75
4 13.8 22.2 1.10 1 350,000 350,000 0.86 2.76
5-8 35.8 103.8 -850 1.10 1 350,000 350,000 0.84 2.72
9-10 137.9 28.4 1.10 1 350,000 350,000 0.88 2.77

Page 14 / 21
Ltd.
Description
Idler Life and Shaft Deflection Summary-Return Side

Center
Idler Wing L10 Center L10 Wing Shaft
Vertical Idler Shaft
# Station (m) Length (m) Spacing Life Life Deflection
Radius (m) Type Deflection
(m) (hours) (hours) (min)
(min)
14-16 164.2 79.0 3.30 2 350,000 3.23
22-24 86.7 87.3 3.30 2 350,000 3.29

Page 15 / 21
Ltd.
Description
Element Summary Details

Summary of Conveyor Elements
Vertical Idler
Station Elevation Length Height Slope Idler
# Name Radius Spacing
(m) (m) (m) (m) (deg) Type
(m) (m)
1 0.0 0.66 3.8 0.46 7.00 1.10 1
2 Loading Point 3.8 1.12 2.6 0.32 7.00 0.25 1
3 Skirtboards Only 6.4 1.44 7.5 0.91 7.00 1.10 1
4 13.8 2.35 22.2 2.71 7.00 1.10 1
5 35.8 5.06 26.0 3.56 7.87 -850 1.10 1
6 61.5 8.62 26.0 4.34 9.62 -850 1.10 1
7 87.1 12.96 26.0 5.12 11.37 -850 1.10 1
8 112.6 18.08 26.0 5.90 13.12 -850 1.10 1
9 137.9 23.97 23.7 5.73 14.00 1.10 1
10 160.9 29.70 4.7 1.14 14.00 1.10 1
11 Motor 1 - Backstop 1 165.4 30.85 0.8 -0.80 ---
12 165.4 30.04 1.1 0.27 14.93
13 Pulley 2 164.4 30.31 0.2 -0.03 ---
14 164.2 30.28 1.6 -0.81 -30.26 3.30 2
15 162.8 29.48 38.7 -9.36 -14.00 3.30 2
16 125.3 20.12 38.7 -9.36 -14.00 3.30 2
17 Pulley 3 87.8 10.76 0.3 -0.25 ---
18 87.6 10.51 5.0 -5.00 -90.00
19 Take-up Pulley 87.6 5.51 0.7 0.00 ---
20 86.9 5.51 4.8 4.81 90.00
21 Pulley 5 86.9 10.32 0.3 0.26 ---
22 86.7 10.58 43.0 -5.25 -7.00 3.30 2
23 44.0 5.33 43.0 -5.25 -7.00 3.30 2
24 1.2 0.08 1.2 -0.07 -3.33 3.30 2
25 Tail Pulley 0.0 0.01 0.7 0.65 ---

Page 16 / 21
Ltd.
Description
Min/Max Tension Summary per Element

Element Tension (kN)
Running Momentary
# Name
Maximum Minimum %Sag Maximum Minimum %Sag
1 79.7 79.7 0.06 120 70.4 0.07
2 Loading Point 79.9 79.9 0.14 121 70.4 0.16
3 Skirtboards Only 88.6 80.3 0.56 123 77.7 0.64
4 93.3 81.4 0.53 126 78.7 0.62
5 105 82.6 0.47 133 79.5 0.59
6 120 84.2 0.41 145 80.7 0.55
7 137 86.0 0.36 171 82.1 0.51
8 157 88.0 0.31 199 83.8 0.45
9 181 90.4 0.27 230 85.7 0.40
10 203 92.6 0.24 259 87.6 0.36
Motor 1 -
11 208 93.1 0.00 265 88.0 0.00
Backstop 1
12 81.9 81.9 0.00 88.6 52.6 0.00
13 Pulley 2 82.0 82.0 0.00 88.7 52.8 0.00
14 82.4 82.4 0.17 87.3 61.0 0.23
15 82.1 82.1 0.17 87.0 61.0 0.23
16 81.1 81.1 0.17 84.5 66.3 0.21
17 Pulley 3 78.3 78.3 0.00 80.2 70.0 0.00
18 78.7 78.7 0.00 78.8 78.0 0.00
19 Take-up Pulley 77.0 77.0 0.00 77.0 77.0 0.00
20 77.7 77.7 0.00 86.3 75.7 0.00
21 Pulley 5 79.3 79.3 0.00 88.5 77.1 0.00
22 79.8 79.8 0.17 96.7 75.9 0.18
23 80.2 80.2 0.17 104 74.6 0.18
24 78.8 78.8 0.17 110 71.6 0.19
25 Tail Pulley 78.8 78.8 0.00 110 71.5 0.00

Page 17 / 21
Ltd.
Description
Te Tension Summary per Load Cases

Belt Tension Summary per Load Case (N)
EM-N FL-N MX-N
Total (Beltline) 10,951 114,411 125,383
Total (Power) 24,078 130,435 141,714
Lift Force 0 88,028 97,180

Frictional Drag 10,951 26,383 28,202
Motor Pulley/Reducer Drag 13,127 16,024 16,331
Rolling Resistance 1,819 10,409 11,388

Material+Belt Flexure 0 0 0
Idler Bearing Drag 1,753 1,753 1,753
Idler Alignment 328 660 694
Pulleys & Accessories 6,169 6,169 6,169
Loading Point 882 7,392 8,198
Mechanical Losses 8,737 11,634 11,942

Motor Pulley Drag Componets 4,390 4,390 4,390

Page 18 / 21
Ltd.
Description
Element Tension Breakdown - (EM) Empty - Normal

Individual drag components per element
Running Running Element Pulley Feeder Extra
Wm+Wb Lift Belt Idler
# Tension Ten Diff Tonnage Drag Pt. Force Accessory
(kg/m) Force (N) Force (N) Force (N)
(N) (N) (t/h) Force (N) (N) Force (N)
1 79,660 208 34.0 154 22 32
2 79,868 446 34.0 106 15 95 229
3 80,314 1,062 34.0 303 44 63 653
4 81,377 1,221 34.0 903 130 187
5 82,597 1,557 34.0 1,186 152 218
6 84,154 1,818 34.0 1,447 152 218
7 85,972 2,078 34.0 1,707 152 218
8 88,050 2,336 34.0 1,966 152 218
9 90,386 2,250 34.0 1,912 139 199
10 92,636 448 34.0 380 28 40
11 - M 93,084 -11,220 34.0 -268 890 3,500
12 81,864 91 34.0 91 0
13 - P 81,955 434 34.0 -10 445
14 82,389 -255 34.0 -268 8 6
15 82,135 -1,039 34.0 -3,120 193 137 1,750
16 81,095 -2,789 34.0 -3,120 193 137
17 - P 78,306 360 34.0 -85 445
18 78,666 -1,666 34.0 -1,667 1
19 - T 77,000 667 34.0 667
20 77,667 1,605 34.0 1,604 1
21 - P 79,272 531 34.0 86 445
22 79,803 368 34.0 -1,750 215 153 1,750
23 80,171 -1,382 34.0 -1,750 215 153
24 78,789 -13 34.0 -23 6 4
25 - P 78,776 885 34.0 218 667

