Ervice AND Arts Anual

SERVICE AND PARTS MANUAL
MODEL MANUAL NO
588-5555 1-1694
www.elme.com
Head office, Manufacturing, Sales and Service
Sales and Service ELME International BV
Elmhults Konstruktions AB PO Box 417
Box 174 5700 AK HELMOND
343 22 ÄLMHULT NETHERLANDS
SWEDEN TEL: +31 492 47 2727
TEL: +46 476 55 800 FAX: +31 492 47 2728
FAX: +46 476 55 899 E-mail: info@elme.com
E-mail: info@elme.com
C 2008 ELME SWEDEN

SERVICE MANUAL
Section A User instruction
Section B Service manual
Section C Diagrams
PARTS MANUAL
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Special parts
Section H Revision records

MODEL: 588 BUILD INDEX NO. 1-1694
Service manual build index
SECTION A USER INSTRUCTION
A100-086 Driver instruction
SECTION B SERVICE MANUAL
B110-283 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing the pendular twistlock
B110-251 Seated pin indication adjustment
B110-302 Tightening torques
B110-339 Maintenance instruction (lifting heads)
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

781 679 Hydraulic schematic
789 325 Wiring diagram
789 324 Electric schematic
03-08
C 2008 ELME SWEDEN
MODEL: 588 BUILD INDEX NO. 1-1694
Parts manual build index
SECTION D MECHANICAL PARTS
D10-1000 Extension beam arr.

D10-910 Wear pads (extension beam)
D10-911 Wear pads (end beam)
D10-923 Carriage
D50-281 Head assy.
SECTION E HYDRAULIC PARTS
E60-308 Sideshift cylinder assy.

E60-468 Extension cylinder assy.
E70-997 Valve assy. (extension/twistlock)
E70-999 Valve assy. (pilot check)
E70-998 Valve assy. (extension/twistlock)
E70-942 Valve assy. (sideshift)
E70-610 Parker fittings
E70-611 Hydraulic hoses
SECTION F ELECTRICAL PARTS
F80-324 Sensor arr. (head)

F80-264 Electrical parts
F80-266 Indicator lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G90-121 Additional parts (hose clamp)

G90-151 Additional parts (bracket for working light)
G90-310 Additional parts (flex-track-chain)
G90-442 Additional parts (brackets electric box)
SECTION H REVISION RECORDS
03-08
C 2008 ELME SWEDEN
SECTION
A
USER INSTRUCTION
PAGE NO
USER INSTRUCTION A 100-086-1
ELME TELESCOPIC SIDE SPREADER

FOR HANDLING 20 to 40ft EMPTY CONTAINERS
Model No.s 558 / 578 / 586 / 588
DRIVER INSTRUCTIONS
DESCRIPTION and OPERATION
The following is a description of the spreader and how it is intended to be operated.

This instruction should help the driver to quickly obtain maximum productivity from the
truck and spreader.
DESCRIPTION.
The models 558 & 578 empty container handlers are designed for the safe handling
of empty containers by vertical twistlocks which are entered into the top pockets of the
containers corner castings.
The spreader engages the container from the top by inserting the twistlocks into the
top pockets of the corner castings.
The 558 spreader have a capacity of 8 metric tons and the 578 spreader have a capa-
city of 10 metric tons, both can handle empty 20' and 40' ISO containers.
When equipped with stops (optional), 30' ISO and 35' sea land containers can also be
handled.
Various heights of container ( 8ft,8ft6",9ft, 9ft6") can be handled by these spreaders.
The end beams are also designed to handle various widths of container.
The floating heads can slide up and down giving the spreader mechanical pile slope
which enables the angle of the spreader to be moved up and down 1.5°in the 20ft
position. The pile slope feature gives the driver the possibility of entering the highest
twistlock first and then lowering the spreader until the twistlock at the other end of the
spreader enters the corner casting at the opposite end of the container.
STARTING WORK WITH THE SPREADER.
Each work shift should be started by making a visual check of the unit ( this must be
part of the daily routine.) Possible damage will in this way be discovered at an early
stage and enable repairs to be carried out at much lower cost.
NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

CORRECTLY
- Check the operation of the twist locks and of the ”LOCKED” and ”NOT LOCKED”
warning lights
- Activate the twist locks to the ”NOT LOCKED” position.
12-04
C 2004 ELME SWEDEN
PAGE NO
USER INSTRUCTION A 100-086-2
LIFTING A CONTAINER
With the twistlocks in the Not Locked position drive the machine up to a stack of con-
tainers and raise the spreader until it is possible to enter one of the twistlocks into the
top aperture of one of the containers upper corner castings. Raise or lower the other
end of the spreader until the opposite twistlock is lined up with the corner casting at the
opposite end of the container. The spreader should now be lowered until the spreader
rests unsupported on the container with the the twistlocks in the corner castings. In this
position the Seated indicator light on the rear of the spreader should switch on. This
situation is termed as the spreader being Seated and the light tells the driver that the
spreader is now ready to have the twistlocks activated so that they lock onto the contai-
ner.
Press the lock button. The twistlocks will turn and the indicator light will show that they
are in the Locked mode. The Locked light will switch on indicating that it is safe to lift
the container.
If neither the Locked light nor the Not locked light switch on, then the lift interrupt func-
tion will be activated which will stop the truck from lifting.
The spreader PCB (printed circuit board) is equipped with a unit that will cause the
indicator lights to flash in cases where a sensor is not correctly adjusted or if a sensor
is faulty.
If a Seated sensor is either incorrectly adjusted or if one of the seated sensors if faulty,
the seated light only will flash and warn the driver that something is wrong.
If either the Locked or the Not Locked sensors are badly adjusted or faulty then both
the Locked and Not Locked lights will flash simultaneously.
IN CASES WHERE THE INDICATOR LIGHTS FLASH THE SYSTEMS SHOULD BE

