INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1500 CUSTOMER PART #: 3283342 MODEL NO.: DB4427-5294
GOV. REGULATION: 1-3 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: BTA3.9G1 CUMMINS ENGINE COMPANY EDITION NO.: 10
APPLICATION: GENERATOR DATED: 10/08/2013
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.9724" ± .0015"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (50.10 mm ± 0.04 mm)
2. CALIBRATING INJECTORS... SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 bar). 2. ADJUST SPEED DROOP PER S.B. 97R, THEN TURN SPEED DROOP
3. CALIBRATION FLUID...SAE J967/ISO 4113 (REF. S.B. 201): ADJUSTING CAP ASSEMBLY 2 TURNS CLOCKWISE.
a. TEMPERATURE AT INLET 110-115F (43-46C) 3. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
b. SUPPLY PRESSURE (S.B. 334): 4.5-5.5 PSI. (USE KIT #23093 S.B. 95).
(31-38 kPa) AT PUMP INLET. 4. SET L.I. SCREW PER LEVER ANGLE SPECIFIED UNDER PUMP
4. CAM MOVEMENT READ-OUT DEVICE: #23745. INSTALLATION B WITH ACTUATOR REMOVED.
5. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING
PUMP INSTALLATION: IT-108 TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
ROTATION-C-* LEVER ANGLES (REF.) 6. 400 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(B) 12 a. CHECK SHUT-OFF: 4 mm³/STROKE MAX.
#1 CYL.-2-O'CLOCK** THOT MAX.(C) 20 b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
THROTTLE-L-SIDE** S.O. ( E) 35 (60 kPa)
TIMING MARK 219.5 ± 1/2 S.O. ( F) 45 7. 1500 RPM (WOT):
ELECTRONIC GOV. (24V) a. SET TRANSFER PUMP PRESSURE FOR 73-75 PSI.
(503-517 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END b. ADJUST RETURN OIL TO 200-500 CC/MIN. RECHECK TRANSFER
PUMP PRESSURE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED c. CHECK HOUSING PRESSURE FOR 4-8.5 PSI,(28-59 kPa).
MECHANICALLY TIMED TO CAM (PER S.B. 177) 8. 600 RPM (WOT): SET ADVANCE TRIMMER SCREW: 4.5-5.5.
9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
119.5-120.5 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 10. 1680 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
(REF. SL-222)(REF. S.B. 97R FOR SPEED DROOP) 116-120 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 11. CHECK POINTS:
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. TURN SPEED DROOP ADJUSTING CAP ASSEMBLY COUNTER- THROTTLE T.P.
CLOCKWISE UNTIL IT STOPS, THEN TURN IT 2 TURNS CLOCKWISE. RPM POSITION mm³/STROKE ADVANCE PRESSURE
3. 1680 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO a. 150 WOT 29 MIN. 0.25 MAX. 10 MIN.
OBTAIN 115-121 mm³/STROKE. b. 1200 WOT --- 5.5-6.5 ---
4. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) c. 1500 WOT 119.5-120.5 --- ---
d. 1500 WOT* 4 MAX. --- ---
THROTTLE e. 1500 WOT** 4 MAX. --- ---
RPM POSITION mm³/STROKE ADVANCE f. 1680 WOT 116-120 --- ---
a. 150 WOT 28 MIN. 0.5 MAX. g. 1730 WOT 4 MAX. --- 125 MAX.
b. 1200 WOT --- 5.5-6.5
c. 1500 WOT 118-122 --- * ELECTRONIC GOVERNOR DE-ENERGIZED
d. 1500 WOT* 4 MAX. --- ** ELEC. GOV. ENERGIZED AND SHUT-OFF LEVER IN OFF POSITION
e. 1680 WOT 115-121 ---
f. 1730 WOT 4 MAX. --- 12. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
* ELECTRONIC GOVERNOR DE-ENERGIZED b. LOCK DRIVE SHAFT PER S.B. 460.
c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
d. SEAL FASTENERS PER S.B. 134R.
e. DO NOT WIRE SEAL (TAMPER PROOF) LOW-IDLE
SCREW.
f. APPLY RATED VOLTAGE TO ELECTRONIC GOVERNOR
TO SET PUMP SETTINGS.

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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22251 REFERENCE S.B.336

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FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 04/29/1996 24137 1
33702 GASKET KIT 04/25/1997 24778 2
12/21/1998 24375 3
05/05/2000 26852 4
07/31/2003 27563 5
10/23/2003 26277 6
01/13/2004 28511 7
06/08/2005 29069 8
07/31/2008 31508 9
10/08/2013 36167 10