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Description
Element Tension Breakdown - (FL) Fully Loaded 5000 tph - Normal

1 79,660 208 34.0 154 22 32
2 79,868 7,953 5,000 336.0 1,052 152 100 6,647
3 87,821 4,256 5,000 336.0 2,994 441 78 743
4 92,077 10,451 5,000 336.0 8,927 1,292 232
5 102,528 13,496 5,000 336.0 11,720 1,506 271
6 116,024 16,078 5,000 336.0 14,302 1,506 271
7 132,102 18,647 5,000 336.0 16,871 1,506 271
8 150,749 21,200 5,000 336.0 19,424 1,506 271
9 171,950 20,512 5,000 336.0 18,891 1,374 247
10 192,462 4,081 5,000 336.0 3,758 273 49
11 - M 196,543 -114,679 34.0 -268 890 3,500
12 81,864 91 34.0 91 0
13 - P 81,955 434 34.0 -10 445
14 82,389 -255 34.0 -268 8 6
15 82,135 -1,039 34.0 -3,120 193 137 1,750
16 81,095 -2,789 34.0 -3,120 193 137
17 - P 78,306 360 34.0 -85 445
18 78,666 -1,666 34.0 -1,667 1
19 - T 77,000 667 34.0 667
20 77,667 1,605 34.0 1,604 1
21 - P 79,272 531 34.0 86 445
22 79,803 368 34.0 -1,750 215 153 1,750
23 80,171 -1,382 34.0 -1,750 215 153
24 78,789 -13 34.0 -23 6 4
25 - P 78,776 885 34.0 218 667

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Description
Element Tension Breakdown - (MX) Fully Loaded 5500 tph - Normal

1 79,660 208 34.0 154 22 32
2 79,868 8,729 5,500 367.4 1,150 166 101 7,312
3 88,598 4,744 5,500 367.4 3,274 505 79 886
4 93,342 11,474 5,500 367.4 9,761 1,477 236
5 104,815 14,737 5,500 367.4 12,815 1,646 276
6 119,553 17,561 5,500 367.4 15,639 1,646 276
7 137,114 20,370 5,500 367.4 18,447 1,646 276
8 157,483 23,162 5,500 367.4 21,239 1,646 276
9 180,645 22,411 5,500 367.4 20,656 1,503 252
10 203,056 4,459 5,500 367.4 4,110 299 50
11 - M 207,515 -125,651 34.0 -268 890 3,500
12 81,864 91 34.0 91 0
13 - P 81,955 434 34.0 -10 445
14 82,389 -255 34.0 -268 8 6
15 82,135 -1,039 34.0 -3,120 193 137 1,750
16 81,095 -2,789 34.0 -3,120 193 137
17 - P 78,306 360 34.0 -85 445
18 78,666 -1,666 34.0 -1,667 1
19 - T 77,000 667 34.0 667
20 77,667 1,605 34.0 1,604 1
21 - P 79,272 531 34.0 86 445
22 79,803 368 34.0 -1,750 215 153 1,750
23 80,171 -1,382 34.0 -1,750 215 153
24 78,789 -13 34.0 -23 6 4
25 - P 78,776 885 34.0 218 667

Page 21 / 21
LOAD CALCULATION FOR CR2 TAKE UP TOWER
1 Dead load and live load on floor
DL of floor = use 6mm thick checker plate

Density = 7850 kg/m3
Dead load of floor 0.47 KN/m^2 As per Design Criteria
Live load on floor 5 KN/m^2 As per Design Criteria

STAAD DESIGN FILE
BASE PLATE DESIGN
DESIGN OF BASE PLATE OF CR2 TAKE UP TOWER
1 Basic Data
Design as per Governing Critical Load Combinations Please refer 1009-CR2-TAKE UP TOWER
- STAAD MODEL For Governing Load combinations
Governing Load Combination for Graviety Load 7 DL+LL+WL+MLL+BT

Fy 454.466 kN
Governing Load Case For Shear 9.677
Fx Or Fz 43.759 kN
Governing Load Case For uplift 11 0.8DL+WL
Fy -59.982 kN uplift
Gravity 454.466 KN
Uplift -59.982 KN
Lateral Z OR X 43.759 KN
Maximum vertical comp 454.47 KN
p
Uplift -59.98 KN
Uplift -59.98 KN
Lateral load 43.76 KN
Fck = 30 Mpa
F.S. = 4
Permissible bearing strength of concrete,σb = 7.5 Mpa
2 Design Calculation
Load combination
Gravity 454.47 KN N1 ==450mm
Uplift -59.98 KN
-59.98 KN
a= 155 mm
Area of base plate required, Total load/σb = 60595.47 mm^2
N2 ==450mm
COLUMN SIZE ISMB300
B= 140 mm
a= 155 mm
D= 300 mm
tw = 7.5 mm b= 75 mm b= 75 mm
SIZE OF BASE PLATE
Fy = 250 N/mm^2
TOTAL LOAD = 454.47 KN
Extention of plate at one side, a = 155 mm
Extention of plate at other side, b = 75 mm
N1 = 450
N2 = 450
Plate size = 450mm x 450mm
Area of base plate provided = 202500 > 60595 OK
THICKNESS OF BASE PLATE
Upward pressure on base plate,w = 2.24

X
Moment @ x-x, M = w*b^2/2 = 6312.03 Nmm
X
2
t = (M
(M*6)/(0
6)/(0.66
66*fy)
fy) = 229 53
229.53 mm 75 140 75
Thickness of base plate, t = 15.15 mm x
Provided Base plate Thickness 20.00 mm

x
SAFE w = 2.24
b= 75
Provide 450mm x 450mmX20mm base plate
DESIGN OF ANCHOR BOLT
Size of anchor bolt

Size of anchor bolt 20 mm
No's of bolt provide = 4
Area of bolt = 314 mm^2
Axial tensile capacity of member = 150 N/mm^2
Tensile capacity of member = 47.12 KN
Total capacity = 188.50 > 60 OK
Provide 4-M20 Ø bolts

Hense safe
DESIGN OF SHEAR KEY
Total lateral force due to comb., V= 43.8 KN

Fck = 30.0 Mpa
Grout Thickness, G = 50.0 mm
Area of lug, Ag = V/0.45*Fck = 3241.4 mm^2 Grout

thickness
Assume Width of key, b = 300.0 mm V

Shear
key
Width of lug, b1 = 350.0 mm
ds
Assume depth of shear key, d=Ag/b = 10.8 mm d1
Shear
lug
t
Provide depth of lug, d1 = 100 mm
Depth of shear key, ds = d1+G = 150.0 mm
Udl,U=V/d1= 438 KN/m
BM, Ud1*(d1/2+G) = 4.38 KNm
Bending stress = 165 N/mm^2
Thickness of plate, Tp= 23.031 mm
Thickness of plate provide = 25 > 23.03 OK
Check for bearing stress
Bearing stress, W=V/(b*ds/2) = 2.92 > 7.50 OK