INVESTIGATED AND CORRECTED IMMEDIATELY. NEVER USE A SPREADER
WITH FAULTY SAFETY SYSTEMS.
DEPOSITING A CONTAINER
When depositing a container, find a suitable level site on which to unload the container.
(The trucks mast should be as near to vertical as possible during the depositing of a
container) Lower the spreader slowly until it rests unsupported on the container and the
Seated light illuminates and then activate the twistlocks to the Not Locked position. The
twistlocks will turn and the indicator light for Not Locked will illuminate. It is now pos-
sible to lift the twistlocks free of the corner castings and reverse the machine away from
the container.
The spreader is in the Not Locked mode and is ready for picking up the next container.
12-04
C 2004 ELME SWEDEN
SECTION
B
SERVICE MANUAL
MAINTENANCE INSTRUCTIONS PAGE NO
B 110-283-1
LUBRICATION CHART
MODEL 586/588
1
1
5 5
2 2
3 4 3
5 5
LUBRICANT : MULTI-PURPOSE GREASE WITH

2-4% MOLYBDENUM DISULFIDE ADDITIVE
POSITION 1.
TWISTLOCK ASSEMBLIES
NO OF GREASE POINTS 4 PER SPREADER
INTERVAL - EVERY 500 HOURS
1 GREASE NIPPEL PER SLEEVE (SEE ARROW "A")

1 GREASE NIPPEL PER TWISTLOCK (SEE ARROW "B")
CHECK FOR WEAR AND POSSIBLE DAMAGE OF THE

TWISTLOCK AND TWISTLOCK SLEEVE.
REPLACE IF IN DOUBT
B A
08-04
C 2004 ELME SWEDEN
B 110-283-2
POSITION 2.
END BEAM SLIDER PADS.
NO GREASING NECESSARY.
CHECK FOR WEAR OF THE NYLON WEAR PADS AND RE-

PLACE BEFORE METAL TO METAL CONTACT BETWEEN THE
END BEAM AND THE EXTENSION BEAM OCCERS.
POSITION 3
WEAR PADS IN MAIN FRAME AND ON EXTENSION BEAM.
NO. OF GREASE POINTS 16.
16 TRACKS ON THE INSIDE OF THE END RINGS OF EACH

MAIN FRAME BEAM
POSITION 4.
SIDE SHIFT CYLINDER BEARINGS.
NO. OF GREASE POINTS 4.
2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.
08-04
C 2004 ELME SWEDEN
B 110-283-3
POSITION 5.
UPPER SIDE SHIFT SLIDER PADS

AND
LOWER SIDE SHIFT SLIDER PADS.
NO GREASING NECESSARY
INTERVAL - EVERY 500 HOURS OR.
CHECK FOR WEAR OF THE NYLON WEAR PADS

AND REPLACE BEFORE METAL TO
METAL CONTACT BETWEEN THE CARRIAGE
AND THE SPREADER FRAME OCCURS.
08-04
C 2004 ELME SWEDEN
PAGE NO
MAINTENANCE INSTRUCTIONS B 110-017-1
GENERAL MAINTENANCE INSTRUCTIONS.
1. - The nylon wear pads should be inspected for wear at the same time
as their tracks are lubricated. The pads should be replaced when their
thickness is reduced to minimum 18 mm.
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.
Minimum thickness 18 mm
2. - Twist locks are wearing parts and need inspecting on a regular

basis. Lubrication of the twist locks is recommended at monthly
intervals and it is also recommended that they are inspected for
wear and damage at the same time.
Should be replaced if this

dim. is less than 25mm
The drawing above shows where the heads of the twist locks
wear. When the worn part exceeds the area indicated by cross-
hatching the twist locks should be replaced.
Generally it is recommended that twist locks be replaced after a

max. use of 5000 working hours.
3. - The extension cylinder support has wear pads under it. These should also
05-03(11-92)
PAGE NO
be inspected on a regular basis and replaced when their thickness is

reduced to minimum 18 mm. See item 1.
4. Maintenance of the stop cylinders if fitted, consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.
5 The side shift wear pads should be inspected for wear at the same time
as lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.
6. Other recommended spreader maintenance is:
a- Inspect the main spreader components for damage, cracks and

distortion.
b- Check the signal and safety systems for correct operation.
c- Check the hydraulic pressures periodically.
d- Check all hydraulic cylinders for leakage and reseal if necessary.
e- Inspect all hydraulic hoses for damage and leakage. Replace if

faulty.
05-03(11-92)
PAGE NO
SERVICING THE PENDULAR TWISTLOCK

13
12
The tie-rod is a fixed unit and is not adjustable.
8
11
10
1 4
3
7
To remove the tie-rod proceed as follows:
1 Remove the Locked / Not locked sensor bracket (item 1).
2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some
play.
3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks
in the same end beam.
4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the