Size of weld required
Permissible stress = 108 MPa
Thickness of weld, t = 6.0 mm
Length of weld, L =V/((t/sqrt(2))*108) = 96 mm
Provide length of weld, width of key*2 = 600 > 96 OK
Provide 300mmX150mmX25mm Shear key

DESIGN OF BASE PLATE OF CR2-S13
1 Basic Data
Design as per Governing Critical Load Combinations Please refer 1009-Marmugao - Bent At
grid -S13 STAAD MODEL For Governing Load combinations
Governing Load Combination for Graviety Load DL+LL+ML+WL

Fy 190.379 kN
Governing Load Case For Shear DL+LL+ML+WL
Fx Or Fz 31.27 kN
Governing Load Case For uplift WIND
Fy -33.726 kN uplift
Gr avity 190.379 KN
Uplift -33.726 KN
Later al Z OR X 31.27 KN
Maximum ver tical comp 190.38 KN
Uplift -33.73 KN
Uplift -33.73 KN
Later al load 31.27 KN
Fck = 30 Mpa
F.S. = 4
Load combination
Gr avity 190.38 KN N1 ==350mm
Uplift -33.73 KN
-33.73 KN
a= 125 mm
Ar ea of base plate r equir ed, Total load/σb = 25383.87 mm^2
N2 ==350mm
COLUMN SIZE ISMB200
B= 100 mm
a= 125 mm
D= 200 mm
tw = 5.7 mm b= 75 mm b= 75 mm
SIZE OF BASE PLATE
Fy = 250 N/mm^2
N1 = 350
N2 = 350
Ar ea of base plate pr ovided = 122500 > 25384 OK

X
Moment @ x-x, M = w*b^2/2 = 4370.95 Nmm
X
t2 = (M*6)/(0.66*fy) = 158.94 mm 75 100 75
Pr ovided Base plate Thickness 16.00 mm

x
SAFE w = 1.55
b= 75
Pr ovide 350mm x 350mmX16mm base plate
Size of anchor bolt

Pr ovide 4-M20 Ø bolts

Hense safe
DESIGN OF SHEAR KEY

Fck = 30.0 Mpa

thickness

Shear
key
d1 ds
Assume depth of shear key, d=Ag/b = 6.2 mm Shear
lug
t
Pr ovide depth of lug, d1 = 100.0 mm
BM, Ud1*(d1/2+G) = 3.13 KNm
Thickness of plate pr ovide = 25 > 17.41 OK
Check for bear ing str ess
Bear ing str ess, W=V/(b*ds/2) = 1.67 > 7.50 OK
Size of weld r equir ed
Pr ovide length of weld, width of key*2 = 750 > 68 OK
Pr ovide 375mmX150mmX25mm Shear key

1 Basic Data

Fy 405 kN
Fx Or Fz 62.621 kN
Fy -86 kN uplift
Gr avity 405 KN
Uplift -86 KN
Later al Z OR X 62.621 KN
Uplift -86.00 KN
Uplift -86.00 KN
Fck = 30 Mpa
F.S. = 4
Load combination
Uplift -86.00 KN
-86.00 KN
a= 135 mm
Ar ea of base plate r equir ed, Total load/σb = 54000 mm^2
N2 ==400mm
COLUMN SIZE ISMB250
B= 125 mm
a= 135 mm
D= 250 mm
tw = 6.9 mm b= 75 mm b= 75 mm
SIZE OF BASE PLATE
Fy = 250 N/mm^2
N1 = 395
N2 = 400

X
Moment @ x-x, M = w*b^2/2 = 7209.26 Nmm
X
t2 = (M*6)/(0.66*fy) = 262.15 mm 75 125 75

x
SAFE w = 2.56
b= 75
Size of anchor bolt


Hense safe
DESIGN OF SHEAR KEY

Fck = 30.0 Mpa

thickness

Shear
key
d1 ds
lug
t
BM, Ud1*(d1/2+G) = 6.26 KNm

1 Basic Data

Fy 722 kN
Fx Or Fz 152 kN
Fy -300 kN uplift
Gr avity 722 KN
Uplift -300 KN
Later al Z OR X 152 KN
Uplift -300.00 KN
Uplift -300.00 KN
Fck = 30 Mpa
F.S. = 4
Load combination
Uplift -300.00 KN
-300.00 KN
a= 155 mm
Ar ea of base plate r equir ed, Total load/σb = 96266.67 mm^2
N2 ==600mm
COLUMN SIZE ISMB400
B= 140 mm
a= 155 mm
D= 400 mm
tw = 8.9 mm b= 100 mm b= 100 mm

SIZE OF BASE PLATE
Fy = 250 N/mm^2
N1 = 450
N2 = 600

X
Moment @ x-x, M = w*b^2/2 = 13370.37 Nmm
X
t2 = (M*6)/(0.66*fy) = 486.20 mm 100 140 100

x
SAFE w = 2.67
b= 100
Size of anchor bolt


Hense safe
DESIGN OF SHEAR KEY

Fck = 30.0 Mpa

thickness

Shear
key
d1 ds
lug
t
BM, Ud1*(d1/2+G) = 15.20 KNm

1 Basic Data

Fy 900 kN
Fx Or Fz 170 kN
Fy -453 kN uplift
Gr avity 900 KN
Uplift -453 KN
Uplift -453.00 KN
Uplift -453.00 KN
Fck = 30 Mpa
F.S. = 4
Load combination
Uplift -453.00 KN
-453.00 KN
a= 145 mm
N2 ==750mm
COLUMN SIZE ISMB600
B= 210 mm
a= 145 mm
D= 600 mm
tw = 12 mm b= 75 mm b= 75 mm
SIZE OF BASE PLATE
Fy = 250 N/mm^2
N1 = 500
N2 = 750

X
Moment @ x-x, M = w*b^2/2 = 6750.00 Nmm
X
t2 = (M*6)/(0.66*fy) = 245.45 mm 75 210 75

x
SAFE w = 2.40
b= 75
Size of anchor bolt


Hense safe
DESIGN OF SHEAR KEY

Fck = 30.0 Mpa

thickness

Shear
key
d1 ds
lug
t
BM, Ud1*(d1/2+G) = 17.00 KNm

DESIGN OF BASE PLATE OF STRINGER
1 Basic Data
Design as per Governing Critical Load Combinations Please refer 1009-CR2-Marmugao -

STANDARED STRINGER grid -10-11 STAAD MODEL For Governing Load combinations
Governing Load Combination for Graviety Load DL+LL+ML

Fy 30 kN
Governing Load Case For Shear DL+LL+ML
Fx Or Fz 5 kN
Fy -10 kN uplift
Gr avity 30 KN
Uplift -10 KN
Uplift -10.00 KN
Uplift -10.00 KN
Fck = 30 Mpa
F.S. = 4
Load combination
Uplift -10.00 KN
-10.00 KN
a= 110 mm
N2 ==300mm
COLUMN SIZE ISMC150
B= 75 mm
a= 110 mm
D= 150 mm
tw = 5.4 mm b= 75 mm b= 75 mm
SIZE OF BASE PLATE
Fy = 250 N/mm^2
N1 = 295
N2 = 300