two threaded holes (item 3) in each of the cranks (item 4) and tighten them
alternatly until they lift the cranks (item 4) off the top of the twistlock shaft (item 5).
5 The tie-rod (item 6) including both cranks (item 4) can now be removed from the
end beam.
To remove the twistlock and sleeve proceed as follows:
6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in
place on the twistlock by a roll pin so that it will remain in place on the twistlock
after the crank is removed.
05-02
B 110-068-2
By lightly knocking the key away from the twistlock it can be removed.
7 Support the twistlock (item 5) from below so that it does not drop out.
Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item 5). It is
now possible to lower the twistlock out of the end beam. The sleeve (item 9) and lower
bearing set (item 10) will in most cases accompany the twist lock as it is removed, this is
quite normal.
INSPECTION PRIOR TO REASSEMBLY
8 After removal of all twistlock parts remove all grease and dirt from the parts and also from
the corner of the end beam. Steam clean or clean with some form of solvent.
9 Check the twistlock (item 5) for wear at the head and also for wear at the bushing
surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and
damage, if badly worn or damaged they should be replaced. The collets (item 8) and the
crank (item 4) should be inspected for possible wear or damage and replaced if necessary.
It should be noted that the state of the collets (item 8) and the recess in the twist
lock (item 5) is very important as these parts are carrying the load when a container
is lifted.
REPLACING / FITTING TWISTLOCKS
10 Replacing the twistlock is the revers order of removal, however the best way to start
assembly is to assemble the sleeve (item 9) including bushes, onto the twistlock (item
5) and then grease the the lower bearing set (item 10) and place in position on top of the
sleeve. Fit the four centering springs in the sides of the sleeve.
11 Grease the upper bearing set (item 11) and place in position on the top surface of the
corner plate (in the end beam) with the convex half uppermost (threaded holes up)
12 Lift the twistlock assy. as assembled in point 10 and position up through the corner plate in
the end beam, ensuring that the upper bearing set (item 11) is positioned correctly around
the twistlock. Support the assembly with a jack or other means and then go to the next
point.
13 Fit the collets (item 8) with the pointed part upwards.
14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)
15 In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the tie-rod
before placing it in the end beam. Fit the ball joints, O rings, and plastic washers to the tie-
rod ends and then fit the fork of the crank (item 4) over the tie-rod end. Ensure that the
countersunk ends of the securing holes in the crank are uppermost. Secure the crank to
the tie-rod end by fitting the pin (item 12) and then the ring pin and allen screw.
16 In order to simplify assembly of the crank to the twistlock it is advisable to fit two alignment
pins to the assy. The pins can be made from two M8 x 75 bolts or allen screws with the
heads removed and slightly chamfered.
These pins should be screwed into the top plate of the upper bearing (item 11) diagonally
so that each pin guides one half of the collets (item 8).
05-02
B 110-068-3
17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the
alignment pins and ensure that the key and keyway line up. Fit two of the allen securing
(item 2) in the remaining two holes and screw in and tighten lightly. Remove the alignment
pins and fit the other two securing screws. The securing screws can now be tightened to
approx. 25 Nm.
18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock cylinder
adjuster bolts so that the twistlocks are positioned accuratly in the NOT LOCKED posi
tion. Ensure that there is Zero play between the adjuster bolts and the twistlock cylinder
rod ends.
19 Grease the complete assembly with a high-pressure grease gun.
In order to test the operation it is necessary to land the spreader on a container so that the seated
pins are activated.
05-02
TWISTLOCK INDICATION AND ENDBEAM ADJUSTMENT PAGE NO
B 110-251-1
Proximity switch / Sensor
Proximity switch / Sensor

bracket
7 to 8mm Mounting surface
8-10 mm
Distance from landing surface
to underside of seated pin
Seated pin
Landing surface of end
SEATED / LANDED signal adjustment
1. Check that the SEATED PIN can move up and down freely. The force needed to lift the
pin is approx. 10 kg (20 lbs).
2. The SEATED signal should switch on with the pin protruding approx. 9mm below the
landing surface of the end beam.
3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor
mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity
switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the
bracket. This adjustment will result in the seated pin indication being switched on when the
underside of the seated pin is approx. 8 to10mm lower than the end beams landing surface.
This adjustment also ensures that the mechanical and electrical lockout is released so that
the twistlocks can be turned.
02-05(03-04,09-03,05-03)
C 2003 ELME SWEDEN
TWISTLOCK INDICATION AND ENDBEAM ADJUSTMENT PAGE NO
B 110-251-2
2a
2b
3
5a 4 4 5b
TWISTLOCK ANGLE ADJUSTMENT
1. Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).
2. If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by
loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)
3. Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it is
found difficult to line up the twistlocks and sleeves accurately distribute the
misalignment equally on both sides of the sleeve. Make sure that the twistlock heads
DO NOT protrude outside the the theoretical line between twistlocks. If the twistlocks do
protrude outside the previously mentioned line between the twistlocks it can cause jamming
in corner castings as the spreader is lifted off the container.
4. Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder
(pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved.
Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.
5. Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan head
(60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back and forth
across the adjuster bolts when the twistlock cylinder (pos 3) is activated.
CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will
hammer against the adjusters and subsequent damage will occur to the piston rod ends.
6. Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster bolt
(pos 2b) does not move.
7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are
900+/- 100 to the twistlock sleeve.
02-05(03-04,09-03,05-03)
C 2003 ELME SWEDEN
TIGHTENING TORQUES PAGE NO
B 110-302
Recommended standard torque values in Nm, for electro plated hardware.

In order to obtain the correct torque values, a reliable torque wrench should always be
used and the threads should be dry.
METRIC THREADS (COARSE) BOLT QUALITY SS-ISO 898/1
8.8 10.9 12.9
SIZE (MM) N.M N.M N.M
5 5,5 7,8 9,3
6 9,4 13 16
8 23 32 38
10 45 63 76
12 78 110 131
14 123 174 208
16 189 266 320
18 264 370 444
20 370 519 623
22 497 699 839
24 638 898 1075
30 1257 1766 2121
36 2189 3081 3696
Note! The slewing ring hardware is Dacrolite coated.

Recommended torque value is 898 Nm.
01-06 (03-05)
C 2005 ELME SWEDEN
PAGE NO
MAINTENANCE INSTRUCTIONS B110-339-1
Model 580series
Mounting instructions for lowering the lifting heads

into the end beams of 580 series spreaders.
Twistlock head
To start with it is best to tie a 2 meter long piece of

string round the hoses and cable that stick out of
the bottom of the head and attach a nut to the other
end of the string.
Lift the head high enough to allow the hoses and
cable to be lowered into the vertical end beam so
that the string drops through the support half way
down the inside of the end beam.
Lower the head into the end beam and at the same
time draw the hoses and cable through the support
by pulling them through with the string.
It should be noted that, when removing the heads
from the end beams, care should taken that the
electric plug and the hose ends do not get caught Attach string to bottom
on the support and subsequently become damaged of hose / cable group
Support
07-06
PAGE NO
MAINTENANCE INSTRUCTIONS B110-339-2
Mounting instructions for lowering the lifting heads

into the end beams of 580 series spreaders.
Continue to lower the head into the end beam until it

rests on the support half way down the inside of the
inside of the end beam.
Feed the string through the short tube bend in the side of the end
beam and draw the hoses and cable up through the tube and out
through the side of the beam, where they can be connected to the
hoses and cable that run in the energy chain.
Make sure that the hoses and cable make an even bend that can
move up and down with the movement of the heads
Removal of the heads is the revers of the above procedure but care must be taken to
ensure that the hoses have been disconnected from the energy chain and that they
have been pushed back into the end beam so that they hang straight down before the
headis lifted out.
07-06
SECTION
C
DIAGRAMS
HYDRAULIC SYMBOLS PAGE NO
ISO STANDARD
ACCORDING TO C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range

05-03
SECTION
D
MECHANICAL PARTS
EXTENSION BEAM ARR. 580/590 PAGE NO
D 10-1000-1
10 12
7
3 11
15
4
2 3
1
8
13 14
16
17
16
C 2007 ELME SWEDEN 01-08(10-07)

EXTENSION BEAM ARR. 580/590 PAGE NO
D 10-1000-2
MULTIPLY QTYS BY 2 FOR A COMPLETE SPREADER

Note Item Part no Qty Part name
1 760 922 1 Nut

2 749 262 1 Washer
3 749 760 2 Buffer
4 749 793 2 Washer
5 788 608 1 Pin
760 554 1 Ring pin
760 555 1 Washer M8 Nordlock
760 912 1 Bolt M6S 08 x 020 8.8
6 788 809 1 Bracket
760 336 4 Bolt M6S 12 x 100 8.8
760 912 1 Bolt M6S 08 x 020 8.8
760 554 1 Ring pin
E) 7 1 Extension cylinder assy.
D) 8 1 Wear pads (extension beam)
D) 9 1 Wear pads (end beam)
10 761 912 1 Nut M12
11 801 153 1 Flex track chain
761 764 4 Bolt M6S M6x16
760 950 2 Nut M6 Locking
760 561 2 Washer
12 781 934 1 Beam chain
13 760 903 4 Bolt M6S M12x40
14 760 557 4 Washer M12 Nordlock
15 783 297 4 Washer
*) 16 801 000 1 Channel
761 162 8 Bolt M6S 8x12
17 789 365 1 Flextrack chain guide
762 789 4 Bolt M6S 8x16
E) SEE SECTION E, D) SEE SECTION D
*) OPTIONAL
C 2007 ELME SWEDEN 01-08(10-07)

WEAR PADS 580/590 PAGE NO D 10-910
11
1
6
LARGE EXTENSION BEAM
2 3 4
5 MAIN FRAME
MAIN FRAME 10 4
6 7
SMALL EXTENSION BEAM

8
4 3
1 776 542 4 Wear pad

2 771 507 4 Retainer
4 760 911 28 Bolt M6S M12x25
6 763 026 48 Screw MFS M10x16
7 758 649 8 Wear pad
9 779 713 16 Wear pad
10 776 734 2 Wear pad
11 778 881 2 Wear pad
03-07 (05-04) (02-04)

C 2004 ELME SWEDEN
WEAR PADS (END BEAM) PAGE NO
D 10 -911
1 2 1
3 4 8 9
5 7 6
MULTIPLY QTYS BY 2 FOR A COMPLETE SPREADER

1 778 881 8 Wear pad

2 760 925 8 Bolt M6S M10x30
3 772 224 2 Bracket
4 772 225 2 Bracket
5 772 077 1 Pin
6 760 336 1 Bolt M6S M10x100
7 760 917 1 Nut M12 Locking
x) 8 772 612 x Shims 1 mm
x) 9 772 613 x Shims 2 mm
x) Optional parts
05-04(02-04)
CARRIAGE 580 PAGE NO
D 10-923-1
6 7
12
13
14
2
5
3
8
6 9
5
11
15
10
8
6 5
C 2004 ELME SWEDEN 03-08(10-04,08-04)

CARRIAGE 580 PAGE NO
D 10-923-2
E) 1 1 Side shift cylinder assy.

2 760 991 2 Bolt M6S M10x80
4 771 059 2 Pin
5 760 925 16 Bolt M6S M10x30
7 758 673 2 Bracket
8 782 207 4 Wear pad
9 780 917 2 Bracket
10 781 847 4 Bracket
11 780 915 4 Pin
12 760 922 4 Nut M36 Locking
13 760 492 4 Washer
14 780 914 2 Claw
15 771 917 2 Wear pad
E) See section E
C 2004 ELME SWEDEN 03-08(10-04,08-04)

END BEAM ASSY. PAGE NO
FOR SPREADER MODEL 588/599 D 50-281-1
1 5
6
2 7
3
8
1
4 12 7
10 9
13 15
11
14 16
5 21
17
18 10
59 19 12
60
60 24
35 20 23
36 7
11
18 12
17 60
61 42 25
37 26
40
38
43 39
22 41 39 44 7,44,57,58 27
45
36
38
46 7
12
55 28
47
60
35 48 29
49 30
50
INDICATION ARR.
52
51
31
37
38
39
41 32
53 33
40 34
56 33
54
57 44 33
C 2004 ELME SWEDEN 11-07(10-06,03-06,02-05,01-05,07-04,05-04)

END BEAM ASSY. PAGE NO
FOR SPREADER MODEL588/599 D 50-281-2
Multiply Qtys by 2 for a complete spreader.
Note Item Part no Qty Part name Note Item Part no Qty Part name
1 761 907 2 Washer 30 760 417 1 Grease nipple