X
Moment @ x-x, M = w*b^2/2 = 953.39 Nmm
X
t2 = (M*6)/(0.66*fy) = 34.67 mm 75 75 75

x
SAFE w = 0.34
b= 75
Size of anchor bolt


Hense safe
DESIGN OF SHEAR KEY

Fck = 30.0 Mpa

thickness

Shear
key
d1 ds
lug
t
Udl,U=V/d1= 50 KN/m
BM, Ud1*(d1/2+G) = 0.50 KNm


Foundation Design
PROJECT NAME: 1009 -MARMUGAOA
CR2 COMBINED FOOTING CALCULATION FOR CR2 FOR GRID 9 - (Critical for Grid 8 to 12)
Fc' 30.00 N/mm2
Fy 415.00 N/mm2
C/C Distance of column 2.30 m
Node-1 Node-2
Dead Load Vertical load 28.92 KN Dead Load Vertical load 28.92 KN
Lateral load 0.00 KN Lateral load 0.00 KN
Live Load Vertical load 11.60 KN Live Load Vertical load 11.60 KN
Material Live Load Vertical load 8.50 KN Material Live Load Vertical load 8.50 KN
Wind load X DIR Vertical load 4.52 KN Upward Wind load X DIR Vertical load 4.52 KN Downward
Wind load Y DIR Vertical load 0 00 KN

0.00 Upward Wind load Y DIR Vertical load 0 00 KN
0.00 Downward
Seismic Load X dir Vertical load 0.00 KN Upward Seismic Load X dir Vertical load 0.00 KN Downward
Seismic Load Y dir Vertical load 0.00 KN Upward Seismic Load Y dir Vertical load 0.00 KN Downward
Belt Pull Load Vertical load 0.00 KN Belt Pull Load Vertical load 0.00 KN
Note:- Parrallel to belt travel direction only (to and fro)
0.60 m 2.30 m 0.60 m
1.20 m
0.60 m
Total working Vertical load (For Node -1 & Node-2) 3 Y 1
DL+LL+ML+WL 107.08 KN
Total working Horizontal load (DL+LL+MLL+WLX+BP) 1.53 KN

Total working Horizontal load (DL+LL+MLL+WLY+BP) 0.01 KN
Total working Horizontal load (DL+LL+MLL+SLX+BP) 0.01 KN X X
Total working Horizontal load (DL+LL+MLL+SLY+BP) 0.01 KN
Max Working Horizontal Load X DIR 1.53 KN

Max Working Horizontal Load Y DIR 0.01 KN
4 2
Pier Depth from B/Steel to GL 0.25 m
Footing Depth From GL 2.50 m

Assume Depth of Footing 300.00 mm
Working Moment X DIR 3.7436
3 7436 KN-mt
KN mt
Working Moment Y DIR 0.0196 KN-mt Combined Stress Check at corners Considering DL+LL+MLL+WL/SL-Full Load case
Ultimate Moment X DIR 0 KN-mt Zxx 0.84 Cmt
Ultimate Moment Y DIR 0 KN-mt Zyy 2.45 Cmt
Demand Capacity Ratio f 0.9
Moment Due to Hor. Load 3.7436 KN-m x dir
Moment Due to Hor. Load 0.0196 KN-m y dir
Working load 118.98 KN Moment Due to Ver. Load (WL) 20.7828 KN-m Wind Load X dir Push Pull +Diff Grav. Load
Moment Due to Ver. Load (SL) 0 KN-m Seismic Load X dir Push Pull +Diff Grav. Load
Moment Due to Ver. Load (WL) 0 KN-m Wind Load X dir Push Pull +Diff Grav. Load
Total Moment 24.5264 KN-m Myy
Total Moment 0.0196 KN-m Mxx
Pu Ult load 178.46 KN Total Gravity Load 107.08
SBC of soil 100 KN/smt

As per KPC1 Structural Design Criteria Stress 35.51 KN/Sqm
Area of Footing Req. 1.32 m2
Cantilever Length 0.60 m

Max Stress 35.51 KN/Sqm
Length of footing provided 3.50 m SBC 100.00 KN/Sqm
SAFE
Width of footing reqd. 0.38 m
Provided Width of footing 1.20 m max stress= 35.51 kN/Sqm

2
Area of footing prov. 4.2 m > 1.322 Safe
Analysis of combined footing at different load cases
UDL ON RAFT 28.3275 KN/m/running width

RA 49.5731 KN
RB 49.5731 KN
0.60 m 2.30 m 0.60 m
`
LOCATION 1 / 1' 2 / 2' 3 / 3' 4 / 4' Mid span BM
28.33 KN/m BMT (KN-m/m 1.99 1.51 1.51 1.99 13.63 in KN-m/m
SF (in KN) 2.12 17.70 17.70 2.12 0 in KN
5.10 KN-m Maximum BM 13.63 in KN-m/m

5.10 KN-m 4 Maximum SF 17.70 in KN
3
2
-13.63 KN-m
BM DIAGRAM
2' 3' 4'
1'
SF DIAGRAM
Column Size /Base plate size

B 0.45 m
N 0.45 m
Factored net soil pressure 42.491 KN/smt
assume dia of bar 12.00 mm
Assume Thickness of footing D 300.00 mm
Bottom cover 75.00 mm
Side cover 50.00 mm
d 224.25 mm
FLEXURAL DESIGN FOR MAIN DIRECTION
MAIN STEEL
Mu 20.45 KN-m
Ast Req. 257.891 mm2/m 

Astreq
0.5* fck
* 1 1  4.6*Mu*1000000
 *b*d
fy fck*b*d2
2 . 85
Min Ast Req. 459.31 mm /m Astreq min  * b * d
fy
Max spacing 300.00 mm
Spacing req. 246.23 mm
Spacing Pro. 125.00 mm
Ast Pro 904.779 mm2/m

SAFE
FLEXURAL DESIGN SECONDARY DIRECTION
1  4.6*Mu*1000000
 *b*d
0.5* fck
Mu 2.988 KN-M 
Astreq * 1
Ast Req. 37.003 mm2/m fy fck*b*d2
Min Ast Req. 459.31 mm2/m
. 85
dia of bars 12.00 mm Astreq min  * b * d
fy
Spacing req. 246.2 mm mm
Spacing Pro. 125 mm

SAFE
SHEAR CHECK 375.75 224.25 mm
ONE WAY SHEAR
Shear Force= 24.01 KN
β= 3.85
τc= 0.63 N/mm2
τv= 0.09 N/mm2 SAFE
TWO WAY SHEAR
Width of critical section 0.67 m
Length of critical section 0.67 m
CRITICAL PERIFERAL LENGTH bo = 2.70 m
V = 52.48 KN
τv= 0.09 N/mm2

k= 1.50
Ks = 1.00
τc= 1.37 N/mm2
KsXτc = 1.37 N/mm2 SAFE

Fc' 30.00 N/mm2
Fy 415.00 N/mm2
C/C Distance of column 2.30 m
Node-1 Node-2
Dead Load Vertical load 27.36 KN Dead Load Vertical load 27.36 KN
Live Load Vertical load 16.60 KN Live Load Vertical load 16.60 KN
Material Live Load Vertical load 4.69 KN Material Live Load Vertical load 4.69 KN
Wind load X DIR Vertical load 10.04 KN Upward Wind load X DIR Vertical load 10.04 KN Downward
Wind load Y DIR Vertical load 0 00 KN

0.00 Upward Wind load Y DIR Vertical load 0 00 KN
0.00 Downward
Seismic Load X dir Vertical load 0.00 KN Upward Seismic Load X dir Vertical load 0.00 KN Downward
Seismic Load Y dir Vertical load 0.00 KN Upward Seismic Load Y dir Vertical load 0.00 KN Downward
Belt Pull Load Vertical load 0.00 KN Belt Pull Load Vertical load 0.00 KN
Note:- Parrallel to belt travel direction only (to and fro)
0.60 m 2.30 m 0.60 m
1.20 m
0.60 m
Total working Vertical load (For Node -1 & Node-2) 3 Y 1
DL+LL+ML+WL 117.39 KN
Total working Horizontal load (DL+LL+MLL+WLX+BP) 3.01 KN

Total working Horizontal load (DL+LL+MLL+WLY+BP) 0.01 KN
Total working Horizontal load (DL+LL+MLL+SLX+BP) 0.01 KN X X
Total working Horizontal load (DL+LL+MLL+SLY+BP) 0.01 KN
Max Working Horizontal Load X DIR 3.01 KN

Max Working Horizontal Load Y DIR 0.01 KN
4 2
Pier Depth from B/Steel to GL 0.25 m
Footing Depth From GL 2.50 m

Assume Depth of Footing 300.00 mm
Working Moment X DIR 7.3745
7 3745 KN-mt
KN mt
Working Moment Y DIR 0.0196 KN-mt Combined Stress Check at corners Considering DL+LL+MLL+WL/SL-Full Load case
Ultimate Moment X DIR 0 KN-mt Zxx 0.84 Cmt
Ultimate Moment Y DIR 0 KN-mt Zyy 2.45 Cmt
Demand Capacity Ratio f 0.9
Moment Due to Hor. Load 7.3745 KN-m x dir
Moment Due to Hor. Load 0.0196 KN-m y dir
Working load 130.43 KN Moment Due to Ver. Load (WL) 46.2024 KN-m Wind Load X dir Push Pull +Diff Grav. Load
Moment Due to Ver. Load (WL) 0 KN-m Wind Load X dir Push Pull +Diff Grav. Load
Total Moment 53.5769 KN-m Myy
Total Moment 0.0196 KN-m Mxx
Pu Ult load 195.65 KN Total Gravity Load 117.39
SBC of soil 100 KN/smt

As per KPC1 Structural Design Criteria Stress 49.82 KN/Sqm
Area of Footing Req. 1.45 m2

Max Stress 49.82 KN/Sqm
Length of footing provided 3.50 m SBC 100.00 KN/Sqm
SAFE
Width of footing reqd. 0.41 m
Provided Width of footing 1.20 m max stress= 49.82 kN/Sqm

2
Area of footing prov. 4.2 m > 1.449 Safe

RA 54.3463 KN
RB 54.3463 KN
0.60 m 2.30 m 0.60 m
`
31.06 KN/m BMT (KN-m/m 2.18 1.66 1.66 2.18 14.95 in KN-m/m
SF (in KN) 2.33 19.41 19.41 2.33 0 in KN
5.59 KN-m Maximum BM 14.95 in KN-m/m

5.59 KN-m Maximum SF 19.41 in KN
4
3
2
-14.95 KN-m
BM DIAGRAM
2' 3' 4'
1'
SF DIAGRAM

B 0.45 m
N 0.45 m
Factored net soil pressure 46.583 KN/smt
Side cover 50.00 mm
d 224.25 mm
FLEXURAL DESIGN FOR MAIN DIRECTION
MAIN STEEL
Mu 22.42 KN-m
Ast Req. 283.171 mm2/m 

Astreq
0.5* fck
* 1 1  4.6*Mu*1000000
 *b*d
fy fck*b*d2
2 . 85
fy

SAFE
FLEXURAL DESIGN SECONDARY DIRECTION
1  4.6*Mu*1000000
 *b*d
0.5* fck
Mu 3.275 KN-M 
Astreq * 1
Ast Req. 40.575 mm2/m fy fck*b*d2
Min Ast Req. 459.31 mm2/m
. 85
dia of bars 12.00 mm Astreq min  * b * d
fy
Spacing req. 246.2 mm mm
Spacing Pro. 125 mm

SAFE
SHEAR CHECK 375.75 224.25 mm
ONE WAY SHEAR
Shear Force= 33.69 KN
β= 3.85
τc= 0.63 N/mm2
τv= 0.13 N/mm2 SAFE
TWO WAY SHEAR
V = 73.63 KN
τv= 0.12 N/mm2

k= 1.50
Ks = 1.00
τc= 1.37 N/mm2
KsXτc = 1.37 N/mm2 SAFE

DESIGN OF PILE FOR GRAVIETYCR2-13
PILECAP DESIGN FOR 1 PILES WITH A SINGLE COLUMN
THICKNESS OF PILECAP (T) = 0.75 m

CLEAR COVER = 0.075 m
WIDTH OF PILECAP (B) = 1.00 m
LENGTH OF PILECAP (L) = 1.00 m
WIDTH OF COLUMN (b) = 0.75 m
DEPTH OF COLUMN (d) = 0.75 m
fck FOR PILECAP = 30 Mpa
fy FOR PILECAP = 415 Mpa
THICKNESS OF SOIL LAYER ABOVE PILECAP = 1.68 m
UNIT WEIGHT OF SOIL ABOVE PILECAP = 18.00 kN/m3
CLEAR CANTILEVER FROM PILE = 0.20 m
DIAMETER OF PILES = 0.60 m
UNFACTORED REACTIONS AT COLUMN BASE
COLUMN Fy (kN) Fx (kN) Fz (kN) Mx (kN.m) Mz (kN.m)
237.37 12.92 0.00 0.00 0.00
0.75 X
1
0.75
1 1 0.75
COLUMN
MOMENT DUE TO SHEAR AT PILECAP BASE (MX') 0.00 kN.m
MOMENT DUE TO SHEAR AT PILECAP BASE (MZ') -31.32 kN.m
TOTAL BENDING MOMENT (MX) 0.00 kN.m
TOTAL BENDING MOMENT (MZ) -31.32 kN.m
TOTAL VERTICAL UNFACTORED FORCE 356.92 kN
2
PILE NO. rxi (m) rxi FINAL FORCES
IN PILE (kN)
1 0.000 0.00 357
X
Z
357 kN
0.75
0.2
357 kN
SECTION ALONG X
MAXIMUM ULTIMATE BENDING MOMENT (MUZ) = 107 kN.m