2 763 110 1 Snap ring 31 762 169 1 Bushing
3 763 388 2 Bushing 32 752 649 1 Key
4 781 240 1 Indicator 33 760 511 5 Roll pin
5 761 903 4 Washer 34 752 625 1 Twistlock
6 761 536 1 Rod end 35 760 919 6 Nut M8 Locking
7 760 927 7 Nut M10 Locking 36 781 832 1 Cover
8 776 280 1 Rod F) 37 4 Sensor
9 763 389 1 Rod end 38 761 897 4 Bracket
10 760 912 2 Bolt M6S M8x20 39 762 849 4 Top plate
11 760 487 1 Ring sprint 40 760 908 6 Bolt M6S M6x60
12 760 555 2 Washer M8 Locking 41 760 585 4 Washer M6 Nordlock
13 747 027 1 Pin 42 760 950 4 Nut M6 Locking
z) 14 800 877 1 Hydraulic cylinder assy. 43 762 864 2 Bolt M6S M10x65
791 292 1 Seal kit 44 760 556 6 Washer M10 Nordlock
15 761 908 2 Bolt M10x45 45 758 134 1 Bracket
16 771 865 1* Flag Left 46 762 777 2 Screw allen MC6S M12x150
771 868 1* Flag Right 47 758 133 1 Indicator
17 762 172 2 O-ring washer 48 762 776 1 Spring
18 762 171 2 O-ring 49 758 132 1 Bracket
19 762 170 1 Ball joint 50 758 131 1 Rod
20 770 941 1 Tie rod end 51 762 175 1 Spring
21 763 797 1 Snap ring 52 760 291 2 Screw allen MC6S M12x90
22 760 907 2 Bolt M6S M6x35 53 770 368 1 Seated tower
23 761 607 4 Bolt M6S M8x80 54 752 626 1 Seated pin
24 782 038 1 Pin 55 760 587 2 Shock absorber
25 752 647 1* Crank Right 56 782 031 1 Indicator
771 919 1* Crank Left 57 760 925 4 Bolt M6S M10x30
26 752 646 1 Collet 58 782 497 1 Bracket cablage
x) 27 791 022 1 Upper bearing 59 760 902 4 Bolt M6S M8x30
y) 28 791 023 1 Lower bearing 60 761 154 20 Washer
29 752 627 1 Sleeve 61 761 904 4 Washer
F) See section F or wiring diagram

x) Upper bearing Use kit no. 791 022
y) Lower bearing Use kit no. 791 023
z) Notice:
For the spreaders with serial number
7666 and forward the cylinder
number is according to list
i.e. 800 877 with seal kit number 791
292.
For the spreaders with serial number
7665 and downwards the cylinder
* Qty for a complete spreader
C 2004 ELME SWEDEN 11-07(10-06,03-06,02-05,01-05,07-04,05-04)

SECTION
E
HYDRAULIC PARTS
SIDESHIFT CYLINDER ASSY. PAGE NO
E 60-308
2
3
2
8
9
10
9
8
6
5
4
2
782 246 1 Sideshift cylinder assy.

1 745 575 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 299 1 Gland
4 740 300 1 Piston
5 740 302 1 Nut
6 760 929 1 Set screw
7 758 634 1 Shell
8 760 584 2 Snap ring
9 760 583 2 Ball joint
10 760 417 4 Grease nipple
x) Seal kit 790 905
05-04(02-01,12-00,01-00)
C 2002 ELME SWEDEN
EXTENSION CYLINDER ASSY. PAGE NO
E 60-468-1
15
13
14
12
11
10
19
1
9
18
8
1
17
7
16
1
4
3
06-04(02-04)
C 2004 ELME SWEDEN
EXTENSION CYLINDER ASSY. PAGE NO
E 60-468-2
x)y) 1 790 959 1 Seal kit

y) 2 760 929 1 Set screw
y) 3 740 956 1 Nut
y) 4 740 955 1 Piston
y) 5 744 153 1 Spacer
y) 6 761 483 1 Bushing
y) 7 744 192 1 Gland
y) 8 760 266 1 Guide ring
y) 9 744 193 1 Washer
y) 10 759 493 1 Ring
y) 11 760 555 4 Washer M8 Nordlock
y) 12 760 970 4 Bolt M6S M8x45
y) 13 778 653 1 Piston rod
y) 14 760 402 2 Snap ring
y) 15 760 401 2 Ball joint
y) 16 778 657 1 Shell
y) 17 779 467 1 Cylinderguide
y) 18 781 932 1 Ring
y) 19 763 387 1 Snap ring
x) Repair kit Use kit no: 790 959

y) Hydraulic cylinder assy: 778 658
06-04(02-04)
C 2004 ELME SWEDEN
VALVE ASSY. (EXT./TWISTLOCK) PAGE NO
E 70-997
3
6
8
2
11, 10
11, 9
788 668 1 Valve assy.

1 781 691 1 Valve body
2 763 099 1 Relief valve
3 762 482 4 Fitting
4 762 592 2 Fitting
5 762 838 2 Fitting
6 760 738 4 Plug
7 760 793 2 Plug
8 762 080 1 Gauge adapter
9 762 693 1 Electrovalve
11 761 773 8 Screw allen
04-07
C 2007 ELME SWEDEN
VALVE ASSY PILOTCHECK PAGE NO
E 70-999
3
3
2
1
788 664 1 Valve body

2 761 591 1 Check valve
3 762 592 4 Fitting
04-07
C 2007 ELME SWEDEN
VALVE ASSY. (EXT./TWISTLOCK) PAGE NO
E 70-998
8, 10
4
9, 10
3
7
5 5
2
3
1

2 763 104 1 Plug
3 762 482 4 Fitting
4 762 592 2 Fitting
5 760 738 2 Plug
6 760 793 4 Plug
10 761 773 8 Screw allen MC6S 5x30 12.9
04-07
C 2007 ELME SWEDEN
VALVE ASSY. (SIDESHIFT) PAGE NO
E 70-942
3
6
5 8