EFFECTIVE DEPTH ALONG-X DIRECTION = 0.667 m
EFFECTIVE DEPTH ALONG-Z DIRECTION = 0.653 m
X-DIRECTION
Ast REQUIRED = 1334 mm2
MIN. Ast REQUIRED = 800 mm2
DIA. OF MAIN BARS = 16 mm
DIA. OF DISTRIBUTION BARS = 16 mm
REQUIRED NUMBER OF MAIN BARS =7 mm
PROVIDED NUMBER OF MAIN BARS =8 mm
REQUIRED NUMBER OF DISTRIBUTION BARS =4 mm
PROVIDED SPACING OF DIST. BARS =4 mm
Z-DIRECTION
PROVIDED NUMBER OF DIST. BARS =8 mm
CHECK FOR SHEAR
MAXIMUM ULTIMATE SHEAR AT CRITICAL SECTION (VU) = 535 kN

ULTIMATE SHEAR STRESS (τu) = 0.80 N/mm2
pt OF STEEL PROVIDED (%) = 0.20 %
SHEAR STRESS IN CONCRETE (τC) = 0.33 N/mm2
SHEAR STRESS RESISTED BY SECTION (τC') = 1.47 N/mm2
DESIGN FOR SHEAR IS NOT REQUIRED IN X-DIRECTION.

DESIGN OF PILE FOR Graviety & Lateral X DIR CR2-14

519.66 26.16 0.00 0.00 0.00
0.75 X
1
0.75
1 1 0.75
COLUMN
MOMENT DUE TO SHEAR AT PILECAP BASE (MZ') -63.44 kN.m
TOTAL BENDING MOMENT (MZ) -63.44 kN.m
2
IN PILE (kN)
1 0.000 0.00 639
X
Z
639 kN
0.75
0.2
639 kN
SECTION ALONG X

X-DIRECTION
PROVIDED NUMBER OF MAIN BARS =8 mm
REQUIRED NUMBER OF DISTRIBUTION BARS =4 mm
PROVIDED SPACING OF DIST. BARS =4 mm
Z-DIRECTION
PROVIDED NUMBER OF DIST. BARS =8 mm
CHECK FOR SHEAR

SHEAR STRESS RESISTED BY SECTION (τC') = 1.47 N/mm2

PROJECT NAME: 1009 -MURMUGOA
TAKE-UP TOWER FOUNDATION DESIGN AT GRID-CR2-15 & CR2-16
Fc' 30.00 N/mm2
Fy 415.00 N/mm2
Staad Analytical Results of Takeup Tower For Foundation Design
Horizontal Vertical Horizontal Moment Remark

Node No. Node L/C Fx kN Fy kN Fz kN Mx kN-m Mz kN-m
1 13 1 DL 1.093 311.576 1.372 1.11 -3.401
2 LL 0 101.111 0 0 0
3 MLL 0 38 0 0 0
4 EQ X -4.06 -3.447 0.943 2.578 19.67
5 EQ Z 0.004 -56.09 -14.624 -38.91 -0.013
6 WL +Z 0 -310.053 -43 -119.204 0
7 WL -Z 0 310.053 43 119.204 0
8 BT 0.003 75 0 0 -0.025
DL+LL+MLL 1.093 450.687 1.372 1.11 -3.401
DL+LL+MLL+WLz+BT 1.096 215.634 -41.628 -118.094 -3.426 Critical for Gravity Loading
DL+LL+MLL-WLz+BT 1.096 835.74 44.372 120.314 -3.426
DL+0 5(LL+MLL)+Eqx+BT
DL+0.5(LL+MLL)+Eqx+BT -2.964
2 964 452 6845
452.6845 2 315
2.315 3 688
3.688 16.244
16 244 Critical for Lateral -ve
ve X-Direction
X Direction & Moment-z
Moment z
DL+0.5(LL+MLL)-Eqx+BT 5.156 459.5785 0.429 -1.468 -23.096 Critical for Lateral +ve X-Direction & Moment-z
DL+0.5(LL+MLL)+Eqz+BT 1.1 400.0415 -13.252 -37.8 -3.439
DL+0.5(LL+MLL)-Eqz+BT 1.092 512.2215 15.996 40.02 -3.413
DL+WLz+BT 1.096 76.523 -41.628 -118.094 -3.426 Critical for Lateral z-Direction
DL-WLz+BT 1.096 696.629 44.372 120.314 -3.426
DL+Eqx+BT -2.964 383.129 2.315 3.688 16.244
DL-Eqx+BT 5.156 390.023 0.429 -1.468 -23.096
DL+Eqz+BT 1.1 330.486 -13.252 -37.8 -3.439
DL-Eqz+BT 1.092 442.666 15.996 40.02 -3.413
14 1 DL -1.093 311.576 1.372 1.11 3.401
2 LL 0 101.111 0 0 0
3 MLL 0 38 0 0 0
4 EQ X -4.032 3.447 -0.943 -2.578 19.609
5 EQ Z 0.004 -56.071 -14.575 -38.809 -0.013
6 WL +Z 0 -310.053 -43 -119.204 0
7 WL -Z 0 310.053 43 119.204 0
8 BT -0.003 75 0 0 0.025
DL+LL+MLL -1.093 450.687 1.372 1.11 3.401
DL+LL+MLL+WLz+BT -1.096 215.634 -41.628 -118.094 3.426 Critical for Gravity Loading
DL+LL+MLL-WLz+BT -1.096 835.74 44.372 120.314 3.426
DL+0.5(LL+MLL)+Eqx+BT -5.128 459.5785 0.429 -1.468 23.035 Critical for Lateral -ve X-Direction & Moment-z
DL+0.5(LL+MLL)-Eqx+BT 2.936 452.6845 2.315 3.688 -16.183 Critical for Lateral +ve X-Direction & Moment-z
DL+0.5(LL+MLL)+Eqz+BT -1.092 400.0605 -13.203 -37.699 3.413
DL+0.5(LL+MLL)-Eqz+BT -1.1 512.2025 15.947 39.919 3.439
DL+WLz+BT -1.096 76.523 -41.628 -118.094 3.426 Critical for Lateral z-Direction
DL-WLz+BT -1.096 696.629 44.372 120.314 3.426
DL+Eqx+BT -5.128 390.023 0.429 -1.468 23.035
DL-Eqx+BT 2.936 383.129 2.315 3.688 -16.183
DL+Eqz+BT -1.092 330.505 -13.203 -37.699 3.413
DL-Eqz+BT -1.1 442.647 15.947 39.919 3.439
15 1 DL 2.194 347.697 -1.372 -1.935 -2.445
2 LL 0 101.111 0 0 0
3 MLL 0 38 0 0 0
4 EQ X -6.544 -23.91 0.996 2.645 18.846
5 EQ Z -0.004 56.088 -14.625 -38.911 0.009
6 WL +Z 0 310.053 -43 -119.204 0
7 WL -Z 0 -310.053 43 119.204 0
8 BT 0.006 75 0 0 -0.005
DL+LL+MLL 2.194 486.808 -1.372 -1.935 -2.445
DL+LL+MLL+WLz+BT 2.2 871.861 -44.372 -121.139 -2.45 Critical for Gravity Loading
DL+LL+MLL-WLz+BT 2.2 251.755 41.628 117.269 -2.45
DL+0.5(LL+MLL)+Eqx+BT -4.344 468.3425 -0.376 0.71 16.396 Critical for Lateral -ve X-Direction & Moment-z
DL+0.5(LL+MLL)-Eqx+BT 8.744 516.1625 -2.368 -4.58 -21.296 Critical for Lateral +ve X-Direction & Moment-z
DL+0.5(LL+MLL)+Eqz+BT 2.196 548.3405 -15.997 -40.846 -2.441
DL+0.5(LL+MLL)-Eqz+BT 2.204 436.1645 13.253 36.976 -2.459
DL+WLz+BT 2.2 732.75 -44.372 -121.139 -2.45 Critical for Lateral z-Direction
DL-WLz+BT 2.2 112.644 41.628 117.269 -2.45
DL+Eqx+BT -4.344 398.787 -0.376 0.71 16.396
DL-Eqx+BT 8.744 446.607 -2.368 -4.58 -21.296
DL+Eqz+BT 2.196 478.785 -15.997 -40.846 -2.441
DL-Eqz+BT 2.204 366.609 13.253 36.976 -2.459
16 1 DL -2.194 347.697 -1.372 -1.935 2.445
2 LL 0 101.111 0 0 0
3 MLL 0 38 0 0 0
4 EQ X -6.545 23.91 -0.996 -2.645 18.846
5 EQ Z -0.004 56.073 -14.578 -38.814 0.009
6 WL +Z 0 310.053 -43 -119.204 0
7 WL -Z 0 -310.053 43 119.204 0
8 BT -0.006 75 0 0 0.005
DL+LL+MLL -2.194 486.808 -1.372 -1.935 2.445
DL+LL+MLL+WLz+BT -2.2 871.861 -44.372 -121.139 2.45 Critical for Gravity Loading
DL+LL+MLL-WLz+BT -2.2 251.755 41.628 117.269 2.45
DL+0.5(LL+MLL)+Eqx+BT -8.745 516.1625 -2.368 -4.58 21.296 Critical for Lateral -ve X-Direction & Moment-z
DL+0.5(LL+MLL)-Eqx+BT 4.345 468.3425 -0.376 0.71 -16.396 Critical for Lateral +ve X-Direction & Moment-z
DL+0.5(LL+MLL)+Eqz+BT -2.204 548.3255 -15.95 -40.749 2.459
DL+0.5(LL+MLL)-Eqz+BT -2.196 436.1795 13.206 36.879 2.441
DL+WLz+BT -2.2 732.75 -44.372 -121.139 2.45 Critical for Lateral z-Direction
DL-WLz+BT -2.2 112.644 41.628 117.269 2.45
DL+Eqx+BT -8.745 446.607 -2.368 -4.58 21.296
DL-Eqx+BT 4.345 398.787 -0.376 0.71 -16.396
DL+Eqz+BT -2.204 478.77 -15.95 -40.749 2.459
DL-Eqz+BT -2.196 366.624 13.206 36.879 2.441
Maximum Reactions 8.744 871.861 44.372 120.314 23.035
Minimum Reactions -8.745 76.523 -44.372 -121.139 -23.096
Horizontal Vertical Horizontal Moment
Fx kN Fy kN Fz kN Mx kN-m Mz kN-m
1 DL+LL+MLL+WLz+BT 0 2174.99 -172 -478.466 0 Total Reaction as per Critical Gravity
Node-13 2 DL+0.5(LL+MLL)+Eqx+BT -21.181 1896.768 0 -1.65 76.971 Total Reaction as per Critical X-direction and Moment
to 16 3 DL+0.5(LL+MLL)-Eqx+BT 21.181 1896.768 0 -1.65 -76.971 Total Reaction as per Critical X-direction and Moment
L/COMB. 4 DL+WLz+BT 0 1618.546 -172 -478.466 0 Total Reaction as per Critical Z-direction
Foundation Parameters
Foundation Depth 4.125 m