1 761 773 4 Screw allen MC6S M5x30
2 761 112 1 Electro valve 24 VDc
761 775 2 Solenoid
763 096 2 Nut
761 631 1 O-ring kit
3 762 838 4 Fitting
4 763 099 1 Relief valve
5 762 482 2 Fitting
7 760 738 2 Plug
07-06
C 2006 ELME SWEDEN
Parker fittings O-lok for ELME spreader PAGE NO E 70-610-1
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
762 625 4F42 EDMLOS 1/8 9,728 9/16-18
762 550 4-4F42 EDMLOS 1/4 13,157 9/16-18
762 592 4-6F42 EDMLOS 3/8 16,662 9/16-18
763 005 4-8F42 EDMLOS 1/2 20,955 9/16-18
762 585 8-4F42 EDMLOS 1/4 13,157 13/16-16
762 482 8F42 EDMLOS 3/8 16,662 13/16-16
762 621 8-8F42 EDMLOS 1/2 20,955 13/16-16
762 722 8-12F42 EDMLOS 3/4 26,441 13/16-16
762 838 10F42 EDMLOS 1/2 20,955 1-14
762 619 10-12F42 EDMLOS 3/4 26,441 1-14
762 505 12F42 EDMLOS 3/4 26,441 1.3/16-12
762 483 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
763 090 8F5 OMLOS 3/4-16 13/16-
16
762 623 8-6F5 oMLOS 9/16-18 13/16-16
762 618 8-12F5 OMLOS 1.1/16-12 13/16-16
763 119 10-12F5 OMLOS 1,1/16-12 1-14
Male connector Metric
762 566 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
762 622 8F642 EDMLS 3/8 16,662 13/16-16
763 036 8-4F642 EDMLS 1/4 13,157 13/16-16
762 620 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
762 639 4-4V4 OMLOS 1/4 13,157 9/16-18
762 509 8V4 OMLOS 3/8 16,662 13/16-16
762 638 10-12V4 OMLOS 3/4 26,441 1-14
762 637 12V4 OMLOS 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
762 632 4C4 oMLOS 1/8 9,728 9/16-18

762 506 4-4C4 OMLOS 1/4 13,157 9/16-18
762 507 8C4 OMLOS 3/8 16,662 13/16-16
762 673 8-4C4 OMLOS 1/4 13,157 13/16-16
763 016 8-8C4 OMLOS 1/2 20,955 13/16-16
762 629 10-12C4 OMLOS 34 26,441 1-14
762 627 12C4 OMLOS 3/4 26,441 1.3/16-12
Male elbow UNF 90o
762 626 12C5 OMLOS 1.1/16-12 1.3/16-12
Swivel nut elbow 90o

762 631 4C6 LOS 9/16-18 9/16-18
762 630 8C6 MLOS 13/16-16 13/16-16
762 628 12C6 MLOS 1.3/16-12 1.3/16-12
05-02(04-99,12-98)
C 2002 ELME SWEDEN
Parker fittings O-lok for ELME spreader PAGE NO E 70-610-2
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
762 634 8S4 OMLOS 3/8 16,662 13/16-16

Male run tee BSPP
762 633 8R4 OMLOS 3/8 16,662 13/16-16

762 724 12R4 OMLOS 3/4 26,441 1,3/16-12
Swivel nut run tee
762 635 8R6 MLOS 13/16-16 13/16-16
762 773 12R6 LOS 1,3/16-12 1,3/16-12
Swivel nut branch tee T
762 636 8S6 MLOS 13/16-16 13/16-16
Pressure gauge fitting

762 640 4-4G4 MLOMOS 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
762 643 4W LOS 9/16-18
762 641 8W MLOS 13/16-16
763 116 10W MLOS 1-14
763 003 12W MLOS 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
762 644 4WE LOS 9/16-18
762 642 8WE MLOS 13/16-16
Bulkhead locknut
762 646 4W LNLS 9/16-18

762 645 8W LNLS 13/16-16
763 117 10W LNLS 1-14
763 004 12W LNLS 1,3/16-12
O-ring for Parker fittings ORFS male

ORFS DIMENSION
ELME NR SIZE STRAIGHT THREAD (MM)
763 105 -4 9/16-18 7,65 x 1,78
763 107 -8 13/16-16 12,42 x 1,78
763 108 -10 1-14 15,6 x 1,78
763 109 -12 1,3/16-12 18,77 x 1,78
05-02(04-99,12-98)
C 2002 ELME SWEDEN
HOW TO KNOW WHICH
PAGE NO E 70-611
HYDRAULIC HOSE INCL. FITTINGS YOU WILL ORDER
See table and following example part no 632 550
6 the first digit specifies a hydr. steel braid hose with Parker fittings
3 the second digit specifies hose dimension (hose 3/8'')
2 the third digit specifies fittings (Triple-lok JIC 37)
5 the fourth digit specifies the hose´s cut length in 100 cm
5 the fifth digit specifies the hose´s cut length in 10 cm
0 the sixth digit specifies the hose´s cut length in cm
= Hydraulic hose, 3/8", fitting straight/90, 550cm
First digit is always 6 Third digit spec.