SBC of Soil 200 KN/SMT
Footing Size L 7.0 m
B 6.0 m 1.20 m 4.60 m 1.20 m
T 0.6 m
Density Of Soil 18 KN/CMT
1 2
Weight Of soil 3118.5 KN 1.20 m
Weight of Raft 630 KN
Check for Combined Stress
Load Case -1
DL+LL+MLL+WLz+BT Fx 0 KN
Fy 2174.99 KN
Fz -172 KN 3.60 m
Mx -478.466 KN-m
Mz 0 KN-m X
Total Gravity Load (Frame Reaction +Soil + Raft) 5923.5 KN

Total Mx (Frame Moment + Moment at Base due to Fz) -581.666 KN-m Z
Total Mz (Frame Moment + Moment at Base due to Fx) 0 KN m
KN-m
Area of Footing 42 smt
Zxx 42 cmt
Zzz 49 cmt 1.20 m
Combined Stress AT corner-1 154.88 KN/SMT SAFE 3 4

Combined Stress AT corner-2 127.19 KN/SMT SAFE
Load Case -2 / 3 Load Case -4

DL+0.5(LL+MLL)+Eqx+BT Fx -21.181 KN DL+WLz+BT Fx 0 KN
Fy 1896.768 KN Fy 1618.546 KN
Fz 0 KN Fz -172 KN
Mx -1.65 KN-m Mx -478.466 KN-m
Mz 76.971 KN-m Mz 0 KN-m
Total Gravity Load (Frame Reaction +Soil + Raft) 5645.3 KN Total Gravity Load (Frame Reaction +Soil + Raft) 5367.0 KN
Total Mx (Frame Moment + Moment at Base due to Fz) -1.65 KN-m Total Mx (Frame Moment + Moment at Base due to -581.666 KN-m
Total Mz (Frame Moment + Moment at Base due to Fx) 64.2624 KN-m Total Mz (Frame Moment + Moment at Base due to 0 KN-m
Area of Footing 42 smt Area of Footing 42 smt
Zxx 42.00 cmt Zxx 42.000 cmt
Zzz 49.00 cmt Zzz 49.000 cmt
Combined Stress AT corner-1 133.14 KN/SMT SAFE Combined Stress AT corner-1 141.64 KN/SMT SAFE
Check for Sliding
Governing Load Combination DL+LL+MLL+WLz+BT

Fx 0 KN
Fy 2174.99 KN
Fz -172 KN
Consider Co-efficient of Friction at Base 0.3
Lateral Resitance Available 652.50 KN
Factor of Safety 3.79
SAFE
Foundation Design
Consider Soil Pressure from Bottom Raft as Maximum for Safer side
Soil Bearing Pressure 154.88 KN/SMT
Ultimate Soil Pressure 232.33 KN/SMT
Design Of Raft for Flexure in X-Direction