TRIPLE-LOK JIC 37 O-LOK ORFS
Second digit spec. 1 straight-straight 4 straight-straight
1 hose 1/4" + 4-4 cpl 2 straight-90 degr. 5 straight-90 degr.
2 hose 1/4" + 5-4 cpl(only JIC) 3 straight-45 degr. 6 straight-45 degr.
3 hose 3/8" 7 90 degr.-90 degr. 8 special
4 hose 1/2" 8 special 9 90 degr.-90 degr.
5 hose 5/8" 0 = no fittings, only hose
6 hose 3/4"
Fourth to sixth digit spec. cut length in cm
hose length
HYDRAULIC HOSE / METER

Parker no. ELMEno. Description
491-04 762 116 hose 1/4"
441-06 762 128 hose 3/8"
461-08 762 115 hose 1/2"
461-10 762 114 hose 5/8"
461-12 762 120 hose 3/4"
FITTINGS ONLY
TRIPLE-LOK JIC 37 O-LOK ORFS
Parker no. ELMEno. Description Parker no. ELME no. Description
Pressure fittings - straight Pressure fittings-straight
16846-4-4 762 017 straight - 1/4" hose 1JC46-4-4 762 608 straight - 1/4'' hose
16846-5-4 762 021 straight - 1/4'' hose 1JC46-8-6 762 603 straight - 3/8'' hose
10646-12-12 762 022 straight - 3/4" hose 1JC46-12-12 762 599 straight - 3/4' hose
Pressure fittings - 45 degr. Pressure fittings - 45 degr.
13V46-4-4 762 023 45degr - 1/4" hose 1J746-4-4 762 610 45 degr. - 1/4'' hose
13V46-10-10 762 026 45degr - 5/8" hose
13746-12-12 762 027 45degr - 3/4" hose
Pressure fittings - 90 degr. Pressure fittings - 90 degr. short
13W46-4-4 762 028 90degr - 1/4" hose 1J946-4-4 762 609 90 degr. - 1/4'' hose
13W46-10-10 762 032 1J946-10-10 762 601 90 degr. - 5/8'' hose
1J946-12-12 762 598 90 degr. - 3/4'' hose
13946-12-12 762 033 90degr - 3/4" hose Pressure fittings - 90 degr. long
Pressure fittings - ext. 1J146-8-6 762 611 90 degr. - 3/8'' hose
10346-5-4 762 070 ext. straight - 1/4" 1J146-8-8 762 605 90 degr. - 1/2'' hose
10346-8-8 762 335 ext. straight - 1/2"
12-04(08-04,06-04,09-03,10-02,05-02,02-02,03-99,12-98)
C 2002 ELME SWEDEN
SECTION
F
ELECTRICAL PARTS
SENSOR ARR. 588 HEAD PAGE NO
F 80-324
4
2
1
2
1
3
6
7
8
Multiply Qtys by 2 for a complete spreader.
1 761 897 4 Clamp

2 761 491 4 Sensor
3 762 849 4 Top plate
4 760 908 4 Bolt M6S M6x60
761 904 4 Washer
760 950 4 Nut M6 Locking
5 760 907 2 Bolt M6S M6x35
6 760 908 2 Bolt M6S M6x60
7 782 031 1 Indicator
8 760 925 2 Bolt M6S M10x30
760 511 2 Roll pin
08-04
C 2004 ELME SWEDEN
ELECTRICAL PARTS FOR TRUCK SPREADERS PAGE NO
F 80-264-1
CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,

CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C
ELECTRIC BOXES FOR TRUCK SPREADERS
SPREADER BOX (EMPTY) 777 354

ROTATOR BOX (EMPTY) 777 355
BRACKET 774 034

SHOCK ABSORBER 760 587 M8
NUT 760 919 M8 LOCKING
WASHER 760 555 M8 NORDLOCK
BOLT 761 389 M6x40
NUT 760 950 M6 LOCKING
SENSORS
SENSOR 762 446 12 MM

ULTRA SONIC PROXIMIT SWITCH 763 223 18 MM
SENSOR KIT WITH 3-PIN CONNECTOR 791 187 12 MM

SENSOR WITH CABLE AND CONNECTOR 761 454 18 MM
SENSOR WITH CABLE AND CONNECTOR 761 491 30 MM
ULTRA SONIC PROXIMIT SWITCH -
- WITH CABLE AND CONNECTOR 782 654 18 MM
PHOTOELECTRIC SENSOR 763 191

PHOTOELECTRIC SENSOR WITH CABLE 763 776
SWITCH 761 523

- ARM 761 524
COVERS
COVER 3-POLE 762 133 (YELLOW)
COVER 10-POLE 761 478 (BLACK)
11-05(08-04,03-04,02-03,05-02)
C 2002 ELME SWEDEN
PAGE NO
ELECTRICAL PARTS FOR TRUCK SPREADERS
F 80-264-2
SOCKET BLOCKS FOR PCB'S PART NR.
8-PIN 762 923

10-PIN 763 573
MOUNTING BLOCK (FOR SOCKET BLOCK) 762 940
11-05(08-04,03-04,02-03,05-02)
C 2002 ELME SWEDEN
LIGHTS FOR TRUCK SPREADERS PAGE NO
F 80-266
WORKING LIGHT RUBBER FRAME 763 379
WORKING LIGHT (ROUND) 771 956 (ASSEMBLY NO.)

BULB 761 984
WORKING LIGHT (SQUARE) 763 757 (ASSEMBLY NO.) BULB 763 800
INDICATOR LIGHT ASSY. FOR 1 LIGHT.
COLOURS ASSEMBLY NO. (INKL. CABLE)

YELLOW 772 602 RIGHT
YELLOW 772 808 LEFT
PANEL 744 988
INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

GREEN, YELLOW, RED 772 180
GREEN, YELLOW, RED 776 207 (WITH 5 POL MALE CONNECTOR)
GREEN, WHITE, RED 775 433
GREEN, YELLOW, WHITE 775 521
GREEN, RED, WHITE 772 429 PANEL 743 928
WHITE, YELLOW, RED 772 666
RED, YELLOW, WHITE 772 432
RED, YELLOW, GREEN 772 417
YELLOW, WHITE, YELLOW 772 383
INDICATOR LIGHT ASSY. FOR 4 LIGHTS.