RA 813.1445 KN
RB 813.1445 KN
1.20 m 4.60 m 1.20 m
`
232.33 KN/m BMT (KN-m/ 79.06 16.77 16.77 79.06 447.23
SF (in KN) 52.27 307.83 307.83 52.27 0
167.28 KN/m
3` Maximum BM 447.23 in KN-m/m
4
167.28 KN-m Maximum SF 307.83 in KN
2
-447.23 KN-m
BM DIAGRAM
2' 3' 4'
1'
SF DIAGRAM
B 0.75 m
N 0.75 m
Factored soil pressure 232.327 KN/smt
Side cover 50.00 mm
d 512.50 mm
FLEXURAL DESIGN FOR X-DIRECTION
MAIN STEEL
Mu 447.23 KN-m
Ast Req.
2
2612.971 mm /m

Astreq
0.5* fck
* 1 1  4.6*Mu*1000000
 *b*d
fy fck*b*d2
mm2/m . 85
Min Ast Req. 1049.70 Astreq min  * b * d
fy
2
Ast Pro 3926.991 mm /m
SAFE
Design Of Raft for Flexure in Z-Direction

RA 696.9810 KN
RB 696.9810 KN
1.20 m 3.60 m 1.20 m
`
232.33 KN/m BMT (KN-m/ 79.06 26.79 26.79 79.06 209.09
SF (in KN) 52.27 191.67 191.67 52.27 0
167.28 KN/m
3` Maximum BM 209.09 in KN-m/m
167.28 KN-m 4 Maximum SF 191.67 in KN
-209.09 KN-m
BM DIAGRAM
2' 3' 4'
1'
SF DIAGRAM
B 0.75 m
N 0.75 m
Factored soil pressure 232.327 KN/smt
Side cover 50.00 mm
d 512.50 mm
FLEXURAL DESIGN FOR Z-DIRECTION
MAIN STEEL
Mu 209.09 KN-m
Ast Req.
2
1172.601 mm /m

Astreq
0.5* fck
* 1 1  4.6*Mu*1000000
 *b*d
fy fck*b*d2
2 . 85
fy
2
Ast Pro 3926.991 mm /m
SAFE
SHEAR CHECK
TWO WAY SHEAR
Maximum Reaction as per Critical Load Combination (Working Load) 871.861 KN Governing Load Combination DL+LL+MLL+WLz+BT
Vu = 1307.7915 KN Ultimate Reaction
τv= 0.505 N/mm2
k= 1.50
Ks = 1.00
τc= 1.369
KsXτc = 1.369 SAFE

DESIGN OF PILE FOR GRAVITY OF CR2 - GRID 17

Grid 17
Grid 17 1217.80 -171.98 0.00 0.00 0.00
0.75 X
3
0.75
1 1 0.75 2
COLUMN
MOMENT DUE TO SHEAR AT PILECAP BASE (MZ') 128.98 kN.m
TOTAL BENDING MOMENT (MZ) 128.98 kN.m
2
IN PILE (kN)
1 1.000 1.00 618
2 1.000 1.00 747
Σrxi2 = 2.00
Capacity of pile (For Wind Load COMB) 875 KN
1 2
X
618 kN 747 kN
Z
0.75
0.325
2.00
1.4
0.2
618 kN 747 kN
SECTION ALONG X

X-DIRECTION
REQUIRED SPACING OF MAIN BARS = 208 mm
PROVIDED SPACING OF MAIN BARS = 125 mm
REQUIRED SPACING OF DISTRIBUTION BARS = 539 mm
PROVIDED SPACING OF DIST. BARS = 150 mm
Z-DIRECTION
REQUIRED SPACING OF MAIN BARS = 482 mm
CHECK FOR SHEAR
ONE-WAY SHEAR
ALONG-X
402 0.665 0.665 485
927 1120
0.6 1.4 0.6
SHEAR FORCE DISTRIBUTION

SHEAR STRESS RESISTED BY DIST. STEEL (τus) = 0.27 N/mm2
TOTAL SHEAR STRESS RESISTED BY SECTION = 0.70 N/mm2
DESIGN FOR SHEAR IS REQUIRED IN X-DIRECTION.
DIA OF EXTRA STEEL FOR SHEAR
DIA. = 12 mm
REQUIRED SPACING OF EXTRA STEEL FOR SHEAR = 135 mm
TWO-WAY SHEAR
ALONG-X
915 0.333 0.333 1106
927 1120
0.6 1.4 0.6
SHEAR FORCE DISTRIBUTION

ks.τc = 1.37 N/mm2
SECTION IS OK IN SHEAR.
DESIGN OF PILE FOR CR2-GRID 18

Grid 18
fck FOR PILECAP = 30 MPa
fy FOR PILECAP = 415 MPa
3
UNIT WEIGHT OF SOIL ABOVE PILECAP = 18.00 kN/m
AREA OF PILECAP = 6.06 m2
Grid 18 1145.73 -154.34 0.00 0.00 0.00
Y
0 75
0.75
3.00
0.50
1 0.9 2 1
0.58
0.9 C
2.53
rzi
1 rxi
COLUMN C
MOMENT DUE TO SHEAR AT PILECAP BASE (MZ') 115.75 kN.m
TOTAL BENDING MOMENT (MZ) 115.75 kN.m
2 2
PILE NO. rxi (m) rxi rzi (m) rzi FINAL FORCES
IN PILE (kN)
1 1.000 1.00 0.577 0.33 426
2 1.000 1.00 0.577 0.33 541
3 0.000 0.00 1.155 1.33 483
Σrxi2 = 2.00 Σrzi2 = 2.00
1 2
426 kN 541 kN
X
Z
483 kN
3
MAXIMUM ULTIMATE BENDING MOMENT (MUX) = 837 kN.m

X-DIRECTION
REQUIRED NO. OF MAIN BARS IN GIVEN WIDTH = 18
PROVIDED NO. OF MAIN BARS IN GIVEN WIDTH = 24
Z-DIRECTION
REQUIRED NO. OF MAIN BARS IN GIVEN WIDTH = 19
PROVIDED NO. OF MAIN BARS IN GIVEN WIDTH = 24
CHECK FOR SHEAR
ONE-WAY SHEAR
ALONG-X
MAXIMUM ULTIMATE SHEAR (VU) = 812 kN

pt OF STEEL PROVIDED = 0.72 %
TOTAL SHEAR STRESS RESISTED BY SECTION = 2.09 N/mm2
ALONG-Z

pt OF STEEL PROVIDED = 0.74 %
2
TOTAL SHEAR STRESS RESISTED BY SECTION = 1.49 N/mm
DESIGN FOR SHEAR IS NOT REQUIRED IN Z-DIRECTION.
SIDE FACE REINFORCEMENT

AREA REQUIRED FOR SIDE FACE REINFORCEMENT = 750 mm2
DIAMETER OF SIDE FACE REINFORCEMENT = 16 mm
SPACING REQUIRED = 196 mm
SPACING PROVIDED = 150 mm

Structural Design Calculation of CR2 - C PDF

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