COLOURS FROM LEFT TO RIGHT
PANEL 757 161
COLOURS ASSEMBLYNO. (INKL. CABLE)

YELLOW,GREEN,RED,YELLOW 772 414
YELLOW,GREEN,RED,YELLOW 776 177 (FOR 812,813 SPREADERS)
PANEL 746 269

INDICATOR LIGHT ASSY. FOR 6 LIGHTS. PANEL 772 255 (FOR 572 SPREADERS)

RED,RED,YELLOW
GREEN,RED,GREEN 772 430
YELLOW, GREEN, RED
YELLOW, GREEN, RED 775 128
INDICATOR LIGHT ASSY. FOR 11 PANELS

YELLOW YELLOW

GREEN,YELLOW,RED
GREEN RED
YELLOW (8X) 772 784
PANEL 737 088
INDICATION LIGHT COLOURS.
RED 761 657 GREEN 763 118 BULB 761 707

YELLOW 761 659 WHITE 761 658
08-04(02-04,05-02)
C 2002 ELME SWEDEN
SECTION
G
SPECIAL PARTS
ADDITIONAL PARTS (HOSE CLAMPS) PAGE NO G 90-121
HOSE CLAMPS
HOSE CLAMP 1/4" KIT NO. 791 140

HOSE CLAMP 3/8" KIT NO. 791 141 (FOR HOSE WITH DIAMETER 17,4 MM)
HOSE CLAMP 3/8'' KIT NO. 791 203 (FOR HOSE WITH DIAMETER 15,5 MM)
OPTION PART NO. 802 020
02-08(10-04,10-02)
C 2002 ELME SWEDEN
ADDITIONAL PARTS PAGE NO
G 90-151
BRACKET FOR WORKING LIGHT
BRACKET PART NO. 776 038 (1X)

- BOLT M6S M12X25 PART NO. 760 911 (4X)
- WASHER M12 NORDLOCK PART NO. 760 557 (4X)
03-03
C 2002 ELME SWEDEN
ADDITIONAL PARTS (FLEX-TRACK-CHAIN FOR SIDESHIFT) PAGE NO
G 90-310
FLEX-TRACK-CHAIN BETWEEN MAIN FRAME AND CARRIAGE
FLEX-TRACK-CHAIN (28 LINKS)

WITH BRACKETS PART NO. 784 491
-BOLT M6S M6X16 PART NO. 761 764 (4X)

-BOLT M6S M6X25 PART NO. 760 337 (4X)
-WASHER PART NO. 761 904 (8X)
-NUT M6 LOCKING PART NO. 760 950 (8X)
03-04
C 2004 ELME SWEDEN
ADDITIONAL PARTS (BRACKET ELECTRIC BOX) PAGE NO
G 90-442
6
7
5
4

2 783 944 1 Bracket
4 760 587 4 Shock absorber
5 783 942 1 Beam Right
F) 6 1 Electric box
7 760 936 4 Bolt M6S M6x20
8 783 943 1 Beam Left
9 760 912 4 Bolt M6S M8x20
F) See section F or wiring diagram
07-07
SECTION
H
REVISION RECORDS
REVISION RECORDS
Revision Date Issued by Description if change
2008-03-13 C. Johansson Initial Release
C 2008 ELME SWEDEN

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SERVICE AND PARTS MANUAL

C 2008 ELME SWEDEN

Section B Service manual

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

Section H Revision records

Service manual build index

SECTION A USER INSTRUCTION

A100-086 Driver instruction

SECTION B SERVICE MANUAL

B110-283 Lubrication chart

C120-001 Hydraulic symbols

Parts manual build index

SECTION D MECHANICAL PARTS

D10-1000 Extension beam arr.

SECTION E HYDRAULIC PARTS

E60-308 Sideshift cylinder assy.

SECTION F ELECTRICAL PARTS

F80-324 Sensor arr. (head)

SECTION G SPECIAL PARTS (OPTIONAL)

G90-121 Additional parts (hose clamp)

SECTION H REVISION RECORDS

ELME TELESCOPIC SIDE SPREADER

Model No.s 558 / 578 / 586 / 588

DESCRIPTION and OPERATION

The following is a description of the spreader and how it is intended to be operated.

STARTING WORK WITH THE SPREADER.

NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

IN CASES WHERE THE INDICATOR LIGHTS FLASH THE SYSTEMS SHOULD BE

LUBRICANT : MULTI-PURPOSE GREASE WITH

NO OF GREASE POINTS 4 PER SPREADER

INTERVAL - EVERY 500 HOURS

1 GREASE NIPPEL PER SLEEVE (SEE ARROW "A")

CHECK FOR WEAR AND POSSIBLE DAMAGE OF THE

END BEAM SLIDER PADS.

INTERVAL - EVERY 500 HOURS

CHECK FOR WEAR OF THE NYLON WEAR PADS AND RE-

NO. OF GREASE POINTS 16.

INTERVAL - EVERY 500 HOURS

16 TRACKS ON THE INSIDE OF THE END RINGS OF EACH

SIDE SHIFT CYLINDER BEARINGS.

INTERVAL - EVERY 500 HOURS

NO. OF GREASE POINTS 4.

2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

UPPER SIDE SHIFT SLIDER PADS

INTERVAL - EVERY 500 HOURS OR.

CHECK FOR WEAR OF THE NYLON WEAR PADS

GENERAL MAINTENANCE INSTRUCTIONS.

2. - Twist locks are wearing parts and need inspecting on a regular

Should be replaced if this

Generally it is recommended that twist locks be replaced after a

be inspected on a regular basis and replaced when their thickness is

4. Maintenance of the stop cylinders if fitted, consists of checking all

6. Other recommended spreader maintenance is:

a- Inspect the main spreader components for damage, cracks and

b- Check the signal and safety systems for correct operation.

c- Check the hydraulic pressures periodically.

d- Check all hydraulic cylinders for leakage and reseal if necessary.

e- Inspect all hydraulic hoses for damage and leakage. Replace if

SERVICING THE PENDULAR TWISTLOCK

The tie-rod is a fixed unit and is not adjustable.

To remove the tie-rod proceed as follows: